Final Job Program - 9.625 in Intermediate Casing - BJK - CH-6 - 28 FEB22

Design, Deliver
And Validate Sustainable Barriers

Tailored
to
Minimize Risk
and
Maximize Production.
OIL INDIA LTD.
DULIAJAN PROJECT/ASSAM
Well Location: BJK
Rig Name: CH-6
Well Name: Baghjan -28
Job: 9.625” Intermediate Casing Cementation Job
CEMENT PROGRAM
Version 1.0
Prepared for: Mr. Mr. Deeju Saikia (GM-Cementing)
VIDA ID: H058903

Sales Order: 0907562843
Date: 28th February, 2022
Legal Notice
Disclaimer:
All information in this report is provided subject to the terms and conditions which govern the services provided by Halliburton. Halliburton
personnel use their best efforts in gathering information and their best judgment in interpreting it, but any interpretation, research,
analysis or recommendation furnished by Halliburton are opinions based upon inferences from measurements and empirical relationships
and assumptions, which inferences and empirical relationships and assumptions are not infallible, and with respect to which professionals
in the industry may differ. Accordingly, HALLIBURTON IS UNABLE TO GUARANTEE THE ACCURACY OF ANY CHART INTERPRETATION,
RESEARCH ANALYSIS, OR JOB RECOMMENDATION and any interpretation or recommendation is not for use of or reliance upon by any third
party. The customer has full responsibility for any of its decisions, which are based on the information provided in this report.
© 2018 Halliburton. All Rights Reserved
Revision Summary
Version # Date Revised by Reviewed by Summary of revisions (include section or page

number)
Final V1.0 28th Feb,2022 Arindam Sarma Shruti Gupta Lead & Tail slurry volumes designed as per the OH
caliper data
Approval
Submitted by Digital Signature
Name: Arindam Sarma
Digitally signed by ARINDAM
Title: Sr. Tech. Professional ARINDAM SARMA SARMA
Date: 2022.02.28 12:07:51 +05'30'
E-mail: Arindam.Sarma@halliburton.com
Reviewed and approved by Digital Signature
Name: Shruti Gupta
Title: Associate Tech. Professional Shruti Digitally signed by
Shruti Gupta
Gupta Date: 2022.02.28

E-mail: Shruti.Gupta@halliburton.com
12:16:00 +05'30'
1 CEMENTING JOB DESIGN
1. Job Objectives and Measures

Objectives Measures
Perform Cement Jobs as per Plan No HSE or SQ issues
Provide lead cement up to surface Caliper ID, Hole excess, Shoe track length, BHT confirmed with
Client and control points to be followed
Provide zonal isolation and good Cementation for the Proper circulation with conditioned mud and job preparation
intermediate casing
2. Lessons Learned
• Check hopper arrangement for chemical mixing leading to lumping of chemical.
• Pre-check cement delivery line to avoid shutdown due to poor bulk delivery
• Keep the annulus open to visually see the circulation
• Check the mix fluid delivery to the cementing unit
• Have chemicals backup if in case mix fluid doesn’t qualify for the job (may due to contamination from different
tanks / settlement)
• Ensure no contamination between the tanks in which mix fluid is being prepared
• Check proper agitation and circulation system for the tanks
• Recalculate the mud pump strokes for the displacement volumes on the site prior to job and know the mud
pump efficiency
• Check the hose of Air supply to the silos is dry prior to job
• The mix fluid transfer pumps are in good condition and no chokes exist in their strainers
• Pump volumetrically measuring the mix fluid volume in tanks if pumps take air
• The wash up water spill on well site- Designated dump area to be checked with the rig manager
3. Job Specific Risk Assessment
Risk Identified Potential consequence of risk Risk reduction control measure Contingency plan
Control and reduce losses before Squeeze for remedial

running and cement job. Use Lost
cementing
Circulation Materials in the slurry.
Top of cement below than expected
Reduce pump rate and take in to
Losses Poor bonding and poor zonal account pump time (TT) of the slurry.
isolation Job Design and Pump Schedule
optimization with 2D.
Reduce pump rate wherever

Density variation due to Increased hydrostatic & consumption
Ensure proper delivery of bulk density is highly varying
improper Bulk delivery of cement
Ensure the good mixing hopper, Allow sufficient time for mixing of
Inefficient mixing system for the Improper chemical mixing and
agitators and circulation system on chemicals
mix fluids settlement of the chemicals
the rig tanks
Have back up C-pump to deliver
Inefficient delivery of mix fluid Slow mixing and pumping – During route survey make sure to the mix fluid to the cementing unit
to the cementing unit Interrupted pumping check the delivery system
Squeeze for remedial cementing

Centralization Placement
optimization with iCem
Poor mud removal Slurry
Improper Simulations –best standoff
channeling and contamination.
achievable using single piece
Centralization Poor bonding and poor zonal
centralizer & Solid body
isolation
centralizers. Rotate and
Reciprocate Casing, if possible
Design slurry with sufficient If the rig is not able to perform

