Professional Documents
Culture Documents
Petani-P18, BDSI#28
Confirmation - Rev. 0.0
Page 2 of 30
JOB OBJECTIVES
- Bring top of Cement to Surface
- Sufficient Zonal Isolation
- Good CBL result
Rev # Date Description
0.0 September 12, 2022 Initial Preliminary Program
REFERENCES
Page 3 of 30
DRILLING & GEOLOGICAL PROGNOSIS
Page 4 of 30
WELLBORE DIAGRAM
PIPE MOVEMENT
Pipe movement is not considered in CemFACTS simulation result. But, we highly recommend to reciprocate casing from
mud conditioning to the end of pumping tail slurry.
Page 5 of 30
PUMP SCHEDULE & CHARTS
PUMPING SCHEDULE
Volume Rate Time
Activity
[Bbl] [Bpm] [Minutes]
USE RIG PUMP
Mud Conditioning
288 Bbl 8 Bpm 37 Min
PV & YP Mud < PV & YP Spacer
Total Pumping 288 Bbl 37 Min
USE BJ PUMP
CHEMICAL WASH PRE FLUSH 8.33 PPG 0 Bbl 0 Bpm 0 Min
SCAVENGER SPACER 11.0 PPG 40 Bbl 4 Bpm 10 Min
DROP BOTTOM PLUG 0 Min
LEAD SLURRY CEMENT 12.50 PPG 100 Bbl 4 Bpm 25 Min
TAIL SLURRY CEMENT 15.8 PPG 92 Bbl 4 Bpm 23 Min
DROP TOP PLUG 10 Min
DISPLACEMENT WBM 8.5 PPG 179 Bbl 5 Bpm 36 Min
DISPLACEMENT WBM 8.5 PPG 10 Bbl 3 Bpm 4 Min
DISPLACEMENT WBM 8.5 PPG 10 Bbl 1 Bpm 10 Min
TOTAL PUMPING 431 Bbl 118 Min
PUMPING CHART
Pumping Simulation Chart
6 20 300
2000
15
4 200
Slurry Stg Vol (bbl)
Slurry Rate (bpm)
10
1000
2 100
0 0 0 0
0 50 100 120
Elapsed Time (min)
Page 6 of 30
Elapsed Slurry Slurry Pressure Slurry ECD@ Freefall Elapsed Slurry Slurry Pressure Slurry ECD@ Freefall
Time Den Rate (psi) Stg Shoe Dpth Time Den Rate (psi) Stg Shoe Dpth
(min) (ppg) (bpm) Vol (ppg) (ft) (min) (ppg) (bpm) Vol (ppg) (ft)
(bbl) (bbl)
1.0 11.00 4.00 359 4 10.15 0 1.0
66.9 11.00
8.50 4.00
5.00 359
92 4
55 10.15
11.47 0
499
2.0 11.00 4.00 349 8 10.15 0 2.0
67.9 11.00
8.50 4.00
5.00 349
92 8
60 10.15
11.55 0
427
3.0 11.00 4.00 339 12 10.15 0 68.9
3.0 8.50
11.00 5.00
4.00 92
339 65
12 11.63
10.15 356
0
4.0 11.00 4.00 329 16 10.15 0 4.0
69.9 11.00
8.50 4.00
5.00 329
92 16
70 10.15
11.72 0
284
5.0 11.00 4.00 319 20 10.15 0 5.0 11.00 4.00 319 20 10.15 0
70.9 8.50 5.00 92 75 11.80 213
6.0 11.00 4.00 310 24 10.15 0 71.9
6.0 8.50
11.00 5.00
4.00 92
310 80
24 11.89
10.15 142
0
7.0 11.00 4.00 301 28 10.16 0 7.0
72.9 11.00
8.50 4.00
5.00 301
92 28
85 10.16
11.97 0
72
8.0 11.00 4.00 292 32 10.16 0 73.9
8.0 8.50
11.00 5.00
4.00 92
292 90
32 12.05
10.16 1
0
9.0 11.00 4.00 283 36 10.16 0 9.0
74.9 11.00
8.50 4.00
5.00 283
263 36
95 10.16
12.62 0
10.0 11.00 4.00 273 40 10.16 0 10.0 11.00 4.00 273 40 10.16 0
75.9 8.50 5.00 340 100 12.83 0
11.0 12.50 4.00 335 4 10.15 0 11.0
76.9 12.50
8.50 4.00
5.00 335
401 4
105 10.15
12.98 0
12.0 12.50 4.00 318 8 10.15 0 12.0
77.9 12.50
8.50 4.00
5.00 318
462 8
110 10.15
13.13 0
13.0 12.50 4.00 301 12 10.15 0 13.0
78.9 12.50
8.50 4.00
5.00 301
572 12
115 10.15
13.42 0
14.0 12.50 4.00 284 16 10.15 0 14.0
79.9 12.50
8.50 4.00
5.00 284
694 16
120 10.15
13.73 0
15.0 12.50 4.00 267 20 10.15 0 15.0 12.50 4.00 267 20 10.15 0
80.9 8.50 5.00 815 125 14.04 0
16.0 12.50 4.00 251 24 10.15 0 16.0
81.9 12.50
8.50 4.00
5.00 251
937 24
130 10.15
14.36 0
17.0 12.50 4.00 234 28 10.16 0 17.0
82.9 12.50
8.50 4.00
5.00 234
1058 28
135 10.16
14.67 0
18.0 12.50 4.00 218 32 10.16 0 18.0
83.9 12.50
8.50 4.00
5.00 218
1180 32
140 10.16
14.98 0
19.0 12.50 4.00 201 36 10.16 0 19.0
84.9 12.50
8.50 4.00
