TK Schweisszusatzwerkstoffe GB PDF

Welding technique
Welding filler metals

Electrodes
Rods
Wires
WIG rods
Autogenous rods
Solders
Fluxing agent
Welding filler metals
Low and medium alloyed steel. . . . . . . . . . . . . . . . . . . . . . . . . 361 – 387
Rustproof / acidic steels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388 – 401
Heat-resistant steels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402 – 415
Special applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416 – 418
Nickel, cast iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419 – 427
Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428 – 442
Copper, MIG soldering of galvanised steels. . . . . . . . . . . . . . . . 443 – 449
Wear-resistant build-up welding . . . . . . . . . . . . . . . . . . . . . . . 450 – 462
Flux cored wires for joint welding . . . . . . . . . . . . . . . . . . . . . . 463 – 467
Soft / silver solders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 – 471
Hard / silver solders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472 – 483
Fluxing agents, soft and hard solder. . . . . . . . . . . . . . . . . . . . . 484 – 485
TK7105
THE WORK SHOP EXPERT
Product overview
TECHNOLIT® designation Material no. Page TECHNOLIT® designation Material no. Page
AG 30 U 2,5166 481 Fluxing agent brass – 484
AG 34 U 2,5157 481 Fluxing agent for fittings soft solder – 485
AG 54 – 482 Fluxing agent paste AL-100 – 485
AG 56 2,5165 482 Fluxing agent silver soft solder – 485
AG 56 UX 2,5159 483 Fluxing agent silver solder – 484
AG 57 U 2,5165 482 Fluxing agent soft solder – 485
AG 63 U 2,1213 481 Friction solder – 470
AG 65 2,1467 480 Galva-Zn (GMAW wire) – 380
Agrar Dur 700 – 456 Gambit® HA solid wire DUR 600 – 451
Agrar Dur 700 (GMAW wire) 1,2606 457 Gambit® Nicro 1,4316 392
Agrar-Fil Special alloy 454 Gambit Nicromo
®
1,4430 392
Agrar-Fil (GMAW wire) Special alloy 455 Gambit® SG III – 377
AL 100 3,2585 440 GS 30 – 422
AL 200 FG – 441 GS 31 – 424
AL 400 – 442 GS 32 – 425
Albronze (TIG rod) 2,0921 449 GS 35 „Multicast“ – 427
Albronze 800 2,0921 448 HA rod electrode DUR 600 1,4718 455
Allstar 1,5424 372 HE 610 1,3255 451
Aloxal (GMAW wire) 3,3536 434 HE 620 – 452
Aloxal (TIG rod) 3,3536 434 HE 630 1,4718 452
Alu-Variomax (GMAW wire)
®
3,3546 436 HE 650 – 453
Alu-Variomax® (TIG rod) – 436 HE 670 – 453
Alu-wire (MIG) 3,3548 435 Inomax 2 (GMAW wire) 1,4551 396
Alu-wire (WIG) 3,3548 435 Inomax 4 (GMAW wire) 1,4576 396
Alumax (TIG rod) 3,3556 438 MA 20 2,0367 477
Alupur (GMAW wire) 3,0805 430 MA 20 F 2,0367 478
Alupur (TIG rod) 3,0805 430 MA 25 K 2,0533 478
Alusil (GMAW wire) 3,2245 431 MA 30 D 2,0533 479
Alusil (TIG rod) 3,2245 431 MIG Soldermax 2,1461 446
Alusil-S (GMAW wire) 3,2585 432 Mo (GMAW wire) 1,5424 385
Alusil-S (TIG rod) 3,2585 433 Mo (TIG rod) 1,5424 386
Bronze 1 (TIG rod) 2,1006 443 MSG 14 1,4009 401
Bronze 2 (GMAW wire) 2,1022 444 MSG 19-12-3 1,4430 395
Bronze 2 (TIG rod) 2,1022 444 MSG 19-9 1,4316 393
Duplex (GMAW wire) 1,4462 401 MSG 22 1,4337 405
Duplex (TIG rod) Similar to 1,4462 400 MSG 23 1,4370 403
F-207 (GMAW wire 1,4370 466 MSG 25 1,4842 409
F-208 (GMAW wire) 1,4316 466 MSG 27 1,4820 410
F-409 (GMAW wire) 1,4459 467 MSG 33 2,4831 419
F-416 (GMAW wire) 1,4430 467 MSG 37 2,4806 421
F-600 DUR (GMAW wire) – 457 MSG 44 1,4332 414
F-650 Abratec (GMAW wire) – 458 MSG 68 Corten – 383
F-800 (GMAW wire) – 463 N-A-XTRA – 382
F-900 (GMAW wire) – 464 N-A-XTRA-S – 382
F-920 OA (GMAW wire) – 464 Nicro (electrode) 1,4316 392
F-940 (GMAW wire) – 465 Nicromo (electrode) 1,4430 392
Fittings soft solder 2,3691 469 NOX 229 1,4337 407
Fluxing agent aluminium „new generation“ – 485 NOX 9000 Premium – 408
Welding technique | 358

TK7105
TECHNOLIT® designation Material no. Page TECHNOLIT® designation Material no. Page
NS 10 F 2,0711 479 TS 90 – 362
NT 90 – 423 TS 91 – 363
NT 92 – 426 TS 92 – 363
SA 100 1,1116 473 TS 95 – 364
SA 200 1,0459 473 TS 96 – 364
SA 300 1,6215 473 TS 97 – 365
SA 400 1,5425 474 TS Co 1 – 462
Sn-Ag soft solder 2,3690 469 TS Cromo 1 1,7339 384
Sn-Fg soft solder 2,3830 468 TS Cromo 2 1,7384 386
Sn-watering tin – 469 TS Duplex 1,4462 400
Soldermax 2,1461 446 TS Inomax 2 1,4551 397
Soldermax (TIG rod) 2,1461 447 TS Inomax 4 1,4576 398
Spengler solder 2,1462 477 TS N-A-XTRA – 382
Spengler solder AG 2,1462 480 TS Nut Standard – 417
Thermofix – 418 TS SG 3 bright shiny 1,5130 379
Tin-bronce 2,1056 445 TS SG II 1,5125 375
Tinning case set – 470 TS special vehicle construction wire 1,5130 379
TS 10 K – 449 TS Unifix – 366
TS 1000 Super® – 368 TS-SG 2 „premium“ – 376
TS 11 A 3,2585 429 TS-SG 3 „premium“ – 378
TS 12 A 3,2245 429 TS-SG III copper-plated – 377
TS 144 – 365 ULTRADUR Special alloy 459
TS 177 – 366 Ultramax (GMAW wire) – 460
TS 2000 Super® – 369 Watering tin Ultra BF 900 – 471
TS 22 1,4337 404 WIG 19-12-3 1,4430 394
TS 22 Super 1,4337 406 WIG 19-12-3 1,4430 395
TS 23 – 403 WIG 19-9 1,4316 393
TS 25 1,4842 409 WIG 19-9 – 394
TS 2500 – 370 WIG 22 1,4337 405
TS 28 2,4620 415 WIG 23 1,4370 404
TS 35 2,4648 420 WIG 25 1,4842 410
TS 3500 1,4519 399 WIG 27 1,4820 411
TS 44 Super 1,4430 390 WIG 33 2,4831 420
TS 44 ZX® 1,4459 412 WIG 35 1,4519 399
TS 4400 1,4431 413 WIG 37 2,4806 421
TS 45 1,4316 389 WIG 44 1,4332 414
TS 45 Fall – 391 WIG 45 Similar to 1.2567 461
TS 45 Super 1,4430 390 WIG Soldermax 2,1461 447
TS 46 1,4316 389 WIG Ti 3,7036 439
TS 46 S – 391 WIG W 60 1,3348 461
TS 66 1,5424 371 WIG-N 1,5125 377
TS 68 Corten – 383 Zinkromax® (electrode) – 367
TS 75 – 362 Zinkromax® (GMAW wire) 1,5112 381
TS 80 – 373
TS 85 – 373
TS 87 – 374
TS 88 – 374
TS 88 S – 375

TK7105
Explanation of the standard sign structure

In accordance with DIN EN ISO 2560-A
Example: Rod electrode TS 2000 Super®
DIN EN ISO 2560-A E 42 0 … RR 1 2 …
Hydrogen
European Electrode Minimum Notched bar Chemical Coating Current
content
standard yield strength impact value composition type type/Yield
(Table 7)
(Table 1) (Table 2) (Table 3) (Table 4) (Table 5)
Welding
position
(Table 6)
Table 1 Table 5
Index Ret. Rm Z Table 3 Index Yield (%) Current type Table 7
(N/mm2) (%) Alloy Mn Mo (%) Ni 1)
Indi- max.
35 355 440-570 22 type 1 <105 AC and DC cator hydrogen
38 380 470-600 20 – 2,0 – – content
2 <105 DC (ml/100
42 420 500-640 20 Mo 1,4 0,3-0,6 –
3 >105<125 AC and DC
g weld
46 460 530-680 20 MnMo 1,4-2,0 0,3-0,6 – material)
50 500 560-720 18 1Ni 1,4 – 0,6-1,2 H 5 5
4 >105<125 DC
2Ni 1,4 – 1,8-2,6 H10 10
5 >125<160 AC and DC
Table 2 3Ni 1,4 – 2,6-3,8 H15 15
Mn1Ni 1,4-2,0 – 0,6-1,2 6 >125<160 DC
Index min.
47 J (°C) 1NiMo 1,4 0,3-0,6 0,6-1,2 7 >160 AC and DC
Z no req. Z every other agreed
composition 8 >160 DC
A +20
1) AC with open circuit voltage max. 65 V
0 0
2 -20 Table 4
3 -30 A = acid coated Table 6
4 -40 C = cellulose coated Index Welding positions
5 -50 R = rutile coated 1 all positions
6 -60 RR = thick rutile coated 2 all positions, except vertical-down
RC = rutile cellulose coated
3 butt weld in downhand position,
RA = rutile acid coated fillet weld in downhand and
horizontal position
RB = rutile basic coated
4 butt and fillet weld in downhand
B = basic coated position
5 for vertical-down weld as index 3

TK7105
Low and medium alloyed steel
Welding fillers for:

TECHNOLIT® description Material no. Norm: Page
TS 75 – Rutile-acid rod electrode – DIN EN ISO 2560-A: E 42 4 RA 53 362
TS 90 – Vertical-down electrode – DIN EN ISO 2560-A: E 42 0 RC 11 362
TS 91 – Assembly and vertical-down electrode – DIN EN ISO 2560-A: E 38 0 RC 11 363
TS 92 – All-round electrode – DIN EN ISO 2560-A: E 42 0 RC 11 363
TS 95 – Contact electrode – DIN EN ISO 2560-A: E 42 0 RR 12 364
TS 96 – Connection electrode – DIN EN ISO 2560-A: E 42 0 RR 12 364
TS 97 – Assembly and vertical-down electrode – DIN EN ISO 2560-A: E 42 0 RR 12 365
TS 144 – Universal assembly electrode – DIN EN ISO 2560-A: E 38 0 RC 11 365
TS Unifix – Rod electrode – DIN EN ISO 2560-A: E 35 0 RC 11 366
TS 177 – Thin sheet metal electrode – DIN EN ISO 2560-A: E 42 0 RC 11 366
Zinkromax – Electrode
®
– DIN EN ISO 2560-A: E 42 0 RC 11 367
TS 1000 Super – Vertical-down seam universal electrode
®
– DIN EN ISO 2560-A: E 42 0 RC 11 368
TS 2000 Super® – Automatic electrode – DIN EN ISO 2560-A: E 42 0 RR 12 369
TS 2500 – Rutile-covered high performance electrode – DIN EN ISO 2560: E 38 0 RR 53 370
TS 66 – Concrete super electrode 1.5424 DIN EN ISO 3580-A: E 46 0 Mo R 12 371
Allstar – Super all-round electrode 1.5424 DIN EN ISO 3580-A: E 46 O MO R12 372
TS 80 – Rutile-basic electrode – DIN EN ISO 2560-A: E 38 2 RB 12 373
TS 85 – Basic electrode – DIN EN ISO 2560-A: E 42 4 B 32 H5 373
TS 87 – Basic electrode – DIN EN ISO 2560-A: E 42 6 B 42 H5 374
TS 88 – Basic double-coating electrode – DIN EN ISO 2560-A: E 42 4 B 12 H 10 374
TS 88 S –Basic electrode – DIN EN ISO 2560-A: E 42 6 B 12 H10 375
TS SG II – MSG shielding gas welding wire 1.5125 DIN EN ISO 14341-A: G 42 2 C/M G3Si1 375
TS-SG 2 „premium“ – DIN EN ISO 14341-A: G 42 4 M21 3Si1 376
WIG-N 1.5125 DIN EN ISO 14341-A: W 42 5 W3 Si 1 377
TS-SG III copper-plated – MSG shielding gas welding wire – DIN EN ISO 14341-A : G 46 4 M G4 Si1 377
TS-SG 3 „premium“ – DIN EN ISO 14341-A: G 46 5 M21 4Si1 378
TS SG 3 bright shiny – MSG shielding gas welding wire 1.5130 DIN EN ISO 14341-A: G 46 5 M21 4Si1 379
TS-Special automotive construction wire – MSG shielding gas welding wire 1.5130 DIN EN ISO 14341-A: G 46 5 M21 4Si1 379
MSG Galva-Zn – In accordance with DIN EN ISO 14341-A: G 2Si1 380
Zinkromax – MSG shielding gas welding wire
®
1.5112 DIN EN ISO 14341-A: G 42 2 M/A/C G3Si1 381
N-A-XTRA – MSG wire electrode – DIN EN ISO 16834-A: G 69 4 M Mn 3 Ni 1 Cr Mo 382
N-A-XTRA-S – MSG wire electrode – DIN EN ISO 16834-A: G 89 6 M Mn 4 Ni 2 Cr Mo 382
TS 68 Corten – Basic rod electrode – DIN EN ISO 2560-A: E 46 4 ZB 42 H5 383
MSG 68 Corten – Container steel and container construction wire electrode – DIN EN ISO 14341-A: G 42 2 M/C GO 383
TS Cromo 1 – Heat resistant pipe steel and boiler construction 1.7339 DIN EN ISO 3580-A: E CrMo 1 B 42 H5 384
electrode
MSG Cromo 1 – High temperature resistant wire electrode 1.7339 DIN EN ISO 21952-A: G CrMo 1 Si 384
WIG Cromo 1 – Heat resistant WIG electrode 1.7339 DIN EN ISO 21952-A: W Cr Mo 1 Si 385
MSG Mo – High temperature resistant wire electrode 1.5424 DIN EN ISO 21952-A: G Mo Si 385
WIG Mo – WIG-rod 1.5424 DIN EN ISO 21952-A: W Mo Si 386
TS Cromo 2 – Heat-resistant pipe steel and boiler construction electrode 1.7384 DIN EN ISO 3580: E CrMo2 B 42 H5 386
MSG Cromo 2 – High temperature resistant wire electrode 1.7384 DIN EN ISO 21952-A: G CrMo 2 Si 387
WIG Cromo 2 – Heat resistant WIG electrode 1.7384 DIN EN ISO 21952-A: W Cr Mo 2 Si 387

TK7105

Rutile-acid rod electrode Norm denomination:
TS 75
DIN EN ISO 2560-A: E 42 4 RA 53
EN 499: E 42 4 RA 53
AWS A-5.1: E 7027
Base materials:
Qualities: 1.0035 – 1.0561, 1.0345, 1.0425,
Rutile-acid rod electrode for butt-joining horizontal and horizontal-vertical fillet welds, and 1.0440, 1.0472, 1.0475, 1.0416
for butt-joining low carbon steel. The welded seam is extremely smooth and fine-scaled.
Very little splatter and easily removable slag. Mechanical quality values:
Yield strength: > 420 MPa
Tensile strength: 500 – 650 MPa
Elongation: 20 - 22 %
Weld positions: Current type/polarity: Notch impact value: > 47 J (- 40 °C)
= +– DC (+/-)
~ AC
Art No. Description Size ø Length Unit

101 075 25 TS 75 2,50 mm 350 mm 8/40 kg
101 075 32 TS 75 3,25 mm 450 mm 8/40 kg
101 075 40 TS 75 4,00 mm 450 mm 8/40 kg
Vertical-down electrode Norm denomination:
TS 90
DIN EN ISO 2560-A: E 42 0 RC 11
DIN EN 499: E 42 0 RC 11
AWS A 5.1: E 6013
Base materials:
Qualities: Low alloyed steels: St 33 to St 52.3
Coated electrode, medium-thick rutile-cellulose coating for universal application. The Boiler plates: HI, HII, 17 Mn4
special strength of this electrode is the vertical-down weld seam area. The weld material Pipe steels: St 35 to St 52.4
is semi-liquid and allows for good gap bridging. The connection with the base material is
StE 210.7 to StE 360.7
notch-free. Good seam appearance, easily removable slag.
Shipbuilding steels: A, B, D
Cast steel: GS-38 to GS-52
Mechanical quality values:
Weld positions: Current type/polarity: Yield strength: >420 MPa
=– DC (-) Tensile strength: 510 - 610 MPa
~ AC Elongation: >22 %
Notch impact value: >47 J(0 °C)
TÜV
approved

100 902 TS 90 2,50 mm 350 mm 8/40 kg
100 903 TS 90 3,25 mm 350 mm 8/40 kg
100 904 TS 90 4,00 mm 350 mm 8/40 kg

TK7105
Assembly and vertical-down electrode Norm denomination:
TS 91
DIN EN ISO 2560-A: E 38 0 RC 11
DIN EN 499: E 38 0 RC 11
AWS A 5.1: E 6012
Base materials:
Qualities:
General construction steels: S 185 - S 355 J22
Coated electrode, medium-thick rutile cellulose coating for weldings in the areas
Shipbuilding steels: A, B, D
assembly, workshop and repairs. Excellently suitable for vertical seams in the
vertical-down seam area. The special characteristic of this electrode is that it can be Boiler plates: P 235 GH, P 265 GH, P 295 GH
welded well, in particular on the assembly sector, in all positions, with the same Cast steel: 1.0420 (GS 38) - 1.0552 (GS 52)
voltage, from top to bottom. Good gap bridging due to the semi-liquid weld material. Pipe steels: L 210 - L 360
Easily removable slag. Good seam appearance.
Thin metal sheets: EN 10130
Yield strength: 360 - 380 MPa
Weld positions: Current type/polarity: Tensile strength: 450 - 600 MPa
=– DC (-) Elongation: >22 %
~ AC Notch impact value: >47 J (0 °C)
DB and TÜV
approval

100 922 TS 91 2,50 mm 350 mm 22 kg
100 923 TS 91 3,25 mm 350 mm 25 kg
100 924 TS 91 4,00 mm 350 mm 22 kg
100 925 TS 91 5,00 mm 350 mm 25 kg
All-round electrode Norm denomination:
TS 92
DIN EN ISO 2560-A: E 42 0 RC 11
EN 499: E 42 0 RC 11
AWS A5.1: E 6013
Base materials:
Qualities: S235JR, S275JR, S235J2G3 – S355J2G3, P235GH,
Rod electrode with rutile cellulose coating, suitable for welding in all positions. This P265GH, P255NH, P235T1 – P355T1, P235T2 –
electrode can be used universally for assembly welding, shop welding and repair welding. P355T2, P235G1TH, P255G1TH, L210 – L360 NB,
Also excellent for tack welding. The slag is easy to remove. S235JRS1 – S235J2S1, S235JRS2 – S235J2S2
Yield strength: 420 MPa
Weld positions: Current type/polarity: Tensile strength: 510 – 610 MPa
=– DC (-) Elongation: 22 %
Notch impact value: 47 J (0 °C)
~ AC

G 100 93025 TS 92 2,50 mm 350 mm 30 kg
G 100 93032 TS 92 3,25 mm 350 mm 30 kg
G 100 93040 TS 92 4,00 mm 350 mm 30 kg

TK7105

Contact electrode Norm denomination:
TS 95
DIN EN ISO 2560-A: E 42 0 RR 12
EN 499: E 42 0 RR 12
AWS A-5.1 : E 60 13
Base materials:
Qualities:
S 235 JRG 2-S 355 J 2
Coated electrode, thickly rutile-coated, with universal employment possibilities on the
P 235 GH, P 265 GH, P 295 GH, P 355 N
whole repairs sector, in container, ship and machine building. Good ignition and welding
qualities. Fillet welds with smooth seam surface. In contact flat-weldable. Slag lifts off on Mechanical quality values:
its one. Yield strength: 420 MPa
Tensile strength: 510 MPa
Elongation: 22 %
Weld positions: Current type/polarity:
=– DC (-)
~ AC
DB and TÜV
approval

100 951 TS 95 2,00 mm 250 mm 8/40 kg
100 952 TS 95 2,50 mm 350 mm 8/40 kg
100 953 TS 95 3,25 mm 350 mm 8/40 kg
Norm denomination:
Connection electrode DIN EN ISO 2560-A: E 42 0 RR 12
TS 96
EN 499: E 42 0 RR 12
AWS A 5.1: E 6013
Base materials:
Qualities: S 185 - S 355 J22
Rutile-coated electrode with excellent ignition and welding qualities. S 355 J2 DIN EN 10025-2
Excellently employable on the industry and handicrafts sector, but above all in the fields S 355 N DIN EN 10025-3
of machine, construction, container and shipbuilding. Due to its simple handling this Boiler plates: P 235 GH, P 265 GH, P 295 GH
electrode is also suitable for less practised welders. Due to its regular flow the weld Pipe steels: L 210 - L 360
material creates a very smooth, fine-flaked seam surface with low spatter development
and good slack loosening qualities. Shipbuilding steels: A, B, D
Cast steel: 1.0420 (GS-38) - 1.0552 (GS 52)
=– DC (-)
Tensile strength: 500-640 MPa
~ AC Elongation: >22 %
Notch impact value: >47 J (0 °C)
DB and TÜV
approval

100 972 TS 96 2,00 mm 300 mm 20 kg
100 973 TS 96 2,50 mm 350 mm 22 kg
100 974 TS 96 3,25 mm 350 mm 20 kg
100 975 TS 96 3,25 mm 450 mm 25 kg
100 976 TS 96 4,00 mm 450 mm 27 kg
100 977 TS 96 5,00 mm 450 mm 27 kg
100 978 TS 96 6,00 mm 450 mm 27 kg

TK7105
Assembly and vertical-down electrode Norm denomination:
TS 97
DIN EN ISO 2560-A: E 42 0 RR 12
EN 499: E 42 0 RR 12
AWS A5.1: E 6013
Base materials:
Qualities: S 235JR, S 275JR, S 235J2G3 – S355J2G3,
Thick-coated rutile rod electrode with excellent welding properties. Excellent ignition and P235GH, P265GH, P255NH, P235T1 – P355T1,
re-ignition characteristics. Versatile rod electrode with good seam appearance and easily P235T2 – P355T2, P235G1TH, P255G1TH, L210
removable slag. Low splashing. Easy to handle. – L360NB, S35JRS1 – S235J2S1, S235JRS2 –
S235J2S2
=– DC (-) Elongation: 20 - 22 %
~ AC Notch impact value: 47 J (0 °C)

G 100 98025 TS 97 2,50 mm 350 mm 30 kg
G 100 98032 TS 97 3,25 mm 350 mm 30 kg
G 100 98040 TS 97 4,00 mm 350 mm 30 kg
Universal assembly electrode
TS 144
Norm denomination:
DIN EN ISO 2560-A: E 38 0 RC 11
EN 499: E 38 0 RC 11
AWS A-5.1: E 6013
Qualities: Base materials:
Coated electrode, medium-thick rutile-cellulose coating with excellent welding qualities
S 235 JR - S 355 J2
in all weld positions. Very good igniting qualities, steady arc, mostly spatter-free. Good
gap bridging. Smooth, flake-free weld seam. Also suitable for soiled base materials. Due P 235 GH, P 265 GH, P 295 GH
to the excellent out of position welding qualities, various employment possibilities for P 210 N-P 360 N
repair and construction weldings in steel and shipbuilding as well as vehicle and S 255 NH - S 355 NH
bodywork construction.
P 255 NH - S 355 NH
P 255 NH - P 355 NH
GS 38 - GS 52
Weld positions: Current type/polarity: Mechanical quality values:

=– DC (-) Yield strength: 380 - 420 MPa
Tensile strength: 470 - 510 MPa
~ AC
Notch impact value: >47 J (-10 °C)

101 442 TS 144 2,50 mm 350 mm 8/40 kg
101 443 TS 144 3,25 mm 350 mm 8/40 kg

TK7105

Rod electrode Norm denomination:
TS Unifix
DIN EN ISO 2560-A: E 35 0 RC 11
AWS A 5.1: E 6013
Base materials:
S235JRG2 - S355J2, GS-38, GS-45, St35, St45,
Qualities: St35.8
Highly suitable for tack and assembly welds. Excellent welding properties for Boiler steels P235GH, P265GH, P295GH,
vertical-down welding. The seam appearance is very fine-scaled. Easily removable shipbuilding steels, fine grain construction steels up
slag and minimum spatter separate these electrodes from fillers of the same alloy. to P355N
Evenly burning, smooth arc and good gap-bridging ability distinguish this special
rod electrode. Mechanical quality values:
Elongation: 22 %
Weld positions: Current type/polarity: Notch impact value: 47 J
=– DC (-)
~ AC

104 025 TS Unifix 2,50 mm 325 mm 8 kg
104 032 TS Unifix 3,25 mm 325 mm 8 kg
Thin sheet metal electrode
TS 177
Norm denomination:
DIN EN ISO 2560-A: E 42 0 RC 11
EN 499: E 42 O RC 11
AWS A-5.1: E 6013
Qualities:
Base materials:
Rutile cellulose-coated electrode, especially for thin sheet welding, e.g. in repairs and
vehicle overhauls, as well as steel construction, container construction, locksmitheries and General construction steels: S 185 - S 355
skilled trades. Excellent igniting properties, even on soiled work pieces, and its elastic P 235 - P 355
arc allows smooth, scale-free weld seams. Rapid solidification of weld material, no slag Shipbuilding steels: A, B
running, therefore outstanding welding properties, even for vertical-up and vertical-down
Pipe steels: L 210 - L 360
welds. The TS 177 is a specialized electrode easy to handle in all welding positions.
Boiler plates: P 235 GH, P 265 GH, P 295 GH
Weld positions: Current type/polarity: Elongation: >22 %
=– DC (-) Notch impact value: 47 - 65 J (20 °C)
~ AC

101 771 TS 177 1,60 mm 300 mm 5/25 kg
101 772 TS 177 2,00 mm 300 mm 5/25 kg
101 773 TS 177 2,50 mm 350 mm 5/25 kg

TK7105
Electrode Norm denomination:
Zinkromax
DIN EN ISO 2560-A: E 42 0 RC 11
® DIN EN 499: E 42 0 RC 11
AWS A-5.1: E 6013
Base materials:
Qualities: Non-alloyed construction steel: S 185 (St 33) - S
Rod electrode with exceptional welding properties, also suitable for vertical-down welds. 355 J2 G3 (St 52-3)
Excellent for use in assembly and pipe welding. Due to its good igniting and re-igniting Boilerplate: P 235 GH, P 265 GH, P 295 GH
qualities, this electrode is also ideal for tack jobs. In particular, the Zinkromax® electrode
can be used with slightly rusty, primed and zinc-plated steel. Excellent welding Steel pipes: S 235 G2T - P 355 J2 G3, L 210 GA - L
characteristics on small welding transformers. Good seam appearance, minimum 360 NB
spattering and good slag separation. Shipbuilding steels: A, B, D
Thin sheet metal: in accordance with EN 10 130
Cast steel: 1.0420 (GS 38) - 1.0552 (GS 52)
Yield strength: >420 MPa
=– DC (-)
~ AC Elongation: 22 %
• Weldable in all weld

positions including
vertical-down weld
seam
• Considerably lower zinc
burning, therefore less
harmful to health
• Soft and steady arc, almost no
weld spatters even with
zinc-plated materials
• Even, regular, fine-flaked weld
seam run, even at complicated
surfaces
DB and TÜV
approval

105 025 Zinkromax® 2,50 mm 350 mm 8/40 kg This product is also available as
welding wire. See page 381
105 032 Zinkromax® 3,25 mm 350 mm 8/40 kg
105 040 Zinkromax® 4,00 mm 350 mm 8/40 kg