Inefficient displacement of cement,
Rig pump malfunction during thickening time considering lowest displacement, then we shift to
contamination of mud and spacer,
displacement rate at which cement Elite cement unit for entirety of
displacement spacer and cement & cement and
can be displaced. Program designed displacement.
mud leading to a poor CBL.
with lowest possible pump rate.
Potential contamination of mix fluid Ensure rig tanks are clean prior to
due to: transferring fresh water. Ensure all
Use clean, isolated rig tanks to
Use of rig tanks to prepare • Poor Tank cleaning transfer lines have been flushed
prepare mix fluid. Perform water
• Leaking valves. clean. Monitor tank levels to
cement mix water salinity tests to verify no
• Dead line volumes. confirm no changes.
contamination.
• Incorrect alignment of valves.
Plug loading order and procedure Ensure that the Shutoff plug,
Incorrect Plug loading via Unable to open stage collar ports. opening bomb and closing plugs
must be discussed with client prior to
Unable to displace cement and are compatible with QLC cement
cement head the job. Plug loading should be in
complete cement job. head.
front of client
Ensure all equipment are inspected
Cement slurry U-turn to inside casing before mobilization and consistently Pump back the excess returned
Excessive Cement inside casing. inspected offline on the volume with 500psi excess
Float Equipment Failure rig/warehouse. Select equipment pressure from the final circulating
Top of cement lower than rates according to downhole pressure and close cement head
expected conditions. QA/QC tests in floats to WOC for 24 hours.
Apply excess pressure on the free fall Remedial cementing / Annular top
Unable to open the stage tool Second stage cementing unable to bomb unit the stage tool opens. up job
ports perform and compromise with TOC Maximum pressure to not to exceed
the line test pressure
Apply excess pressure until the ports Hold 500psi excess pressure on
Unable to close the stage collar U-tubing of cement back into the
close. Maximum pressure to be the closing plug and WOC for 24
ports casing through the stage collar ports
applied is line test pressure hours
Have man riding basket to drop
Plug loading when the cement Risk of trip and fall , damage to the Have safety harness and sufficient
the freefall bomb and closing plug
head is rigged up cement head crew support
Include enough safety factor and

1st stage TOLC is higher than the Unable to open stage collar ports for Loading the free fall bomb and the motor break time while designing
stage collar depth after 1st stage 2nd stage cementing if cement gets closing plug to be done in less than Thickening time for the lead
cementing set. 30 mins slurry.
KEY ASSUMPTIONS
1. As per the caliper data, considered average hole size of 13.0” from 2100m to 3050m, average hole size
of 13.7” from 3050 m to 3347m
2. 13.6ppg Lead slurry volume is calculated (280 US BBLS) will be pumped as agreed with client and 15.8ppg Tail
Slurry volume is calculated (80 US BBLS) will be pumped as agreed with client.
3. BHT provided as per OH logging is 65°C, calculated iCem BHCT is 50°C.
4. Pore density at TD 2202.5m is assumed to be 8.5 ppg. The Fracture density is assumed 15 ppg at TD. Data of
Pore pressure & Frac Pressure is not available for this well.
5. Mud weight used is 9.5 ppg as provided by Client - Oil India Limited.
6. The design simulations for the fresh mud of 9.5 ppg are YP< 10 lbf / 100ft2 & PV< 15Cp and the same is
recommended to the OIL chemist.
PRE-CEMENTING CONSIDERATIONS
1. Mud should be conditioned during pre-job circulation to bring down rheology as low as possible to enhance mud
removal.
2. Ensure that the mixing tanks are completely clean before mixing chemicals to avoid contamination.
3. Ensure mix water salinity is less than the 500ppm.
4. Ensure that the dry bulk supply lines from silo to surge tank are clean and vented thoroughly by blowing air
through this line well in advance of cement job.
5. Before pressurizing silos for the cement job, close discharge and fill lines, open vent line, and pump air through
the silo for at least 10 minutes to fluff the cement.
6. All volumes and pump rates should be counter checked at the rig site between company-man and the cementer
according to the casing tally and well conditions.
7. Double check the mud pumps and cement unit pumps efficiency during circulation prior to cement job.
8. Measure rheology and density of returned mud after circulation prior to cement job.
9. Collect samples of mix water used for the job, minimum 3 gal of mix water (before mixing chemicals) and
minimum 3 gal of mix fluid (after chemical mixing). Send these samples to the lab for post job analysis/testing if
necessary.
10. Add chemicals only after casing reaches bottom and circulation has been established. Spacer can be prepared
while casing lowering.
11. Check the hopper system prior to mixing chemicals. Discuss the contingency plan prior to the job with customer
if the hopper chokes during mixing.
4.
1.0 JOB DESIGN
1.1 Overview
Job Type Primary Cement Job