5.00 201
1302 36
145 10.16
15.29 0
20.0 12.50 4.00 185 40 10.16 0 20.0 12.50 4.00 185 40 10.16 0
85.9 8.50 5.00 1425 150 15.61 0
21.0 12.50 4.00 168 44 10.16 0 21.0
86.9 12.50
8.50 4.00
5.00 168
1538 44
155 10.16
15.89 0
22.0 12.50 4.00 152 48 10.16 0 22.0
87.9 12.50
8.50 4.00
5.00 152
1648 48
160 10.16
16.16 0
22.9 12.50 4.00 138 51 10.16 0 22.9
88.9 12.50
8.50 4.00
5.00 138
1740 51
165 10.16
16.36 0
23.9 15.80 4.00 154 4 10.21 23 23.9
89.9 15.80
8.50 4.00
5.00 154
1832 4
170 10.21
16.55 23
0
24.9 15.80 4.00 154 8 10.25 67 24.9 15.80 4.00 154 8 10.25 67
90.9 8.50 5.00 1923 175 16.74 0
25.9 15.80 4.00 154 12 10.28 122 25.9
91.9 15.80
8.50 4.00
5.00 154
2015 12
180 10.28
16.94 122
0
26.9 15.80 4.00 154 16 10.29 183 26.9
92.9 15.80
8.50 4.00
5.00 154
2107 16
185 10.29
17.13 183
0
27.9 15.80 4.00 154 20 10.30 247 27.9
93.9 15.80
8.50 4.00
5.00 154
2199 20
190 10.30
17.33 247
0
28.9 15.80 4.00 154 24 10.30 312 28.9
95.1 15.80
8.50 4.00
2.00 154
1882 24
2 10.30
16.28 312
0
29.9 15.80 4.00 154 28 10.30 379 29.9 15.80 4.00 154 28 10.30 379
96.1 8.50 2.00 1917 4 16.35 0
30.9 15.80 4.00 154 32 10.30 446 30.9
97.1 15.80
8.50 4.00
2.00 154
1952 32
6 10.30
16.42 446
0
31.9 15.80 4.00 154 36 10.31 514 98.1 8.50 1.00 1830 1 15.96 0
32.9 15.80 4.00 154 40 10.31 584 99.1 8.50 1.00 1848 2 15.99 0
33.9 15.80 4.00 154 44 10.31 655 100.1 8.50 1.00 1865 3 16.03 0
34.9 15.80 4.00 154 48 10.31 728
Page 7 of 30
(REQ 23.10) ENGINEERING CHARTS
SURFACE PRESSURE
Final Pressure at the end of Displacement (pressure is shown in red)
Surface Pressure Profile
6 2000
2000
1500
4
Slurry Rate (bpm)
1000
1000
500
0 0 0
0 50 100 120
Elapsed Time (min)
Page 8 of 30
U-TUBE
Shown as freefall depth
U-Tube Chart
10 2000
1500
Slurry Rate (bpm)
500
0 0
0 50 100 120
Elapsed Time (min)
MUD REMOVAL
CemFACTS snapshot
Fluid Displacement/Placement
Page 9 of 30
CENTRALIZER PLACEMENT
(REQ 23.08) CENTRALIZER REQUIREMENT
Centralizer type:
Asta Jaya Rigid 7" x 9-5/8"
200
300
ft custom % %
0
50
100
120
Page 10 of 30
CALIPER
N/A
3500
Meas Depth
4000
4500
0 5 10 15 20
Density
*Note : Use BJ-Fiber with a concentration of 1.0 ppb for Spacer and 0.5 ppb for Tail Slurry to mitigate the lost circulation.
Page 11 of 30
ECD
ECD Profile Plot
20 20
15 15
ECD@ Shoe (ppg)
Pore Den. @ 5145
5 5
0 0
0 50 100 120
Elapsed Time (min)
0.2 0.2
Lead Slurry
Scavenger
Tail Slurry
Mud
0.1 0.1
0 0
1 2 3 4 5
Rate (bpm)
Page 12 of 30
SIMULATION ADDITIONAL INFORMATION
Page 13 of 30
JOB PROCEDURE
Note: Carry out pre-job safety meeting prior to each treatment. Treatment must be performed according to Baker Hughes
Indonesia and Pertamina Hulu Rokan procedures for mixing and pumping cement slurry.
1 Run Centralizer Program as per Pertamina Hulu Rokan's program (API Recommendation min 70% Stand-Off).
2 When the casing is already at the bottom hole, perform mud conditioning by reducing PV & YP of the drilling mud as
low as possible (below PV & YP of spacer). Reciprocate casing while performing mud conditioning. More than 2x of
bottom-up circulation hole volume is recommended to help the mud removal properly.
3 Rig continues mud conditioning using rig pump 288 bbl Mud .
4 Rig-up Cementing Head and manifold. Use "Y" and two Hammer Valve on the rig floor to easily switch from cement line
to mud line.