TK7105

Vertical-down seam universal electrode
TS 1000 Super® The classic one
• Welds through zinc, rust and paint

due to thickly rutile- coated covering
• Employable in extreme weld positions
because the coating does not flake off, even when bent
• No moisture problems during storage
since coating is non-hygroscopic
Qualities: Weld positions:

Thickly-coated rutile cellulose rod electrode weld metal even bridges wider gaps. Slag
for joint welding of non-alloyed steels. Can does not advance even in difficult positions.
also be used with slightly rusty, scaly or Crack-proof weld seams. For universal
galvanized work pieces. Excellent ignition applications in assembly, ship and steel
and re-ignition characteristics. The viscous construction.
Current type/polarity:
=– DC (-)
~ AC
Norm denomination:
DIN EN ISO 2560-A: E 42 0 RC 11
Extraordinarily Ideal for rust welding...
EN 499: E 42 O RC 11
flexible
AWS A-5.1: E 6013
Base materials:
General construction steels: S 235 - S 355
Shipbuilding steels: A, B, C
Boiler construction steels: P 235GH, P 265GH
Top-suitability for ...and zinc-plated Pipe steels: L 210, L 360GA
vertical-down seams work pieces
Elongation: > 22 %
Notch impact value: up to 47 J (0 °C)
Video

101 902 TS 1000 Super® 2,50 mm 350 mm 8/40 kg
101 901 TS 1000 Super® 2,00 mm 300 mm 8/40 kg
101 903 TS 1000 Super® 3,25 mm 350 mm 8/40 kg DB and TÜV
101 904 TS 1000 Super® 4,00 mm 350 mm 8/40 kg approval

TK7105
Automatic electrode Norm denomination:
TS 2000 Super
DIN EN ISO 2560-A: E 42 0 RR 12
® DIN EN 499: E 42 0 RR 12
AWS A-5.1: E 6013
Base materials:
Qualities: S355 J2G3 DIN EN 10025,
Coated electrode, thickly rutile-coated for joint welding of non-alloyed steels for S355N DIN EN 10113
extraordinarily smooth seams. Outstanding due to easily removable slag, easy reigniting,
intensive, steady arc and simple handling. Mostly spatter-free. Clean seam appearance. General construction steels: S 185 - S 355 J22
The deposited weld material is crack-free. Universally employable, e.g. in machine, Shipbuilding steels: A, B, D;
construction, pipeline, container, boiler and shipbuilding. Boiler plates: P 235 GH, P265 GH, P 295 GH
Thin metal sheets: in accordance with EN 10130
Cast steel: GS-38 to GS-52.
=– DC (-)
~ AC
Elongation: > 22 %
DB and TÜV
approval
102 001 TS 2000 Super® 2,00 mm 300 mm 8/40 kg
102 002 TS 2000 Super® 2,50 mm 350 mm 8/40 kg
102 003 TS 2000 Super® 3,25 mm 350 mm 8/40 kg
102 004 TS 2000 Super® 4,00 mm 350 mm 8/40 kg

TK7105

Rutile-covered high performance electrode Norm denomination:
TS 2500
DIN EN ISO 2560: E 38 0 RR 53
EN 499: E 38 0 RR 53
AWS A-5.13: E 7024
Base materials:
Qualities: 1.0035 – 1.0570, 1.0345, 1.0425, 1.0481,
Rutile-coated high performance electrode with approx. 150 % output, suitable for 1.0461 – 1.0562, 1.0440, 1.0472, 1.0475,
operating temperatures between -10 °C and +350 °C. The electrode has a high
meltdown rate and a long bead length. It is particularly suitable for steel, machine, 1.0416 – 1.0551
container, boiler, vehicle and ship construction, preferably for fillet welds, filling and cover Mechanical quality values:
layers in the positions w and h. Very economical, since longer or thicker seams can be
welded with higher current and in the same amount of time as a normal electrode. The
coating can withstand a max. re-drying temperature of +150 °C. Tensile strength: 470 – 550 MPa
Elongation: > 22 %
Notch impact value: > 47 J (0 °C)

= – DC (-)
~ AC

102 500 32 TS 2500 3,25 mm 350 mm 8/40 kg
102 500 40 TS 2500 4,00 mm 450 mm 8/40 kg
102 500 50 TS 2500 5,00 mm 450 mm 8/40 kg

TK7105
Concrete super electrode
TS 66 Quick welding
without cleaning!
Ideal for strongly
soiled materials
• Highly resilient in the low- and medium-alloyed range

due to special alloy in the core rod
• Welds rusted and soiled parts
thanks to special organic molybdenum coating
• Viscous weld metal allows bridging of large gaps
Qualities: Material no. 1.5424

This molybdenum-alloyed special electrode even with out of position welding. The
for low- and medium-alloyed steels also particularly crack-proof seams are suitable
binds on rust, paint, cement, tar and for operating temperatures of up to +550 °C. Weld positions:
otherwise soiled surfaces without previous Low spatter development and good slag
cleaning. Excellent gap bridging qualities, removing qualities.
=– DC (-)
~ AC
Norm denomination:
DIN EN ISO 3580-A: E 46 0 Mo R 12
Highly soiled scaffold foot with crack Weld seam completed with the TS 66
Base materials:
DIN EN 10025: S 235 JR G1, S 235 JR G2, S
235 JR G3, S 275 JR, S 275 J2 G3 and S 355
J2 G3
DIN EN 10028-2: P 235 GH, P 265 GH, P 295
GH and P 355 GH
DIN EN 10028-3: P 275 N, P 275 NH, P 275 NL
2, P 355 N, P 355 NH and P 355 NL 1
Welds through rust and concrete without Very fine-flaked seams and optimal
any effort! gap bridging Mechanical quality values:
116 625 TS 66 2,50 mm 350 mm 5/25 kg
116 632 TS 66 3,25 mm 350 mm 5/25 kg

TK7105

Super all-round electrode
Allstar Coated electrode

for strongly soiled materials
• Can be used in the low- and medium-alloyed range

due to a specially alloyed core wire
• Welds rusted and soiled parts
thanks to special organic molybdenum coating
• Excellent gap bridging
due to viscous metal

Special electrode with excellent welding contact. Optimum welding properties even in
properties on parts with heavy soiling such tight spots. Slag easy to remove. Minimum
Weld positions:
as, rust, tar, paint, cement, sand, grease, oil, splattering. No inclusions or undercuts.
and galvanized material. Excellent for use on Particularly suitable for welding creep-
cement-encrusted material. Easy ignition - resistant and pressurized water-resistant
easy to reignite. Smooth arc - welding in steel.
Areas of use: Applications for use:
=– DC (-)
Repairs and assembly in stone pits, Pre-heating temperature
gravel pits, sand pits, brick works, building +200 °C - +350 °C, intermediate ~ AC
companies layer temperature max. +350 °C, heat
• Concrete mixers and pumps treatment after welding at least 1/2 h at Norm denomination:
+660 °C - +700 °C. Cooling down DIN EN ISO 3580-A: E 46 O MO R12
• Stirring devices and screed pumps
at resting air.
• Steel racks and -supports
Base materials:
• Tar producers, pipelines or oil tanks
DIN EN 10025: S235JRG1, S235JRG2,
S235JRG3, S275JR, S275J2G3 and S355J2G3
DIN EN 10028-2: P235GH, P265GH, P295GH
and P355GH
DIN EN 10028-3: P275N, P275NH, P275NL2,
P355N, P355NH and P355NL1
DIN 17100: St 37-2, St44-2, St 52-3, St50-2
DIN 17175: St 35.8, St 45.8, 17 Mn 4; 19 Mn 5
and 15 Mo 3
DIN 17102: StE 255 - StE 420, WStE 255 -
WStE 420
DIN 17172: StE 210.7 - StE 360.7 TM
DIN 17155: H I, H II, 17 Mn 4, 19 Mn 6 and 16
Mo 3
Video
Art No. Description Size ø Length Unit Elongation: 22 - 25 %
116 725 Allstar 2,50 mm 350 mm 2,5/5 kg
116 732 Allstar 3,25 mm 350 mm 2,5/5 kg

TK7105
Rutile-basic electrode Norm denomination:
TS 80
DIN EN ISO 2560-A: E 38 2 RB 12
EN 499: E 38 2 RB 12
AWS A5.1: E 6013
Base materials:
Qualities: General construction steels:
Very thickly rutile-basic coated electrode for use with highly-stressed weld seams in steel S355N, S355M
building, machine, boiler, container, ship and pipeline construction. Good welding qualities
with multi-layer weldings, features excellent climbing characteristics, has a particularly P355N, P355Q
steady arc and low spatter losses. Well covering, easily removable slag. Particularly 20MnNb6
suitable for root and out of position weldings.
Weld positions: Current type/polarity: Elongation: 20 - 22 %
=– DC (-) Notch impact value: > 47 J (-20 °C)
~ AC
DB and
TÜV approval

118 025 TS 80 2,50 mm 350 mm 8/40 kg
118 032 TS 80 3,25 mm 350 mm 8/40 kg
Basic electrode Norm denomination:
TS 85
DIN EN ISO 2560-A: E 42 4 B 32 H5
EN 499: E 42 4 B 32 H5
AWS A 5.1: E 7018
Base materials:
Qualities:
General constructional steels: S 185 - E 355
Basic coated electrode for highly stressed weld seams. Can be used for weld
Fine-grained constructional steels:
connections in steel, boiler, container, ship, bridge, machine and vehicle construction.
P 275 N - P 355 N
Especially suitable for highly crack-proof and tough, non-alloyed and low-alloyed weld
connections. Can also be used with steels which are more heavily contaminated with Boiler construction steels:
sulphur and phosphorus and have a high carbon content. The weld material is non- P 235 GH, P 265 GH, P 295 GH
ageing, hydrogen-controlled and cryogenic. Outstanding due to smooth, even flow and an Pipe steels: L 210 GA - L 290 GA
easily removable slag featuring low-spattering and good coverage. Store in a dry place. Shipbuilding steels: A, B, D, E,
Re-dry for 1 hour at +400 °C.
Cast steel: 1.0420 (GS 38) - 1.0552 (GS 52)
Weld positions: Current type/polarity: Tensile strength: 510-610 MPa
=+ DC (+) Elongation: >24 %
~ AC Notch impact value: >47 Joule (-40 °C)
DB and TÜV
approval

118 525 TS 85 2,50 mm 350 mm 8/40 kg
118 532 TS 85 3,25 mm 350 mm 8/40 kg
118 540 TS 85 4,00 mm 450 mm 8/40 kg

TK7105

TS 87
DIN EN ISO 2560-A: E 42 6 B 42 H5
EN 499: E 42 6 B 42 H5
AWS/ASME SFA-5.1: E 7018-1EN
Base materials:
Qualities: Non-alloyed constructional steels: S 185 - S 355 J,
The TS 87 coated electrode is suitable for crack-free and ductile welded joints. This E 295, E 335, E 360
electrode can also be employed with carbon steels with increased carbon content. It Boiler plates: P 235 GH, P 265 GH, P 295 GH, 19
is particularly suitable for root welding and bridging of wide gaps. During welding the Mn5
electrode’s double-coating provides for a steadily burning arc and guarantees optimal
welding qualities even when welding at AC devices. Therefore, the electrode can also be Pipe steels: P 355 TR1, P 235 GH, P 295 GH, StE
excellently employed in out of position welding. The weld seams are x-ray proof. Its area 210.7, L 415 MB
of employment is repair weldings at lifting installations, building machines, port and steel Fine-grained constructional steel: S 255 N, S 420 N,
hall building as well as machine and container construction. WstE 250, P 420 NH, EStE 255 - EStE 420
Re-baking 2 hours at +300 - +350 °C Low-temperature steels: TT St 35 N-V
Shipbuilding steels: A, B, D, E
Cast steel: GE 200 - GE 260
=+ DC (+)
~ AC
Elongation: >25 %

118 725 TS 87 2,50 mm 350 mm 8/40 kg
118 732 TS 87 3,20 mm 350 mm 8/40 kg
Basic double-coating electrode Norm denomination:
TS 88
DIN EN ISO 2560-A: E 42 4 B 12 H 10
EN 499: E 42 4 B 12 H 10
AWS A-5.1:E 7016

Basic double-coating electrode with extraordinarily good welding qualities, even Gen. construction steels: S 185 - S 355J2G3
employable with AC. The double-coating cover ensures a particularly steady arc, therefore Boiler plates: P 235 GH, P 265 GH, P 295 GH
it can be employed without problems even out of position. Low spatter development, Pipe steels: P 355 N
even, fine weld seams with notch-free transit to the basic material and good slag
separation. Suitable for steel profile constructions, vehicle repairs, chain wheels and wear Fine grain construction steels: P 335
plates, for lifting, transport and conveyer installations (e.g. overhead cranes) as well as for Shipbuilding steels: A, B, D, E
the production of flange connections. Re-baking 1 hour at +380 °C. Cast steel: 1.0420 (GS 38) - 1.0552 (GS 52)
=+ DC (+) Elongation: >22 %
~ AC Notch impact value: >47 Joule (-40 °C)

118 825 TS 88 2,50 mm 350 mm 8/40 kg
118 832 TS 88 3,25 mm 350 mm 8/40 kg
118 840 TS 88 4,00 mm 450 mm 8/40 kg
118 850 TS 88 5,00 mm 450 mm 8/40 kg

TK7105
TS 88 S
DIN EN ISO 2560-A: E 42 6 B 12 H10
DIN EN 499: E 42 6 B 12 H10
AWS A-5.1: E 7016
Base materials:
Qualities: General construction steels: S 185 - S 355 J2 G3, E
Multi-purpose basic rod electrode for the highest requirements in assembly work as well 355, E 360
as workshop and repair welds. Excellent welding qualities with AC and DC. Outstanding Fine grain construction steels: P 275 N- P 355 N
welding behaviour with out-of-position and root welding. Weld seams are fine-flaked with
notch-free transition. Boiler construction steels: P 235 GH, P 265 GH, P
295 GH
Re-drying temperature +300 °C / 2 h.
Pipe steels: L 210 GA - L 290 GA
Cast steel: 1.0420 (GS 38) – 1.0552 (GS 52)
Weld positions: Current type/polarity: Rail steels: up to 685 MPa
=+ DC (+) Mechanical quality values:
~ AC Yield strength: >420 MPa
Elongation: >22 %
DB and TÜV
approval Notch impact value: >47 J (-60 °C)

118 925 TS 88 S 2,50 mm 350 mm 8/40 kg
118 932 TS 88 S 3,25 mm 350 mm 8/40 kg
118 940 TS 88 S 4,00 mm 450 mm 8/40 kg
118 950 TS 88 S 5,00 mm 450 mm 8/40 kg
MSG shielding gas welding wire 1.5125
TS SG II Norm denomination:
DIN EN ISO 14341-A: G 42 2 C/M G3Si1,
DIN EN 440: G 42 2 C/M G3Si1,
AWS A.5.18-79: ER 70 S-6
Qualities:
Low-alloyed wire electrode for the MAG-method for joint and Base materials:
surfacing welds at constructional steels and steel pipes with CO² General construction steels: S 185 - E 355
and mixed gases. Fine-grained constructional steel: StE 255 to StE
355, WStE 255 to WStE 355
Weld positions: Boiler plates: P 235 GH, P 265 GH, P 295 GH
Cast steel: 1.0420 (GS 38) - 1.0552 (GS 52)
= + DC (+) Yield strength: = / <420 MPa
DB and TÜV
approval Tensile strength: 500 - 640 MPa
Elongation: = / < 22 %
Art No. Description Size ø Unit
G 390 000 TS SG II, copper-plated 0,60 mm 15 kg Notch impact value: 47J (-20 °C)
G 390 000-1 TS SG II, copper-plated 0,60 mm 5 kg
G 390 001 TS SG II, copper-plated 0,80 mm 15 kg
370 001 Wire winding adapter

TK7105

TS-SG 2 „premium“
• Excellent for welding in steelwork and construction and for steels
with thin and medium-sized walls
• Extremely low harmful emissions,
due to the special coating of the welding filler
• Refined weld seam appearance
with a minimum of follow-up work required since hardly any weld spatter
or smoke deposits stick to the workpiece

Welding filler for low and medium alloy against pollutants and subjecting him to less
welding jobs. Excellent flow properties with contact with harmful substances while at
notch-free weld seam transitions. Very trim work. Thanks to the special coating, the
weld seam appearance with a minimum of formation of hot cracks is more or less
silicate deposits. Can also be used in welding excluded. Less follow-up work, since hardly
machines with double-roller feed motor. any weld spatter or smoke residue sticks to Current type/polarity:
Absolutely ideal for welding steel with thin or the surface of the workpiece. Thanks to its
medium-sized wall thicknesses. Extremely outstanding welding properties, this welding = + DC (+)
low emissions, since the special coating of filler is also suitable for use in the automotive
the welding filler contains around 45% less industry.
Cu . This minimizes the impact of the Cu Suitable inert gas in accordance with EN ISO
heavy metal, thus protecting the welder 14175 : C1, M2, M3
Norm denomination:
DIN EN ISO 14341-A: G 42 4 M21 3Si1
AWS/SFA. 5.18: ER 70S-6
Base materials:
P355N; P355Q; S355N;S355M; 20MnNb6
Weld seam with conventional inert gas II wire Mechanical quality values:
Yield strength: ≥ 420 MPa
Elongation: 25 %
Notch impact value: 47 J ( - 40 °C)
Weld seam with TS inert gas II premium

300 108 TS-SG 2 „premium“ 0,80 mm 15 kg
300 112 TS-SG 2 „premium“ 1,20 mm 15 kg DB and TÜV
370 002 Centering adapter for D-200 inert gas wire coils approval

TK7105
WIG-N Norm denomination:

1.5125
DIN EN ISO 14341-A: W 42 5 W3 Si 1

Qualities: EN 1668: W 42 5 W3 Si 1
Filler welding rod for welding of low-alloyed steels. Main areas of employment joint and AWS A - 5.18: ER 70 S-6
surfacing welds at boiler plates as well as at construction and steel pipes. Also suitable
for fine-grained construction steels. Base materials:
General construction steels: S 185 - E 355; S 255
Suitable inert gases in accordance with EN ISO 14175: Welding argon I1 N - S 355 N, P 255 NH - P 355 N
Boiler steels: P 235 GH, P 265 GH, P 295 GH, P 310
GH
Pipe steels: L 210, L 360GA
Weld positions: Current type/polarity: Shipbuilding steels: A, B, D, E
= – DC (-) Cast steel: 1.0420 (GS 38) - 1.0552 (GS 52)
Notch impact value: > 47 J (-50 °C)

350 010 WIG-N 1,00 mm 1.000 mm 5/10 kg
350 015 WIG-N 1,60 mm 1.000 mm 5/10 kg
350 020 WIG-N 2,00 mm 1.000 mm 5/10 kg
350 024 WIG-N 2,40 mm 1.000 mm 5/10 kg
350 032 WIG-N 3,00 mm 1.000 mm 5/10 kg
MSG shielding gas welding wire Norm denomination:
TS-SG III
DIN EN ISO 14341-A : G 46 4 M G4 Si1
AWS 5.18: ER 70 S-6
Base materials:
copper-plated S235JR - S355J2 EN 10025-2
S275N - S355N EN 10025-3
Qualities:
Low-alloyed wire electrode for MAG-welding for joint and surfacing welds of construction
and steel pipes and of higher-strength materials in container, construction and vehicle
building using mixed gases or CO2. The arc burns steadily and regularly even under high Tensile strength: 500 - 560 MPa
electric load. The weld material is almost spatter-free. Elongation: 22 %
Notch impact value: 47 J (-40 °C)
Weld positions:
DB and TÜV
= + DC (+) approval

G 390 008 TS-SG III, copper-coated 0,80 mm 15 kg

TK7105

MSG shielding gas welding wire
TS-SG 3 „premium“
• Excellent flow properties with notch-free seam transitions
• Extremely low weld spatter or smoke residues
for finely drawn weld seams.
• Lower emission load to protect the welder and the environment

Welding filler material for welding tasks in coating, the formation of hot cracks is almost
low - and middle-alloyed range. Excellent impossible. Little rework, weld spatter and
flow properties with notch-free weld seam smoke residues since hardly adhere to the
transitions. Very clean weld appearance with surface of the workpiece. Due to the
little silicate deposits. It can also be used in exceptionally good welding properties, this
welding systems with 2-roll feed motor. It is welding filler metal is also suitable for use in Current type/polarity:
extremely suitable for welding steels with the automotive industry.
thin to thick wall thickness. It has extremely Suitable inert gases in accordance with = + DC (+)
low emission load, as is urged by the special EN ISO 14175, M21 - M33, C1
coating of the filler metal with about 45 %
less Cu -cables. The Cu heavy metal in-
fluences are thereby reduced. The welder it-
self is thereby protected from polluting Norm denomination:
emissions and lower pollutant responsible DIN EN ISO 14341-A: G 46 5 M21 4Si1
influences at work. Due to the special DIN EN 440: G4 Si1
AWS 5.18: ER 70 S-6
Base materials:
Group 1.2
Group 1.3 (ReH max. 460 MPa)
Pulsed vertical-up welding Group 2.1
P275NL2 - P460NL2
In accordance with ISO 15608:2000

Standard electric arc
Elongation: > 20 %
300 408 TS SG 3 „premium“ 0,80 mm 15 kg Notch impact value: 47 Joule (-50 °C)
300 409 TS SG 3 „premium“ 0,80 mm 5 kg
300 410 TS SG 3 „premium“ 1,00 mm 15 kg
300 411 TS SG 3 „premium“ 1,00 mm 5 kg DB and
300 412 TS SG 3 „premium“ 1,20 mm 15 kg TÜV approval

TK7105
TS SG 3 bright shiny Norm denomination:

DIN EN ISO 14341-A: G 46 5 M21 4Si1
DIN EN 440: G4 Si1
AWS 5.18: ER 70 S-6
Qualities:
Base materials:
Low-alloyed wire electrode for the MAG-method for joint and surfacing welding of
constructional steels and steel pipes as well as higher-strength materials in container, Group 1.2
construction and vehicle building with CO² and mixed gases. The arc burns evenly and Group 1.3 (ReH max. 460 MPa)
steadily even under high electric strain. The weld material is almost spatter-free. Group 2.1
Suitable inert gases in accordance with EN ISO 14175, M21 - M33, C1 Group 3.1 (ReH max. 460 MPa)
P275NL2 - P460NL2
Weld positions: Yield strength: ≥ 460 MPa
Elongation: > 20 %
Notch impact value: 47 Joule (-50 °C)
= + DC (+) DB and TÜV
approval
301 008 TS-SG 3, light-blank 0,80 mm 15 kg
301 010 TS SG 3, light-blank 1,00 mm 15 kg
301 012 TS SG 3, light-blank 1,20 mm 15 kg
TS-Special automotive Norm denomination:

DIN EN ISO 14341-A: G 46 5 M21 4Si1
construction wire
DIN EN 440: G4 Si 1
AWS 5.18 : ER 70 S-6
Base materials:
Qualities: Group 1.2
This wire has good welding properties on zinc-plated and soiled materials. The quality
characteristics of the wire are aimed towards the welding of load-bearing frame parts in Group 2.1
the truck sector (except for Meiller installations), e.g. luggage racks, bodywork repairs. The Group 3.1 (ReH max. 460 MPa)
special vehicle construction wire is bright-shiny and not copper-plated, thus reducing the P275NL2 - P460NL2
hot-crack susceptibility in fine-grained constructional steel.
Suitable inert gases in accordance with EN ISO 14175, M20, M21, C1
Weld positions: Tensile strength: 530 - 720 MPa

Elongation: >20 %
= + DC (+) TÜV
approval
300 008 TS-Special automotive construction wire 0,80 mm 15 kg

TK7105

The solution for electro-plated and elctro-galvanized sheets and components
MSG Galva-Zn
• Improved zinc adhesion on the welded seam after galvanising,
due to the special alloy composition
• Suitable for welding on structures
to be electro-plated or electro-galvanised as well as similar parts in
the automotive industry, metal and vehicle construction
• Improves welding properties, seam appearance,
and reduces welding spatter and pollutant emission due to the bronzed
wire coating
Areas of use: Weld positions:

• Unalloyed and low-alloyed steels
• Electroplated and electro-galvanized fine sheet metal
• Vehicle and autobody construction
• Metal construction and building fitters
Suitable shielding gases in accordance with EN ISO 14175: M21, M23, M12
= + DC (+)
Norm denomination:
In accordance with DIN EN ISO 14341-A:
G 2Si1 (edited)

… with MIG Galva-Zn wire Tensile strength: 400 - 440 MPa

- Less zinc burning - hardly build up of Elongation: 23 - 25 %
zinc on the welded seam after zinc Notch impact value: >80 J (+20 °C)
coating
… with SG II wire
- Strong zinc burning
- significantly higher build up of the
welded seam after zinc coating

310 021 08 MSG Galva-Zn 0,80 mm 15 kg
310 021 10 MSG Galva-Zn 1,00 mm 15 kg

TK7105
MSG shielding gas welding wire

Especially for zinc-plated
Zinkromax ® bodywork sheet metals
• Welds through rust, primer, zinc and many others,

therefore enormous material, cost and time savings possible
• In particular, employable for zinc-plated steels,
here merely spatters, almost no burning of the zinc oxide layer
• Low development of weld fumes
because of low zinc burning from the work piece

Shielding gas welding wire especially for use welding qualities, is deterioration-resistant
on zinc-plated bodywork sheets and and can be used at temperatures from -10 °C
electro-galvanized work pieces. Trouble-free to +450 °C. The wire electrode contains
Weld positions:
welding of these materials is made possible different alloy elements such as titanium,
since no pre-treatment of any kind is which bind oxides on the surface, e.g. rust,
required even on slightly rusty work pieces or scales, but also zinc. Thus, the risk of pore
work pieces with anti-corrosion coatings. development is greatly reduced. Due to these
Zinkromax® features an extremely thin alloy elements, the mechanical quality
bronze coating only and, therefore, is characteristics of the welded joint are Current type/polarity:
friendlier to the environment. Burning of zinc increased.
from the work piece is kept to a minimum, so Suitable shielding gases: according to EN = + DC (+)
the welder is hardly exposed to harmful ISO 14175 : M 21
fumes. Zinkromax® features excellent
Norm denomination:
DIN EN ISO 14341-A: G 42 2 M/A/C G3Si1
Base materials:
S 355 J2 DIN EN 10025-2
S 355 N DIN EN 10025-3

Tensile strength: >510 MPa
Elongation: >20 %
Notch impact value: >47 Joule (-20 °C)
310 006 Zinkromax® 0,60 mm 15 kg
This product is also available as coated
electrode. See page 367.
310 012 Zinkromax® 1,20 mm 15 kg DB and TÜV
370 001 Wire winding adapter approval

TK7105

MSG wire electrode Norm denomination:
N-A-XTRA
DIN EN ISO 16834-A: G 69 4 M Mn 3 Ni 1 Cr Mo
AWS SFA 5.28: ER 100 S-1
Base materials:
S 550 QL - S 690 QL
Qualities:
Wire electrode of medium-alloyed steel for the MAG welding of hardened and tempered,
fine-grained structural steels. The weld material can be used with operating temperatures Yield strength: > 690 MPa
ranging from -40 °C to +350 °C. Tensile strength: 770 - 940 MPa
Areas of employment: Ductile yield: > 17 %
Welding of high-strength, fine-grained structural steels in the field of general steel and Notch impact value: > 47 J (-40 °C)
vehicle construction as well as welding in apparatus engineering along with container
and pipeline construction.
Applicable inert gases: according to EN ISO 14175: M21
Weld positions:
= + DC (+)

310 108 N-A-XTRA 0,80 mm 15 kg
310 109 N-A-XTRA 0,80 mm 5 kg
310 110 N-A-XTRA 1,00 mm 15 kg
310 112 N-A-XTRA 1,20 mm 15 kg
N-A-XTRA-S
DIN EN ISO 16834-A: G 89 6 M Mn 4 Ni 2 Cr Mo
EN 12534: G 89 6 M Mn 4 Ni 2 Cr Mo
AWS/ASME SFA-5.28: ER 120 S-G
Base materials:
Qualities:
S 890 Q
Wire electrode of low-alloyed steel for MAG welding of high-strength heat-treated fine-grained
X ABO 890
constructional steels. The weld material is employable for operating temperatures of -30 °C to
+450 °C. Areas of employment are e.g. welding of high-strength fine-grained constructional Mechanical quality values:
steels at highly strained steel constructions like lifting and conveyer machines, mining devices, Yield strength: > 890 MPa
pressure pipes and pressure containers.
Also employable in many areas of machine, ship and vehicle building. Tensile strength: 940-1180 MPa
Applicable inert gases: EN ISO 14175: M 21 Elongation: >15 %
Notch impact value: 90 J (RT)
Weld positions:
= + DC (+)