Injection Path Casing/Conventional
Foam Job No
Well Snapshot
Simulations
2D Hydraulics, Rheological Hierarchy, Standoff
Performed
1.2 2D Wellbore Schematic
Casing
803.40 bbl
Volume
Annulus
732.12 bbl
Volume
Rathole
0.00 m
Length
Surface
0.33 bbl
Volume
1.3 Pump Schedule
Description Stage Density Rate Yield Water Volume Bulk Duration

No. Req. Cement
(ppg) (bbl/min) (ft³/sack) (gal/sack) (bbl) (sacks) (min)
Oil India Duliajan Mud 1 9.50 15.00 0.00 0.00
Water 2 8.33 7.00 50.00 7.14
11.5 ppg Spacer 3 11.50 7.00 65.00 9.29
Bottom Plug
9.625 OIL LEAD 4 13.60 5.00 1.6622 8.643 285.52 964.46 57.10
OIL 9.625 Lead 5 15.80 5.00 1.1523 4.891 80.00 389.80 16.00
Top Plug/Start Displacement
Oil India Duliajan Mud 6-1 9.50 15.00 700.00 46.67
Total: 1,278.49 153.31
*Pump schedule may include additional rows for displacement if “Automatic Rate Adjustment” was enabled and ECDs approached the
fracture gradient.
1.4 Pressure Schedule Inputs
Pressure Mode Conventional
1.5 Pressure Schedule Table
Start End Pressure

(Pump Volume in bbl) (Pump Volume in bbl) (psi)
0.00 End 0.00
1.6 Time of Stages
Graph Time Stage Starts Pumping Stage Enters Annulus

Label
(min)
❷ 0.0 Water
❸ 7.1 11.5 ppg Spacer
❹ 16.4 9.625 OIL LEAD
❺ 73.5 OIL 9.625 Lead
❻ 89.5 Oil India Duliajan Mud
① 101.6 Water
② 105.2 11.5 ppg Spacer
③ 110.0 9.625 OIL LEAD
④ 138.5 OIL 9.625 Lead
⑤ 153.3 Plug Landed
1.7 Final 2D Fluid Positions Plot
1.8 Final 2D Fluid Positions Table
Time 153.32 min

Volume In 1,278.49 bbl
Surface Pressure 1,770.40 psi
Rate In 2.00 bbl/min
Rate Out 2.00 bbl/min
Down Hole
3,344.99 m
Depth
Rate 2.00 bbl/min
Pressure 6,400.45 psi
ECD 11.74 ppg
Density 15.80 ppg
1.9 Fluids Pumped
Oil India Duliajan Mud

Water
11.5 ppg Spacer
9.625 OIL LEAD
OIL 9.625 Lead
Oil India Duliajan Mud
1.10 ECD & Hydrostatic Pressure Plot at Reservoir Zone
1.11 ECD & Hydrostatic Pressure Plot at Fracture Zone
1.12 Calculated Surface Pressure Plot
1.13 Downhole Pressure Profiles Plot
1.14 Rheological Hierarchy Plot at Reservoir Zone
2.0 TEMPERATURE MODELING
2.1 Geothermal Properties Inputs
Surface(Ambient) @ 0ft 30.000 °C

Well MD 3,345.00 m
Well TVD 3,197.71 m
Undisturbed BH Temperature 65.000 °C
Gradient 1.09 °C/100m
2.2 Geothermal Properties Table
TVD Undisturbed Temperature

(m) (°C)
0.00 30.000
3,197.71 65.000
3.0 CENTRALIZATION
3.1 Centralizer Specifications
Centralizer Description Type* COD Hole Nom. Min. Dia. Rest. Bows Total No.
Dia. Dia. Force Required
(in) (in) (in) (in)
Non-Weld Semi-Rigid, Hinged BS 9.625 12.250 12.250 11.471 2,653.0 6 95
*BS - Bow Spring, R(S) - Rigid Solid, R(PB) - Rigid Positive Bar
3.2 Centralized Intervals
Top MD Bottom MD Cent. A No. of Cent. A in Centralizer Joint Frequency

Interval Frequency
(m) (m)
Non-Weld Semi-
1,900.00 2,100.00 6 1 3
Rigid, Hinged
Non-Weld Semi-
2,100.00 2,500.00 17 1 2
Rigid, Hinged
Non-Weld Semi-
2,500.00 3,345.00 72 1 1
Rigid, Hinged
3.3 Standoff Calculation Summary
Calculation Method Soft String Calculation

3.4 Standoff Profiles Plot
4.0 APPENDIX
4.1 Well Directional Data
Measured True Vertical Deviation Build Azimuth

Depth Depth Angle
(m) (m) (°) (°/100m) (°)
0.00 0.00 0.00 0.00
2,100.00 2,065.63 18.00 0.86 333.00
2,241.00 2,197.20 24.00 4.26 333.00
2,646.00 2,564.24 26.00 0.49 333.00
3,345.00 3,197.71 24.00 -0.29 333.00