5 Pressure test line up to 3500 psi for 5 minutes.
6 Pump the following:
Top Bottom Length Volume Rate Density
Fluid type
[ft MD] [ft MD] [ft] [bbl] [bpm] [ppg]
CHEMICAL WASH 0 0 0 0 0.1 8.33
SCAVENGER 0 0 0 40 4 11
9 Bleed-off pressure and flow it back to the displacement tanks. Monitor the flow-back volume to check float shoe and
float collar.
10 If the floating equipments are leaking then, pump the flow-back volume back to the well and close the valve on the
cementing head and hold during WOC. If the floating equipments are working properly, close cementing head
manifold valve during WOC.
11 Bleed-off pressure and WOC, 500 psi of CS is recommended by BHI (please refer to PHR program for WOC time, if any).
12 End of Job
Tubular Data Weight ID Grade Burst Pressure
7.000 23 PPF 6.366 inch K-55 4360 Psi
Note: Stop pumping and discuss with DSM / DE if the pumping pressure reach 70% of casing burst pressure and raise MOC if
needed.
Page 14 of 30
MIXING ORDER & QA/QC
Cement Slurry Mixing Order
FL-80Li / FL-
FP-9LS A-7 A-3L CD-37LS 70L
if any if any
if any
R-21L BA-58L
The quantity (number of drums/tote tank) and addition of liquid retarder, fluid loss additives and dispersant should be
witnessed by the service supervisor and the operator's appointed representative
1 All complete drums/tote tanks of liquid additives should be added to the mix water with a barrel pump
2 When partial drums/tote tanks of chemicals are required, quantities should be measured with a calibrated container of
proper units.
3 For critical additives like retarder and dispersant, after the first drum/tote tank is emptied with the barrel pump each
consecutive drum/tote tank after being emptied shall be drained into the first drum/tote tank. Then the content of this
first drum/tote tank shall be emptied into the mix water.
4 A final count of all drums/tote tanks added shall be taken, recorded and confirmed by the service supervisor and
company representative
5 After all required chemicals have been added to the mix water, a sample should be taken and the temperature and SG
noted (at least 5 liters)
SCAVENGER 11 PPG
Density 11 lb/gal
Page 15 of 30
ADDITIONAL INFORMATIONS
1 CemFacts hydraulic simulation was run considering 120% Theoretical Excess from 8.5 in open hole size at depth 5145
ft.
2 CemFacts hydraulic simulation was run considering worst case scenario by increasing height of cement and did not
consider any losses.
3 Prepare for top job with 15.8 ppg of cement slurry if necessary.
COST SUMMARY
MATERIAL CHARGE
Description Unit Quantity Price / unit Cost
P3.A Slurry with BHST <= 230 degF and > 200 degF - Scavenger 11 PPG BBL 40 $ 18.15 $ 726.00
P3.D Slurry with BHST <= 230 degF and > 200 degF - Light Cement 12.5 PPG BBL 100 $ 445.76 $ 44,576.00
P3.C Slurry with BHST <= 230 degF and > 200 degF - Tail 15.8 PPG BBL 92 $ 90.56 $ 8,331.52
BJ Fiber LBS $ 12.81 $ -
Notes: Lead and Tail Slurry are non-gas block slurry $ 53,633.52
SERVICES CHARGE
Description Unit Quantity Price / unit Cost
DEEP WORK Primary Cementing Package Mileage charge KM 33 $ 1.50 $ 49.50
DEEP WORK Primary Cementing Package Job Charge JOB 1 $ 2,500.00 $ 2,500.00
Additional Bulk Cement Truck JOB 1 $ 2,000.00 $ 2,000.00
Additional Water Tank JOB 1 $ 1,500.00 $ 1,500.00
Batch Mixer at location per job JOB $ 2,500.00 $ -
$ 6,049.50
Page 16 of 30
CEMENT CALCULATION
BHST : 220 degF & BHCT : 170 degF
WELL DATA:
Top of Cement PREV.CASING: 9.625 inch WEIGHT: 36.0 ppf I.D.: 8.921 inch
0 mtr EXIST. CASING: 7 inch WEIGHT: 23.0 ppf I.D.: 6.366 inch
0 feet DRILL PIPE inch WEIGHT: ppf I.D.: inch
OPEN HOLE: 8.50 inch T.O.C.: 0 ft T.O.T.: 3,372 ft
Top of Tail LEAD SLURRY 561 cuft YIELD: 2.306 cuft/sx VOLUME: 243 sacks
1,028 mtr TAIL SLURRY 516 cuft YIELD: 1.264 cuft/sx VOLUME: 409 sacks
3,372 feet
MATERIAL REQUIREMENT:
5,145 feet
Page 17 of 30
ADDITIONAL EQUIPMENT REQUIREMENT
Equipment
Blended Cement for Lead Slurry (25% LW-6 + Neat Cement) 471 cuft
- Neat Cement 243 sax = 243 cuft 471 cuft -> Banana 1
Neat Cement for Scavenger 62 sax = 62 cuft 701 cuft -> Banana 2
Neat Cement for Top Job (50 bbl) 230 sax = 230 cuft
*Note : We need 2 different bulker to store neat cement and blended cement separately. Prepare for 50 bbl Top Job
Mixing Tank Requirement Total Volume Required Vol. per Tank Remarks
Page 18 of 30
This report is property of BAKER HUGHES COMPANY
and is intended for private information of the below
named party. This report not any part thereof may not be
published or disclosed to a third party without the written
PT BAKER HUGHES COMPANY INDONESIA
approval of PT BAKER HUGHES COMPANY
LABORATORY REPORT INDONESIA
TEST RESULTS
Thickening Time at 170 : 8 Hours 04 Minutes at 17 BC Not set
( HPHT 8240 S/N 967 )
AMOUNT OF ADDITIVES
Batch Number
PER 1 BBL MIX FLUID
Class "G" Cement - - CL-0721-CM-0721
Fresh water 40.63 GALL 5U
Bentonite 1.00 GALL 2110001
FP-9LS 0.14 GALL 2203003
R-21L 0.23 GALL 180221
TOTAL FLUID 42.00 GALL
NOTE : GPS :
Gallon Per Sack
MIXING ORDER AT LOCATION SHOULD FOLLOW LAB SEQUENCE
FP-9LS + Bentonite + R-21L
Cement/Additives/Water : Location / Location / Location
REQUESTED BY : Sauda
REVIEWED BY : Suwamat/Alfi
NOTICE : This report is the property of PT BAKER HUGHES INDONESIA, Any user of the report agrees that PT BAKER
HUGHES INDONESIA. Shall not be liable for any loss or damage which result from the use of the information in the report PT
BAKER HUGHES INDONESIA make no warranties in respect to the information in the report, whether expressed or implied or for
fitness for a particular purpose.