310 148 N-A-XTRA-S 0,80 mm 15 kg
310 150 N-A-XTRA-S 1,00 mm 15 kg
310 152 N-A-XTRA-S 1,20 mm 15 kg

TK7105
Basic rod electrode Norm denomination:
TS 68 Corten
DIN EN ISO 2560-A: E 46 4 ZB 42 H5
EN 499: E 46 4 ZB 42 H5
Base materials:
1.8962; 1.8963; 1.8965; 1.8960
Qualities: Corten A, B, C;
Basic rod electrode for welding Corten steel. Suitable for welding weatherproof Patinax 37, WT St 37, WT St 52
and fine-grain constructional steel. Re-drying not usually necessary
Re-drying temperature +400 °C /1 hr. Mechanical quality values:
Weld positions: Current type/polarity: Tensile strength: 540–620 MPa
= + DC (+) Ductile yield: >20 %

116 800 25 TS 68 Corten 2,50 mm 300 mm 8/40 kg
116 800 32 TS 68 Corten 3,25 mm 350 mm 8/40 kg
116 800 40 TS 68 Corten 4,00 mm 450 mm 8/40 kg
Container steel and container Norm denomination:

construction wire electrode DIN EN ISO 14341-A: G 42 2 M/C GO
EN 440: G 42 2 M GO /C
MSG 68 Corten ASME/AWS A-5.28: ER 80 S-G

Base materials:
WT ST 37, WT ST 52 (Corten A, B, C)
Qualities:
Wire electrode made of copper/nickel steel for MAG welding of weatherproof steel and
low temperature tough fine grain constructional steel. The mechanical qualities are
dependent on the inert gas. Ideal welding properties are achieved using mixed gas M Tensile strength: 540 – 640 MPa
21. Weldable in short and spray arc range. Pre-heating temperature dependent on base Elongation: > 20 %
material.
Notch impact value: > 47 J (-20 °C)
Suitable inert gases in accordance with EN ISO 1417:
M21, M22 – M33, C1

= + DC (+)

310 163 08 MSG 68 Corten 0,80 mm 15 kg
310 163 10 MSG 68 Corten 1,00 mm 15 kg
WIG electrode Norm denomination:
WIG 68 Corten
EN ISO 636-A: W42 2 WO
Base materials:
WT ST 37, WT ST 52, Corten A, B, C
Qualities: Mechanical quality values:
Welding rod made of copper-/nickel-containing steel for WIG welding of weather-proof Yield strength: > 430 MPa
steels and cryogenic fine-grain structural steels. Resistant against weather and salt water Tensile strength: 540 - 640 MPa
impacts, because the weld material is corrosion-resistant.
Current type/polarity: Elongation: > 20 %
Applicable inert gas according to EN ISO 14175: Argon I1
= – DC (-) Notch impact value: > 47 J (-20 °C)
Art No. Description Size ø Length

350 104 16 WIG 68 Corten 1,6 mm 1000 mm
350 104 20 WIG 68 Corten 2,0 mm 1000 mm Weld positions:
TK7105

Heat resistant pipe steel and boiler 1.7339

construction electrode Norm denomination:
TS Cromo 1
DIN EN ISO 3580-A: E CrMo 1 B 42 H5
EN 1599: E CrMo1 B 42 H5
AWS A-5.5: E 8018-B2
Base materials:
Qualities:
1.7335, 1.7218, 1.7015, 1.7354, 1.7131, 1.7147,
Basic-coated CrMo alloyed rod electrode for welding of heat resistant and high-pressure
1.7262
hydrogen resistant steel to approx. 90 kp/m heat treatment resistance. Weld material
made of chromium-molybdenum steel for operating temperatures up to +550 °C. The Mechanical quality values:
weld material is heat treatable and resistant to inter-crystalline tension crack corro-
sion (alkali cracks). Especially good for welding creep-resistant CrMo steel in boiler and
pipeline construction. Re-drying approx. 1 hr. at +400 °C. Tensile strength: 570 – 670 MPa
Elongation: > 20 %
Notch impact value: > 95 J (+ 20 °C)
= + DC (+)

117 339 25 TS Cromo 1 2,50 mm 300 mm 8/40 kg
117 339 32 TS Cromo 1 3,25 mm 350 mm 8/40 kg
High temperature resistant wire electrode 1.7339
MSG Cromo 1 Norm denomination:

DIN EN ISO 21952-A: G CrMo 1 Si
DIN EN 12070: G CrMo 1 Si
Qualities:
Wire electrode made of low alloyed chromium-molybdenum mix steel for MAG welding Base materials:
of heat resistant steel. Operating temperatures up to +570 °C. Pre-heating temperature P295GH (1.0481)
+200 °C to +350 °C. Interpass temperature max. +350 °C. Heat treatment after welding: 13 CrMo4-5 (1.7335)
at least ½ hr. at +660 °C to +700 °C. Cooling in static air. Used in the processing of heat
resistant steel in boiler, container, pipeline and reactor construction. 25 CrMo4 (1.7325)
Suitable inert gases in accordance with EN ISO 14175: C1, M11-M33 Yield strength: 355 - 500 MPa
Notch impact value: G = >47 J (-10 °C)

= + DC (+)

310 161 08 MSG Cromo 1 0,80 mm 15 kg
310 161 10 MSG Cromo 1 1,00 mm 15 kg
310 161 10-1 MSG Cromo 1 1,00 mm 5 kg

TK7105
Heat resistant WIG electrode 1.7339
WIG Cromo 1 Norm denomination:

DIN EN ISO 21952-A: W Cr Mo 1 Si
EN 12070: W CrMo 1 Si
Qualities:
Wire electrode made of low-alloyed chromium-molybdenum steel for WIG welding of heat Base materials:
resistant and high-pressure hydrogen resistant steel for operating temperatures up to E.g. 1.7335, 1.7357, 1.7337, 1.7218, 1.7350,
+570 °C. Used in the processing of heat resistant steel in boiler, container, pipeline and 1.7354, 1.7225
reactor construction. Pre-heating temperature +200 °C to +350 °C (for a wall thickness
of > 6 mm parent material). The weld material etchable, nitratable and heat treatable. Mechanical quality values:
Interpass temperature max. +350 °C. Suitable for difficult welding jobs in hard to reach Yield strength: 355 - 500 MPa
places. Heat treatment after welding at least ½ hr. at +660 °C to +700 °C. Cooling in Tensile strength: 510 - 640 MPa
static air.
Notch impact value: 100 J (+20 °C)
Suitable inert gases in accordance with EN ISO 14175: Welding argon (I1)

= – DC (-)

350 101 16 WIG Cromo 1 1,60 mm 1.000 mm 5/10 kg
350 101 20 WIG Cromo 1 2,00 mm 1.000 mm 5/10 kg
MSG Mo Norm denomination:

DIN EN ISO 21952-A: G Mo Si
EN 12070: G Mo Si
AWS/ASME SFA-5.28:ER 80 S-G
Qualities:
Copper-coated compact wire electrode for welding in boilers, pressure tanks and pipeline Base materials:
constructions. Weld material is extremely ductile and crack-proof. Suitable for operating P 235 GH, P 265 GH, P 295 GH,
temperatures up to +500 °C. S 235 - S 355
15 Mo 3, 17 Mn 4
Suitable inert gases in accordance with EN ISO 1417: M21
Weld positions: Tensile strength: 560-720 MPa
Elongation: >22 %
= + DC (+)

310 164 08 MSG Mo 0,80 mm 15 kg
310 164 09 MSG Mo 0,80 mm 5 kg
310 164 10 MSG Mo 1,00 mm 15 kg
310 164 12 MSG Mo 1,20 mm 15 kg

TK7105

WIG-rod 1.5424
WIG Mo Norm denomination:

DIN EN ISO 21952-A: W Mo Si
EN 12070: W Mo Si
Qualities:
WIG rod for welding heat resistant steel for operating temperatures up to +530 °C. The Base materials:
ductile and crack-proof weld material is suitable for welds in boiler, pressure tank and H I, H II, 17 Mn 14, 19 Mn 6, 15 Mo 3,
pipeline construction. St 35.8, St 45.8. GS-C 25, GS-22 Mo 4,
WstE 255 to WstE 460
Gas di protezione adatto secondo EN ISO 14175: Argon I1 Mechanical quality values:
= – DC (-) Notch impact value: 47 J (-20 °C)

350 103 16 WIG Mo 1,60 mm 1.000 mm 5/10 kg
350 103 20 WIG Mo 2,00 mm 1.000 mm 5/10 kg
350 103 24 WIG Mo 2,40 mm 1.000 mm 5/10 kg
Heat-resistant pipe steel and boiler 1.7384

construction electrode Norm denomination:
TS Cromo 2
DIN EN ISO 3580: E CrMo2 B 42 H5
EN 1599: E CrMo2 B 42
AWS A-5.5: E 9018-B3
Base materials:
Qualities:
1.7380, 1.8075, 1.7707, 1.7379
Basic-coated CrMo alloyed rod electrode for welding of heat resistant and high-pressure
hydrogen resistant steel to approx. 90 kp/m heat treatment resistance. Weld material Mechanical quality values:
made of chromium-molybdenum steel for operating temperatures up to +600 °C.
Pre-heating temperature +200 °C to +350 °C, interpass temperature max.
+350 °C. Heat treatment after welding: at least 30 min. at +690 °C to +750 °C. Tensile strength: 620 - 720 MPa
Re-drying approx. 1 hr. at +400 °C. Elongation: > 18 %
Notch impact value: > 95 J (+20 °C)

= + DC (+)

117 384 25 TS Cromo 2 2,50 mm 300 mm 8/40 kg
117 384 32 TS Cromo 2 3,25 mm 350 mm 8/40 kg

TK7105
MSG Cromo 2 Norm denomination:

DIN EN ISO 21952-A: G CrMo 2 Si
EN 12070: G CrMo 2 Si
Qualities:
Wire electrode made of low-alloyed chromium-molybdenum steel for MAG welding at Base materials:
operating temperatures up to +600 °C. Pre-heating temperature +200 °C to +350 °C. 1.7380, 1.8075, 1.7259, 1.7273, 1.7276, 1.7281
Interpass temperature max. +350 °C. Heat treatment after welding at least ½ hr. at
+700 °C to +750 °C. Cooling in static air. Used in the processing of heat resistant steel Mechanical quality values:
in boiler, container, pipeline and reactor construction. Yield strength: 460 MPa
Suitable inert gases in accordance with EN ISO 14175: M1, M21 Elongation: 22 %
Notch impact value: 140 J (+ 20 °C)
Weld positions:
= + DC (+)

310 162 08 MSG Cromo 2 0,80 mm 15 kg
310 162 10 MSG Cromo 2 1,00 mm 15 kg
Heat resistant WIG electrode 1.7384
WIG Cromo 2 Norm denomination:

DIN EN ISO 21952-A: W Cr Mo 2 Si
EN 12070: W Cr Mo 2 Si
Qualities:
Chromium-molybdenum low-alloyed welding electrode for WIG welding of heat resistant Base materials:
and pressurized water resistant steel for operating temperatures up to +600 °C. Used in 1.7380, 1.7383
the processing of heat resistant steel in boiler, container, pipeline and reactor construc-
tion. Pre-heating temperature +200 °C to +350 °C. Interpass temperature max. +350 °C. Mechanical quality values:
Heat treatment after welding at least 30 min. at +700 °C to +750 °C. Cooling in static air. Yield strength: 460 MPa
Suitable inert gases in accordance with EN ISO 14175: Welding argon (I1) Elongation: 22 %

= – DC (-)

350 102 16 WIG Cromo 2 1,60 mm 1.000 mm 5/10 kg
350 102 20 WIG Cromo 2 2,00 mm 1.000 mm 5/10 kg

TK7105
Rustproof / acidic steels


TS 45 - Niro electrode 1.4316 DIN EN ISO 3581-A: E 19 9 L R 12 389
TS 46 - Cr-Ni electrode 1.4316 In accordance with DIN EN ISO 3581-A: E 19 9 L R 12 389
TS 44 Super - Niro universal electrode 1.4430 DIN EN ISO 3581-A: E 19 12 3 L R 12 390
TS 45 Super - Inox-Mo electrode 1.4430 DIN EN ISO 3581-A: E 19 12 3 LR 12 390
TS 45 Fall - Vertical-down electrode – DIN EN ISO 3581-A: E 19 12 3 L R 11 391
TS 46 S - Cr-Ni-Mo electrode – DIN EN ISO 3581-A: E 19 12 3 L R 12 391
Gambit Nicro - Niro electrode
®
1.4316 DIN EN ISO 3581-A: E 19 9 LR 12 382
Gambit Nicromo - Inox-Mo electrode
®
1.4430 In accordance with DIN EN ISO 3581-A: E 19 12 3 LR 12 382
MSG 19-9 1.4316 DIN EN ISO 14343-A: G 19 9 L Si 393
WIG 19-9 1.4316 DIN EN ISO 14343 - A: W 19 9 L Si 393
WIG 19-9 – DIN EN ISO 14343 - A: W 19 9 L Si 394
WIG 19-12-3 1.4430 DIN EN ISO 14343 A: W 19 12 3 L Si 394
MSG 19-12-3 - High-alloy wire electrode 1.4430 In accordance with DIN EN ISO 14343-A: G19 12 3 L Si 395
WIG 19-12-3 - WIG electrode 1.4430 DIN EN ISO 14343 -A: W 19 12 3 L Si 395
MSG Inomax 2 - S pecial welding wire for rust-free, high-temperature 1.4551 DIN EN ISO 14343-A:G 19 9 Nb Si 396
steels
MSG Inomax 4 - S pecial welding wire for rust-free, high-temperature 1.4576 DIN EN ISO 14343-A : G 19 12 3 Nb Si 396
steels
TS Inomax 2 - Stabilized Cr-Ni electrode 1.4551 DIN EN ISO 3581-A: E 19 9 Nb R 12 397
WIG Inomax 2 - WIG electrode 1.4551 DIN EN ISO 14343-A: W 19 9 Nb (Si) 397
TS Inomax 4 - Stabilized Cr-Ni-Mo electrode 1.4576 DIN EN ISO 3581-A: E 19 12 3 Nb R 12 398
WIG Inomax 4 - WIG electrode 1.4576 DIN EN ISO 14343-A: W 19 12 3 Nb Si 398
TS 3500 - Stainless corrosion electrode 1.4519 DIN EN ISO 3581-A: E 20 25 5 Cu N L R 53 399
WIG 35 - Highly corrosion resistant WIG electrode 1.4519 DIN EN ISO 14343-A: W 20 25 5 Cu L 399
TS Duplex - Corrosion and acid resistant offshore electrode 1.4462 DIN EN ISO 3581-A: E 22 9 3 N L R 12 400
WIG Duplex - WIG electrode Similar to 1.4462 DIN EN ISO 14343-A : W 22 9 3 NL 400
MSG Duplex - Corrosion and acid resistant offshore wire electrode 1.4462 DIN EN ISO 14343-A : G 22 9 3 NL 401
MSG 14 - High-alloyed wire electrode 1.4009 DIN EN ISO 14343-A: G 13 401

TK7105
Niro electrode 1.4316
TS 45 Norm denomination:
DIN EN ISO 3581-A: E 19 9 L R 12
EN 1600: E 19 9 L R 12
AWS A 5.4: E 308 L-17
Qualities:
Rutile-coated special electrode for welding of austenitic steels of a similar or the same Base materials:
type. The electrode features a low carbon content and is employable with operating 1.4301, 1.4306,1.4541, 1.4550, 1.4308, 1.4552
temperatures of up to +350 °C. The weld material is cryogenic up to -196 °C. It is
outstanding during welding due to its very even and steadily burning arc. The seam Mechanical quality values:
delineation is particularly smooth and pore-free, the transition is notch-free. Gaps can Yield strength: >340 MPa
be optimally bridged. The electrode features good slag removal qualities and low spatter Tensile strength: 540 - 640 MPa
development. The current strength needed for welding is low.
Elongation: >35 %
Notch impact value: >47 J (+20 °C)

=+ DC (+)
~ AC

124 520 TS 45 2,00 mm 300 mm 5/15 kg
124 525 TS 45 2,50 mm 300 mm 5/15 kg
124 532 TS 45 3,25 mm 350 mm 5/15 kg
Cr-Ni electrode 1.4316
In accordance with DIN EN ISO 3581-A: E 19 9 L
R 12
EN 1600: E 19 9 LR 12
Qualities: ASTM/AWS: E 308 L-17
Rutile-coated electrode for welding of non-rusting austenitic steels. Weld material of
austenitic chrome-nickel steel with particularly low carbon content for operating Base materials:
temperatures of up to +350 °C. Smooth, pore-free weld seam, easily removable slag. 1.4306 X 2 CrNi 1911 1.4312 GX10 CrNi 1810
Due to the special coating this electrode can also be welded very well with AC 1.4311 X 2 CrNi 1810 1.4541 X6 CrNiTi 1810
(small welding transformers). The weld material can be high-polished. Not
moist-sensitive. 1.4300 X12 CrNi188 1.4550 X6 CrNiTi 1810
1.4301 X 5 CrNi 1810 1.4552 G X5 CrNiNb1911
1.4308 GX 5 CrNi1910
Weld positions: Current type/polarity: Yield strength: 320 - 380 MPa
=+ DC (+) Tensile strength: 510 - 560 MPa
~ AC Elongation: 30-35 %

125 200 TS 46 2,00 mm 300 mm 5/15 kg
125 250 TS 46 2,50 mm 300 mm 5/15 kg
125 325 TS 46 3,25 mm 350 mm 5/15 kg

TK7105

Niro universal electrode 1.4430
TS 44 Super Norm denomination:

DIN EN ISO 3581-A: E 19 12 3 L R 12
DIN EN 1600 : E 19 12 3 L R 12
AWS A 5.4 : E 316 L-17
Qualities:
Rutile-coated, austenitic special electrode with very low carbon content for high-strength Base materials:
joint welding of antirust, corrosion-proof steels for operating temperatures of up to 1.4401, 1.4404, 1.4408, 1.4409, 1.4429, 1.4435,
+400 °C. The weld material is cold temperature up to -120 °C. The weld seam is very 1.4436, 1.4437, 1.4571, 1.4580, 1.4581, 1.4583
fine-flaked and without undercuts. The electrode features good gap bridging qualities,
high mechanical quality values as well as easily removable slag. The weld material can Mechanical quality values:
be high-polished. Ideal for the construction of chemical equipment; turbines; gas, water Yield strength: 320 - 400 MPa
and steam fittings; stirring units etc.

=+ DC (+)
~ AC

124 016 TS 44 Super 1,60 mm 250 mm 5/15 kg
124 020 TS 44 Super 2,00 mm 300 mm 5/15 kg
124 025 TS 44 Super 2,50 mm 300 mm 5/15 kg
124 032 TS 44 Super 3,25 mm 350 mm 5/15 kg
Inox-Mo electrode 1.4430
TS 45 Super Norm denomination:

DIN EN ISO 3581-A: E 19 12 3 LR 12
DIN EN 1600: E 19 12 3 LR 12
AWS A 5.4: E 316 L-16
Qualities:
Rutile-coated high-alloyed coated electrode for joint welding of non-corroding CR-Ni-Mo Base materials:
steels of the same, similar kind and steels of the same type with low carbon content with 1.4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435,
operating temperatures of up to +400 °C. Very even, well-directed arc. Excellent igniting 1.4436, 1.4571,
and re-igniting qualities. Particularly smooth weld seam, no undercuts, no spatters, easily 1.4573, 1.4580, 1.4581, 1.4583
removable slag, weld material can be high-polished.
Notch impact value: 70 J (RT)
=+ DC (+)
~ AC

124 625 TS 45 Super 2,50 mm 300 mm 5/15 kg
124 632 TS 45 Super 3,25 mm 350 mm 5/15 kg

TK7105
Vertical-down electrode Norm denomination:
TS 45 Fall
DIN EN ISO 3581-A: E 19 12 3 L R 11
AWS A 5.4: E 316L-17
Base materials:
Non-rusting, austenitic Cr-Ni-Mo steel,
Qualities: E.g. 1.4401, 1.4404, 1.4408, 1.4571, 1.4437,
Coated electrode covered with rutile for vertical-down welding of non-rusting austenitic 1.4581, 1.4583
steels. Welding material of austenitic chrome-nickel-molybdenum steel with particularly
low carbon content for operating temperatures from -60 °C to +400 °C. Excellent Mechanical quality values:
modelling qualities of the weld material. No forerunning of slag. Yield strength: 360 MPa
Welding without hole patterns in the material. Tensile strength: 550 MPa
Ductile yield: 39 %
Notch impact value: 75 J (bei -60 °C)
=+ DC (+)
~ AC

124 720 TS 45 Fall 2,00 mm 300 mm 5/15 kg
124 725 TS 45 Fall 2,50 mm 300 mm 5/15 kg
124 732 TS 45 Fall 3,25 mm 300 mm 5/15 kg
Cr-Ni-Mo electrode Norm denomination:
TS 46 S
DIN EN ISO 3581-A: E 19 12 3 L R 12
DIN EN 1600: E 19 12 3 L R 12
AWS SFA-5.4: E 316 L-16
Base materials:
Qualities:
1.4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435,
Rutile-coated electrode for welding of non-rusting austenitic steels. Welding material of 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583
austenitic chrome-nickel-molybdenum steel with particularly low carbon content for
operating temperatures of up to +400 °C. The weld material is non-scaling up to Mechanical quality values:
+800 °C. Smooth, pore-free weld seam, easily removable slag, weld material can be Yield strength: 320 - 350 MPa
high-polished. Due to the special coating it can also be welded at small welding
transformers with a very good result.

=+ DC (+)
~ AC
DB and TÜV
approval

126 200 TS 46 S 2,00 mm 300 mm 5/15 kg
126 250 TS 46 S 2,50 mm 300 mm 5/15 kg
126 325 TS 46 S 3,25 mm 350 mm 5/15 kg

TK7105

Niro electrode 1.4316
Gambit Nicro ® Norm denomination:

DIN EN ISO 3581-A: E 19 9 LR 12
EN 1600: E 19 9 L R 12
AWS A 5.4: E 308 L-17
Qualities:
Rutile-coated special electrode for welding of austenitic steels of a similar or the same Base materials:
type. More corrosion resistant than CrNi steels of the same kind with very low carbon 1.4301, 1.4306, 1.4308, 1.4541, 1.4550, 1.4552
content. Outstanding with welding due to a very steadily burning arc. Smooth and
pore-free seam delineation, notch-free transition. Excellent gap bridging qualities. Low Mechanical quality values:
development of weld spatters. Weld material is corrosion resistant and proof with Yield strength: >340 MPa
operating temperatures of up to +350 °C and cryogenic up to -60 °C. Tensile strength: 540 - 640 MPa
Easily removable slag. The weld material can be high-polished.
Elongation: >35 %
Notch impact value: >47 Joule (+20 °C)

=+ DC (+)
~ AC

G 124 525 Gambit® Nicro 2,50 mm 300 mm 5/15 kg
G 124 532 Gambit® Nirco 3,25 mm 350 mm 5/15 kg
Inox-Mo electrode 1.4430
Gambit Nicromo ® Norm denomination:

E 19 12 3 LR 12
DIN EN 1600: E 19 12 3 LR 12
Qualities: AWS A-5.4: E 316 L-17
Rutile-coated high-alloyed coated electrode for joint welding of non-corroding CR-Ni-Mo
steels of the same, similar kind and steels of the same type with low carbon content with Base materials:
operating temperatures of up to +400 °C. Very even, well-directed arc. Excellent igniting 1.4401, 1.4404, 1.4408, 1.4409, 1.4429, 1.4435,
and re-igniting qualities. Particularly smooth weld seam, no undercuts, no spatters, easily 1.4436, 1.4437, 1.4571, 1.4580, 1.4581, 1.4583
removable slag, weld material can be high-polished.
Weld positions: Current type/polarity: Notch impact value: 37 J (-60 °C)
=+ DC (+)
~ AC

G 124 625 Gambit® Nicromo 2,50 mm 300 mm 5/15 kg
G 124 632 Gambit® Nicromo 3,25 mm 350 mm 5/15 kg

TK7105
MSG 19-9 Norm denomination:

1.4316
DIN EN ISO 14343-A: G 19 9 L Si

Qualities: EN 12072: G 19 9 L Si
Austenitic chrome-nickel steel wire electrode with low carbon content. Suitable AWS/ASME S FA.5.4: E 308 L Si
for welding stainless austenitic steel at working temperatures up to +350 °C and
cold tough to –196 °C. Base materials:
Suitable inert gases according to EN ISO 14175: M11–M13 1.4550, 1.4541, 1.4552, 1.4301, 1.4308, 1.4306
Weld positions: Current type/polarity: Yield strength: >205 MPa
= + DC (+) Tensile strength: >510 MPa
Elongation: >30 %
Notch impact value: >32 Joule (-196 °C)

G 320 208 MSG 19-9 0,80 mm 15 kg
G 320 209 MSG 19-9 0,80 mm 5 kg
G 320 209-1 MSG 19-9 0,80 mm 1 kg
G 320 210 MSG 19-9 1,00 mm 15 kg
G 320 211 MSG 19-9 1,00 mm 5 kg
G 320 212 MSG 19-9 1,20 mm 15 kg
G 320 213 MSG 19-9 1,20 mm 5 kg
WIG 19-9 Norm denomination:

1.4316
DIN EN ISO 14343 - A: W 19 9 L Si

Qualities: EN 12072: W 19 9 L Si
Austenitic welding rod made of chrome-nickel steel with particularly low carbon content. AWS/ASME SFA - 5.4: ER 308 L Si
Suitable for welding non-rusting and cryogenic, austenitic steels with operating
temperatures up to +350 °C, cryogenic as low as -196 °C. Base materials:
Applicable inert gases according to EN ISO 14175: welding argon (I1) 1.4550, 1.4541, 1.4552, 1.4948, 1.4306, 1.4301,
1.4308, 1.6900, 1.6901, 1.6902, 1.6903
Weld positions: Current type/polarity: Tensile strength: > 510 MPa
= – DC (-) Elongation: 25 - 30 %

350 210 WIG 19-9 1,00 mm 1.000 mm 5/10 kg
350 215 WIG 19-9 1,60 mm 1.000 mm 5/10 kg
350 220 WIG 19-9 2,00 mm 1.000 mm 5/10 kg
350 224 WIG 19-9 2,40 mm 1.000 mm 5/10 kg
350 232 WIG 19-9 3,20 mm 1.000 mm 5/10 kg
350 240 WIG 19-9 4,00 mm 1.000 mm 5/10 kg
350 250 WIG 19-9 5,00 mm 1.000 mm 5/10 kg

TK7105

WIG 19-9 Norm denomination:

DIN EN ISO 14343 - A: W 19 9 L Si
EN 12072: W 19 9 L Si
Qualities: AWS/ASME SFA - 5.4: ER 308 L Si
High-alloyed filler welding rod with very low carbon content for joint welding on Base materials:
non-rusting and low-temperature steels. The weld material can withstand operating 1.4550, 1.4541, 1.4552, 1.4948, 1.4306, 1.4301,
temperatures of -196 °C to +400 °C. 1.4308, 1.6900, 1.6901, 1.6902, 1.6903
Suitable inert gases in accordance with DIN EN 439: Welding argon (l1)
Weld positions: Current type/polarity: Tensile strength: > 510 MPa
= – DC (-) Elongation: 25 - 30 %

G 350 210 WIG 19-9 1,00 mm 1.000 mm 10 kg
G 350 215 WIG 19-9 1,60 mm 1.000 mm 10 kg
G 350 220 WIG 19-9 2,00 mm 1.000 mm 10 kg
G 350 224 WIG 19-9 2,40 mm 1.000 mm 10 kg
G 350 232 WIG 19-9 3,20 mm 1.000 mm 10 kg
G 350 240 WIG 19-9 4,00 mm 1.000 mm 10 kg
G 350 250 WIG 19-9 5,00 mm 1.000 mm 10 kg
WIG electrode 1.4430
WIG 19-12-3 Norm denomination:

DIN EN ISO 14343 -A: W 19 12 3 L Si,
AWS A 5.9: ER 316 L Si
High-alloyed filler welding rod with extra low carbon content for joint welding at 1.4583, 1.4571, 1.4573, 1.4580, 1.4581, 1.4301,
non-rusting and heat resistant steels. Corrosion-resistant surfacing welds. The weld 1.4308, 1.6900, 1.6901, 1.6902, 1.6903, 1.4306,
material is employable for operating temperatures of -196 °C to +400 °C. 1.4401, 1.4404, 1.4408, 1.4435, 1.4436, 1.4550,
Applicable inert gases according to EN ISO 14175: welding argon (I1) 1.4541, 1.4552
Yield strength: 315 – 320 MPa
Tensile strength: > 510 MPa
Elongation: 25 – 30 %
= – DC (-) Notch impact value: > 32 J (-120 °C)

350 410 WIG 19-12-3 1,00 mm 1.000 mm 5/10 kg
350 415 WIG 19-12-3 1,60 mm 1.000 mm 5/10 kg
350 420 WIG 19-12-3 2,00 mm 1.000 mm 5/10 kg
350 425 WIG 19-12-3 2,40 mm 1.000 mm 5/10 kg
350 430 WIG 19-12-3 3,20 mm 1.000 mm 5/10 kg
350 440 WIG 19-12-3 4,00 mm 1.000 mm 5/10 kg
350 450 WIG 19-12-3 5,00 mm 1.000 mm 5/10 kg

TK7105
High-alloy wire electrode 1.4430
MSG 19-12-3 Norm denomination:

In accordance with DIN EN ISO 14343-A: G19 12
3 L Si

High alloyed wire electrode with low carbon content for joint welding on stainless and 1.4583, 1.4571, 1.4573, 1.4580, 1.4581, 1.4301,
heat resistant steel. Corrosion resistant deposit welding. 1.4308, 1.4306, 1.4401,
Weld metal can withstand temperatures between –120 °C and +400 °C. 1.4404, 1.4408, 1.4435, 1.4436, 1.4550, 1.4541,
1.4552, 1.4948
Suitable inert gases according to EN ISO 14175: M11–M13
Tensile strength: ≥ 510 MPa
Weld positions: Current type/polarity: Elongation: ≥ 25 %

Notch impact value: ≥ 32 Joule (-120 °C)
= + DC (+)

G 320 407-1 MSG 19-12-3 0,60 mm 1 kg
G 320 408 MSG 19-12-3 0,80 mm 15 kg
G 320 409 MSG 19-12-3 0,80 mm 5 kg
G 320 409-1 MSG 19-12-3 0,80 mm 1 kg
G 320 410 MSG 19-12-3 1,00 mm 15 kg
G 320 411 MSG 19-12-3 1,00 mm 5 kg
G 320 411-1 MSG 19-12-3 1,00 mm 1 kg
G 320 412 MSG 19-12-3 1,20 mm 15 kg
WIG 19-12-3 Norm denomination:

1.4430
DIN EN ISO 14343 A: W 19 12 3 L Si

Qualities: AWS A 5.9: ER 316 L Si
High-alloyed filler welding rod with very low carbon content for joint welding on
non-rusting and low-temperature steels. The weld material can withstand operating Base materials:
temperatures of -196 °C to +400 °C. 1.4583, 1.4571, 1.4573, 1.4580, 1.4581,
Suitable inert gas in accordance with EN ISO 14175: Welding argon (I1) 1.4301, 1.4308, 1.6900, 1.6901, 1.6902, 1.6903,
1.4306, 1.4401, 1.4404, 1.4408, 1.4435, 1.4436,
1.4550, 1.4541, 1.4552
= – DC (-) Tensile strength: >510 MPa

G 350 410 WIG 19-12-3 1,00 mm 1.000 mm 10 kg
G 350 415 WIG 19-12-3 1,60 mm 1.000 mm 10 kg
G 350 420 WIG 19-12-3 2,00 mm 1.000 mm 10 kg
G 350 425 WIG 19-12-3 2,40 mm 1.000 mm 10 kg
G 350 430 WIG 19-12-3 3,20 mm 1.000 mm 10 kg
G 350 440 WIG 19-12-3 4,00 mm 1.000 mm 10 kg
G 350 450 WIG 19-12-3 5,00 mm 1.000 mm 10 kg

TK7105

Special welding wire for rust-free, high-temperature steels
MSG Inomax 2/MSG Inomax 4

• Steadily burning arc and considerably less weld spatters
due to niobium-stabilised weld material
• Better wire transport and optimal power
transfer to the welding wire
due to the matt-pulled, rougher wire surface
• More even structure and less concave
construction of the weld seam,
due to special niobium-stabilised alloy and the rougher surface
Qualities:
The matt-pulled rougher surface provides two clear
MSG Inomax 2
Norm denomination: Mechanical quality values:
advantages:
• Better wire transport due to higher adhesive friction DIN EN ISO 14343-A:G 19 9 Nb Si
at the feed rollers DIN EN 12072 : G 19 9 Nb Si Tensile strength: 520 - 550 MPa
• Less contact interruptions in the power nozzle Elongation: 25 - 30 %
because present sedimentations of foreign Notch impact value: 32 J (+20 °C)
substances like wax and oxides are not stripped-off Base materials:
at the inlet of the jet but are also transported and 1.4541, 1.4550, 1.4552, 1.4948, 1.4301,
burnt in the arc 1.4308, 1.4306 Weld positions:
Areas of use:
• Food processing companies like creameries,
slaughterhouses, breweries, beverages producers Art No. Description Size ø Unit
and big bread shops Current type/polarity:
320 708 MSG Inomax 2 0,80 mm 15 kg
• Wastewater treatment plants and pipeline 320 710 MSG Inomax 2 1,00 mm 15 kg = + DC (+)
construction
320 712 MSG Inomax 2 1,20 mm 15 kg
• Tank and vehicle construction
• All stainless steel processing companies
MSG Inomax 4
Norm denomination: Mechanical quality values:
Suitable inert gases in accordance with EN ISO
14175: M12 - M13 taking into account carburisation. Yield strength: 215 - 350 MPa
DIN EN ISO 14343-A : G 19 12 3 Nb Si
EN 12072 - G 19 12 3 Nb Si Tensile strength: 510 - 550 MPa
DIN 8556 - SG X 5 Cr Ni Mo Nb 19 12 Elongation: 25 - 30 %
Base materials:
1.4583, 1.4571, 1.4573, 1.4580, 1.4581,
1.4435, 1.4408, 1.4404, 1.4301, 1.4306, Weld positions:
1.4308

321 008 MSG Inomax 4 0,80 mm 5 kg
320 808 MSG Inomax 4 0,80 mm 15 kg Current type/polarity:
321 010 MSG Inomax 4 1,00 mm 5 kg
320 810 MSG Inomax 4 1,00 mm 15 kg
= + DC (+)
320 812 MSG Inomax 4 1,20 mm 15 kg

TK7105
Stabilized Cr-Ni electrode 1.4551
TS Inomax 2 Norm denomination:

DIN EN ISO 3581-A: E 19 9 Nb R 12
EN 1600: E 19 9 Nb R 12
AWS A-5.4: E 347-17
Qualities:
Rutile rod electrode for joint and surfacing welding on stainless, austenitic Cr-Ni steel and Base materials:
all other similar types of steel and cast steel. Joint welding of ferritic Cr steel (up to 18 % 1.4301, 1.4541, 1.4550, 1.4308, 1.4552, 1.4312
Cr), for root and interpass layers only in the presence of sulphurous gases. This rod
electrode can also be welded well with mains supply welding transformers and rectifiers. Mechanical quality values:
The joint is austenite with delta-ferrite. Rutile electrodes in ELC quality with excellent Yield strength: > 390 MPa
welding properties. Austenitic welding metal with 5 – 9 % ferrite content. Suitable for Tensile strength: 590 – 690 MPa
operating temperatures up to +400 °C, scale resistant in air and oxidizing combustion
gases up to 800 °C. The coating can withstand re-drying up to +350 °C/2 hrs. Elongation: > 30 %

= – DC (-)

127 002 25 TS Inomax 2 2,50 mm 300 mm 5/15 kg
127 002 32 TS Inomax 2 3,25 mm 350 mm 5/15 kg
WIG Inomax 2 Norm denomination:

DIN EN ISO 14343-A: W 19 9 Nb (Si)
EN 12072: W 19 9 Nb (Si)
AWS/A-5.9: ER 347 (Si)
Qualities:
Welding rod made of niobium-stabilized, austenitic chromium nickel steel for WIG welding Base materials:
stainless, austenitic steel. Non-rusting; immersion corrosion resistant (wet corrosion 1.4541, 1.4550, 1.4319, 1.4306, 1.4301, 1.4303,
to + 400 °C). Operating temperatures up to +350 °C, tough at temperatures as low as 1.4308, 1.4310, 1.4312
-120 °C, scaling resistant in oxidizing combustion gases up to + 800 °C. Austenitic
weld metal with delta ferrite (5 – 9 % ferrite content), resistant to intercrystalline attacks Mechanical quality values:
due to added Nb Yield strength: 270 - 350 MPa
Suitable inert gas in accordance with EN ISO 14175: Welding argon (I1) Tensile strength: 520 - 550 MPa
Weld positions: Current type/polarity: Notch impact value: ≥32 J (+ 20 °C)
= – DC (-)

350 502 16 WIG Inomax 2 1,60 mm 1.000 mm 5/10 kg

TK7105

Stabilized Cr-Ni-Mo electrode 1.4576
TS Inomax 4 Norm denomination:

DIN EN ISO 3581-A: E 19 12 3 Nb R 12
EN 1600: E 19 12 3 Nb R 12
DIN 8556: E 19.12.3 Nb R 23
Qualities:
AWS A-5.4: E 318-17
Rutile-coated rod electrode for welding stainless, austenitic steel. Welding material made
of Nb-stabilized chromium-nickel-molybdenum steel. Easily removable slag. Base materials:
Heat tinting has to be removed using pickle. The weld material cannot be polished. 1.4401, 1.4408, 1.4436, 1.4571, 1.4573, 1.4581,
Redrying: +300 °C/2 h. 1.4583
Weld positions: Current type/polarity: Yield strength: > 400 MPa
= + DC (+) Tensile strength: > 590 – 690 MPa
~ AC Elongation: > 30 %

127 004 25 TS Inomax 4 2,50 mm 300 mm 5/10 kg
127 004 32 TS Inomax 4 3,25 mm 350 mm 5/10 kg
WIG Inomax 4 Norm denomination:

DIN EN ISO 14343-A: W 19 12 3 Nb Si
EN 12072: W 19 12 3 Nb Si
AWS/ASME SFA-5.9: ER 318
Qualities:
Welding rod made of stabilized, austenitic chromium-nickel-molybdenum steel for WIG Base materials:
welding stainless, austenitic steel. Immersion corrosion resistant (wet corrosion to 1.4571, 1.4573, 1.4580, 1.4581,
+400 °C), operating temperatures up to +400 °C, tough at temperatures as low as 1.4583, 1.4420, 1.4404, 1.4408,
-60 °C. Austenitic weld material with 6 – 10 % ferrite content. Structure is austenitic 1.4435, 1.4401, 1.4436
with delta ferrite.
Suitable inert gas in accordance with EN ISO 14175: Welding argon (I1)
= – DC (-) Notch impact value: ≥32 J (+ 20 °C)


TK7105
Stainless corrosion electrode 1.4519

DIN EN ISO 3581-A: E 20 25 5 Cu N L R 53
EN 1600: E 20 25 5 Cu N L R 53
AWS A-5.4: E 385 -17/ modified
Qualities:
Rutile-coated rod electrode for welding high alloyed steel with increased corrosion Base materials:
resistance against reducing media, immersion corrosion resistant. Weld material made of 1.4339, 1.4500, 1.4505, 1.4506, 1.4531, 1.4536,
copper-containing, fully austenitic chrome-nickel-molybdenum steel with high molybde- 1.4539, 1.4585, 1.4586
num and especially low carbon content. Working temperatures from -60 °C to +400 °C,
dissimilar metal welds up to +350 °C. The joint is fully austenitic. Fully austenitic, hot Mechanical quality values:
crack-proof weld material with high chemical resistance against stress corrosion Yield strength: 380 MPa
cracking and pitting even with media containing chlorine and non-oxidizing media. Tensile strength: 580 MPa
Proven for use desalination plants. Re-drying is generally not required, however the
coating can withstand re-drying up to +350 °C. Elongation: 40 %
Notch impact value: 80 J (- 40 °C)

= + DC (+)
~ AC

127 035 25 TS 3500 2,50 mm 300 mm 5/15 kg
127 035 32 TS 3500 3,25 mm 350 mm 5/15 kg
Highly corrosion resistant WIG electrode
WIG 35 Norm denomination:

1.4519
DIN EN ISO 14343-A: W 20 25 5 Cu L

Qualities:
Welding rod made of copper-containing, fully austenitic chromium-nickel-molybdenum Base materials:
steel with high molybdenum content and especially low carbon content for TIG welding 1.4500, 1.4505, 1.4506,
of high-alloyed steel with enhanced corrosion-resistance against reducing media. Weld 1.4439, 1.4539, 1.4429
metal for an operating temperature up to +450 °C. The joint is fully austenitic. Maximum
interpass temperature +150 °C. The weld metal is stainless, immersion corrosion resistant, Mechanical quality values:
with good corrosion resistance. The weld metal is resistant to sulphuric acid, phosphoric Yield strength: 320 - 350 MPa
acid, and salt water. Resistance to intergranular attacks for wet corrosion up to +450 °C.
Low temperature tough to -196 °C
= – DC (-)

350 635 16 WIG 35 1,60 mm 1.000 mm 5/10kg
350 635 20 WIG 35 2,00 mm 1.000 mm 5/10kg
350 635 24 WIG 35 2,40 mm 1.000 mm 5/10kg

TK7105

Corrosion and acid resistant offshore electrode 1.4462
TS Duplex Norm denomination:

DIN EN ISO 3581-A: E 22 9 3 N L R 12
EN 1600: E 22 9 3 N LR 12
AWS A-5.4: E 2209-17
Base materials:
Qualities:
1.4347, 1.4362, 1.4417, 1.4426, 1.4460, 1.4462,
Rutile-basic rod electrode for deposition and joint welding of corrosion resistant Cr-Ni-Mo
1.4463, 1.4575, 1.4582
steel (duplex steel). The weld material has a austenitic-ferrite structure and is highly
resistant against wet corrosion in media containing H2O and chloride. Maximum Mechanical quality values:
operating temperature is +250 °C. The heat treatment, if required, is performed by
means of solution annealing at +1050 °C (water or air). The delta ferrite content in
untreated weld material is approx. 25 – 35 %. The weld material is particularly resistant Tensile strength: 720 - 780 MPa
against pitting. Re-drying at +350 °C approx. 1 hrs. Elongation: 26 %
Notch impact value: 44 J (- 40 °C)

= + DC (+)
~ AC

127 010 25 TS Duplex 2,50 mm 300 mm 5/15 kg
127 010 32 TS Duplex 3,25 mm 350 mm 5/15 kg
WIG electrode Similar to 1.4462
WIG Duplex
Norm denomination:
DIN EN ISO 14343-A : W 22 9 3 NL
EN 12072: W 22 9 3 NL

Welding rod made of nitrogen-containing, ferritic-austenitic chromium-nickel- 1.4347, 1.4417, 1.4460, 1.4462, 1.4582
molybdenum steel for WIG welding stainless ferritic-austenitic duplex steel. Operating Mechanical quality values:
temperatures up to +250 °C. The delta ferrite content in the untreated weld material
is 25 – 35 %. The weld material is particularly resistant against pitting, crevice
corrosion and stress cracking corrosion in chloride-containing, aqueous media. Tensile strength: 550 MPa
Suitable inert gas in accordance with DIN EN ISO 14175: Welding argon (I1) Elongation: > 20 %
Notch impact value: > 32 J

= – DC (-)

350 650 16 WIG Duplex 1,60 mm 1.000 mm 5/10 kg

TK7105
Corrosion and acid resistant offshore wire 1.4462

electrode Norm denomination:
MSG Duplex
DIN EN ISO 14343-A : G 22 9 3 NL
EN 12072: G 22 9 3 NL
Base materials:
Qualities: 1.4347, 1.4417, 1.4460, 1.4462, 1.4582
Wire electrode made of nitrogen-containing, ferritic-austenitic chromium-nickel- Mechanical quality values:

molybdenum steel for MIG/MAG welding of stainless, ferritic-austenitic duplex steel for Yield strength: 450 - 600 MPa
operating temperatures up to +250 °C, cryogenic to -40 °C. For joint and surfacing welds
with non-alloyed, low-alloyed and stainless steel/cast steel. Watch out for the tendency
of the base material to become brittle. Structure is ferritic-austenitic. The delta ferrite Elongation: 20 - 28 %
content in the untreated weld material is 25 – 35 %. The weld material is particularly Notch impact value: 75 J (+ 20 °C)
resistant to pitting, crevice corrosion and stress cracking corrosion in media
containing chlorine and hydrogen sulphide.
Suitable inert gas in accordance with EN ISO 141759: M 12

= + DC (+)

324 462 08 MSG Duplex 0,80 mm 15 kg
324 462 10 MSG Duplex 1,00 mm 15 kg
High-alloyed wire electrode 1.4009
MSG 14 Norm denomination:

DIN EN ISO 14343-A: G 13
EN 12072: G 13
Qualities:
Wire electrode made of ferritic chromium steel for MIG/MAG welding of stainless Base materials:
chromium steel. Structure: Martensite. Sealing surface deposits on fittings made of 1.4000, 1.4001, 1.4002, 1.4006,
alloyed or low-alloyed steel also possible. Operating temperature up to +450 °C. 1.4008, 1.4021, 1.4024
Rust-proof and heat-proof weld material.
Suitable inert gas in accordance with EN ISO 14175: M 11, M 23 Mechanical quality values:
Elongation: 18 %

= + DC (+)

316 410 10 MSG 14 1,00 mm 15 kg

TK7105
Heat-resistant steels
TS 23 - High-alloyed rod electrode – DIN EN ISO 3581-A: E 18 8 Mn R 53 403
MSG 23 - Chrome-nickel-steel-wire electrode 1.4370 DIN EN ISO 14343-A: G 18 8 Mn 403
WIG 23 1.4370 DIN EN ISO 14343-A: W 18 8 Mn 404
TS 22 - Steel 29/9 electrode 1.4337 DIN EN ISO 3581-A: E 29 9 R 12 404
MSG 22 - High-alloyed electrode for maintenance and repair work 1.4337 DIN EN ISO 14343-A: G 29 9 405
WIG 22 - WIG electrode 1.4337 DIN EN ISO 14343-A: W 29 9 405
TS 22 Super - Steel electrode 29/9 super 1.4337 In accordance with DIN EN ISO 3581-A: E 29 9 R 12 406
NOX 229 - Highly-alloyed coated electrode 1.4337 DIN EN ISO 3581-A: E 29 9 R 12 407
NOX 9000 Premium – Special alloy in accordance with DIN EN ISO 3581 408
TS 25 - High-alloyed heat resistant wire electrode 1.4842 DIN EN ISO 3581-A: E 25 20 R32 409
MSG 25 - WIG electrode 1.4842 DIN EN ISO 14343-A: G 25 20 409
WIG 25 - WIG electrode 1.4842 DIN EN ISO 14343-A: W 25 20 410
MSG 27 - High-alloyed wire electrode 1.4820 DIN EN ISO 14343-A: G 25 4 410
WIG 27 - Heat resistant WIG rod 1.4820 DIN EN ISO 14343-A: W 25 4 411
TS 44 ZX® - Niro super electrode 1.4459 DIN EN ISO 3581-A: E 23 12 2 LR 32 412
TS 4400 - Universal repair electrode for numerous applications 1.4431 DIN EN ISO 3581-A: E 20 10 3 LR 12 413
MSG 44 - High-alloyed wire electrode 1.4332 DIN EN ISO 14343-A: G 23 12 LSi 414
WIG 44 - High-alloyed TIG electrode 1.4332 DIN EN ISO 14343-A: W 23 12 LSi 414
TS 28 - Special electrode with high nickel content and basic coating 2.4620 DIN EN ISO 14172: E Ni 60 93 415

TK7105
High-alloyed rod electrode Norm denomination:
TS 23
DIN EN ISO 3581-A: E 18 8 Mn R 53
DIN EN 1600: E 18 8 Mn R 53
AWS A-5.4:E 307-16
Base materials:
Qualities: Steels of different types, black-white-connections,
Rutile coated high-performance electrode for joint welding of steels that are difficult to steels that are difficult to weld, steels with high
weld, strongly superimposing, highly carbon-containing steels, manganese hard-steels carbon content, non-alloyed and low-alloyed steels,
and cast steel. The special composition makes the extreme output of 160 % possible. cast steel and manganese hard steel.
The weld material of austenitic CrNiMn-steel is mostly corrosion-proof, non-scaling up
to +800 °C and cryogenic up to -100 °C. The weld seams are extraordinarily elastic and Mechanical quality values:
crack-proof. Also very well suitable for buffering layers with hard surfacing welds. Yield strength: >350 MPa
Employable e.g. for earth movers and building machines, valve seats, carriers and Tensile strength: 590 - 690 MPa
running wheels, drilling tools, rails and points.
Elongation: >30 %

=+ DC (+)
~ AC
DB and TÜV
approval

122 325 TS 23 2,50 mm 250 mm 5/15 kg
122 332 TS 23 3,25 mm 350 mm 5/15 kg
122 340 TS 23 4,00 mm 450 mm 5/15 kg
Chrome-nickel-steel-wire electrode 1.4370

DIN EN ISO 14343-A: G 18 8 Mn
Base materials:
Qualities: Austenitic wire electrode for welding of high-alloyed
For joint welding at non-rusting and heat resistant steels. For corrosion resistant steels
surfacing welds, joint welding at steels of different types, e.g. black-white-connections In connection with low-alloyed steels. Suitable for
up to +300 °C. Weldings at steels with high carbon content and steels that are difficult to welding ductile and stress-compensating buffer
weld, like manganese hard steels. Can also be used for welding buffering layers with hard layers on crack-sensitive materials. Surfacing on
surfacings. The weld material is non-scaling up to +850 °C. Application: pre-heat to manganese steels.
+100 °C to +150 °C with 10 mm wall thickness, to +150 °C to +200 °C with wall
thickness higher than 10 mm.
Suitable inert gases according to EN ISO 14175: M11–M13
= + DC (+)

320 508 MSG 23 0,80 mm 15 kg
320 509 MSG 23 0,80 mm 5 kg
320 510 MSG 23 1,00 mm 15 kg
320 511 MSG 23 1,00 mm 5 kg
320 512 MSG 23 1,20 mm 15 kg
320 513 MSG 23 1,20 mm 5 kg

TK7105

1.4370
DIN EN ISO 14343-A: W 18 8 Mn

Qualities:
Base materials:
Welding rod made of austenitic chrome-nickel-manganese steel with low carbon content for
WIG-welding of steels of different types for operating temperatures up to +300 °C, Steels of different types (black-white-connections);
cryogenic as low as -110 °C. Aim for as large a cross-section of the seam as possible in the high carbon content and hard to weld steels, non-
root pass. Avoid overheating of the pool by adding sufficient filler at the welding rod. Highest alloyed and low-alloyed steels, manganese hard
operating temperatures for black-white joints +300 °C. Use nickel-based filler metals for steel, buffer layers for hardfacings; cryogenic nickel
longer annealing treatments above +300 °C or at operating temperatures above +300 °C. steels.
Weld material hardens with cold forming.
Applicable inert gases: according to EN ISO 14175: welding argon (I1)
= – DC (-)

350 110 WIG 23 1,00 mm 1.000 mm 5/10 kg
350 116 WIG 23 1,60 mm 1.000 mm 5/10 kg
350 120 WIG 23 2,00 mm 1.000 mm 5/10 kg
350 124 WIG 23 2,40 mm 1.000 mm 5/10 kg
Steel 29/9 electrode 1.4337
TS 22
Norm denomination:
DIN EN ISO 3581-A: E 29 9 R 12
EN 1600: E 29 9 R 12
AWS A 5.4: E 312-16
Qualities:
TS 22 is a ferritic-austenitic coated rod electrode specially for joint welding of different Base materials:
types of steels and for surfacing welding. The weld material, which is non-scaling to up to Diverse steels (black white connections); hard to
+1000 °C, is crack-proof, corrosion resistant, elastic, shock-proof and ductile. Very easy weld steels (e.g. Q+T and tool steels), manganese
to work with due to easy ignition of the arc and good wetting properties. Allows almost hard steel; for surfacing welds and repairs of shafts,
splatter-free welding, flat welding beads and does not produce any undercuts. The electrode impellers, hot workign tools, etc.
diameter of 20 mm is perfect for notch-free repair welds on hard chrome-plated hydraulic
piston rods. Mechanical quality values:
Elongation: 20 %
=+ DC (+)
~ AC

122 020 TS 22 2,00 mm 300 mm 5/15 kg
122 025 TS 22 2,50 mm 300 mm 5/15 kg
122 032 TS 22 3,25 mm 350 mm 5/15 kg

TK7105
High-alloyed electrode for maintenance 1.4337

and repair work Norm denomination:
MSG 22
DIN EN ISO 14343-A: G 29 9
EN 12072: G 29 9
AWS/ASME SFA-5.9: similar to ER 312
Base materials:
Qualities:
E.g. 1.4006, 1.4762, 1.4085, 1.3401
Wire electrode made of ferritic-austenitic chromium-nickel-steel for MIG/MAG
welding of different types of steel and for surfacing. Scale-resistant up to +1000 °C. Mechanical quality values:
Most important areas of application are corrosion resistant like steels and cast steel,
difficult to weld steel, e.g. higher strength constructional steel, manganese hard steel
and joints with high-alloyed steel; repairs and wear-resistant surfacing. Joint is Tensile strength: 740 MPa
ferritic-austenitic. What’s special about this wire is the higher delta ferrite content in Elongation: 25 %
the weld material; the associated improved coefficient of thermal expansion reduces
the internal tension in black-white joints and increases the resistance against hot
cracking.
Suitable inert gases in accordance with EN ISO 14175: Mixed gases, such as M 11

= + DC (+)

320 629 10 MSG 22 1,00 mm 15 kg

DIN EN ISO 14343-A: W 29 9
EN 12072: W 29 9
Qualities:
High-alloyed filler metal for welding difficult to weld steel, e.g. tool steel, austenitic Base materials:
manganese steel and CrNiMn steel. The weld material is corrosion resistant, crack E.g. 1.4762, 1.4085
resistant, tough and scale-resisting up to +1000 °C. Due to the high mechanical
resistance, also suitable for wear-resistant deposits on gears, shafts and moulds. Mechanical quality values:
Suitable inert gases in accordance with EN ISO 14175: Mixed gases, such as M 11 Yield strength: 560 MPa
Elongation: 25 %
= – DC (-)

350 129 10 WIG 22 1,00 mm 1.000 mm 5/10 kg
350 129 16 WIG 22 1,60 mm 1.000 mm 5/10 kg
350 129 20 WIG 22 2,00 mm 1.000 mm 5/10 kg

TK7105
Steel electrode 29/9 super
TS 22 Super
• Excellent qualities as repair electrode
due to its special alloy it adapts to the most different materials
• Very good employable even at mechanically high-strained materials,
due to its tensile strength of 750 MPa it stands high strain
• It is employable in the whole area of chrome-nickel
as well as in temperature ranges up to +1.100 °C
because this electrode is absolutely corrosion and heat resistant

Austenitic-ferritic special electrode for joint seam is mechanically highly strain resistant,
weldings at materials that are difficult to crack-proof, even, fine-flaked and heat and
Weld positions:
weld. Specially developed for universal corrosion resistant. Equally good welding
employment in the field of maintenance and results also with surfacing welds and as
repairs. Excellent welding and igniting buffering layers.
qualities, easily removable slag. The weld
=+ DC (+)
~ AC
Norm denomination:
E 29 9 R 12
DIN EN 1600: E 29 9 R 12
DIN 8556: E 29 9 R 26
AWS A 5.4: E 312-16
NFA 81-345: EZ 29 9 R 23
Base materials:
Tool steel, high speed steel, carbon steel,
spring steel, machining steel, hot working steel,
maganese hard steel, Q+T steel, ferritic and
martensitic Cr steel.