4.2 Formation Definitions
Measured True Vertical Pore Reservoir Reservoir Fracture Fracture Fracture

Depth Depth Pressure Gradient Density Pressure Gradient Density
(m) (m) (psi) (psi/ft) (ppg) (psi) (psi/ft) (ppg)
3,345.00 3,197.71 4,905.2 0.468 9.00 8,175.26 0.779 15.00
4.3 Wellbore Geometry - Surface Lines
Length Number in Elevation Fluid Friction Outer Inner

Parallel Change Factor Diameter Diameter
(m) (m) (in) (in)
30.00 1 0.00 1.00 2.620 1.870
4.4 Wellbore Geometry - Outer (Casing/Liners)
Top MD Bottom MD Length Constant Friction Outer Inner

Factor Diameter Diameter
(m) (m) (m) (in) (in)
0.00 2,100.00 2,100.00 0.25 13.375 12.415
4.5 Wellbore Geometry - Outer (Open Hole)
Top MD Bottom MD Length Constant Friction Inner Annular

Factor Diameter Excess
(m) (m) (m) (in) (%)
2,100.00 3,050.00 950.00 0.30 13.000 0.00
3,050.00 3,345.00 295.00 0.30 13.700 0.00
4.6 Wellbore Geometry - Inner (Inner)
Type Top MD Bottom MD Length Outer Weight Grade Inner Avg. Joint
Diameter Diameter Length
(m) (m) (m) (in) (ppf) (in) (m)
Casing 0.00 3,345.00 3,345.00 9.625 47.00 L80 8.681 11.85
4.7 Job Summary at Reservoir Zone
5. JOB EXECUTION
5.1 Job Procedure
1. Circulate well at least two complete cycle at the pump rate confirmed with company man to condition the mud
before the cementation job. Report the pump rates and circulation pressure to base.
2. Conduct a pre job safety meeting on the rig floor. All the personnel involved in the job should be present, and
clear responsibilities need to be assigned. Pump rates and pressures expected should be confirmed among all
personnel. Discuss emergency procedures and contingency plan.
3. Test rig line upto OIL pressure test policies and Bleed off pressure
4. OIL representative to shear the float activation ball seat from rig pump and confirm the pressure drop with
circulation on the flow line
5. Prime up cementing unit and flush the cementing HP line
6. Low pressure test surface lines to 500 psi for 5 minutes. High pressure test lines up to 2500 psi for 15mins and
bleed off.
7. Halliburton crew to mix retarder in both Lead & Tail mix fluids – Provide sufficient time for proper mixing.
8. Pump 200 US bbls of 9.5 ppg (71 pcf) Fresh Mud @ 12-15 bpm from Rig pumps.
9. Pump 50 US bbls of Preflush – SAPP Water @5-6bpm from rig pumps
10. Pump 65 US bbls of 11.5 ppg (86 pcf) spacer @5-6bpm from Rig pumps.
11. Mix and Pump 280 US BBls (FLY MIX) of 13.6ppg (102 pcf) Lead Cement Slurry (confirmed with OIL
representative) @4-6 bpm from Cementing Unit.
12. Pump 80 US BBls (FLY Mixed) of 15.8ppg (118 pcf) Tail Cement Slurry (Confirmed with OIL
representative) @3-5bpm from Cementing Unit.
13. Take samples of cement slurry during the job.
14. Flush the cementing line before proceeding for displacement. Ensure master lo-torc on cement head is
closed before flushing.
15. Displacement 9.5 ppg to be done by the Rig pumps with drilling mud. Displacement schedule is as
under:
a. 700 US BBls at 15 bpm
b. 85 US BBls at 8 bpm
d. 13.0 US BBls at 2 bpm
TOTAL DISPLACEMENT VOLUME: ~798 US BBls.
16. Max. ECD during the first stage job at Casing Shoe: 11.8 ppg. Plug Landing Pressure of shut off plug is 1781 psi.
Plug bumping to be confirmed. The differential pressure when the fluids are static is 1044 psi.
17. Bleed-off the pressure on the cementing unit. If the BPV does not hold pump back the excess returned
volume. Apply 500 psi excess surface pressure on the plug and close the cement head manifold valves &
the master valve and WOC Until the lead slurry achieves 500psi compressive strength as per the lab
report.
OIL INDIA LIMITED | TBP | v1.0
9.625” Casing Cement Program
18. If the BPV of the floats hold the backflow then bleed-off the line pressure completely and open the
cement head cap.
6. Contingency Plans
1. While displacing by rig pumps, valve should be open to record pressure at cement unit to note any kind of
pressure shoots ups.
2. If plug does not bump, it is recommended that the maximum volume to be pumped further is half shoe track
volume only ~2.88 US bbl. Any volume pumped above Displacement volume + Half shoe track volume need to be
consulted with OIL company man/Rig in-charge/OIL base representative.
3. Pressure up 500 psi above final displacement pressure on the plug. If the casing has to be tested, it should be
tested at this point after the plug bump.
4. Returns to be taken in the displacement tank of cementing unit; Return volume to be Checked and confirmed by
the company man/client representative in the presence of cementing operator.
5. If the float is not holding, pump back the returned volume and bleed it off back. Perform this 2-3 times until the
debris get cleaned up from the floats. If the flow back volume keep continuing to return, pump back the returned
volume with excess 500psi on the plug and then close the cement head valves and WOC. Minimum WOC time is
the time to reach compressive strength of 500psi as per the lab report for the lead slurry. Recommended WOC
for the lead slurry is 8 hours from the time when the Lead slurry gets placed.
6. Have sufficient De-foamer as backup during mixing chemicals or cement
Recommendations
1. Bulk delivery - During the switching to next silo after the completion of the cement from first silo, the dead
volume of the first silo should not be pumped. This will give less bulk delivery and more Air and may result in
density variation.
2. The mix fluid supply should be consistent to the cement unit, a contingency plan to deliver the mix fluid to
the cement unit should also be in place if the delivery is improper. Have back up ‘C’ pump ready to deliver the
mix fluid in good rate.
3. To improve the Rheological Hierarchy of the spacer for better mud removal, it is recommended to improve
spacer design with right concentration of ‘Tuned Spacer III’. 10min minimum spacer contact time should be
maintained or 1000ft of spacer column in the OH annulus during pumping.
4. Rig pump stroke length and efficiency to be checked and confirmed with the mud pump operator and/or
company man before the job. During the entire job, rig crew will be monitoring the return volume coming out
of the hole.
26
Lab Results- Spacer