Make Today as a “Perfect HSE Day”. Make Sure Nobody Get Hurt.
Page 19 of 30
This report is property of BAKER HUGHES and is
intended for private information of the below named
party. This report not any part thereof may not be
published or disclosed to a third party without the
PT BAKER HUGHES INDONESIA
written approval of PT BAKER HUGHES
LABORATORY REPORT INDONESIA
600 100
540 90
480 80
420 70
360 60
Temperature (°F)
Consistency (Bc)
300 50
240 40
180 30
120 20
60 10
0 0
0:00 2:00 4:00 6:00 8:00 10:00
Time (HH:MM)
Page 20 of 30
This report is property of BAKER HUGHES and is
TEST RESULTS
Thickening Time at 170 : 4 Hours 10 Minutes @ 40 bc
4 Hours 27 Minutes @ 70 bc
4 Hours 34 Minutes @ 100 bc
Fluid Loss at 170 deg.F. : 14 cc/ 30 mins./ 1000 psi
Free water at 170 deg.F. : 0 % by volume
GEL STRENGTH
Fann 35 readings (R1,B1,F=1) 600 300 200 100 60 30 6 3 Pv Yp 10" 10'
@ after Mixing : 148 93 67 44 34 22 17 16 73.5 20 18 30
@ BHCT deg.F : 124 80 56 38 28 20 16 15 63 17 16 25
API Mixing Time : 22 Seconds
AMOUNT OF ADDITIVES
Batch Number
PER 1 BBL MIX FLUID
Class "G" Cement - - CL-0222-CM-0422
Fresh water 21.19 GALL JD2109011
LW-6 - - 5U
A-7 0.10 LBS 2203005
FP-9L 0.32 GALL 2203003
A-3L 0.20 GALL 2207001
CD-37LS 1.20 GALL 2207008
FL-80Li 8.02 GALL 2201088
BA-58L 10.83 GALL 2207002
R-21L 0.13 GALL 180221
TOTAL FLUID 42.00 GALL
NOTE : GPS : Gallon Per Sack
MIXING ORDER AT LOCATION SHOULD FOLLOW LAB SEQUENCE
FP-9L + A-7 + A-3L + CD-37LS + FL-80Li + BA-58L
Cement/Additives/Water : Location / Location / Location
REQUESTED BY : Yesaya
ANALYZED AND REPORTED BY : Suwamat, Alfi
REVIEWED BY : Suwamat, Alfi
DISTRIBUTED TO : Andriyasih, Yuko, Sauda, Ardansyah
NOTICE : This report is the property of PT BAKER HUGHES INDONESIA, Any user of the report agrees that PT BAKER HUGHES
INDONESIA. Shall not be liable for any loss or damage which result from the use of the information in the report PT BAKER HUGHES
INDONESIA make no warranties in respect to the information in the report, whether expressed or implied or for fitness for a particular
purpose. Page 21 of 30
Make Today as a “Perfect HSE Day”. Make Sure Nobody Get Hurt.