Art No. Description Size ø Length Unit Elongation: 15 - 20 %
122 220 TS 22 Super 2,00 mm 300 mm 5/15 kg Notch impact value: 40 J (RT)
122 225 TS 22 Super 2,50 mm 300 mm 5/15 kg
122 232 TS 22 Super 3,25 mm 350 mm 5/15 kg
122 240 TS 22 Super 4,00 mm 350 mm 5/15 kg

TK7105
Highly-alloyed coated electrode
NOX 229
• Very well-suited for repair weldings
because it adapts to the most different materials due to a special alloy
• Excellently employable at mechanically highly strained materials
due to its tensile strengths of 750 - 820 MPa
• Employable in the temperature range up to +1.100 °C
as well as in stainless steel, tool and machine construction because
absolutely heat and corrosion resistant

• High-alloyed coated electrode for repair • Even and steadily burning arc
and reconstruction welds on steels that are
Weld positions:
• The weld seams can withstand high
difficult to weld mechanical loads, extremely crack-resistant,
• Excellent igniting and welding properties heat and corrosion resistant
• Easily removable slag • Same good welding results for applications
• Very clean and fine-scaled seam and as buffering layers
appearance without undercuts
=+ DC (+)
Areas of use: ~ AC
• Maintenance and repair sector
• High-strained steels Norm denomination:
• Black-white connections DIN EN ISO 3581-A: E 29 9 R 12
• Zinc-plated steels EN 1600: E 29 9 R 12
• Steels with high carbon content and
AWS A 5.4: E 312-16
corrosion-resistant steels
• Manganese hard steels etc.
Base materials:
Tool steel, carbon steel, spring steel, machining
steel, hot working steel,
Manganese hard steel, Q+T steels, ferritic and
martensitic chrome steels.

Notch impact value: 40 - 60 J (+20 °C)

122 120 NOX 229 2,00 mm 300 mm 2,5/5 kg
122 125 NOX 229 2,50 mm 300 mm 2,5/5 kg
122 132 NOX 229 3,25 mm 300 mm 2,5/5 kg

TK7105
NOX 9000 Premium Norm denomination:

Special alloy in accordance with DIN EN ISO 3581
Base materials:
• Universal high-alloyed electrode for use especially Difficult to weld base metals with and among each
with unknown types of steel other, e.g. high carbon steel, tool steel, spring steel,
• Acid resistant, steel castings, etc.
therefore can also be used with acidic media Mechanical quality values:
• Less rework and finishing Yield strength: 600 MPa
due to fewer spatters and easy slag removal Tensile strength: 820 MPa
Elongation: 25 %
Qualities: Notch impact value: 40 J (RT)
NOX 9000 Premium is an alloyed core rod electrode. The additional Mo content increases
the mech. quality values while increasing the crack resistance when joining and surfacing
on difficult to weld base materials. The weld metal is resistant to corrosion and high
strength, malleable, shock resistant, tough, acid and heat resistant from RT to 300 °C,
short term up to 1000 °C.
Areas of use:
Sewage treatment plants, dairies, vineyards, paper mills, breweries,
water well drilling, agriculture
Weld positions: = + DCtype/polarity:

Current (+)
~ AC

123 125 NOX 9000 Premium 2,50 mm 300 mm 2,5/5 kg
123 132 NOX 9000 Premium 3,25 mm 350 mm 2,5/5 kg

TK7105
Heat-resistant and non-scaling electrode 1.4842
DIN EN ISO 3581-A: E 25 20 R32
EN 1600: E 25 20 R 32
AWS A-5.4: E 310-16
Qualities:
Rutile-coated, heat-resistant rod electrode for joint welding of highly heat-resistant Base materials:
chrome-nickel steels of the same type and carbon-containing steels. Heat resistant up Rustproof, heat-resistant steels: 1.4841, 1.4845,
to +1200 °C. Weld material made of fully austenitic chrome-nickel steel. Good welding 1.4828, 1.4724, 1.4837, 1.4826
properties in difficult positions. Pre-heat to +200 °C to +300 °C. Subsequent
annealing at +700 °C advisable. Mechanical quality values:
Tensile strength: >540 - 640 MPa
Elongation: >30 %
Notch impact value: >50 J (bei +20 °C)

=+ DC (+)
~ AC

122 525 TS 25 2,50 mm 300 mm 5/15 kg
122 532 TS 25 3,25 mm 350 mm 5/15 kg
122 540 TS 25 4,00 mm 350 mm 5/15 kg
122 550 TS 25 5,00 mm 350 mm 5/15 kg
High-alloyed heat resistant wire electrode 1.4842

DIN EN ISO 14343-A: G 25 20
EN 12072:G 25 20
Base materials:
Qualities:
1.4832, 1.4837, 1.4840, 1.4841, 1.4845
Welding rod made of fully austenitic chromium-nickel steel for MIG/MAG welding of heat
resistant steel. Good for welding steel with a high carbon content. Excellent for deposit Mechanical quality values:
welding. The weld material is resistant to scaling up to +1200 °C.
M 11, M 23, M 32 and M 21
Elongation: 25 %
Weld positions:
= + DC (+)

320 625 08 MSG 25 0,80 mm 15 kg
320 625 10 MSG 25 1,00 mm 15 kg

TK7105

DIN EN ISO 14343-A: W 25 20
EN 12072 : W 25 20

Welding rod made of fully austenitic chromium-nickel steel for WIG welding of heat 1.4832, 1.4837, 1.4840, 1.4841, 1.4845
resistant steel. Excellent for deposit welding. Welding material is resistant to scaling up to
+1200 °C (in oxidizing, sulphur-containing atmosphere up to around +650 °C). Structure
is fully austenitic. Yield strength: 315 MPa
Suitable inert gas in accordance with EN ISO 14175: Welding argon (I1) Tensile strength: 490 MPa
Elongation: 25 %

= – DC (-)

350 125 16 WIG 25 1,60 mm 1.000 mm 5/10 kg
350 125 20 WIG 25 2,00 mm 1.000 mm 5/10 kg

DIN EN ISO 14343-A: G 25 4
EN 12072: G 25 4

Wire electrode made of ferritic-austenitic chromium-nickel steel for MAG welding of heat 1.4713, 1.4724, 1.4742, 1.4762,
resistant steel. Resistant to scaling up to +1100 °C. The weld material is heat and scale 1.4821, 1.4822, 1.4823
resistant and resistant against reducing, sulphur-containing furnace gases. Joining of the
same types of steel. Only the final passes are welded with WIG 27 due to the chemical Mechanical quality values:
resistance. Yield strength: 480 MPa
Suitable inert gas in accordance with EN ISO 14175: Mixed gases, such as M 11 Tensile strength: 700 MPa
Elongation: 18 %

= + DC (+)

320 627 10 MSG 27 1,00 mm 15 kg

TK7105
Heat resistant WIG rod 1.4820

DIN EN ISO 14343-A: W 25 4
EN 12072: W 25 4

Welding rod made of ferritic chromium-nickel steel for WIG welding of heat resistant 1.4713, 1.4724, 1.4742, 1.4762, 1.4821, 1.4822,
steel. Resistant to scaling up to +1100 °C. The weld material is resistant against 1.4823
reducing, sulphur-containing furnace gases. Joining of the same types of steel. Only the
final passes are welded with WIG 27 due to the chemical resistance. This way a better
impact resistance and deformability is achieved. Structure is ferritic-austenitic. Yield strength: 480 MPa
Suitable inert gas in accordance with EN ISO 14175: Argon (I1) Tensile strength: 700 MPa
Elongation: 18 %

= – DC (-)

350 700 16 WIG 27 1,60 mm 1.000 mm 5/10 kg
350 700 24 WIG 27 2,40 mm 1.000 mm 5/10 kg

TK7105
Niro super electrode
TS 44 ZX®
• Welding of tinned materials without the need for re-tinning
because special coating prevents burning of tin
• Welding of many different materials, e.g. VA, steel,
crack-sensitive parts, mixed-joints, steel, stainless steel, etc.
due to special alloy components
• Can be used at high temperatures
due to excellent heat and scaling resistance up to 1050 °C

Rutile-basic coated electrode for steels that surfacing welds. The weld material is heat
are difficult to weld and joint welding resistant and non-scaling up to +1,050 °C,
Weld positions:
of austenitic with ferritic steels (black-white- excellently crack-proof and ductile. Clean,
connections). Due to the special coating even smooth and pore-free weld beads, no
zinc-plated materials can be welded well. undercuts. Excellent gap bridging, easily
Also suitable as buffering layer with removable slag.
=+ DC (+)
~ AC
Norm denomination:
DIN EN ISO 3581-A: E 23 12 2 LR 32
DIN EN 1600: E 23 12 2 LR 32
AWS: E 309 Mo 26
Base materials:
1.4401, 1.4404, 1.4406, 1.4571, 1.4580

Elongation: 25 % - 30 %
Notch impact value: 55 J
Video

123 020 TS 44 ZX® 2,00 mm 300 mm 5/25 kg
123 025 TS 44 ZX® 2,50 mm 300 mm 5/25 kg
123 032 TS 44 ZX® 3,25 mm 350 mm 5/25 kg DB and TÜV
123 040 TS 44 ZX® 4,00 mm 350 mm 5/25 kg approval

TK7105
Universal repair electrode for numerous 1.4431

applications Norm denomination:
TS 4400
DIN EN ISO 3581-A: E 20 10 3 LR 12
DIN EN 1600: E 20 10 3 LR 12
AWS A 5.4: E 308 MoL-17
• Can be used for repair welds on crack- Base materials:

susceptible and unknown steel X6CrNiMoTi 12 2 (1.4571). DIN EN 10 088 mit
S355J2G3
due to the special alloy composition with high mechanical qualities
DIN EN 10 025, S355J2G3 DIN EN 10 025, S355 N
• Ideal for welding buffer layers before hard DIN EN 10 113
applications, Mechanical quality values:
since the weld material compensates the material tension and
prevents the formation of cracks
Tensile strength: >620 MPa
• Can be used for welding black-white joints Elongation: >25 %
thanks to the special alloy composition
Qualities:
Extremely clean burning arc, therefore hardly any splashing on the seam surface.
Absolutely clean seam appearance, easily removable slag. Excellent mechanical
qualities due to the balanced composition of the alloy.
Areas of use:
Can be used for welding grade steel, rust-proof Cr-steel, manganese hard steel, and
armour steel, and for welding buffer layers, for repair welds on unknown steel and for
black-white joints.

= + DC (+)
~ AC

124 100 25 TS 4400 2,50 mm 300 mm 2,5 kg/5 kg
124 100 32 TS 4400 3,20 mm 350 mm 2,5 kg/5 kg

TK7105

DIN EN ISO 14343-A: G 23 12 LSi
EN 12072: G 23 12 LSi
AWS/ASME SFA-5.9: ER 309 L
Qualities:
Wire electrode made of chromium-nickel steel with particularly low carbon content for Base materials:
MIG/MAG welding of stainless cladding and different types of steel. Weld material for 1.2780, 1.4710, 1.4729, 1.4740,
operating temperatures of up to + 350 °C, heat resistant up to +1200 °C, beneficially 1.4825, 1.4828
high Cr and Ni contents, low C content. The structure is austenitic with a higher delta
ferrite content, cladding and buffer layers are already corrosion resistant in the first layer. Mechanical quality values:
Even at higher degrees of fusing, no danger of the formation of martensite (root welding). Yield strength: 390 MPa
Operating temperatures for black-white joints max. +300 °C. For longer annealing above
+300 °C, nickel-based filler metals should be used. Tensile strength: 540 MPa
Suitable inert gas in accordance with EN ISO 14175: Elongation: 30 %

Mixed gases, such as M 11 und M 23 Notch impact value: 65 J (+20 °C)

= + DC (+)

320 644 08 MSG 44 0,80 mm 15 kg
320 644 10 MSG 44 1,00 mm 15 kg
High-alloyed TIG electrode 1.4332

DIN EN ISO 14343-A: W 23 12 LSi
EN 12072: W 23 12 LSi
AWS-5.9: ER 309 LSi
Qualities:
Welding rod made of austenitic chromium-nickel steel with particularly high carbon Base materials:
content for WIG welding of stainless cladding and dissimilar steels. Weld material for 1.2780, 1.4710, 1.4729, 1.4740, 1.4825, 1.4828
operating temperatures of up to + 300 °C, heat resistant up to +1200 °C, cladding and
buffer layers are already corrosion resistant in the first layer. Even at higher degrees of Mechanical quality values:
fusing, no chance of martensite forming (root welds). For longer annealing above Yield strength: >215 MPa
+300 °C, nickel-based filler metals should be used. Tensile strength: >510 MPa
Elongation: 25 %

= – DC (-)

350 144 16 WIG 44 1,60 mm 1.000 mm 5/10 kg
350 144 20 WIG 44 2,00 mm 1.000 mm 5/10 kg
350 144 24 WIG 44 2,40 mm 1.000 mm 5/10 kg

TK7105
Special electrode with high nickel content and 2.4620

basic coating Norm denomination:
TS 28
DIN EN ISO 14172: E Ni 60 93
DIN 1736: EL-NiCr 16 Fe Mn
AWS A5.11: E NiCrFe-2/ mod.
Base materials:
Qualities:
2.4630, 2.4631, 2.4669, 2.4816, 2.4817, 2.4851,
The TS 28 is a niobium-stabilised, basic special electrode with high nickel content for
connections and plating at materials of the same type and materials with different alloys. 2.4867, 2.4869, 2.4870, 2.4951, 1.5637, 1.5662,
Employable with operating temperatures from -269 °C to +550 °C. The fully austenitic 1.5680, 1.6900, 1.6901, 1.6903, 1.6906
weld material is non-sensitive to embrittlement, chemically resistant, cryogenic,
thermoshock and highly heat resistant as well as non-scaling up to +1.300 °C. With high Mechanical quality values:
temperatures there is no carbon diffusion into the weld material. With the base materials Yield strength: 380 MPa
listed below the TS 28 can be employed for joint and surfacing welds. It can be welded Tensile strength: 650 MPa
with both, DC as well as AC (> 70 Volts).
Elongation: 35 %

=+ DC (+)
~ AC

128 250 TS 28 2,50 mm 350 mm 5/15 kg
128 325 TS 28 3,25 mm 350 mm 5/15 kg
128 400 TS 28 4,00 mm 350 mm 5/15 kg

TK7105
Special applications
TS Nut Standard - For separating and grooving – Special alloy 417
Thermofix - Pre-heat electrode – Special alloy 418

TK7105
For separating and grooving
TS Nut Standard
• Separating and grouting without compressed air
due to own blow effect of the electrode
• Optimal preparation of the weld seam
in the cast area
due to heat input and residue-free material removal
• Easy cutting-out of stuck and difficultly
accessible parts (like slide bearings)
due to easy handling of electrode

Special electrode for joining, grooving
and drilling as well as for melt cutting
of metallic work pieces. With sewing
movements the electrode has to be
guided in a blade angle of about 15° to
the work piece. With works at oily or Current type/polarity:
soiled work pieces the slightly melted
material is blown away by the light = – DC (-)
arc. The result is clean grooves without
any reworking. ~ AC
Norm denomination:
Special alloy
Base materials:
All metallic materials, e.g. non-alloyed to
high-alloyed steels, grey cast, non-ferrous
and light metals.
Use GS 32 after separating and grooving.
See page 425
Recommended current settings:
Ø 2.50 mm = 100 - 160 Ampère
160 075 TS Nut Standard 2,50 mm 350 mm 5/15 kg
Ø 3.25 mm = 130 - 200 Ampère
160 076 TS Nut Standard 3,25 mm 350 mm 5/15 kg Ø 4.00 mm = 180 - 250 Ampère
160 077 TS Nut Standard 4,00 mm 350 mm 5/15 kg

TK7105
Pre-heat electrode Norm denomination:
Thermofix
Special alloy
Base materials:
Iron, steel, copper, aluminium and their alloys.

Current intensity: Ø 3.25 mm = 100 - 150 Ampère
Special electrode for extra precise heating-up of metal parts up to +3.500 °C. The
alternative to the common autogenous torches in workshop and repair areas. Does not Ø 4.00 mm = 180 - 240 Ampère
deliver metallic weld material but deposits slag only which can be easily removed by Arc length: 15 - 30 mm, vertically guided
brushing or tapping. The electrode is suitable for pre-heating of crack-sensitive work
pieces and for after-treatment of weld seams. It is also used for pre-heating with tapping,
bending and forging works as well as with the heat treatment of steels, screws, studs,
bearings and sleeves and assembly works.

= + – DC (+/-)
~ AC

162 032 Thermofix 3,25 mm 450 mm 5/15 kg
162 040 Thermofix 4,00 mm 450 mm 5/15 kg

TK7105
Nickel, cast iron
Nickel, cast iron

MSG 33 - MSG wire electrode 2.4831 DIN EN ISO 18274: S Ni 66 25 419
WIG 33 - WIG electrode 2.4831 DIN EN ISO 18274: S Ni 6625 420
TS 35 - Special nickel-based electrode 2.4648 DIN EN ISO 14172: E Ni 6082 (NiCr 20 Mn 3 Nb) 420
MSG 37 - MSG wire electrode 2.4806 DIN EN ISO 18274: S Ni 6082 421
WIG 37 - WIG electrode 2.4806 DIN EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb) 421
GS 30 - Bi-metal electrode – DIN EN ISO 1071: EC Ni Fe-CL-1 422
NT 90 - Special cast electrode – DIN EN ISO 1071: EC NiFe Cl-1 423
GS 31 - Cast universal electrode – DIN EN ISO 1071: EC Ni-CI1 424
GS 32 - Special cast electrode – DIN EN ISO 1071: E C Ni CI-1 425
NT 92 - Special cast electrode – DIN EN ISO 1071: EC Ni CI-1 426
GS 35 „Multicast“ - S pecial electrode for repairs at unknown cast – DIN EN ISO 1071: EC NiCu1 427
materials
MSG wire electrode 2.4831

DIN EN ISO 18274: S Ni 66 25
AWS/ASME SFA-5.14: ER NiCrMo – 3
DIN 1736: SG NiCr 21 Mo 9 Nb
Qualities:
Wire electrode made of nickel-chromium-molybdenum alloy for MIG welding of nickel Base materials:
alloys, low temperature nickel steel, and joints of dissimilar metals for operating 2.4876, 2.4618, 2.4619
temperatures up to +1000 °C, tough at temperatures as low as -196 °C. Temperature
limit: max. +500 °C for sulphurous atmospheres. High resistance against corrosive Mechanical quality values:
media, pitting, stress corrosion cracking and crevice corrosion. The most important Yield strength: > 420 MPa
applications are nickel-chromium-molybdenum alloying, black-white joints for operating Tensile strength: 750 - 760 MPa
temperatures above +300 °C. Protection under the weld is required for sheet metal and
root welds. The groove angle should be at least 70° for V and X joints. Use MIG welding Elongation: > 30 %
electrode preferably with pulsed arc. Structure is austenitic. Notch impact value: > 100 J (+20 °C)

= + DC (+)

320 633 08 MSG 33 0,80 mm 15 kg
320 633 10 MSG 33 1,00 mm 15 kg

TK7105
Nickel, cast iron


DIN EN ISO 18274: S Ni 6625
DIN 1736: SG-NiCr22 Mo 9 Nb
AWS/ASME SFA-5.14: ER NiCrMo-3
Qualities:
Welding rod made of nickel-chromium-molybdenum alloys for WIG welding of nickel Base materials:
alloys, low temperature nickel steel and joing different types of metal. Operating 2.4876, 2.4618, 2.4619, 1.4529
temperatures up to +1000 °C, tough at temperatures as low as -196 °C. Black-white
joints for operating temperatures above +300 °C, stainless. Highly resistant to cor- Mechanical quality values:
rosive media, scaling resistance up to +1100 °C, temperature limits: max. +500 °C in Yield strength: 520 MPa
sulphurous atmospheres, resistant against stress corrosion cracking. The workpiece must Tensile strength: 760 - 800 MPa
be clean in the welding area to ensure a crack-free joint. Protection below the joint is
required for thin sheet metal and root welds. The groove angle should be at least 70° for Elongation: 35 %
V and X joints. WIG welding rod must be used in the inert gas range. Notch impact value: 110 J (+20 °C)

= – DC (-)

350 133 16 WIG 33 1,60 mm 1.000 mm 5/10 kg
350 133 20 WIG 33 2,00 mm 1.000 mm 5/10 kg
350 133 24 WIG 33 2,40 mm 1.000 mm 5/10 kg
Special nickel-based electrode 2.4648
DIN EN ISO 14172: E Ni 6082 (NiCr 20 Mn 3 Nb)
DIN 1736: EL-NiCr 19 Nb
AWS A5.11: E NiCrFe – 3/MOD
Qualities:
Basic covered, core rod alloyed Ni-basic electrode for joining unalloyed and high alloyed Base materials:
materials as well as nickel and nickel alloys, copper and copper alloys. High corrosion 1.4876, 1.4958, 1.4959, 2.4605,
and heat resistance in sulphurous atmospheres. The weld material is stainless, highly 2.4630, 2.4631, 2.4669, 2.4816,
heat resistant, resistant to scaling up to +1000 °C and tough at temperatures as low as
-196 °C. Even at high temperatures, no diffusion of carbon in the weld material. For joint 2.4817, 2.4851, 2.4856, 2.4858,
welding on structures with high internal tension. The electrode can be used for example 2.4869, 2.4870, 2.4951, 2.4952
in the construction of pressure vessels, boilers, fittings, machines and apparatuses.
Excellent for thermally stressed black-white joints > +300 °C. Re-drying at +350 °C/1 hr.
= + DC (+)

122 635 25 TS 35 2,50 mm 300 mm 5/15 kg
122 635 32 TS 35 3,25 mm 350 mm 5/15 kg

TK7105
Nickel, cast iron

DIN EN ISO 18274: S Ni 6082
DIN 1736: SG NiCr 20 Nb
AWS/ASME SFA-5.14: ER NiCr – 3
Qualities:
Wire electrode made of nickel-chromium-iron alloy for MIG welding of nickel alloys, low Base materials:
temperature tough nickel steel and different types of joints for operating temperatures up 1.4306, 1.4876, 1.5637, 1.5680, 1.5662, 2.4816,
to +550 °C, tough at temperatures as low as -196 °C. The most important applications: 2.4951
Nickel-chromium alloys, black-white joints for operating temperatures above +300 °C,
joining of unlike materials. Mechanical quality values:
Suitable inert gas in accordance with EN ISO 14175: Welding argon (I 1) Yield strength: 400 MPa
Elongation: 40 %

= + DC (+)

320 637 08 MSG 37 0,80 mm 15 kg
320 637 10 MSG 37 1,00 mm 15 kg
WIG electrode
2.4806
DIN EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb)
DIN 1736: SG-NiCr20 Nb
Qualities:
ASTM/SFA-5.14: ER Ni Cr-3
Welding rod made of nickel-chromium-molybdenum alloys for WIG welding of nickel
alloys, low temperature nickel steel and joining different types of metal. Operating Base materials:
temperatures up to +1.000 °C, tough at temperatures as low as -296 °C. Temperature 1.4583, 1.4958, 1.4876, 1.4981,
limit: +500 °C in sulphurous atmospheres; max. +800 °C for fully stressed joints.
1.4988, 1.5637, 1.5662, 1.5680,
Stainless, heat resistant, high temperature resistant. The workpiece must be clean in the
welding area to ensure a crack-free joint. The electrode can be used for example in the 1,6905, 2.4630, 2.4631, 2.4669,
construction of pressure vessels, boilers, fittings, machines and apparatuses.. Protection 2.4816, 2.4858, 2.4869, 2.4870,
below the joint for thin sheet metal and root welds; groove angle at least 70° for V and X 2.4951, 2.4952, 2.4969
joints. The wire electrode is preferable for impulse arc welding.
Suitable inert gas in accordance with EN ISO 14175: Mechanical quality values:
Welding argon (I1), I3 (Ar/He mixture) Yield strength: => 380 MPa
Tensile strength: => 620 MPa
Elongation: => 35 %
Notch impact value: 90 J
= – DC (-)

350 137 16 WIG 37 1,60 mm 1.000 mm 5/10 kg
350 137 20 WIG 37 2,00 mm 1.000 mm 5/10 kg
350 137 24 WIG 37 2,40 mm 1.000 mm 5/10 kg

TK7105
Nickel, cast iron

Bi-metal electrode Norm denomination:
GS 30
DIN EN ISO 1071: EC Ni Fe-CL-1
DIN 8573: E NiFe-BG 1-2
AWS-A 5.15: E Ni Fe C I
Base materials:
Qualities:
Cast iron with nodular graphite according to
High nickel bi-metal rod electrode for all cast materials amongst each other and in DIN 1693, e.g. GGG-40 to GGG-80; white and black
connection with steel, iron and copper materials. Suitable for both joint and surfacing annealed cast according to DIN 1692; austenitic
welds. High tensile strength and expansion, smooth weld seams, no undercuts. Due to the cast with nodular graphite e.g. GGG Ni Cr Nb 20 2;
special components of the coating and the good conductivity of the bi-metal core wire, joint welding of non-alloyed steel and cast iron
this electrode is not susceptible to current loads. It can also be used at low welding with nodular graphite.
currents with a steady arc and high melt-down rate. The familiar overheating (glowing) of
the second half of the electrode is avoided. Good mechanical workability even in the Mechanical quality values:
margin zones. Tensile strength: 450 MPa
Elongation: 15 %
Hardness: 190 HB

= + – DC (+/-)
~ AC

133 025 GS 30 2,50 mm 300 mm 2,5/5/15 kg

TK7105
Nickel, cast iron
Special cast electrode
NT 90 Free of harmful
barium
• Coated electrode with high nickel content
for the majority of cast materials
also in connection with steel, iron and copper materials
• Not sensitive with power overcharges
due to special component of the coating and good conductivity of the bi-metal core wire
• Suitable for joint and surfacing welds

• Contains no harmful barium. • Overheating (from annealing) of the
• High tensile strength and expansion. second half of the electrode is prevented.
• Smooth weld seams, leaves no undercuts. • Also suitable for cold welding.
• Good mechanical workability even in
fringe areas.
• Even in lower ampere ranges, the
electrode can be welded = + DC (+)
with a steady arc and high burn-off rate
~ AC
Norm denomination:
DIN EN ISO 1071: EC NiFe Cl-1
DIN 8573: E NiFe BG 13
AWS A 5.15: E NiFe-C I
Base materials:
Ductile iron in accordance with DIN 1693, e.g.
GGG-40 to GGG-80; white and black annealed
cast according to DIN 1692; repair and joint
welding of non-alloyed steel and ductile iron.

Hardness: 190 HB

133 425 NT 90 2,50 mm 300 mm 2,5/5 kg
133 432 NT 90 3,25 mm 300 mm 2,5/5 kg

TK7105
Nickel, cast iron

Cast universal electrode Norm denomination:
GS 31
DIN EN ISO 1071: EC Ni-CI1
AWS A 5.15: E Ni-C1
Base materials:
Cast work pieces, cylinder blocks, pump housings,
Qualities: oil sumps, eccentric discs, rollers, cylinders, steel
Basic-graphite coated Reinnicke electrode for dissimilar cast iron welds. Extremely castings, etc.
versatile, for all (also crack-proof) repair work, e.g. oil coolers and gear housings.
Extremely intensive, steady burning arc, easy to control weld pool, easily removable
slag. Easy mechanical processing of welding material. Weld short beads (30 to 50 mm). Tensile strength: 400 MPa
Hammer down beads immediately to relieve tensions. By choosing the pole (when Elongation: 8%
welding with direct current), certain properties can be achieved:
Hardness: ca. 160 HB
Direct current negative pole: Burning arc behaviour, deep weld penetration,
good flank formation and flat weld seams.
Direct current positive pole: Lower weld penetration, higher seams.
Alternating current: Lowest heat yield - good for filling layer welds.