Asia, Kakinada
Job Information
Request/Slurry 2709518/1 Rig Name CH-06 Date 27/Feb/2022
Submitted By Shruti Gupta Job Type Intermediate Casing Bulk Plant Oil India
Customer Oil India ltd Location ASSAM BASIN Well BJK
Well Information
Casing/Liner Size 9.625 in / 244.475 mm Depth MD 3345 m BHST 65°C / 149°F
Hole Size 12.25 in / 311.15 mm Depth TVD BHCT 50°C / 120°F
Pressure 448 bar / 6500 psi
Drilling Fluid Information

Mud Supplier Name Mud Trade Name
Spacer Information - Spacer Design

Sample Spacer Properties
Conc UOM Cement/Additive MP Sample Type Lot No.
Date Slurry Density 11.5 lbm/gal
1 lb/bbl Tuned Spacer III PH Chemicals 03.12.21 191225-7 Slurry Yield 1.76 ft3/sack
Water Requirement 11.47
36.55 gal/bbl Field Water PH Lab 20.04.21 Tap Water
159.239 lb/bbl Barite PH Chemicals 21.06.21 Assam

Water Source Field Water
18 lb/bbl Bentonite (PH) PH Chemicals 20.09.21 Assam
0.05 gal/bbl D-Air 3500L PH Chemicals 14.06.21 DF3500/190607
Operation Test Results Request ID 2720587/1

Mixability (0 - 5) - 0 is not mixable, Request Test ID:38679988 07/JAN/2022
Mixability rating (0 - 5) Avg rpm mixing under load (~12,000)
4 4000
API Rheology, Request Test ID:38679989 07/JAN/2022

Temp (degF) 600 300 200 100 6 3 Foam Quality (%)
80 (up) 89 54 32 24 8 6 0
80 (down) 89 54 31 23 7 6 0
80 (avg.) 89 54 32 24 8 6 0
PV (cP) & YP (lbs/100ft2): 45.36 6.41 (Least-squares method)
PV (cP) & YP (lbs/100ft2): 45.75 8.25 (Traditional method (300 & 100 rpm based))
Generalized Herschel-Bulkley 4: YP(lbf/100ft2)=6.16 MuInf(cP)=41.33 m=1 n=0.92
API Rheology, Request Test ID:38679990 07/JAN/2022

104 (up) 85 47 29 23 8 7 0
104 (down) 85 47 29 23 8 7 0
104 (avg.) 85 47 29 23 8 7 0
27
PV (cP) & YP (lbs/100ft2): 36 11 (Traditional method (300 & 100 rpm based))
Generalized Herschel-Bulkley 4: YP(lbf/100ft2)=7.56 MuInf(cP)=38.68 m=1 n=1
Spacer Mixing Instructions

1) Make sure the tanks are clean.
2) Check the Water salinity. It should be less than 500 ppm.
3) Add De-Foamer in the Water.
4) Add the bentonite and pre-hydrate for 2 hours .
5) Add Tuned spacer III. and pre-hydrate for 1/2 hours .
6) Weight up the spacer with Barite.
7) Take Spacer sample (5 gal) for further lab testing if necessary.
28
Lab Results- Tail