This report is property of BAKER HUGHES and is
intended for private information of the below named
party. This report not any part thereof may not be
published or disclosed to a third party without the
PT BAKER HUGHES INDONESIA
written approval of PT BAKER HUGHES
LABORATORY REPORT INDONESIA
450 100
400
80
350
300
60
Temperature (°F)
Consistency (Bc)
250
200
40
150
100
20
50
0 0
0:00 1:00 2:00 3:00 4:00 5:00
Time (HH:MM)
UCA CHART
Equipment ID : UCA 4262 735L Customer : PHR 50 psi @ 7:45:00
Test Start : 8/03/2022 12:25:12 PM Well
Test file Name : Petani_7 in cas_Lead_12.5 ID : Petani degF_T2_PC433_Aug 25, 2022.tst
ppg_220-170 500 psi @ 8:20:00
Test Stop
DURI : 8/04/2022 12:31:01
LABORATORY ClassPMG cement + 25% LW-6 + 0.50% Algorithm
A-7 +:0.080
Compressive strength
gps FP-9L type Agps
+ 0.050 (less than+14
A-3L lb/gal)
0.30 1000 psi
CD-37LS + 2.00 gps FL-47LS + 2.70 gps BA-58L +@ 8:46:00
0.032
gps R-28L 1500 psi @ 9:19:30
CS @ 12 hrs : 1893 psi
CS @ 24 hrs : 2080 psi
400 20 5000
350
4000
300 15
Compressive Strength (psi)
Transit Time (microsec/in)
250
3000
Temperature (°F)
200 10
2000
150
100 5
1000
50
0 0 0
0:00 5:00 10:00 15:00 20:00 25:00 30:00
Time (HH:MM)
Page 22 of 30
This report is property of BAKER HUGHES
COMPANY and is intended for private information of
the below named party. This report not any part
thereof may not be published or disclosed to a third
PT BAKER HUGHES INDONESIA
party without the written approval of PT BAKER
LABORATORY REPORT HUGHES COMPANY INDONESIA
TEST RESULTS
Thickening Time at 170 : 3 Hours 36 Minutes @ 40 bc
3 Hours 48 Minutes @ 70 bc
3 Hours 53 Minutes @ 100 bc
AMOUNT OF ADDITIVES
Batch Number
PER 1 BBL MIX FLUID
Class "G" Cement - - CL-0721-CM-1121
Fresh water 21.64 GALL 5U
FP-9LS 1.41 GALL 2203003
CD-37LS 7.76 GALL 2207008
FL-80Li 10.58 GALL 2201088
BA-58L 0.04 GALL 2207002
R-21L 0.04 GALL 180221
TOTAL FLUID 41.48 GALL
REQUESTED BY : Sauda
ANALYZED AND REPORTED BY : Suwamat, Alfi Desmanisa
REVIEWED BY : Suwamat, Alfi Desmanisa
DISTRIBUTED TO : Andriyasih, Yuko, Sauda, Ardansyah
NOTICE : This report is the property of PT BAKER HUGHES INDONESIA, Any user of the report agrees that PT BAKER
HUGHES INDONESIA. Shall not be liable for any loss or damage which result from the use of the information in the report PT
BAKER HUGHES INDONESIA make no warranties in respect to the information in the report, whether expressed or implied or
for fitness for a particular purpose. Make Today as a “Perfect HSE Day”. Make Sure Nobody Get Hurt.
Page 23 of 30
This report is property of BAKER HUGHES
COMPANY and is intended for private information of
the below named party. This report not any part
thereof may not be published or disclosed to a third
PT BAKER HUGHES INDONESIA
party without the written approval of PT BAKER
LABORATORY REPORT HUGHES COMPANY INDONESIA
600 100
540 90
480 80
420 70
360 60
Temperature (°F)
Consistency (Bc)
300 50
240 40
180 30
120 20
60 10
0 0
0:00 0:30 1:00 1:30 2:00 2:30 3:00 3:30 4:00
Time (HH:MM)
UCA CHART
Equipment ID : UCA 4262 735R Customer : PHR 50 psi @ 7:10:00
Test Start : 8/3/2022 12:30:47 PM Test file Name : Petani_7 in cas_Tail_15.80 ppg_220-170
Well ID : Petani degF_T1_PC967_Aug 25, 2022.tst 500 psi @ 7:50:00
Test DURI LABORATORY
Stop : 8/4/2022 12:43:17 PMClass G cement + 0.080 gps FP-9L + 0.20
Algorithm gps CD-37LS
: Compressive + 1.10
strength gps
type FL-47LS
A (less + 1.50
than 14 gps BA-58L + 0.006 gps R-28L
lb/gal) 1500 psi @ 8:49:00
CS @ 12 hrs : 2029 psi
CS @ 24 hrs : 2334 psi
400 20 5000
350
4000
300 15
Compressive Strength (psi)
Transit Time (microsec/in)
250
3000
Temperature (°F)
200 10
2000
150
100 5
1000
50
0 0 0
0:00 5:00 10:00 15:00 20:00 25:00 30:00
Time (HH:MM)
Page 24 of 30
Test File Name : UCA_Petani_7 in casing_Tail_15.80 ppg_220-170 degF_T1_735R_(Aug 03. 2022).tst
Duri Laboratory Class G cement + 0.08 gps FP-9L + 0.20 gps CD-37LS + 1.10 gps FL-47LS + 1.5 gps BA-58L + 0.003 gps R-28L
This report is property of BAKER HUGHES and is
TEST RESULTS
Thickening Time at 80 : 2 Hours 28 Minutes @ 40 bc
2 Hours 46 Minutes @ 70 bc
2 Hours 55 Minutes @ 100 bc
AMOUNT OF ADDITIVES
Batch Number
PER 1 BBL MIX FLUID
Class "G" Cement - - CL-0721-CM-0721
Fresh water 28.91 GALL 5U
A-7 0.31 GALL 2203005
FP-9LS 0.59 GALL 2203003
CD-37LS 0.89 GALL 2207008
FL-80Li 5.20 GALL 2201088
BA-58L 5.95 GALL 2207002
TOTAL FLUID 41.85 GALL
NOTICE : This report is the property of PT BAKER HUGHES INDONESIA, Any user of the report agrees that PT BAKER
HUGHES INDONESIA. Shall not be liable for any loss or damage which result from the use of the information in the report PT
BAKER HUGHES INDONESIA make no warranties in respect to the information in the report, whether expressed or implied or for
fitness for a particular purpose.