= + – DC (+/-)
~ AC
133 125 GS 31 2,50 mm 350 mm 2,5/5/15 kg
133 132 GS 31 3,25 mm 350 mm 2,5/5/15 kg

TK7105
Nickel, cast iron
GS 32
• Trouble-free welding of almost all materials
due to special alloy
• Corrosion-proof weld seams
because of very high nickel share
• Ideal for repairing cast pieces in built-in condition
since the electrode can be welded in all positions
(except for vertical-down weld seam)

Special electrode with high nickel content for seam including transition zone can be
manual arc welding of oil-soaked cast mechanically processed. Weld short beads of
materials that are difficult to weld, grey cast, 20-30 mm length, in doing so hold the
white cast and annealed cast iron as well as electrode almost vertically and hammer off
for the connection of such with steel and the weld bead instantly. Pre-drill present
copper materials. For use with broken or cracks with 3 mm Ø at both sides in order to Current type/polarity:
cracked work pieces for seal welding of avoid further cracking. Continue with welding
cracks, filling up blowholes, for surfacing when the work piece has cooled down to =– DC (-)
welds at engine blocks, housings, machine hand temperature only.
~ AC
parts and racks. The corrosion-proof weld
Norm denomination:
DIN EN ISO 1071: E C Ni CI-1
DIN 8573: E Ni-BG1 2
ASME-SFA-5.15: E Ni-C 1
Base materials:
Grey, white and malleable cast iron, steel and
copper joints

Elongation: 6%
Hardness: 160 HB

For separating and grooving put in TS Nut
133 225 GS 32 2,50 mm 300 mm 2,5/5/15 kg
Standard beforehand. See page 417
133 232 GS 32 3,25 mm 350 mm 2,5/5/15 kg

TK7105
Nickel, cast iron

NT 92 Free of harmful
barium
• Employable with almost all cast working materials
due to special alloy
• Corrosion-free weld seams
because of very high share of nickel
• Ideal for repairing built-in cast parts since the electrode
can be welded in all positions (except for vertical-down seam)

Barium-free cast electrode with high nickel coated electrode features good ductile
content for special repair welds on a wide properties and is easy to handle. Due to the
variety of cast types (e.g. grey cast, temper, somewhat low viscosity properties, the weld
white and steel cast) as well as cracked or material ensures an excellent connection to
broken components, such as housings, the base material. Weld short beads (approx.
machine parts, engine blocks, cast pipes etc. 30 - 50 mm), hammer off weld seam after Current type/polarity:
Free of harmful barium. Also suitable for cold welding.
welding. Excellent welding of the electrode = + DC (+)
without pre-heating the component. The
~ AC
Norm denomination:
DIN EN ISO 1071: EC Ni CI-1
DIN 8573: E Ni BG 13
AWS A-5.15: E Ni-CI
Base materials:
Grey cast, white cast, annealed cast as well as
steel and copper connections.

Hardness: 160 HB

133 325 NT 92 2,50 mm 300 mm 2,5/5 kg
133 332 NT 92 3,25 mm 300 mm 2,5/5 kg

TK7105
Nickel, cast iron
Special electrode for repairs at unknown cast materials
GS 35 „Multicast“ Repair weldings

made easy
• Excellent welding results on unknown,
difficult to weld cast materials
due to special nickel-copper alloy and coating
• Perfect for correction of casting and processing errors
because colour is very similar to cast iron
• Excellent seam appearance and minimum
reworking effort
due to fine-scaled appearance of the weld seam,
minimal weld spatter and easily removable slag

• The solution for problems with all mending • Weld material can be reworked by metal
and repair work on a wide variety of cutting
unknown cast materials that are difficult to • Ideal for repair work due to excellent
weld mechanical qualities
• Excellent burn-off qualities, bonds
extraordinarily well to the base material Current type/polarity:
= +– DC (+/-)
Areas of use: Application:
~ AC
Repair weldings of unknown, broken or Clean welding area thoroughly and free the
cracked cast materials. Applicable with grey seam flanks in sufficient width from the
cast, cast iron, engine blocks, pump parts, oil cast skin of the base material. Make sure
coolers, exhaust manifolds etc. that the heat input is as low as possible,
Norm denomination:
therefore chose smaller electrode diameter DIN EN ISO 1071: EC NiCu1
and lower welding current. The width of the DIN 8573: E NiCu-BG 11
beads must not be wider than twice the core AWS A 5.15: E Ni Cu-B
wire diameter, the length of the weld seam
should be approx. 30 - 50 mm. After welding
the weld seam has to be hammered-off in Mechanical quality values:
order to reduce tension.
Elongation: 15 %
Hardness: approx. 165 HB

133 500 25 GS 35 „Multicast“ 2,50 mm 300 mm 1/2,5/5 kg
133 500 32 GS 35 „Multicast“ 3,20 mm 350 mm 1/2,5/5 kg

TK7105
Aluminium
Aluminium
TS 11 A - Aluminium electrode 3.2585 DIN 1732: EL-AlSi12 429
TS 12 A - Aluminium electrode 3.2245 EN ISO 18273: E AL 4043 (ALSi5) 429
MSG Alupur - Aluminium welding wire 3.0805 DIN EN ISO 18273 - S AL 1450 (AL 99,5 Ti) 430
Alupur - WIG-rod 3.0805 DIN EN ISO 18273: S AL 1450 430
MSG Alusil - Shielding gas welding wire 3.2245 DIN EN ISO 18273 - S AL 4043 (ALSi 5) 431
Alusil - WIG-rod 3.2245 DIN EN ISO 18273 : S AL 4043 (AL Si 5) 431
MSG Alusil-S - Wire electrode 3.2585 DIN EN ISO 18273: S AI 4047 A (AISi12(A)) 432
Alusil-S - WIG-rod 3.2585 DIN EN ISO 18273: S AI 4047 (AISi12(A)) 433
MSG Aloxal - Shielding gas welding wire 3.3536 DIN EN ISO 18273: S AL 5754 (ALMg 3) 434
WIG Aloxal - WIG electrode 3.3536 DIN EN ISO 18273: S Al 5754 (AlMg 3) 434
Alu-wire (MIG) - MSG shielding gas welding wire 3.3548 DIN EN ISO 18273 - S AL 5183 (AL Mg 4,5 Mn) 435
Alu-wire (WIG) - WIG-rod 3.3548 DIN EN ISO 18273 - S AL 5183 (ALMg 4.5 Mn) 435
MSG Alu-Variomax® - Wire electrode 3.3546 DIN EN ISO 18273 - S Al 5087 (ALMg 4,5 Mn Zr) 436
Alu-Variomax - WIG-rod
®
– DIN EN ISO 18273: S AL 5087 (AlMg 4,5 MnZr) 436
MSG Alumax - Wire electrode 3.3556 DIN EN ISO 18273: S AI 5356 (AIMg5Cr(A)) 437
Alumax - WIG-rod 3.3556 DIN EN ISO 18273: S AI 5356 (AIMg5Cr(A)) 438
WIG Mg - Magnesium WIG rod 3.5612 DIN 1729: SG-Mg Al 6 Zn 439
WIG Ti - Titanium WIG rod 3.7036 DIN EN ISO 24034: S Ti 0120 (Ti99,6) 439
AL 100 -Aluminium universal solder 3.2585 DIN 1732: SG AlSi 12 440
AL 200 FG - Aluminium brazing solder filled with fluxing agent – Special alloy 441
AL 400 - Aluminium solder – Special alloy 442

TK7105
Aluminium
Aluminium electrode 3.2585
TS 11 A Norm denomination:
DIN 1732: EL-AlSi12
AWS/ASME SFA-5.10: similar to ER4047

Coated electrode with special cover for joint and repair weldings at aluminium and 3.2161, 3.2211, 3.2381,
aluminium-silicon-cast iron alloys with extraordinarily good welding qualities. Weld 3.2383, 3.2581, 3.2583
electrode as horizontally as possible with short arc. Employable for repairs at all
aluminium work pieces, weldings at pump, compressor and transmission casings, Mechanical quality values:
oil basins, belt discs, machine parts, containers, fan wings, engine blocks, engine Yield strength: 80 MPa
casings and protection hoods. Before processing, the welding area has to be Tensile strength: 200 MPa
bare-metallic. Preheat to +150 °C to +200 °C from 8 mm wall thickness on.
Remove slag after cooling down in order to avoid corrosion phenomena. Elongation: 5-8 %
In any case, store electrode dry. Re-baking 1 hour at +120 °C. Current intensity: Ø 2.50 mm = 40 – 70 A
Ø 3.25 mm = 60 – 90 A
Ø 4.00 mm = 80 – 110 A

= + DC (+)

151 125 TS 11 A 2,50 mm 350 mm 2,5/5 kg
151 132 TS 11 A 3,25 mm 350 mm 2,5/5 kg
151 140 TS 11 A 4,00 mm 350 mm 2,5/5 kg
Aluminium electrode 3.2245
TS 12 A Norm denomination:
EN ISO 18273: E AL 4043 (ALSi5)
DIN 1732: EL-AlSi5

Rod electrode with special covering for welding aluminium forging alloys and cast alloys. 3.2151, 3.2305, 3.2315, 3.2341, 3.3206, 3.3210
Clean welding zone thoroughly. Use electrode preferably in PA position with short arc and
high welding speed. For larger workpieces and wall thicknesses, the weld joint area must
be pre-heated to +150 °C to +200 °C. The electrodes have to be stored dry, re-drying if Yield strength: 90 MPa
necessary (1 hr at +120 °C). Tensile strength: 120 MPa
Elongation: 15 %

= + DC (+)

151 200 25 TS 12 A 2,50 mm 350 mm 2,5/5 kg
151 200 32 TS 12 A 3,25 mm 350 mm 2,5/5 kg

TK7105
Aluminium
Aluminium welding wire 3.0805
MSG Alupur Norm denomination:

DIN EN ISO 18273 - S AL 1450 (AL 99,5 Ti)
DIN 1732: S Al 99,5 Ti

Wire electrode of aluminium for MIG-welding of pure aluminium. This well-flowing Pure aluminium e.G. Al 99.5 (3.0255), Al 99
aluminium alloy can be welded in almost all positions and has a clean, clear weld pool. (3.0205)
The Ti-content effects grain refining in the weld material.
Application: the weld seam area has to be bare metallic. With bigger work pieces and
wall thicknesses of more than 15 mm, pre-heat the area of the weld joint to +150 °C.
Applicable inert gases according to EN ISO 14175: welding argon (I1) Tensile strength: 80 MPa
Elongation: 35 %
Weld positions:
= + DC (+)

330 210 MSG Alupur 1,00 mm 7 kg
WIG-rod 3.0805
Alupur Norm denomination:

DIN EN ISO 18273: S AL 1450
DIN 1732: SG AL 99,5 Ti

Welding rod of aluminium for WIG-welding of pure aluminium. This well-flowing Pure aluminium e.G. Al 99.5 (3.0255), Al 99
aluminium alloy can be welded in almost all positions and has a clean, clear weld pool. (3.0205)
The Ti-content effects grain refining in the weld material.
Application: the weld seam area has to be bare metallic. With bigger work pieces and
wall thicknesses of more than 15 mm, pre-heat the area of the weld joint to +150 °C.
Applicable inert gases according to EN ISO 14175: welding argon (I1) Tensile strength: 100 MPa
Ductile yield: 40 % (+20 °C)

~ AC

360 216 Alupur 1,60 mm 1.000 mm 5/10 kg
360 220 Alupur 2,00 mm 1.000 mm 5/10 kg
360 232 Alupur 3,20 mm 1.000 mm 5/10 kg

TK7105
Aluminium
Shielding gas welding wire 3.2245
MSG Alusil Norm denomination:

DIN EN ISO 18273 - S AL 4043 (ALSi 5)
DIN 1732: SG ALSi 5
Qualities:
Base materials:
Aluminium welding filler metal for MIG-welding of Al-Si and Al-Si cast alloys as well as
aluminium alloys of different types amongst each other. Not suitable for building parts Aluminium-silicon alloys as well as for joining
that are to be „anodised“ later since the weld seam area discolours grey. different types of aluminium alloys to each other.
Partly suitable for heat treatable alloys including
Application: clean basic material properly in the seam area. Pre-heat sheet metal thicker AlCuMg1 (3.1325), AlMgSi1 (3.2315), AlZn 4.5 Mg1
than 15 mm to +150 °C. With welding of solidificated AlMgSi, destabilisation of the basic (3.4335).
material next to the seam takes place. Therefore, do not place weld seams in
highly-strained areas. Mechanical quality values:
Applicable inert gas according to EN ISO 14175: Welding argon (I1) Yield strength: 100 MPa
Elongation: 15 – 20 %

= + DC (+)

330 308-2 MSG Alusil 0,80 mm 0,5 kg
330 310-2 MSG Alusil 1,00 mm 0,5 kg
330 310-1 MSG Alusil 1,00 mm 2 kg
330 310 MSG Alusil 1,00 mm 7 kg
330 312-2 MSG Alusil 1,20 mm 2 kg
330 312 MSG Alusil 1,20 mm 7 kg
WIG-rod 3.2245
Alusil Norm denomination:

DIN EN ISO 18273 : S AL 4043 (AL Si 5)
DIN 1732: SG-AlSi 5
Qualities:
Aluminium welding filler metal for WIG welding of Al-Si and Al-Si cast alloys as well as Base materials:
aluminium alloys of different types amongst each other. Not suitable for building parts Aluminium-silicon alloys as well as for joining dif-
that are to be “anodised” later since the weld seam area discolours to grey. With material ferent types of aluminium alloys
thicknesses of more than 15 mm, pre-heat building part to approx. +150 °C - +200 °C. To each other. Can also be used (with limitations) for
Applicable inert gases according to EN ISO 14175: welding argon (I1) heat treatable alloys including AlCuMg 1 (3.1325),
AlMgSi 1(3.2315, AlZn 4.5 Mg 1 (3.4335)
Yield point: 100 MPa
~ AC Elongation: 15 %

360 316 Alusil 1,60 mm 1.000 mm 5/10 kg
360 320 Alusil 2,00 mm 1.000 mm 5/10 kg
360 332 Alusil 3,20 mm 1.000 mm 5/10 kg

TK7105
Aluminium
Wire electrode 3.2585
MSG Alusil-S Norm denomination:

DIN EN ISO 18273: S AI 4047 A (AISi12(A))
DIN 1732: S AISi 12
Qualities:
Alusil-S is a shielding gas welding wire which can be particularly employed for joint Base materials:
welding of aluminium-silicon-alloys and aluminium-silicon cast alloys. A special Aluminium casting alloys up to approx. 12 % Si, e.g.
characteristic is the repeatedly peeled quality. This effects that no oxides that are G-AlSi 10 Mg (3.2381), G-AlSi 12 (3.2581).
enclosed in the wire surface are brought into the weld material during the welding
works. With this special welding wire the harmful oxides are reduced to a minimum. Mechanical quality values:
The Alusil-S-wire can also be employed with pulse welding. The thin-flowing melt-down Yield strength: 100 MPa
behaviour of the wire creates a good seam appearance. Depending on material thickness Tensile strength: 275 - 335 MPa
pre-heating to +150 °C has to take place with thick-walled building parts. Not suitable
for anodising because here grey discolouration near the weld seam takes place. Is Elongation: 15 - 20 %
predominantly used in construction and manufacturing in automotive construction, with
repair weldings in vehicle building, air condition construction, container building as well
as welding works on the industry and handicrafts sector.
Applicable inert gas according to EN ISO 14175: Welding argon (I1)

= + DC (+)

330 349 MSG Alusil-S 1,00 mm 7 kg
330 349-1 MSG Alusil-S 1,00 mm 2 kg
330 350-1 MSG Alusil-S 1,20 mm 2 kg

TK7105
Aluminium
WIG-rod 3.2585
Alusil-S Norm denomination:

DIN EN ISO 18273: S AI 4047 (AISi12(A))

Filler welding rod that can be used especially in joint welding of aluminium- Aluminium casting alloys up to approx. 12 % Si,
silicone-cast alloys and aluminium-silicone alloys. One special characteristic is its including G-AlSi 10 Mg (3.2381), G-AlSi 12
multi-hulled quality. This has the effect that oxides trapped in the wire surface (3.2581).
cannot escape into the weld material during welding. The harmful oxides are reduced to
a minimum in this rod. Alusil-S can also be used for pulse welding. The thin-fluid fusing
creates a good seam appearance. Depending on the material thickness, heavy-walled Yield strength: 100 MPa
components have to be pre-heated to +150 °C. Unsuitable for anodising, since the weld Tensile strength: 200 MPa
seam is discoloured grey. The welding rod is used predominantly in the fabrication and
Elongation: 5%
manufacture of automobiles, for automobile repair welds, on air conditioners, for
container construction, and for welding work in the industrial and skilled trades sector.
Applicable inert gases: according to EN ISO 14175: welding argon (I1)

~ AC

360 420 Alusil-S 2,00 mm 1.000 mm 5/10 kg
360 424 Alusil-S 2,40 mm 1.000 mm 5/10 kg
360 432 Alusil-S 3,20 mm 1.000 mm 5/10 kg

TK7105
Aluminium
Shielding gas welding wire 3.3536
MSG Aloxal Norm denomination:

DIN EN ISO 18273: S AL 5754 (ALMg 3)
DIN 1732: SG-ALMg 3
Qualities:
Wire electrode of aluminium-magnesium alloy for MIG-welding of Al-Mg alloys up to 3 % Base materials:
Mg share. The weld material is corrosion and sea water resistant. Employable with E.g. AlMg 1.8 (3.3326); AlMg 3 (3.3535) and AlMn
weldings in container, vehicle and shipbuilding. Also suitable in window and door 1(3.0515)
construction as well as welding tasks at aluminium constructions.
Application: the welding area has to be bare metallic. With wall thicknesses of more
than 15 mm, pre-heating to approx. +150 °C is advantageous. The weld material can Yield strength: 80 MPa
be anodised. Tensile strength: 200 MPa
Applicable inert gases: according to EN ISO 14175: welding argon (I1) Elongation: 25 %

= + DC (+)

330 020 MSG Aloxal 1,00 mm 7 kg
330 020-1 MSG Aloxal 1,00 mm 2 kg
330 020-2 MSG Aloxal 1,00 mm 0,5 kg
330 022 MSG Aloxal 1,20 mm 7 kg
330 022-1 MSG Aloxal 1,20 mm 2 kg
WIG Aloxal Norm denomination:

DIN EN ISO 18273: S Al 5754 (AlMg 3)
DIN 1732: SG-AlMg 3
AWS A-5.10: ER 5754
Qualities:
Welding rod for TIG welding of AlMg alloys with up to 3 % Mg content. The welding Base materials:
material is resistant to corrosion and salt water. Weld joints are practically the same e.g. AlMg 1.8 (3.3326); AlMg 3 (3.3535); AlMn 1
colour on anodic oxidizable materials. Pre-heat thick pieces to +150 °C. The deposit (3.0515)
metal can be easily anodized.
Applicable inert gases according to EN ISO 14175: Welding argon (I1)
Yield point: 0,2 % - 100 MPa
Weld positions: Current type/polarity: Ductile yield: 25 %
~ AC

360 049 WIG Aloxal 1,60 mm 1.000 mm 5/10 kg

TK7105
Aluminium
Alu-wire (MIG) Norm denomination:

DIN EN ISO 18273 - S AL 5183 (AL Mg 4,5 Mn)
DIN 1732: G AlMg 4,5 Mn
Qualities:
Wire electrode of aluminium-magnesium alloy for MIG-welding of aluminium alloys. Base materials:
Operating temperatures up to +80 °C, cryogenic up to -196 °C. Aluminium magnesium alloys including AlMg 3
Application: the weld seam area has to be bare metallic. Pre-heat bigger work pieces to (3.3535), AlMg 4.5 Mn (3.3547), AlMg 5(3.3555);
+150 °C. When alloys that can solidificate are welded, do not place the weld seam in the partly suitable for heat treatable alloys including
mechanically high-strained zone. AlCuMg 1 (3.1325), AlMgSi (3.2315), AlZn 4.5 Mg
Applicable inert gas according to EN ISO 14175: Welding argon (I1) 1(3.4335).
= + DC (+) Elongation: 20 %
Notch impact strength: > 16 J (RT)

G 330 028-2 Alu-wire (MIG) 0,80 mm 0,5 kg
G 330 030 Alu-wire (MIG) 1,00 mm 7 kg
G 330 030-1 Alu-wire (MIG) 1,00 mm 2 kg
G 330 030-2 Alu-wire (MIG) 1,00 mm 0,5 kg
G 330 032 Alu wire MIG 1,20 mm 7 kg
G 330 032-1 Alu-wire (MIG) 1,20 mm 2 kg
G 330 036 Alu wire MIG 1,60 mm 7 kg
WIG-rod 3.3548
Alu-wire (WIG) Norm denomination:

DIN EN ISO 18273 - S AL 5183 (ALMg 4.5 Mn)
DIN 1732: S ALMg 4.5 Mn
Qualities: AWS/ASME SFA-5.10: ER 5183
TIG welding rod made of aluminium-magnesium alloy for welding of aluminium alloys Base materials:
with high strength requirements. Operating temperatures of up to +80 °C, low
temperature tough to -196 °C. Suitable for: Aluminium-magnesium alloys, Aluminium magnesium alloys including AlMg 3
e. g. AIMg 3 (3.3535), AlMg 4,5 Mn (3.3547), AlMg 5 (3.3555); partially suitable for (3.3535), AIMg 4.5 Mn (3.3547), AlMg 5(3.3555);
heat-treatable alloys, such as AlCuMg 1 (3.1325), AlMgSi (3.2315), AlZn 4,5 Mg 1 partly suitable for heat treatable alloys including
(3.4335) AlCuMg 1 (3.1325), AlMgSi (3.2315), AlZn 4.5 Mg
1(3.4335).
Application: The weld seam area has to be bare metal. Pre-heat larger work pieces to
+150 °C. When welding heat-treatbale alloys, do not place the weld seam in the area Mechanical quality values:
subject to a high mechanical load. Yield strength: 140 MPa
Elongation: 20 %
~ AC

G 360 150 Alu-wire (WIG) 2,00 mm 1.000 mm 10 kg
G 360 152 Alu-wire (WIG) 3,20 mm 1.000 mm 10 kg

TK7105
Aluminium
Wire electrode 3.3546
MSG Alu-Variomax ® Norm denomination:

DIN EN ISO 18273 - S Al 5087 (ALMg 4,5 Mn Zr)
DIN 1732 - SG-ALMg 4,5 Mn Zr
Qualities:
Alu-Variomax® is a welding wire of aluminium-magnesium alloy for MIG-welding of Base materials:
aluminium alloys. The Zr additive works against the hot-crack susceptibility. The weld Aluminium magnesium alloys, including AlMg 3
material can be easily grinded and polished. Can be used in aluminium construction. (3.3535), AlMg 4.5 Mn (3.3547), AlMg 5 (3.3555),
Application: The weld seam area has to be bare metal. Pre-heat larger work pieces to Partly suitable for heat treatable alloys including
+150 °C. When welding solidifiable alloys, do not place the weld seam in the area AlCuMg 1 (3.1325), AlZn 4.5 Mg 1 (3.4335),
subjected to the mechanical load. AlMgSi1 (3.2315).
Applicable inert gases according to EN ISO 14175: welding argon (I1)
Ductile yield: 15 - 20 %

= + DC (+)

330 110 MSG Alu-Variomax® 1,00 mm 7 kg
330 150-1 MSG Alu-Variomax® 1,00 mm 0,5 kg
WIG-rod Norm denomination:
Alu-Variomax
DIN EN ISO 18273: S AL 5087 (AlMg 4,5 MnZr)
® DIN 1732: SG-AlMg 4, 5 MnZr
Base materials:
Qualities: Aluminium magnesium alloys, including: AlMg 3
Welding rod of aluminium-magnesium alloy for WIG-welding of aluminium alloys. (3.3535), AlMg 4.5 Mn (3.3547),
Application: the weld seam area has to be bare metallic. Pre-heat bigger work pieces to AlMg 5 (3.3555), partly suitable for heat treatable
+150 °C. When welding alloys that can be solidificated do not place the weld seam in the alloys including AlCuMg 1 (3.1325),
mechanically high-strained zone. AlZn 4.5 Mg 1 (3.4335). ALMg Si1(3.2315).
Applicable inert gases according to EN ISO 14175: welding argon (I1)
Weld positions: Current type/polarity: Ductile yield: 15 - 20 %
~ AC

360 120 Alu-Variomax® 2,00 mm 1.000 mm 5/10 kg

TK7105
Aluminium
Wire electrode
MSG Alumax
• Universal employment at mostly all aluminium alloys
due to optimal composition of the alloy
• Less freezing of the wire
due to the peeled quality
• Very high crack resistance and tensile strength
due to special alloy components

Special inert gas welding wire for loading platforms, truck lifting platforms and
trouble-free welding of a wide variety of aluminium constructions. Pre-heat
aluminium alloys to and among each other. thick-walled components to +150 °C to
Weld positions:
The alloy was especially developed for repair +200 °C
and maintenance. Excellent welding Applicable inert gases: according to
qualities, unbeaten crack-resistance and EN ISO 14175: welding argon (I1)
very high tensile strength. No winding up at
the drive rollers. Is used predominantly for
aluminium repairs, on truck trailers, supers- Current type/polarity:
tructures and extensions, transmissions,
= + DC (+)
Norm denomination:
DIN EN ISO 18273: S AI 5356 (AIMg5Cr(A))
Base materials:
3.3315 ALMg1, 3.3535 ALMg 3, 3.3555 ALMg
5, 3.2315 ALMgSi 1

330 006-1 MSG Alumax 0,60 mm 2 kg Elongation: 25 %
330 008 MSG Alumax 0,80 mm 7 kg
330 008-1 MSG Alumax 0,80 mm 2 kg
330 008-2 MSG Alumax 0,80 mm 0,5 kg
330 010-1 MSG Alumax 1,00 mm 2 kg
330 010-2 MSG Alumax 1,00 mm 0,5 kg
330 012-1 MSG Alumax 1,20 mm 2 kg

TK7105
Aluminium
WIG-rod 3.3556
Alumax Norm denomination:

DIN EN ISO 18273: S AI 5356 (AIMg5Cr(A))
Base materials:
Qualities: ALMg1 (3.3315), ALMg3 (3.3535), ALMg5 (3.3555),
Special shielding gas welding rod for perfect welds of the most different aluminium ALMgSi1 (3.2315)
alloys with and amongst each other. The alloy was specially developed for repairs and Mechanical quality values:
maintenance. Excellent welding qualities, unbeaten crack-resistance and very high
tensile strength. Pre-heat thick-walled building parts to +150 °C.
Applicable shielding gas in accordance with EN ISO 14175: welding argon (I1) Tensile strength: 250 - 275 MPa
Elongation: 25 %

~ AC

360 020 Alumax 2,00 mm 1.000 mm 5/10 kg
360 032 Alumax 3,20 mm 1.000 mm 5/10 kg
360 040 Alumax 4,00 mm 1.000 mm 5/10 kg

TK7105
Aluminium
Magnesium WIG rod 3.5612
WIG Mg Norm denomination:

DIN 1729: SG-Mg Al 6 Zn
AWS/SFA-5.19: ER AZ 61 A

Bonding occurs through diffusion with the basis material. The weld material is free of Magnesium and magnesium alloys
cracks and pores, in the same colour as Mg alloys and corrosion resistant. Application:
Connecting and applying magnesium and its alloys as well as welding on MG sheets /
profiles, cast pieces/motors and gearboxes. Yield strength: 100 MPa
Elongation: 5%
Hardness: 50 – 55 HB
~ AC

360 500 32 WIG Mg 3,00 mm 914 mm 5/10 kg
Titanium WIG rod 3.7036
WIG Ti Norm denomination:

DIN EN ISO 24034: S Ti 0120 (Ti99,6)
DIN 1737: SG Ti 2
AWS/SFA 5.16: ER Ti-2/ER Ti-3
Qualities:
The top of the seam and the root side with fringes should be protected with argon Base materials:
safeguards against the penetration of air, even during cooling below +300 °C. Make Pure titanium including 3.7035, Grade 2 and 3
sure the weld edges, fringes and filler material is clean. Unalloyed titanium quality with titanium
medium strength and good expansion are the properties of the WIG rod. Weld only free of
atmospheric gases. Mechanical quality values:
Suitable inert gas in accordance with EN ISO 14175: Argon (I1) Yield strength: 250 MPa
Hardness: 120 - 160 HB
= – DC (-)

360 600 20 WIG Ti 2,00 mm 1.000 mm 5/10 kg

TK7105
Aluminium
MSG AluPro Norm denomination:

DIN EN ISO 18273: S Al 5554 (AlMg2.7Mn)
AWS A 5 -10: ER 5554
• Aluminium welding filler for the automotive sector as well as for aluminium processing Alloys similar to AIMg and AIMgMn up to a
in industrial and trades and crafts applications percentage of 3% of Mg
• Suitable for similar AlMg and AlMgMn alloys with an Mg content up to 3%
• A typical area of application in the automotive sector is the welding of aluminium frame
sections, aluminium tanks and aluminium wheels
• Can be used in cases with an increased temperature and corrosion resistance, e.g.
chemical storage tanks Elongation: 18 %
• The weld material is resistant against stress corrosion cracking even at temperatures
above 65 °C Suitable inert gas in accordance with EN ISO 14175:
I1 – I3 welding argon, helium or argon-helium
• Not recommended for anodic after-treatment, since Mn leads to a white to light grey colour
mixtures
• Good shaping of the weld material during out-of-position welding
• Can be used in welding systems with only one two-roll wire feeder TÜV approval
• Saltwater-proof
• Can be used for aluminium façades, conservatories, shading systems, awnings,
aluminium stages and frames
• Welding for the construction of aluminium gates for consoles and supports
= + DC (+)
Art No. Description Contents Size ø Coil type

330 015 MSG AluPro 7 kg 1,00 mm K-300
330 016 MSG AluPro 7 kg 1,20 mm K-300
AluPro TIG rod Norm denomination:

DIN EN ISO 18273 - S Al 5554 (AlMg2.7Mn)
AWS A 5 -10: ER 5554
• Aluminium welding filler for the automotive sector as well as for aluminium processing in Yield strength: 100 MPa
industrial and trades and crafts applications Tensile strength: 215 MPa
• Suitable for similar AlMg and AlMgMn alloys with an Mg content up to 3%
Elongation: 18 %
• A typical area of application in the automotive sector is the welding of aluminium frame
sections, aluminium tanks and aluminium wheels Suitable inert gas in accordance with EN ISO 14175: I1
• Can be used in cases with an increased temperature and corrosion resistance, e.g. – I3 welding argon, helium or argon-helium mixtures
chemical storage tanks
• The weld material is resistant against stress corrosion cracking even at temperatures
above 65 °C
Weld positions:
• Not recommended for anodic after-treatment, since Mn leads to a white to light grey
colour
• Good shaping of the weld material during out-of-position TIG welding
• Salt-water-proof
• Can be used for aluminium façades, conservatories, shading systems, awnings,
aluminium stages and frames
• Welding for the construction of aluminium gates for consoles and supports
~ AC
360 062 AluPro TIG rod 2,00 mm 1.000 mm
360 063 AluPro TIG rod 2,40 mm 1.000 mm
360 064 AluPro TIG rod 3,20 mm 1.000 mm TÜV approval

TK7105
Aluminium
Aluminium universal solder
AL 100
• Universal employment with aluminium and most aluminium alloys
because of its special alloy
• Particularly employable with thin sheet metal
due to very good flowing qualities (high capillary effect)
• No melting-through of the work piece
due to low binding temperature (approx. +500 °C)

Special alloy for joining aluminium and Application:
aluminium alloys. The low-viscosity solder
has good capillary action. Melting-through of
Set burner to slight gas surplus. Preheat wi- Norm denomination:
dely and consistently until the flux melts. Now DIN 1732: SG AlSi 12
the work piece is avoided due to the relatively
heat up tip of hard solder, dip into flux, posi-
low binding temperature. The soldered seam AWS/ASME SFA-5.10: Similar to ER4047
tion onto soldering point and melt, do not
turns a bit darker during anodising.
overheat soldering point! Remove flux resi-
Application: Set torch to a slight gas surplus. due from soldering point - brush off or wash
Pre-heat through and through until the fluxing Base materials:
off.
agent melts. Then heat-up the tip of the Aluminium and aluminium alloy
brazing solder, dip it into the fluxing agent,
place it on the solder joint and melt off. Do not
overheat solder joint! Remove flux residue Mechanical quality values:
from the solder joint - brush or wash off. Tensile strength: 200 MPa
Recommended fluxing agent: Aluminium Elongation: 5%
«New Generation» fluxing paste Al-100:
Bonding temperature: 500 °C
The aluminium universal solder AL-100 is
used primarily in light metal construction, in Electrical conductivity: 17-27 S · m/mm2
food and electronics industry, for repair work
in furniture, vehicle and electrical
construction and for all repair jobs that arise.