Asia, Mumbai
Job Information
Request/Slurry 2728353/3 Rig Name CH-06 Date 24/FEB/2022
Submitted By Arindam Sarma Job Type Intermediate Casing Bulk Plant OIL
Well Information
Casing/Liner Size 9.625 in / 244.475 mm Depth MD 3345 BHST 65°C / 149°F
Cement Information - Tail Design

Sample Cement Properties
Conc UOM Cement/Additive MP Sample Type Lot No.
Date
Slurry Density 15.8 lbm/gal
100 % BWOC Dalmia Class G Lab 25.02.22 CM/L5400056095
Slurry Yield 1.15 ft3/sack
43.42 L/100kg Field Water Lab 01.01.22
Water Requirement 4.89 gal/sack
0.05 gps D-Air 3500L PH Chemicals 16.12.21 DF3500/210701
Total Mix Fluid 5.04 gal/sack
0.35 % BWOC HALAD-9 (PH) PH Chemicals 24.01.22 F210602
0.65 % BWOC CFR-3 (PH) PH Chemicals 25.02.22 3500921
0.14 % BWOC HR-800 PH Chemicals 16.12.21 HH202201-2 Water Source Field Water
Water Chloride 80 ppm
Mixability (0 - 5) - 0 is not mixable, Request Test ID:38787769 24/FEB/2022
Mixability rating (0 - 5) Avg rpm mixing under load (~12,000) Blend addition time (sec) @ 4,000 RPM
4 12000 15
API Rheology, Request Test ID:38787770 24/FEB/2022
80 (up) 280 195 154 80 9 7 0
80 (down) 280 195 153 78 9 7 0
80 (avg.) 280 195 154 79 9 7 0
29
PV (cP) & YP (lbs/100ft2): 174 21 (Traditional method (300 & 100 rpm based))
Temp (degF) 600 300 200 100 6 3 Cond Time Foam Quality
(min) (%)
122 (up) 272 192 150 76 8 6 30 0
122 (down) 272 192 148 75 7 5 30 0
122 (avg.) 272 192 149 76 8 6 30 0
API Fluid Loss, Request Test ID:38787772 24/FEB/2022
Test Temp (degF) Test Pressure (psi) Test Time (min) Meas. Vol. Calculated FL (<30 min)
122 1000 18 33 85
Free Fluid API 10B-2, Request Test ID:38787773 24/FEB/2022
Con. Temp (degF) Static time (min) % Fluid
122 120 0
Thickening Time, Request Test ID:38787774 24/FEB/2022
Temp (degF) Pressure (psi) Batch Mix (min) Reached in (min) Start BC 50 Bc (hh:mm) 70 Bc (hh:mm) 100 Bc (hh:mm)
122 5600 120 60 11 04:30 04:35 04:39
UCA Comp. Strength, Request Test ID:38474948 Historical Test
End Temp (degF) Pressure (psi) 500 psi (hh:mm) 1000 psi(hh:mm) 12 hr CS (psi) 24 hr CS (psi)
149 3000 07:03 08:26 1599 2309
118 120 0
30
TT Chart
31
Lab Results- Lead

Asia, Mumbai
Job Information
Request/Slurry 2728354/2 Rig Name CH-06 Date 24/FEB/2022
Submitted By Arindam Sarma Job Type Intermediate Casing Bulk Plant OIL
Well Information
Casing/Liner Size 9.625 in / 244.475 mm Depth MD 3345 m BHST 65°C / 149°F
Cement Information - Lead Design

Conc UOM Cement/Additive MP Sample Date Lot No. Cement Properties
CM/L540005 Slurry Density 13.6 lbm/gal

100 % BWOC Dalmia Class G 25.02.22
6095
Slurry Yield 1.66 ft3/sack
76.73 L/100kg Field Water 01.01.22
Water Requirement 8.64 gal/sack
DF3500/2107
0.05 gps D-Air 3500L PH 16.12.21 Total Mix Fluid 8.86 gal/sack
01
0.35 % BWOC HALAD-9 (PH) PH 24.01.22 F210602
0.4 % BWOC CFR-3 (PH) PH 25.02.22 3500921

Water Source Field Water
0.15 % BWOC HR-800 PH 16.12.21 HH202201-2
Water Chloride 80 ppm
2 % BWOC Bentonite PH
Mixability (0 - 5) - 0 is not mixable, Request Test ID:38787285 26/FEB/2022
Mixability rating (0 - 5) Blend addition time (sec) @ 4,000 RPM
5 15
80 (up) 180 126 88 60 8 6 0
80 (down) 180 126 86 58 7 5 0
80 (avg.) 180 126 87 59 8 6 0