Make Today as a “Perfect HSE Day”. Make Sure Nobody Get Hurt.
Page 25 of 30
This report is property of BAKER HUGHES and is
intended for private information of the below named
party. This report not any part thereof may not be
published or disclosed to a third party without the
PT BAKER HUGHES INDONESIA
written approval of PT BAKER HUGHES
LABORATORY REPORT INDONESIA
600 100
540 90
480 80
420 70
360 60
Temperature (°F)
Consistency (Bc)
300 50
240 40
180 30
120 20
60 10
0 0
0:00 0:30 1:00 1:30 2:00 2:30 3:00 3:30
Time (HH:MM)
UCA CHART
Equipment ID
Equipment
Equipment ID::: UCA
UCA 4262
UCA 4262 682R
682R Customer
Customer :: CHEVRON
CHEVRON, 50psi
50 psipsi
@@4:36:30
5:30:00
Equipment ID ID : UCA4262
4262682L
682L Customer
Customer: PHR, : PHR 50 @ 4:02:30
50 psi @ 4:38:00
Test
Test Start
Start::::8/8/202111:16:02
TestStart 2/19/2021
9/13/2021 AM
11:38:20
6:30:20 AMAM
PM Well ID :: :Bekasap
Wellppg_80-80degF_T2_PC967_(Mar
Well IDID Bangko
PHR 500
500 psi @@8:14:00
psipsi 9:12:00
Test Start 11/15/2021 10:15:20 Test file Name : Balam SO_Top Job_15.8 Well ID WELL
: Bangko 08, 2022).tst 500 @5007:27:00
psi @ 7:27:00
Test
Test
Test Stop
Stop
Stop :::8/9/202111:21:02
2/20/2021
9/14/2021 4:56:34
6:32:41AM
PM AM Algorithm
Algorithm
Algorithm: :Compressive
:Compressivestrength
Compressivestrength
strength type
type
typeBBB(more
(more
(morethan
than 14
14
than lb/gal)
14lb/gal)
lb/gal) 1500
1500 psi
1500 @
psipsi 16:38:30
@1500
@19:41:30
17:20:30
DURI LABORATORY Test Stop : 11/16/2021 10:20:16 Algorithm : Compressive strength type
Class G cement + 0.80 % A-7 + 0.10 gps FP-9L + 0.130 CD-37LS + 0.70 gps FL-47LS + 0.80 gps BA-58L B (more than 14 lb/gal)
CS @@
CS 12
@12 hrs
12hrs: 1029
hrs
psi @ 13:58:30
psi
: 1022 psi
CS CS @: 839
12 psi
hrs : 1273 psi
CS @
CSCS@24
@24hrs
24 ::2003
hrshrs psi
: 2099
1788 psipsi
CS @ 24 hrs : 2096 psi
400
400 20
20 5000
5000
400
400 20
20 5000
5000
350
350 4500
350
350
4000
4000
300 15
4000
4000
300 15
300 15
15
3500
(psi) (psi)
(microsec/in)
(psi)
(microsec/in)
250
250
3000
3000
(°F)
(psi)
(microsec/in)
Strength
(microsec/in)
(°F) (°F)
250
Strength
3000
3000
Temperature
(°F)
Temperature
Strength
Strength
200
200 10
10
Time
Compressive
Temperature
TimeTime
Temperature
Compressive
200 10
10 2500
Transit
Time
Compressive
Compressive
Transit
2000
2000
150
150
Transit
Transit
2000
2000
150
150
100
100 55
1500
1000
1000
100
100 55
50
50 1000
1000
50
50
00 00 500
00
0:00
0:00 5:00 5:00 10:00 10:00 15:00 15:00 20:00 25:00
20:00 30:00
25:00
Time
Time(HH:MM)
(HH:MM)
0 0 0
0 0 0
0:00 5:00 10:00 15:00 20:00 25:00 30:00
0:00 5:00 10:00 15:00 20:00 25:00 30:00 35:00
Time (HH:MM)
Time (HH:MM)
TestTest
File File
Name Name : UCA_Bekasap_Top
: UCA_PHR w ell_Top JobJob_15.80 ppg_80-80
Casing_15.80 deg.F_T1_682R_(Aug
ppg_80-80 8, 2021).tst
deg.F_T1_682L_(Sept 13. 2021).tst
Duri Laboratory
Duri Laboratory
BAKER HUGHES DURI LABORATORY
Class G
Class G cement
cement + + 0.70
0.50 %A-7
% A-7++0.10 gps
0.100 FP-9L
gps + 0.150
FP-9L gps
+ 0.150 CD-37LS
gps + 0.70
CD-37LS gpsgps
+ 0.70 FL-47LS + 0.70
FL-47LS gpsgps
+ 0.80 BA-58L
BA-58L
1) Low Impact Enviromental Spill 1) Immediate clean out job to be performed, Informend BHI Supervisor or Coordinator.