221 002 AL-100 2,00 mm 500 mm 2,5/10 kg
221 003 AL-100 3,00 mm 500 mm 2,5/10 kg
Suitable flux: FM AL “new Generation”

• Flux agent in powder form for soldering of aluminium and aluminium alloys
• Suitable for flame soldering method and for “open-air furnace brazing.”
• Typical areas of application include cooler construction and for aluminium pipelines
• Effective temperature range: 520 °C - 660 °C
• FL 10/DIN EN 1045
Art No. Description Temperature range Contents
Areas of use: 902 229 Fluxing agent aluminium
• Ventilation and air-conditioning engineering, aluminium processing „new Generation“ 520 °C - 660 °C 150 g

TK7105
Aluminium
Aluminium brazing solder filled with Norm denomination:

fluxing agent Special alloy
AL 200 FG
Base materials:
Aluminium and aluminium alloy
Qualities:
Flux-filled aluminium solder for soldering on rolled and cast aluminium alloys. The solder
has good modelling qualities and can therefore be used for all kinds of work in the repair Elongation: 18 %
and reconstruction of aluminium parts such as, repair soldering on gearboxes, suction Melting range: +610 °C to +640 °C
manifolds, frames, containers, protective casings and bodywork parts. The fluxing agent
which is harmonised with the solder stick provides optimal moistening of the work piece
surface and generates a pore-free homogeneous connection with the base material.
Solder stick not suitable for subsequent anodising. In case of thick materials, pre-heat
solder joint well (approx. +150 °C). Remove fluxing agent residue.

222 003 AL 200 FG 3,00 mm 800 mm 2,5/10 kg

TK7105
Aluminium
Aluminium solder
AL 400
• No collapsing or melting-off of the work material
due to the low working temperature of approx. +380 °C only
• No harmful fluxing agents required
since the oxide layer of the basic material has to be torn up only
• Hardly warping in the basic material
due to the low working temperature of approx. +380 °C
Qualities: Norm denomination:

No collapsing/melting down of the material propane, butane, hot air etc. Joint can easily Special alloy
due to the low working temperature of be separated again by heating up to +400 °C.
approx. +380 °C (instead of approx. +600 °C
for common brazing solders). Can be used Base materials:
with various heat sources, e.g. soldering gun, For connecting aluminium, aluminium alloys,
cast aluminium as well as zinc aluminium
Qualities:
• Connecting aluminium, aluminium-alloys, • Elimination of cracks or holes at defect Mechanical quality values:
cast aluminium and aluminium casings or lids Tensile strength: up to 118 MPa
aluminium-zinc alloys • Suitable for subsequent grinding,
• Connecting aluminium parts even of most polishing, drilling and thread
different alloys and material thickness like cutting
e.g. oil basins, chain protectors at motor
saws, veteran car restoration, motorbike
and automobile reconstruction

224 000 AL 400, aluminium solder 3,00 mm 335 mm 600 g
224 001 AL 400 aluminium solder, set of 4 pcs consisting of: 1 Set
AL 400 aluminium solder, 400 g pack
- High-performance soldering gun „Zyklon“
- TECHNOLIT® Slot Screwdriver
- Full nappa glove
1. Heat up work piece 2. Working temperature has been 3. Tear up the oxide layer with 4. Cool down slowly (do not
reached when AL 400 becomes screw driver quench!)
liquid, AL 400 is applied

TK7105
Copper, MIG soldering of galvanised steels


WIG Bronze 1 - WIG electrode 2.1006 DIN EN ISO 24373: S Cu 1898 (CuSn1) 443
MSG Bronze 2 - MSG wire electrode 2.1022 DIN EN ISO 24373: S Cu 5180A (CuSn 6 P) 444
WIG Bronze 2 - WIG electrode 2.1022 DIN EN ISO 24373: S Cu 5180 (CuSn6P) 444
Tin-bronce - WIG-rod 2.1056 Special alloy in accordance with DIN EN ISO 24373 445
Soldermax - GMAW shielding gas soldering wire 2.1461 DIN EN ISO 24373: S Cu 6560 (CuSi3Mn1) 446
WIG Soldermax - WIG-rod 2.1461 DIN EN ISO 24373: S Cu 6560 / Cu Si 3 Mn 1 447
Albronze 800 - GMAW shielding gas soldering wire 2.0921 Special alloy 448
WIG Albronze - WIG-rod 2.0921 DIN EN ISO 24373: S Cu 6100 (CuAl 7) 449
TS 10 K - Tin bronze rod electrode – DIN 1733: EL-CuSn 7 449
WIG Bronze 1 Norm denomination:

DIN EN ISO 24373: S Cu 1898 (CuSn1)
EN 14640: S Cu 1898 (CuSn1)
AWS/ASME/SFA-5.7: ER Cu
Qualities:
Joint and surfacing welds on copper and copper alloys. Pre-heating is required for wall Base materials:
thicknesses greater than 3 mm (approx. +100 °C for each mm of wall thickness, however 2.0040, 2.0060, 2.0070, 2.0080,
no more than +600 °C). Brass flux must be used for pre-heating temperatures above 2.0090, 2.0100, 2.0120, 2.0150,
+300 °C.
2.0170, 2.1202, 2.1322, 2.1325,
Argon (I1) Ar+He mixture (I3) 2.1491
Weld positions: Current type/polarity: Tensile strength: 200 MPa
Elongation: 30 %
= – DC (-)
Melting range: +1,020 to +1,050 °C
Hardness: 60 HB

364 000 16 WIG Bronze 1 1,60 mm 1.000 mm 5/10 kg

TK7105
MSG Bronze 2 Norm denomination:

DIN EN ISO 24373: S Cu 5180A (CuSn 6 P)
EN 14640 : S Cu 5180 (CuSn 6 P)
DIN 1733: SG-Cu Sn 6
Qualities:
AWS/ASME SFA-5.7: ER CuSn-A
Wire electrode made of copper-tin alloy for MIG welding. Alloys, e. g. bronze with 4 – 8 %
Sn, copper-zinc alloys (brass), copper-tin-zinc-lead cast alloys, deposit welding on cast Base materials:
iron. Pre-heating to +250 °C is required on walls thicker than 6 mm. Impulse arc 2.1010, 2.1016, 2.1020, 2.1030, 2.1050, 2.1052,
welding is recommended for deposit welding on iron materials. 2.1056, 2.1080, 2.1086, 2.1090, 2.1096
Suitable inert gas in accordance with EN ISO 14175:
Welding argon (I1) Mechanical quality values:
Elongation: > 30 %
Hardness: 80 HB (+ 20 °C)

= + DC (+)

311 022 08 MSG Bronze 2 0,80 mm 15 kg
311 022 10 MSG Bronze 2 1,00 mm 15 kg
WIG Bronze 2 Norm denomination:

DIN EN ISO 24373: S Cu 5180 (CuSn6P)
EN ISO 14640: S Cu 5180 (CuSn6P)
AWS/SFA-5.7/5.13: ER CuSn-A
Qualities:
WIG rod made of copper-tin alloy for WIG welding. Pre-heating to +250 °C is required for Base materials:
walls thicker than 6 mm. Introduce as much filler into the arc as possible when deposit 2.1010, 2.1016, 2.1020, 2.1030,
welding on iron materials. Main areas of use: Copper-tin alloys, e. g. with 4 – 8 % Sn, 2.1050, 2.1052, 2.1056, 2.1080,
copper-zinc alloys (brass), copper-tin-zinc-lead alloys, deposit welding on cast iron. This
WIG rod is easy to use and produces a clear dip. The weld material is tough and 2.1086, 2.1090, 2.1096
non-porous. Mechanical quality values:
Elongation: > 30 %
Hardness: > 80 HB
= – DC (-)


TK7105

WIG-rod
Tin-bronce
• Universal repairs at many materials like steel, cast, bronze etc.
due to non-ferrous copper-stannous-alloy.
• Very good surfacing weld qualities at building
parts with sliding wear
due to high stannous content and low friction coefficient
• Very good optical effect with brass welding
since weld material is almost of the same colour

WIG rod with high stannous content for joint material is almost of the same colour. In case
and surfacing welds at stannous-bronce, red of wall thicknesses of more than 6 mm,
cast, brass, cast materials and steel. Due to pre-heating to +250 °C is recommended.
Weld positions:
the increased stannous content high Applicable inert gases: according to EN ISO
hardness with surfacing welds and a very low 14175: welding argon (I1)
friction coefficient are achieved. Therefore,
this welding rod is very well suitable for
wear-proof applications and connections at
bronzes. The weld material features good Current type/polarity:
sliding qualities, features smooth, pore-free
seams and is corrosion and sea water = – DC (-)
resistant. With brass welding the weld

364 020 Tin-bronce 2,00 mm 1.000 mm 5/10 kg Norm denomination:
364 024 Tin-bronce 2,40 mm 1.000 mm 5/10 kg Special alloy in accordance with DIN EN ISO 24373
364 030 Tin-bronce 3,00 mm 1.000 mm 5/10 kg
Base materials:
Surfacing welds at bearing bushings, sliding
rails, repairs of stannous bronce parts, welding
of red cast, weld-plating on cast materials,
welding of brass like e.g. balustrade parts and
lamps.

Ductile yield: 5%
Hardness: 120 HB

TK7105
Now also available

GMAW shielding gas soldering wire as WIG-rod!
Soldermax
• No burning of the zinc layer
due to the low soldering temperature
• No subsequent corrosion damage
due to corrosion-resistant wire alloy
• Minimum warpage, especially of higher strength
sheet metal, since MIG soldering takes place at a temperature
level of +950 °C

Wire electrode of copper-silicone-alloy for 2 mm, minimum spatter development and
the MIG/MAG soldering of zinc-plated, low fumes development. Welding seam
aluminised and non-coated steel metal corrosion-proof. When the pulse soldering
Weld positions:
sheets. Especially for bodywork and vehicle method is used seams appear very clean
construction. Due to low seam temperature with low spatter development. No
with MIG/MAG soldering (of approx. +950 °C) material-joint changes in the high to
compared with CO2 welding (of approx. ultra-high strength steel in the area of the car
+1.500 °C), the structural changes of the body.
steel joint are considerably reduced and the Applicable inert gases: according Current type/polarity:
zinc-layer (if present) is much less affected. to EN ISO 14175: I1, M12, M13
Very good gap bridging qualities of up to = + DC (+)

315 000 Soldermax 0,80 mm 15 kg
315 002 Soldermax 1,20 mm 15 kg Norm denomination:
315 003 Soldermax 0,80 mm 5 kg DIN EN ISO 24373: S Cu 6560 (CuSi3Mn1)
315 003-1 Soldermax 0,80 mm 1 kg
AWS A 5.7: ER Cu Si-A
315 004-1 Soldermax 1,00 mm 1 kg
315 005 Soldermax 1,20 mm 5 kg Base materials:
370 001 Wire winding adapter Copper, high copper alloy and copper/zinc
alloys as well as surfacing welds on pure and
low-alloy steel, cast iron and galvanised sheet.

Ductile yield: 40 %
Notch impact value: 60 Joule (+20 °C)
TÜV approval

TK7105

WIG-rod 2.1461
WIG Soldermax Norm denomination:

DIN EN ISO 24373: S Cu 6560 / Cu Si 3 Mn 1
DIN 1733: SG-CuSi3
AWS/ASME SFA-5.7: ER CuSi – A
Qualities:
Welding rod made of copper-silicium alloys for WIG soldering. Can be used on copper, Base materials:
copper-zinc alloys and for deposits on unalloyed and low alloyed steel and cast iron. Copper, low-alloyed copper and copper-zinc alloys
Introduce as much filler in the arc as possible when depositing on iron materials. Can be as well as deposit welding on unalloyed and
used in autobody construction, air-conditioning and ventilation construction, smitheries. low-alloyed steel and cast iron.
The corrosion protection of galvanized surfaces is relatively well maintained at the joints.
Suitable for joint and deposit welding on low-alloyed CuMn-, CuSiMn- und CuZn (brass) Mechanical quality values:
materials. Ensure low heat conductivity when joining Si-bronze. Pre-heating of the parent Yield strength: 150 MPa
material (Si-Bronze) usually isn’t necessary, pre-heat thick workpieces to +250 °C. Tensile strength: >360 MPa
Elongation: >40 %
Hardness: 80 HB

= – DC (-)

371 461 16 WIG Soldermax 1,60 mm 1.000 mm 5/10 kg

TK7105
GMAW shielding gas soldering wire
Albronze 800 Joins together all

types of materials
• High work quality
due to corrosion-free soldered seam
• Excellent expansion behaviour
due to ductile yield of up to 40 %
• Different materials can be joined together,
therefore versatile for all common soldered repairs

Excellent for welding various materials Applicable inert gas according to EN ISO
(e.g. copper, steel, stainless steel, stainless 14175: Argon I1- I3 Weld positions:
steel copper, zinc-plated sheet metal, etc.).
Pre-heating is required only for large
workpieces. Pulse arc welding is
recommended for the 1st layer of surfacing
welds.
= + DC (+)
310 208 Albronze 800 0,80 mm 5 kg
310 210 Albronze 800 1,00 mm 5 kg Norm denomination:
310 308 Albronze 800 0,80 mm 15 kg Special alloy
Base materials:
Copper-aluminium-alloy, e.g. Al-Bronze with 7-9%
Al, copper with copper alloys as well as surfacing
welds at non- and low-alloyed steels and on
Cast iron.

Ductile yield: 40 %
Notch impact value: 100 Joule
Stainless steel Copper Zinc-plated material Brass Steel

TK7105

WIG-rod 2.0921
WIG Albronze Norm denomination:

DIN EN ISO 24373: S Cu 6100 (CuAl 7)
DIN 1733: SG-CuAl 8
AWS/ASME SFA-5.7: ER CuAl–A 1
Qualities:
WIG rod made of copper-aluminium alloys for WIG soldering. For surfacing on Base materials:
copper-aluminium alloys, e. g. Al-bronze with 7 – 9 % Al, copper with copper alloys and 2.0916, 2.0920, 2.0928
surfacing on unalloyed and low-alloyed steel and cast iron. Corrosion and salt water
resistant alloy with excellent gliding properties (metal-metal). Joint and surfacing welds Mechanical quality values:
on aluminium bronze, high-tensile brass, steel, grey cast iron; in the machine industry, Yield strength: 200 MPa
chemical industry and shipbuilding industry. Joining of corrosion-resistant pipes made of Tensile strength: 380 MPa
Al-bronze or high-tensile brass. Joining of copper pipes with steel. Pre-heat large
workpieces to +200 °C. Surfacing on ship propellers, sliding rails, running surfaces, Elongation: 40 %
bearings, valves, slide valves, fittings. Notch impact value: 100 J (+20 °C)
Suitable inert gas in accordance with EN ISO 14175: Welding argon (I1) Hardness: 100 HB

= – DC (-)

370 921 16 WIG Albronze 1,60 mm 1.000 mm 5/10 kg
370 921 24 WIG Albronze 2,40 mm 1.000 mm 5/10 kg
Tin bronze rod electrode Norm denomination:
TS 10 K
DIN 1733: EL-CuSn 7
AWS A 5.6/13 : E Cu Sn-C
Base materials:
Copper and copper alloys, tin bronze (phosphor
Qualities: bronze), copper-plated sheets, surfacing on the
The TS 10 K tin bronze rod electrode can be used for joint welding of copper and copper same type of materials, on normal steel and cast
alloys, tin bronze and on copper-plated sheets. It’s also used for surfacing on the same steel.
type of materials, on normal steel, as well as on cast steel. Thick-walled steel should be
pre-heated depending on the thickness of the material. Mechanical quality values:
Weld positions: Current type/polarity: Elongation: 25 %
~ AC Hardness: ca. 110 HB

151 225 TS 10 K 2,50 mm 350 mm 2,5/5 kg
151 232 TS 10 K 3,25 mm 350 mm 2,5/5 kg
151 240 TS 10 K 4,00 mm 450 mm 2,5/5 kg

TK7105
Wear-resistant build-up welding

Gambit® HA solid wire DUR 600 – DIN EN 14700: S Fe 8 451
HE 610 - Hard application electrode 1.3255 Special alloy 451
HE 620 - Hard application electrode 1.3255 Special alloy 452
HE 630 - Hard application electrode 1.4718 DIN EN 14700: E Fe 8 452
HE 650 - Hard application electrode – Special alloy 453
HE 670 - Hard application electrode – Special alloy 453
Agrar-Fil - Coated electrode Special alloy – 454
MSG Agrar-Fil - MSG wire electrode Special alloy Special alloy in accordance with EN ISO 14343-A 455
HA rod electrode DUR 600 - Hard application electrode 1.4718 DIN EN 14700: E Fe 8 455
Agrar Dur 700 - Coated electrode – DIN EN 14700: E Fe 14 456
MSG Agrar Dur 700 - Wire electrode 1.2606 DIN EN 14700: S Fe 3 457
MSG F-600 DUR - HA-flux cored wire – DIN EN 14700: T Fe 2 457
MSG F-650 Abratec - HA-flux cored wire – DIN EN 14700: T Fe 3 458
ULTRADUR - Hard application coated electrode Special alloy Special alloy 459
MSG-Ultramax - The new hard application by TECHNOLIT ®
– Special alloy 460
WIG 45 - WIG electrode Corresponds to DIN EN 14700: S Fe 3 461
1.2567
WIG W 60 - Hard deposit WIG rod 1.3348 DIN EN 14700: S Fe 4 461
TS Co 1 - Cobalt-based rod electrode – DIN EN 14700: E Co1 462

TK7105

Gambit HA solid ® Norm denomination:

DIN EN 14700: S Fe 8
wire DUR 600

Base materials:
For surface welding hard and tough, wear resistant
facings to machine parts made of construction
steel, steel castings or manganese hard steel, such
Qualities: as rollers, excavator parts, impact hammers, mixing
arms, clamp jaws,
Inert gas welding wire made of wear-resistant chrome-silicon steel for MIG/MAG
Impact plates, etc.
depositing hard and tough, abrasion-resistant surfaces. Highly resistant to wear caused
by impacts and friction. When welding on materials highly susceptible to cracking, Mechanical quality values:
buffer layers are recommended, e.g. applied with the inert gas MSG 23 or the rod
Hardness: 57 - 62 HRC
electrode TS 23. The deposit metal can be ground only.
Suitable shielding gas in accordance with EN ISO 14175:
M1, M2, M3 (approx. 18 - 20 l/min.)

= + DC (+)

G 340 009 HA-Massivdraht DUR 600 1,00 mm 15 kg
G 340 010 HA-Massivdraht DUR 600 1,20 mm 15 kg
Hard application electrode 1.3255
HE 610 Norm denomination:

Special alloy
Base materials:
Qualities: Universally suitable for alloyed and non-alloyed
Rutile-basic coated special electrode for welding tough hard applications on heavy duty steel.
tools. Extremely high output of 130 %. The high speed steel welding material can be Weld material consists of high speed steel.
grinded only. Cannot be cut until after soft-annealing. The HE 610 is suitable for welding
new and defective cutting, stamping or chipping tools, e.g. lathe tools, hot stamps,
cutters, woodworking tools and die plates. The weld material can be grinded only. Hardness untreated: 60 HRC,
Pre-heat the workpieces to between +400 °C and +600 °C depending on the size annealed 64 HRC
and shape. Soft-annealing: approx. 5 hours 830°C
Hardening at: +1,200 to +1,230°C
Oil cooling annealing 1 hour
+530°C to +540°C
= + DC (+)
~ AC

146 125 HE 610 2,50 mm 350 mm 5/15 kg
146 132 HE 610 3,25 mm 350 mm 5/15 kg

TK7105
Hard application electrode Norm denomination:
HE 620
Special alloy
Base materials:
Builing steel, cast steel, manganese hard steel

Rutile-coated high-performance electrode with 110 % output. For welding-on of
hard-ductile, abrasion-resistant surfacings on building, conveyer and transport machines,
breakers, cams, flappers, anvils, phloughshares. Excellent welding qualities. Smooth,
even weld seam, easily removable slag. The weld material consists of friction and
impact-proof chrome-silicone-steel and can be post-processed by grinding only.
In case of very crack-sensitive work pieces welding-on of buffering layers with the
coated electrode TS 23 or the shielding gas wire MSG-23 is appropriate.

= + DC (+)
~ AC

146 225 HE 620 2,50 mm 350 mm 5/15 kg
146 232 HE 620 3,25 mm 350 mm 5/15 kg
146 240 HE 620 4,00 mm 450 mm 5/15 kg
HE 630 Norm denomination:

DIN EN 14700: E Fe 8
DIN 8555: E 6-UM-60

Thick-coated basic special electrode with 130 % output for surfacing welds at all parts Builing steel, cast steel, manganese hard steel
that are exposed to strong wear, e.g. bagger parts, grippers, screw conveyers, impact drill
chisels, breaker cones, braker jaws, punchers. The weld material is crack-proof, ductile
and extraordinarily resistant against abrasion, impact and stroke strain. The HE 630 In welded state: 58 HRC
features very good welding characteristics and a fine-flaked weld seam with good slag
removing qualities. It can be optimally welded with DC as well as with AC. With
surfacings at crack-sensitive base materials a buffering layer should be welded
with TS 23. The HE 630 can only be post-processed by grinding.

= + DC (+)
~ AC

146 325 HE 630 2,50 mm 350 mm 5/15 kg
146 332 HE 630 3,25 mm 450 mm 5/15 kg
146 340 HE 630 4,00 mm 450 mm 5/15 kg

TK7105

HE 650
Special alloy
Base materials:
Alloyed and non-alloy steel, manganese hard steel

Hardness: approx. 63 HRC
Specially developed hard surfacing electrode with high chrome content for highly
wear-resistant hard applications. Extreme output of 170 % due to special additives in
the coating. HE 650 ignites very easily and features an even flow, a well burning arc, and
practically slag-free weld material. Due to the extremely resistant weld material, the HE
650 is particularly suitable for edge and surface applications on digger teeth, conveyer
buckets, paddle wheels, sand pumps, mixer arms, strippers and also for planers and
cutters.

= + DC (+)
~ AC

146 525 HE 650 2,50 mm 350 mm 5/15 kg
146 532 HE 650 3,25 mm 350 mm 5/15 kg
146 540 HE 650 4,00 mm 350 mm 5/15 kg
146 550 HE 650 5,00 mm 350 mm 5/15 kg
HE 670
Special alloy
Base materials:
Builing steel, cast steel, manganese hard steel

Hard application electrode without core wire. HE 670 consists of up to 95 % of Hardness: Single layer: 56 HRC
high-alloyed, extremely wear-resistant powder alloys, and guarantees the highest output Multiple layers: 62 HRC
possible. Recommended for surface applications on earth moving equipment, agricultural Current intensity: 6.0 mm Ø 80-125 A
machines, digger parts and grippers, slides, conveyer equipment, mixers, sand blasters, 11.0 mm Ø 190-250 A
strippers, scrapers, planers, special pump paddle wheels, guide rails. Can be used at
relatively low current without a significant accumulation of slag, and due to the greater
diameter of 6.0 to 11.0, work can be accomplished three times as fast as with common
electrodes. The weld beads are smooth, flat, and free of undercuts. When tere are more
than two surfacing layers, a buffer layer should be welded with TS 23.