32
Temp (degF) 600 300 200 100 6 3 Cond Time Foam Quality
(min) (%)
122 (up) 176 118 80 56 7 5 30 0
122 (down) 176 118 78 55 6 5 30 0
122 (avg.) 176 118 79 56 7 5 30 0
API Fluid Loss, Request Test ID:38787288 26/FEB/2022
Test Temp (degF) Test Pressure (psi) Test Time (min) Meas. Vol. Calculated FL (<30 min)
122 1000 11 35 115
122 120 0
Thickening Time, Request Test ID:38787290 26/FEB/2022
Temp (degF) Pressure (psi) Reached in (min) Start BC 50 Bc (hh:mm)
122 5600 120 6 05:26
Cement Slurry Mixing Instructions

8) Make sure the tanks are clean.
9) Check the Water salinity. It should be less than 500 ppm.
10) Add De-Foamer in the Drill Water.
11) Mix chemicals as per Lab report.
12) Add Cement and check slurry weight intermittently while batching up.
13) Take mix fluid sample (5 gal) for further lab testing if necessary.
14) Take Cement slurry samples to be kept in the Oven and report the setting time of the same.
33
3.0 Risk Assessment
Identified Risk Impact of Risk Mitigation Plan Contingency Plan

Is the well static? Cement may be unable to Customer should ensure well is static Procedures should be in place
• Gas found provide a satisfactory before cementing is started. in the event of losses.
in the mud. barrier.
• Well If there is gas in the mud or
flowing. the well is flowing gas or
• Well has water, continue circulating
mud losses. and increase MW, if required.
The Rig pumps fail Inefficient displacement of Design slurry with sufficient If the rig is not able to provide
during cement, contamination of thickening time considering lowest mud at all, then we shift to
displacement mud and spacer, spacer and displacement rate at which cement Halliburton pumps for entirety
cement & cement and mud can be displaced. Program designed of displacement.
leading to a poor CBL. with lowest possible pump rate.
Improper mud Poor mud removal Slurry Condition mud before cement job to Squeeze for remedial
conditioning channeling and achieve best rheological properties cementing
contamination. Poor bonding as possible. Circulate well with
and poor zonal isolation minimum of 2 bottom’s up Job
Design and Pump Schedule
optimization with 2D
Design Proper Spacer Rheologies
with Tuned Spacer III
Improper Poor mud removal Slurry Centralization Placement Squeeze for remedial
Centralization channeling and optimization with iCem Simulations – cementing
contamination. Poor bonding best standoff achievable. Rotate and
and poor zonal isolation Reciprocate Casing, if possible
Float Equipment Cement slurry U-turn to Ensure all equipment are inspected Make max of 3 attempts to
Failure inside casing before mob and consistently pressure up the casing before
Excessive Cement inside inspected offline on the bleeding of pressure as fast as
casing. rig/warehouse. Select equipment possible to remove any debris
Top of cement lower than rates according downhole in valve. Do not over displace
expected conditions. QA/QC tests in floats more than half the shoe track
volume. Shut in the well and
hold the pressure until and
hold the pressure until cement
gains 500 psi.
34
Losses Top of cement below than Control Well and reduce losses Procedures should be in place
expected before running and cement job Use in the event of losses.
Poor bonding and poor zonal Lost Circulation Materials in the Squeeze for remedial
isolation slurry. Reduce pump rate and take in cementing
to account pump time (TT) of the
slurry. Job Design and Pump
Schedule optimization with 2D.
Incorrect Volumes Not able to bump the plug as Caliper internal diameter of casing.
Calculations planned Squeeze for remedial
Wet Shoe or Excessive Use minimum of 2 casing joints of cementing
Cement inside Casing .Poor shoe track.
bonding and need remedial Agreeing to pump only the
cement jobs (Shoe squeeze) calculated volumes plus the half
shoe track volume.
Pumping extra volume other Relying only on the physical barrels
than the calculated of the displacement fluid pumped as
displacement volume and a measure of the total volumes to be
the contingency volume may pumped.
lead to excessive volumes in
the case of liner leading to
wet shoe.
Incorrect BHCT Thickening time under or Enter caliper logs/calculated hole id, Squeeze for remedial
estimation overestimated. Cement right BHST, casing details into iCem cementing
slurry Flash Set Wait on software to rely on BHCT
cement longer than expected recommendation
The well packed Loss returns to surface Design program based on actual When packed off and reach
off during cement Unable to finish the job fracture gradient or historical well pumping pressure limit (>2000
job Cement inside casing condition. Circulate to cool the hole psi), stop pumping, disconnect
and condition mud prior to cement the line and flush surface line.
job. Stage up the pumping rate that Clean cement unit. Line up to
is limited by the fracture gradient. rig pumps and attempt to
displace or circulate out
cement job with rig pumps.
Laboratory testing Cement properties may Ensure representative samples are Stop work authority and
with non- differ from design sent to lab in time for confirmation MOC
representative testing. Check batch numbers for all
samples chemicals
35
Cement pumping Cement job will not meet Ensure cement equipment is Rig pump will be used to
equipment objectives calibrated and maintained as per circulate all the cement out of
malfunction Halliburton pre-job checklists Prior to the well.
during job the job, calculate minimum top of
cement required and cement volume
required if equipment fails.
Improper Cement Bulk cement delivery issues. Review risk assessment for Bulk Bulk crew to clean / check /
Supply Density control problems Validate air volume, rate and repair / upgrade bulk air
Cannot mix at designed job pressure will meet job requirements. compressor and moisture
rates. Job time exceed Use pressurized mud balance to control.
thickening time check slurry density. Verify
competency of bulk operator
Rig alarm during Cement job in progress with Continue mixing and pumping until Secure equipment and
cement job cement in the the announcement is made to assemble in the designated
well/casing/tubing. confirm the alarm. muster area.
Foaming of Cavitation of pumps leading Pump regular 9.625in slurry that is Have extra De-foamer in place
cement slurry or to less volume to be pumped being pumped, to avoid the free to mitigate the foaming of mix
mix fluid and compromised TOC water problem pump excess volume fluid or cement slurry
of lead slurry
Poor handling of Thread damage leading to Ensure HP irons are certified and Barricade the while doing
1502 HP irons and HSE/SQ issue during the job maintained as per the Halliburton pressure test.
cement head pre-job checklist prior to cement job.
during Rig up/ Rig
down
36
Stop Work Authority
37
4.8 Management of Change
38