2) Immediate clean out job to be performed, Assess the Eviromental Spill, Informend BHI Supervisor or
Environmental Spill 2) Medium Impact Enviromental Spill Coordinator.
3)
3) High Impact Enviromental Spill Immediate clean out job to be performed, Assess the Eviromental Spill, Informend BHI BHI Base Manager.
1) Losing prime is due to air being injected to C-pump 1) Stop the pump / check the alemite tank oil level.
2) Losing prime is due to foam generation in the mix fluid 2) Check fluid level, Reduce RPM, Add Antifoam (0.5 to 1 gall / 10 bbls of mixing fluid), if it still having foam to
call town for further advise.
3) Losing prime is due to cement lumps 3) - Stop dry cement/blend delivery.
- Allow 5-10 minutes circulation and agitatin in order to break out the lumps.
- If the lumps are not broken, stop the agitator and use shovel to break out the lumps.
9/12/2022 17:34
- If the problem is not solved, call town for advise.
Losing Priming of C-Pump
4) If the C-Pump is damaged 4)
For 4x5 C-pump Connect the rig suply mix water line to the suction of the 4x5 and continue the job without using the 4x5 c-
pump, Rely on the mix water pressure suplied w/ rig c-pump.
For 5x6 C-Pump Connect the rig suply mix water line to the suction of the 4x5 and continue the job without using the 4x5 c-
pump, Rely on the mix water pressure suplied w/ rig c-pump.
Submitted
For 5x6toC-Pump If you loose prime on the pressurizing c-pump, switch to the make up c-pump and use the small mixing tub
only to mix the slurry and slow down your pumping rate.
1) If due to plugged delivery hose 1) - Close the discharge delivery valve on the silo.
- Blow air into the delivery hose or hosses.
- Identify the hose that is plugged.
- Replace the plugged hose and continue the job.
Bulk Delivery Problems 2) If unable to discharge cement due to plugged discharge valve 2) - Bleed off the air pressure in the silo.
- Try to blow air into the discharge valve of the plugged silo to remove any obstacles.
3) If due to not enough air pressure coming into the silo 3) It might be that the jets are plugged and you need to fill air from top side through the air valve placed on the
vent line valve.
To be calculated and verified prior job and to be confirmed with Company man/ Base manager / Cementer in charge and to
Maximum allowable pumping pressure avoid burst or collapse
ensure that if it is included in the job calculation sheet.
To be calculated and verified prior job and to be confirmed with Company man/ Base manager / Cementer in charge and to
Maximum allowable surface pressure avoid burst or collapse
ensure that if it is included in the job calculation sheet.
Page 27 of 30
CONTINGENCY PLANNING
Date : Monday, September 12, 2022 Customer Representative : Rio Irawan
Client : PERTAMINA HULU ROKAN BHI Technical Representative : Sauda Fatmagustina
Rig or Location : BDSI-28 BHI Field Specialist / Cementer : -
Type Job / Type Program : Casing Cementing Job Project or Job Number : -
Possibility Service Quality Execution Condition Effect Contingency Planning Option / Action
For batch mixing slurries
- Before the mixing process is conducted, spare in the displacement tank 2 bbls of mixing fluid that can be
added later once the density is reached then complete mixing.
- Try to mix more slurry in one compartment and get the correct density, then switch to the second
If blend cement is not enough to reach density Density Slurry doesn't reach as design program compartment.
- If the density is not reached in the second compartment, pump the second ahead followed by the first one
with the right slurry density.
- Immediately contact your Base manager before taking any action.
- Immediately shutdown the defected triplex pump and switch to second triplex pump.
- Pumping volume doesn't similar between digital monitor and actual - Check what will be your new pumping rate.
- Difficult control displacement volume to get bump plug when casing
Loss prime or Cavitation of triplex pump - Check the job time you need to complete the job with the new rate.
cementing job
- Call town for decission to cut down the total slurry volume if you are not within the 2 hrs safety margin.
- Difficult to control TOC / BOC for critical remedial job
Mix Water :
Mix water :
- Difficult to control volume of mix water - Ensure to mix the dry additives using the C-Pump first.
- Before mixing the liquid additives, stop the c-pump and use only agitator for mixing liquid.
Mixing Slurry : - If there is foam, add more de-foamer.
Excessive foam generation - Difficult to control density of slurry as design program
Slurry : Slurry :
- Before starting mixing, add two gallons of de-foamer to the tub with three barrels of fresh water (not mix
- Loss Prime or Cavitation
fluid), Build up density then start job.
- If foam appears while mixing slurry, check the mix water for contamination.
- Properties slurry doesn't proper as program - Inspect delivery hoses/pipes for any leaks or blockage.
Mixing water delivery problem - Problem when mixing slurry on the mixing tank - Inspect all rig delivery system for valve leaks or bypasses.
- Inspect efficiency of rig c-pump by recirculating into the same tank.
Page 28 of 30
CONTINGENCY PLANNING
Date : Monday, September 12, 2022 Customer Representative : Rio Irawan
Client : PERTAMINA HULU ROKAN BHI Technical Representative : Sauda Fatmagustina
Rig or Location : BDSI-28 BHI Field Specialist / Cementer : -
Type Job / Type Program : Casing Cementing Job Project or Job Number : -
Possibility Service Quality Execution Condition Effect Contingency Planning Option / Action
Alemite lubrication system :
- Non Production Time (NPT) - Inspect the allemite tank several times during the job and keep at least 5 gallons extra oil standby.
