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DURA-BASE Mats (Newpark) Pics Well Pads Roads Containment 1998-2013 APR2 PDF
DURA-BASE Mats (Newpark) Pics Well Pads Roads Containment 1998-2013 APR2 PDF
Well Pads
Rig Platforms
Right-of-way Access
Stabilized base for
load-bearing vehicles
Supports heavy structures
Minimizes
Environmental Impact
Environmental protection in
Newpark Mats is the successor to SOLOCO; Composite Mat Solutions & International Mat of Canada;
all of which were subsidiaries of Newpark Resources
The Mat & Main Components Molded in Tread Pattern
And Anti-Skid Surface
Engineered of high-performance thermoplastic
Outside dimension:
• Provides a safe, cost effective surface for year-round, all weather performance
• 100% recyclable
• DURA-BASE® Saves over 1 million trees as 250K Production Milestone Achieved in 2013
Newpark commemorated the production of its 250,000th DURA-BASE mat
With DURA-BASE lasting 5 X longer than wooden mats, and weighing less than half as much, this production
milestone marked the preservation of over 1 million trees (or ~1.25 million wooden mats), along with a tremendous
savings in transportation costs and emissions.
Easy Installation
USA: ~46 mats / load, ~46,000 lbs (20,885 kg) ~16 mats/load, ~46,000 lbs (20,885 kg)
= 4,186 ft2 (387.78 m2) / load = 1,792 ft2 (166.5 m2) / load
“Fewer trucks over the road, lowers transport costs, truck emissions and increasing safety”
Mat Configuration for Well Pads & Roads
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Newpark Builds Largest “Matted” Drill Pad in U.S.
Well depth: 29,000 feet (8,800 meters) - Drilling rig: Unit rig 201 (4000 HP)
Well Pad: 8.2 acres (3.3 hectares); Access Road: 1300 LF (396m) entirely matted w/ DURA-BASE
State Wildlife Refuge, Cameron Parish, Louisiana (coastal marsh) 210 mi (340km) West of New Orleans
Well spud: Jan 2012 –- project to last 18-24 months
Newpark Builds Major Roadway & Drill Pad
in Saltwater Marsh – Louisiana, USA
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Newpark Builds Major Roadway & Drill Pad
in Saltwater Marsh – Louisiana, USA
DURA-BASE Road
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Spill Containment System
Secondary Containment
DURA-BASE mats laid on top of poly liner (on compacted sub-grade)
Berms are constructed around perimeter of matted area
The sub-grade is leveled toward the cellar or sumps to capture any run-off
Newpark’s DURA-BASE mats are the most widely used product in the
US Marcellus and Utica shale on both drilling and frac pads
in supporting a Spill Containment System
DURA-BASE Spill Containment System
Location Perimeter Containment
Pad Cross-section Perimeter Ditch, typically 12” wide & 12” deep”
Approx 4ft away from edge of matting
Geo-membrane liner
3-well cellar
2000 HP rig
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DURA-BASE Spill Containment System
Site Conditions:
Natural Jungle Forest in the Amazon
Environmentally Sensitive and Protected Area
Ground Conditions – Wet and Very Soft Mud
Extreme Rainy Seasons
Remote Access
Customer has been using our product for 11 years (initial purchase in 2002)
Subsequent purchases in 2008, 2010 and 2012 for other projects in Amazon
DURA-BASE Drill Pad & Spill Containment System
Amazon Jungle – Peru
Pollution ditch
Containment ditch
12-well cellar
2000 HP rig
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DURA-BASE Drill Pad & Spill Containment System
Amazon Jungle – Peru
Containment sump
Secondary containment
12-well cellar
2000 HP rig
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Access through Flooded Road
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Alaska
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Drill Pads & Roads - Indonesia
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Heavy-Lift and Pipeline Construction
Single-layer DURA-BASE on compacted sand – Sakhalin Island New 48” Pipeline Installation – INDIA
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Transmission Line Construction in Tidal Marsh
South of New Orleans, Louisiana
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DURA-BASE® vs. Traditional Oak Hardwood Mats
Estimated life span DURA-BASE (~15 yrs) and Wood Mats (~3 yrs)
Wood mats
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Concrete blocks (plates)
Ramp
Lip Insert Pin Hole Plugs
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