Final Job Program - 9.625 in Intermediate Casing - BJK - CH-6 - 28 FEB22

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Final Job Program - 9.625 in Intermediate Casing - BJK - CH-6 - 28 FEB22

Uploaded by

Copyright:

Available Formats

Design, Deliver

And Validate Sustainable Barriers

OIL INDIA LTD.

Prepared for: Mr. Mr. Deeju Saikia (GM-Cementing)

VIDA ID: H058903

© 2018 Halliburton. All Rights Reserved

Version # Date Revised by Reviewed by Summary of revisions (include section or page

Gupta Date: 2022.02.28

1. Job Objectives and Measures

• Check hopper arrangement for chemical mixing leading to lumping of chemical.

• Check the mix fluid delivery to the cementing unit

• Check proper agitation and circulation system for the tanks

Control and reduce losses before Squeeze for remedial

Reduce pump rate wherever

Squeeze for remedial cementing

Design slurry with sufficient If the rig is not able to perform

Include enough safety factor and

Job Type Primary Cement Job

Description Stage Density Rate Yield Water Volume Bulk Duration

1.4 Pressure Schedule Inputs

Pressure Mode Conventional

1.5 Pressure Schedule Table

Start End Pressure

0.00 End 0.00

1.6 Time of Stages

Graph Time Stage Starts Pumping Stage Enters Annulus

Time 153.32 min

1.9 Fluids Pumped

Oil India Duliajan Mud

2.1 Geothermal Properties Inputs

Surface(Ambient) @ 0ft 30.000 °C

2.2 Geothermal Properties Table

TVD Undisturbed Temperature

3.1 Centralizer Specifications

3.2 Centralized Intervals

Top MD Bottom MD Cent. A No. of Cent. A in Centralizer Joint Frequency

3.3 Standoff Calculation Summary

Calculation Method Soft String Calculation

4.1 Well Directional Data

Measured True Vertical Deviation Build Azimuth

0.00 0.00 0.00 0.00

2,100.00 2,065.63 18.00 0.86 333.00

2,241.00 2,197.20 24.00 4.26 333.00

2,646.00 2,564.24 26.00 0.49 333.00

3,345.00 3,197.71 24.00 -0.29 333.00

Measured True Vertical Pore Reservoir Reservoir Fracture Fracture Fracture

Length Number in Elevation Fluid Friction Outer Inner

4.4 Wellbore Geometry - Outer (Casing/Liners)

Top MD Bottom MD Length Constant Friction Outer Inner

4.5 Wellbore Geometry - Outer (Open Hole)

Top MD Bottom MD Length Constant Friction Inner Annular

4.6 Wellbore Geometry - Inner (Inner)

5. Prime up cementing unit and flush the cementing HP line

TOTAL DISPLACEMENT VOLUME: ~798 US BBls.

6. Have sufficient De-foamer as backup during mixing chemicals or cement

Lab Results- Spacer

Drilling Fluid Information

Spacer Information - Spacer Design

159.239 lb/bbl Barite PH Chemicals 21.06.21 Assam

0.05 gal/bbl D-Air 3500L PH Chemicals 14.06.21 DF3500/190607

Operation Test Results Request ID 2720587/1

API Rheology, Request Test ID:38679989 07/JAN/2022

PV (cP) & YP (lbs/100ft2): 45.36 6.41 (Least-squares method)