Batchmixer & Tank problems
(Agitating, C-Pump failure, Hydraulic hose burst) - Equipments damage - Keep agitator at low speed as you start and increase gradually, while building up the density.
- Problem fluid transfer during cementing job - If hydraulic hose bursts, shut down the batch mixer, circulate through unit until you change the hose.
Do not use gauges where the test pressure is being read on the high and low end of the gauge range.
- Avoid problem during job
- Flawless the job 9.4.1 An acceptable pressure test for 10,000 or 15,000 psi equipment must satisfy the following :
Acceptable Pressure test leaks No visible leaks. Pressure with in +/- 250 psi of required test pressure Pressure drop in 3-minute test of no
more than 250 psi.
9.4.2 An acceptable pressure test for equipment rated between 5,000 psi and 3,000 psi must satisfy the following :
No visible leaks. Initial pressure with in +/- 250 psi of required test pressure Pressure drop in 3-minute test
of no more than 150 psi.
9.4.3 An acceptable pressure test for equipment rated at 2,500 and below psi must satisfy the following :
No visible leaks. Initial pressure with in +/- 250 psi of required test pressure Pressure drop in 3-minute test
of no more than 100 psi.
- Contamination slurry with mud when displacement (if top plug not release)
Page 29 of 30
CONTINGENCY PLANNING
Date : Monday, September 12, 2022 Customer Representative : Rio Irawan
Client : PERTAMINA HULU ROKAN BHI Technical Representative : Sauda Fatmagustina
Rig or Location : BDSI-28 BHI Field Specialist / Cementer : -
Type Job / Type Program : Casing Cementing Job Project or Job Number : -
Possibility Service Quality Execution Condition Effect Contingency Planning Option / Action
Hoses / Swivel Leaks :
- Non Production Time (NPT) Reduce rate on pump if leak is small, if it increases, tighten the connector of hose / Swivel.
- Equipments damage If leaks badly, stop pumping and replace with another hoses/swivels.
After the job, loosen the nut and make sure it's clean. Checked the latest inspection date.
Leaks
Plunger leaks :
- Reduce rate on pump if leak is small, if it increases, tighten the plunger.
- If the plunger leaks badly, stop using the pump, and continue with one triplex pump.
- After the job, loosen the nut and make sure it's clean. Plunger to be re-packed after the job.
- to much amount of slurry return to surface (if to much of over displace) - 1- Follow the guidelines for displacement in the client cementing program.
How much to "over displace"
- Difficult to predict Bottom of Cement - if the client representative decides to overdisplace, call your FSM and make sure he is informed.
- Immediately stop pumping.
- Equipment damage (Burst of equipment) - Ensure that the well hydrostatic pressures during the cement job and after the placement does not exceed
What to do if pressure limit reached - Formation damage (during job) - Company man to decide to wether to pump slowly considering TT.
- Immediately start the wash up process.
- Inform your Base Manager.
- Reduce the pumping rate to the minimum.
Loss of Returns - Formation damage - Start to increase the pumping rate gradually.
- Difficult to predict Top of Cement - If still no return, continue pumping with less rate (to be decided by Client rep.) till job is finished.
if problem with bottom plug
- Cemented casing (if rupture disc not broken when bottom plug relase)
Float Equipment Failure if problem with top plug
At the end of displacement, keep holding final pressure and close all valves on the cement head for at least 6 hrs.
- Contamination slurry with mud when displacement (if top plug not release)
- High/medium risk for personnel and equipments if start/continue job - Do not start the cement job if severe weather conditions.
Unusual Weather Conditions
- Impact for performance job - If client rep. Insist on starting the job, call and confirm with Cementing Engineer and Base Manager.
Cement unit shutdown completely while - Non Production Time (NPT) - Reason : "Electronic emergency shutdown relay valve was shorted out".
performing a job - No flawless the job - What the cementer should do in this case is "Simply remove any wire from the relay switch", continue the
If Slurry early set than thickening time : If Slurry early set than thickening time :
- Cemented casing - Stop the pump to prevent pressure increase > 1700 psi or casing collapse.
- Collect the mixing water, cement, and seawater sample on location and send to town.
- Make Chronology report and send to Cementing Engineer and Base Manager immediately.
Problem with slurry If Slurry is not set from thickening time propose : If Slurry is not set from thickening time propose :
- Non Production Time (NPT) due to wait on cement - Additional time or make sure until dry cement sample on surface.
- If more than 24 hours still soft, collect the mixing water, cement, and seawater sample on location and send
- Make Chronology report and send to Cementing Engineer and Base Manager.
If during pumping have problem with equipment:
Call and notify town and discuss with the company man
- Non Production Time (NPT) 1) Can be fixed under 30 minutes:
- No flawless the job - Fix the equipment as soon as possible.
Problem with Pumping Slurry - Make sure pumping time still enough to continue pumping.
2) If fixing more than 30 minutes:
a. If ≥ 50% of tail slurry already pumped --> switch to displace
b. If < 50% of tail slurry pumped --> Circulate all slurry to surface as soon as posibble.
SP Form 1031
Page 30 of 30