= + DC (+)
~ AC

146 706 HE 670 6,00 mm 450 mm 5/15 kg
146 711 HE 670 11,00 mm 450 mm 5/15 kg

TK7105
Coated electrode
Agrar-Fil 2-3 times

longer lifetime!
• Prevents crack development with hard surfacing welds
by tension-compensating buffer layers
• Very high mechanical quality values
due to the ductile weld material
• Very high output (160%)
due to special composition of the electrode
Qualities: Material no. Special alloy

The AGRAR-FIL coated electrode is
particularly employed with the Weld positions:
processing of steels that are difficult
to weld or unknown. Worked-off
wear surfaces and tension
compensating buffer layers at
crack-sensitive materials can be
welded-on. The weld material of this
high-performance electrode features good Current type/polarity:
tensile strength and strain values. The AGRAR-
FIL coated electrode can also be used for welding =+ DC (+)
of black-white-connections. The weld material is very ~ AC
ductile and cold work solidifying. The high output of the
electrode (160 %) makes it possible that only few
electrodes have to be used with repair and maintenance
weldings. Mechanical quality values:
Elongation: 30 %
146 425 Agrar-Fil 2,50 mm 250 mm 5 kg 15 kg
146 432 Agrar-Fil 3,25 mm 350 mm 5 kg 15 kg Notch impact value: 50 J (+20 °C)

TK7105

MSG Agrar-Fil
Special alloy in accordance with EN ISO 14343-A
Qualities:
Elongation: 35 %
The Agrar-Fil wire electrode is excellently suitable for joint and surfacing welds at unknown
steels and steels that are difficult to weld. The MSG Agrar-Fil welding wire is specially
employed for welding of tension-compensating buffering layers before putting on hard Hardness: approx. 200 HB
applications at crack-sensitive materials and building parts. The ductile weld material of
the electrode features very high mechanical quality values, allows for good filling-up of wear
surfaces and is ideally employable for black-white-connections. The weld bead is capable of
cold-solidification..
Suitable inert gases according to EN ISO 14175: Argon, mixed gases M 12, M 21

= + DC (+)

340 218 MSG Agrar-Fil 0,80 mm 5 kg

HA rod electrode Norm denomination:
DUR 600
DIN EN 14700: E Fe 8
Base materials:
Steel, cast steel, manganese hard steel

In welded state: 58 HRC
• Basic rod electrode for welding tough, wear-resistant hard surfacing of
components made of steel, cast steel or manganese steel
• Weld material is abrasion, impact and heat resistant as well as particularly able
to withstand stresses caused by friction and impact
• With crack-sensitive base materials, it is recommended to previously weld an
intermediate layer (buffer layer), e.g. with pencil electrode TS 23 or shielding
gas welding wire MSG 23
• Applied weld material can be machined only by grinding and is malleable and
hardenable
• HA pencil electrode DUR 600 can be welded using both direct current and
alternating current

= + DC (+)
~ AC
Areas of use:
Clamping jaws, swing jaws, anvils, impact hammers, cams,
G 146 325 HA rod electrode DUR 600 2,50 mm 350 mm 2,5/5 kg
mixer arms, roll crusher, rolling mill guides, rollers, wheels,
G 146 332 HA rod electrode DUR 600 3,25 mm 450 mm 2,5/5 kg
screw conveyors, edge runners, treads, excavator shovels,
G 146 340 HA rod electrode DUR 600 4,00 mm 450 mm 2,5/5 kg demolition tools, caterpillar tracks, etc.

TK7105
Coated electrode
Agrar Dur 700 2-3 times

longer lifetime!
• 2 to 3-times longer durability periods
due to the special hardness (68 HC) of the electrode
• Highly break-proof and constant in quality
due to special composition of the electrode
• Simple and easy processing
due to very good igniting qualities, even flow and steady arc

For the reduction of wear with ploughshares very easily and is outstanding due to an even
and earth moving wear parts the share edges flow, a good arc and low-covering slag. Due
are coated with the Agrar Dur 700 electrode. to the high output of this electrode (160 %)
The hard surfacing with the Agrar Dur 700 only a low number of this type is required for
coated electrode guarantees wear-proofness optimal hard surfacings. In case of
and durability. Standstill periods are in- worked-off phloughshares it is recom- Current type/polarity:
creased by the two to threefold time. The mended, to buffer them out with the
special composition of the electrode gua- TECHNOLIT® filler metal Agrar Fil before the =+ DC (+)
rantees excellent break-proofness and wear-proof surfacing in order to guarantee
~ AC
constant application quality. Due to the highest durability and wear-proofness.
extremely resistant weld material of the Agrar
Dur 700 coated electrode it is particularly
suitable for edge and surface build-ups. In Norm denomination:
special, the weld material is durable under DIN EN 14700: E Fe 14
shock and friction wear. The electrode ignites
DIN 8555: E10-UM-60-GR
Base materials:
For all alloyed and non-alloyed steels, also
manganese hart steel.


146 625 Agrar Dur 700 2,50 mm 350 mm 5/15 kg
146 632 Agrar Dur 700 3,25 mm 350 mm 5/15 kg

TK7105

Wire electrode
MSG Agrar Dur 700

Qualities:
In order to considerably reduce expensive wear at plough shears, the shear edges
are welded-on with the Agrar Dur 700 hard application electrode. The hard application 1.2606
guarantees highest wear-proofness and durability. The specially adjusted, highly Norm denomination:
abrasion-proof wire alloy guarantees to feature excellent break resistance and constant
coating quality. The extremely resistant weld material of the electrode is specially suitable DIN EN 14700: S Fe 3
for built-ups at edges and surfaces. The weld material of the hard application wire is DIN 8555: MSG 3-GZ-60 T
resistant against strain by abrasion and impact that occur at earth processing devices.
Base materials:
A buffering layer should be welded at crack-sensitive building parts beforehand with the
Agrar-Fil coated electrode. This filler metal features very high hardness and is employed For all alloyed and non-alloyed steels, also
with e.g. earth processing devices, bagger parts, plough shears, conveyer installations. manganese hard steel.
Suitable inert gases according to EN ISO 14175: M21, M23 Mechanical quality values:

= + DC (+)

340 318 MSG Agrar Dur 700 0,80 mm 5 kg
HA-flux cored wire Norm denomination:
MSG F-600 DUR

DIN EN 14700: T Fe 2
DIN 8555: MSG 6-GF - 60 GP
Base materials:
Surfacing welds on machine parts of constructional
Qualities: steel and manganese hard steel like e.g. impact
Filling wire for welding hard applications. This wire can be optimally welded with a very hammers, mixing arms, clamping jaws, deflectors,
low ampere rate and few weld spatters, thus the base material is mixed up to a low cold smithing machines and roller channels.
degree only. The evenly and steadily burning arc is very well-suited for build-up welding
on cut sections and edges. With very crack-sensitive building parts, welding buffering
layers e.g. with MSG 23 or TS 23 is recommended. Weld metal can only be machined by Hardness: 60 HRC (3. Lage)
grinding.
Applicable inert gases according to EN ISO 14175, M21 - M12, M13
(Gas flow 15-25 l/min)

= + DC (+)

340 011 MSG F-600 DUR 1,00 mm 15 kg
340 012 MSG F-600 DUR 1,20 mm 15 kg

TK7105
HA-flux cored wire
MSG F-650 Abratec

Qualities: Norm denomination:
Hard application filler wire, especially for surfacing welds at machines and builing parts DIN EN 14700: T Fe 3
that are subject to wear. The applied weld material stands out because of good resistance DIN 8555: MF 2 - 55 ST
against abrasion and due to its alloy components it is wear-proof against shock and
impact strain. The applied weld material can only be post-processed by grinding. The Base materials:
remaining slag can be easily removed. Depending on necessity, a buffering layer has MSG F-650 Abratec filler wire is primarily used for
to be applied on the present basic material. surface welding wear resistant facings
On gripper teeth, digger buckets, blades, augers,
pumps, impact boring tools, mining equipment,
Weld positions: Current type/polarity: Crushers, hot working rollers and earth moving
= + DC (+) equipment, etc..

340 110 MSG F-650 Abratec 1,20 mm 13 kg
340 111 MSG F-650 Abratec 1,60 mm 13 kg

TK7105

Hard application coated electrode
ULTRADUR
• Highly wear-proof in the first layer already
• Regular melt flow with almost slag-free weld material
• Very high output up to 210 %
Qualities: Areas of use: Weld positions:

Thick-coated high-performance electrode • For ductile and wear-proof hard
with approx. 210 % output. applications
Extremely high abrasion resistance. With even • Employable with building parts with strong
melt flow, deposits practically slag-free weld abrasive wear and moderate impact strain
material. The micro-cracks present in the sur- like e.g. earth treatment machines, ploughs,
face of the weld material reflect the hardness strippers, paddle wheels, screw conveyers, Current type/polarity:
of the coated electrode and therefore sand pump housings etc.
positively counteract wear. =+ DC (+)
~ AC
Norm denomination:
Special alloy


140 012 ULTRADUR 2,50 mm 350 mm 2,5/5 kg
140 013 ULTRADUR 3,25 mm 350 mm 2,5/5 kg
140 014 ULTRADUR 4,00 mm 450 mm 2,5/5 kg

TK7105
The new hard application by TECHNOLIT®

This wire can also be
MSG-Ultramax welded „open arc“
without inert gas
• Extremely hard and highly wear-proof
due to complex carbides of chrome, niobium and boracic
• Also for small welding devices from
240 A performance on
since wire diameter is 1,2 mm
• Smooth surface and low weld penetration
due to the easy-flowing melt band

• Also for smaller shielding gas devices from • Can be welded extremely well in lower
approx. 240 A current ampere ranges, thus low carbide consump-
• Extremely wear-resistant hard application tion
wire with components of Cr, Nb and B • The range of uses includes applications in
carbides mixer blades, earth moving machines, e.g.
• Very high abrasion resistance at medium ploughs, vibratory plates, digger teeth, Current type/polarity:
impact loads drilling devices, screw conveyers, digger
• The micro cracks present in the surface of
buckets, mixer blades, etc. = + DC (+)
the weld material reflect the hardness of
the coated electrode, and thus positively
counteract wear
Hardness: 65 HRC

350 036 MSG-Ultramax 1,20 mm 5 kg
350 037 MSG-Ultramax 1,20 mm 15 kg

TK7105

WIG electrode corresponds to 1.2567

DIN 8555 : WSG 3 - 45 T

Welding rod for WIG deposit welding on heavy-duty hot-work tools. Weld material consists Hot-work steel
of chromium-tungsten-vanadium hard alloy. The weld material can be machined after Weld material consists of
soft-annealing; otherwise can only be ground. Pre-heat the tools between +400 °C and chromium-tungsten-vanadium hard alloy
+600 °C depending on the parent material, shape and size, and keep them at this tem-
perature during welding. Afterwards, let cool off and/or soft anneal slowly. Harden and/or Mechanical quality values:
temper depending on the intended use. Hardness: 44 HRC / +20 °C (unannealed)

= – DC (-)

350 045 16 WIG 45 1,60 mm 1.000 mm 5/10 kg
350 045 20 WIG 45 2,00 mm 1.000 mm 5/10 kg
350 045 24 WIG 45 2,40 mm 1.000 mm 5/10 kg
Hard deposit WIG rod 1.3348
WIG W 60 Norm denomination:

DIN 8555: WSG 4-60-S

Welding rod for WIG deposit welding of tools made of high-speed steel. Weld material Repair and manufacture of high-speed steel tools
made of tungsten-molybdenum-chromium hard alloy. Repair and manufacture of
high-speed steel tools for a higher cutting performance and excellent toughness during
impact loading. For cutting and paring chisels, milling cutters, woodworking tools, Hardness: 58 HRC
cold-work and cutting tools. Weld material can be ground only. Pre-heat slowly and
evenly to between + 400 °C and +500 °C and weld without interruptions. Maintain
pre-heating temperature precisely. For small repairs and manufacturing without heat
treatment afterwards, localized pre-heating to between +200 °C and +240 °C is
sufficient. Afterwards perform heat treatment (harden, temper).

= – DC (-)

350 060 16 WIG W 60 1,60 mm 1.000 mm 5/10 kg
350 060 20 WIG W 60 2,00 mm 1.000 mm 5/10 kg

TK7105
Cobalt-based rod electrode Norm denomination:
TS Co 1
DIN EN 14700: E Co1
DIN 8555: E 20-UM-55-CSTZ
Qualities:
Rutile-basic core rod alloyed, AC current weldable high performance rod electrode with
160 % output on cobalt basis. Highly wear-resistant deposits with excellent corrosion and
temperature resistance (up to +800 °C, short-term up to +1100 °C), high hot hardness,
high scaling resistance, excellent gliding properties, polishable. Pre-heat workpiece to
between +600 °C and +700 depending on parent material, shape and size. Make sure
heat is distributed evenly in the workpiece during welding and maintain the pre-heating
temperature. Low thermal shock resistance. The slag is easy to remove. Re-drying is
usually not necessary, although the covering can withstand re-drying at temperatures
up to +350 °C (approx. 1 hrs.).

= + DC (+)
~ AC
147 000 32 TS Co 1 3,25 mm 350 mm 5/15 kg

TK7105
Flux cored wires for joint welding

TECHNOLIT® description Material no. Norm: Seite

MSG F-800 - Basic flux-cored electrode – DIN EN ISO 17632-A: T 46 6 B M3 H5 463
MSG F-920 OA - Open-arc filler wire – DIN EN ISO 17632 : T 38 Z W N 3 464
MSG F-900 - Rutile flux-cored electrode – DIN EN ISO 17632-A: T 46 4 PM 1 H5 464
MSG F-910 OA – In accordance with DIN EN ISO 17632-A: T 42 Z W N 1 H 5 465
MSG F-940 - Cored wire electrode – DIN EN ISO 17632-A: T 46 6 M M 1 H5 465
MSG F-207 - Flux cored wire electrode with rutile slag for the MAG 1.4370 DIN EN ISO 17633-A: T 18 8 Mn R C 3 466
welding process
MSG F-208 - Flux cored wire electrode with rutile slag characteristics 1.4316 DIN EN 12073: T19 9 L R M3 - T 19 9 L R C 3 466
for the MAG welding method
MSG F-416 - Flux cored wire electrode with rutile slag characteristics 1.4430 DIN EN ISO 17633-A: T 19 12 3 L R M 3 467
MSG F-409 - Flux cored wire electrode with rutile slag characteristics 1.4459 DIN EN ISO 17633-A: T 23 12 2 CPM 1 467
Basic flux-cored electrode Norm denomination:
MSG F-800
DIN EN ISO 17632-A: T 46 6 B M3 H5
DIN EN 758: T 46 6 B M 3 H5
ASME IIC SFA 5.20/AWS A 5.20: E 71T - 5MJ H4
Base materials:
Qualities: Construction steels: S 185, S 235 JR - S 355 K2G4
This flux-cored wire features basic welding behaviour. The weld Boiler steel: P 235 GH, P 265 GH,
material has very high mechanical quality values. The MSG F-800 is very well suitable P 295 GH, P 355 GH
for welding of higher carbonic steels. The weld seams are pore-free and the sticking slag
can be easily removed. Pipe steels: L 240 NB - L 445 NB,
L 240 NB - L 445 NB
X 42, X 46, X 52, X 60, X 65
Suitable inert gases in accordance with EN ISO 14175: M21, C1
(gas flow 12-25 l/min) Fine grain construction steels: P 275 N, NH, NL1,
NL2-P460 N, NH, NL1, NL2
Shipbuilding steels: A,B, D, E and A32, 36 to F40
Cast steel: GS-38, GS-45, GS-52
Weld positions:
Ductile yield: 28 %
= + DC (+)

303 012 MSG F-800 1,20 mm 15 kg

TK7105
Open-arc filler wire Norm denomination:
MSG F-920 OA
DIN EN ISO 17632 : T 38 Z W N 3
EN 758 : T 38 Z W N 3
AWS A520: E 70 T - 4
Base materials:
Qualities:
Construction steels: S185 – S355
Self-protecting, basic flux-cored wire electrode for connection and repair welding on
Fine grain construction steels: S275 – S420
low-alloyed steels.
Pipe steels: L210 – L415, API5LX X42, X46, X52,
X60
Shipbuilding steels: A, B, C, D, A(H)32 – D(H)36
Weld positions: Elongation: 25 %
= + DC (+)

302 920 12 MSG F-920 OA 1,20 mm 15 kg
Rutile flux-cored electrode Norm denomination:
MSG F-900
DIN EN ISO 17632-A: T 46 4 PM 1 H5
DIN EN 758 : T 46 4 PM 1 H5
AWS/ASME-SFA-5.20 : E71 T-1
Base materials:
Qualities: Non-alloyed constructional steels: S 185, S 235
Rutile flux-cored wire electrode with fast-hardening slag. The MSG-F 900 features good JR - S 355 JR
modelling qualities and excellent welding characteristics in all weld positions. Here, it is Boiler steels: P 235 GH, 265 GH, P 295 GH
possible to work with higher welding current which results in an increased melt down
rate. Excellently suitable for welding of circular pipe seams. Very low spatter development Pipe steels: P 235 t1/t2 - P 355 N, L 210 - L 485
and good removal of slag. The weld seams are pore-free and fine-structured with Fine-grained constructional steels: S 255 - S 460
notch-free seam transitions. Shipbuilding steels: A, B, D, E, AH32 - EH36
Suitable inert gases in accordance with EN ISO 14175: M 21, C 1
(Gas flow 12-25 l/min)
Ductile yield: > 20 %
Notch impact value: > 47 J / -40 °C (M21)
> 47 J / -20 °C (C1)
Weld positions:
= + DC (+)

302 012-1 MSG F-900 1,20 mm 16 kg

TK7105

MSG F-910 OA Norm denomination:

In accordance with DIN EN ISO 17632-A: T 42 Z W
N1H5
AWS/ASME SFA-5.20: E 71T-GS
Qualities:
Filler wire for unshielded welding of steel in general. For on-site steel construction and Base materials:
repair welds of agricultural and forestry equipment. Butt and fillet welds as well as joining S185, S235, S275, S355, P235GH, P265GH,
of low alloy sheet up to 15 mm. Output approx. 90 %. P295GH, P355GH
Elongation: 24 %
= – DC (-)

302 109 MSG F-910 OA 0,90 mm 1 roll (4.5 kg)
Cored wire electrode Norm denomination:
MSG F-940
DIN EN ISO 17632-A: T 46 6 M M 1 H5
AWS / ASME SFA-5.20: E71 T-G
Base materials:
Non-alloyed construction steel: St 33, St 37-2 -
Qualities: St 52-3
Rutile flux-cored wire, excellent welding properties in short and spray arcs. Practically S185, S235- S355
spatter-free when welding in spray arc range. Good wetting of sides, finely drawn weld Boiler steel: HI, HII, 17Mn4, 19Mn5
seams and notch-free weld seam transitions. All-purpose in the short and spray arc
range. Excellent for gap bridging when root welding. High-performance wire for efficient P235GH, P265GH, P295GH
production. Pipe steels: St 35.8, St 45.8
Suitable inert gas in accordance with EN ISO 14175: M21 P235T1/T2 - P355N
StE 210.7 TM - StE 480.7 TM
L210 - L485
Fine-grained constructional steel: StE 255 to StE 460
S255 - S460
Steels per API standards: X 42 - X 60
Shipbuilding steels: A,B,D, AH 32 to EH 36
Elongation: >20 %
= + DC (+)

302 940 12 MSG F-940 1,20 mm 15 kg

TK7105
Flux cored wire electrode with rutile slag for the 1.4370
MAG welding process
DIN EN ISO 17633-A: T 18 8 Mn R C 3
MSG F-207 ASME IIC SFA 5.22/AWS A 5.22: E307 TO-4-

E307TO-1
Qualities: Yield strength: 480 MPa
MSG F-207 is suitable for crack-proof joint and surfacing welds at hardened and Tensile strength: 630 MPa
tempered steels, armour sheets and corrosion-resistant steels. Black-white connections Ductile yield: 40 %
can also be executed with MSG F-207. The weld material is mostly rust and corrosion
Notch impact value: > 50 Joule (+20 °C)
resistant and hardens with cold forming. It features excellent welding qualities,
fine-flaked seam delineation, self-lifting slag and a high melt down rate. Main areas of
employment are weldings at parts subject to wear due to rolling or impact like e.g. rail
parts, running wheels, switch parts, breaker parts and weldings for mending of
cavitations damages at water turbine parts.
(Gas flow approx. 12-20 l)

= + DC (+)

320 612 MSG F-207 1,20 mm 15 kg
Flux cored wire electrode with rutile slag 1.4316

characteristics for the MAG welding method DIN EN 12073: T19 9 L R M3 - T 19 9 L R C 3
MSG F-208
ASMW IIC SFA 5.22/AWS A 5.22: E 308 LTO-4-E
308LTO-1
Base materials:
1.4300, 1.4301, 1.4306, 1.4311, 1.4312, 1.4303,
Qualities: 1.4541, 1.4550
Suitable for MAG-welding of non-stabilised and stabilised corrosion-resistant CrNi steels.
The MSG F-208 stands out due to extremely comfortable, almost spatter-free welding Mechanical quality values:
behaviour. Very easy removal of slag even with fillet welds and acute angles. Yield strength: 400 MPa
Particularly fine seam delineation, flat and notch-free seam transitions, Tensile strength: 560 MPa
consequently lower effort with staining.
Ductile yield: 40 %
(Gas flow approx. 15-20 l) Notch impact value: 35 Joule (-110 °C)

= + DC (+)

320 312 MSG F-208 1,20 mm 15 kg

TK7105

Flux cored wire electrode with rutile slag 1.4430

characteristics for the MAG welding method DIN EN ISO 17633-A: T 19 12 3 L R M 3
MSG F-416 T 19 12 3 L R C 3
DIN EN 12073:T 19 12 3 R M 3 - T 19 12 3 R C 3
ASME II C SFA 5.22/ AWSA 5.22: E 316 LTO-4-E 316

MSG-F 416 is suitable for MAG welding of unstabilized and stabilized, corrosion-resistant 1.4401; 1.4404; 1.4406; 1.4571; 1.4583
CrNiMo steel. The slag cover that forms can be easily removed even from fillet welds Mechanical quality values:
and acute angles. The seams are finely formed and the butt seams are free of undercuts.
Therefore, and because of the minimal striking of the seams, little pickling effort required. Yield strength: 490 MPa
Applicable inert gases: In accordance with EN ISO 14175: M21 or C1 Tensile strength: 600 MPa
(Gas flow 15-20 l/min) Ductile yield: 32 %

= + DC (+)

320 452 MSG F-416 1,20 mm 15 kg
Flux cored wire electrode with rutile slag characteris- 1.4459

tics for the MAG welding method DIN EN ISO 17633-A: T 23 12 2 CPM 1
MSG F-409
T 23 12 2 LPC 1
DIN EN 12073: T 23 12 2 LRM3 - T 23 12 2 LRC 3
ASME IICSFA 5.22/ AWSA 5.22: ER309 LMoTO-4-
E309LMoTO-1
Suitable for joint welding of high-alloyed and non-alloyed steels, Yield strength: 590 MPa
furthermore for welding buffering layers at CrNiMo-plated metal sheets, non-scaling
up to +1.000 °C. The MSG F-409 stands out because of exceptionally comfortable and Tensile strength: 760 MPa
almost spatter-free welding behaviour. Fine seam delineation, slag very easy to remove, Ductile yield: 32 %
flat notch-free seams and clean seam surface are outstanding special characteristics. Notch impact value: 50 Joule (+20 °C)
The weld material is extremely crack-proof, therefore very well suitable for buffering
installations at high-carbonic, welding-critical types of steel. Mo-additives increase the
heat-stability and improve corrosion resistance.
(Gas flow approx. 12-20 l)

= + DC (+)

320 472 MSG F-409 1,20 mm 15 kg

TK7105
Soft / silver solders

Sn-Fg soft solder - Soft solder 2.3830 Per DIN EN 29 453 468
Fittings soft solder 2.3691 Special alloy in accordance with EN ISO 9453 469
Sn-Ag soft solder - Soft solder 2.3690 EN ISO 9453: Alloy n.: 702 469
S-Sn 97 Ag 3
Sn-watering tin – DIN EN 29453 469
Tinning case set – – 470
Friction solder – Special alloy 470
Watering tin Ultra BF 900 – – 471
Soft solder
2.3830
Sn-Fg soft solder Norm denomination:
Per DIN EN 29 453,
Qualities: And flux per DIN EN 29 454
Areas of employment of the flux-filled soft solder are plumbing Mechanical quality values:
works, in electro technique and telecommunication building as well Melting range: +183 to +238 °C
as in the field of thin metal sheets. Also suitable for soldering works
Density: 9,3 g/cm3
of titanium-zinc and fine zinc.
No additional fluxing agent necessary since this is contained in the
soldering filler metal. Fluxing agent residues have to be removed.
Art No. Description Size ø Contents Unit

240 010 Sn-Fg soft solder 1,00 mm 1 kg
240 110 Sn-Fg soft solder 1,00 mm 250 g 1 roll
240 120 Sn-Fg soft solder 2,00 mm 250 g 1 roll

TK7105

Fittings soft solder

Qualities:
Applicable for copper pipe installations (for all
cold and hot water carrying pipes) as well as in
cooling industry. Also suitable for soft soldering
of copper pipes for drinking water installation.
Must only be used with the corresponding Art No. Description Size ø Unit
TECHNOLIT® flux agent for fittings soft solder 240 050 Fittings soft solder 2,00 mm 250 g
(Article No. 902 228). 240 053 Fittings soft solder 2,70 mm 250 g
240 055 Fittings soft solder 3,00 mm 250 g
Art No. Description Contents Unit
902 228 Fluxing agent for fittings soft solder 250 g 1
2.3691 Base materials: Mechanical quality values:

For soft soldering heavy metals, e.g. copper Tensile strength: 40 MPa
Norm denomination: pipe installations, plumber works as well as for Melting range: approx. +227 °C to +310 °C
Special alloy in accordance with EN ISO 9453 the processing of metal goods.
Working temperature: approx. +270°C
Soft solder
2.3690
Sn-Ag soft solder Norm denomination:
EN ISO 9453: Alloy n.: 702
Qualities: S-Sn 97 Ag 3
For lead-free soldering in dipping and Mechanical quality values:
selective soldering systems. Also suitable for Tensile strength: 45,1 MPa
use in cooling and air conditioning systems and
Melting range: +221 °C – +240 °C
for soft soldering of steel and stainless steel.
Furthermore, the fittings soft solder is suitable Density: 7,3 g/cm³
for soft soldering of copper pipes for drinking
water installations and heater installations Art No. Description Size ø Unit
(up to +110 °C) in accordance with the DVGW 239 020 Sn-Ag soft solder 2,00 mm 1 kg
work sheet GW2.
239 030 Sn-Ag soft solder 3,00 mm 1 kg
239 120 Sn-Ag soft solder 2,00 mm 250 g roll
239 130 Sn-Ag soft solder 3,00 mm 250 g roll
Art No. Description Contents Unit

902 224 Fluxing agent silver soft solder 250 g 1
Sn-watering tin
Qualities:
For filling up and levelling of defective spots at bonnets, mud guards,
trunk lids and roof areas on the automotive sector. Also employable
for works in general metal sheet and machine building. Before the
240 125 Sn-watering tin 10,0 mm 400 mm 25 kg
watering tin can be applied, the damaged spot has to be prepared
with TECHNOLIT®TIN-Verzinnungspaste (tinning paste) so that the 240 126 Sn-watering tin 25 % (Hw) 10,0 mm 400 mm 25 kg
work piece becomes bare metallic. Then the employment of the 240 133 Sn-watering tin 33 % 10,0 mm 400 mm 10 kg
watering tin alloy can take place. 240 140 Sn-watering tin 40 % 10,0 mm 400 mm 10 kg
Art No. Description Contents
902 250 TIN-Tinning paste 1 kg
Norm denomination: Base materials: Mechanical quality values:

DIN EN 29453 Copper work materials, zinc, tin plate, lead Melting range: from +183 °C to +263 °C
pipes and lead sheets Working temperature: from approx. +200 °C to +350 °C

TK7105
Tinning case set

Qualities:
For all areas of modern bodywork repairs
• Complete tinning set in handy case for all

areas of bodywork repairs, economically employable
• Set comprises:
- 1.000 g can TIN tinning paste
- 1 kg bar natural wax for tinning paste
- 1 soldering gun with PIEZO ignition
- 5 kg watering TIN automotive 25 %
- TIN scraper, set of 3
Art No. Description Unit

902 252 Tinning case set 1 Set
Friction solder Norm denomination:

Special alloy
Tinning solder for repairing cracks and holes in building parts of aluminium Aluminium and aliuminium alloys
and aluminium alloys. The tinning solder can be well post-processed by filing
and grinding. Mechanical quality values:
The tinning solder is predominantly employed in bodywork overhauling and Tensile strength: 90 - 100 MPa
with veteran car restoration. Melting range: +200 to +340 °C
Application:
Heat up work piece surface and remove oxide layer with a stainless steel
brush. Heat up aluminium to an extent that the rod flows on its own when is
has contact, without impact of the flame. Then fill up repair areas. For filling
of blow holes and bumps the work material should be brushed-off under heat
again until a connection is established. Then heat up the connection again and
apply material until the crack is closed. Here, you always have to observe that
there is a good connection between the undersurface and the newly
applied material.

250 003 Friction solder 3,00 mm 500 mm 2,50/5,00 kg
250 008 Friction solder 8,00 mm 500 mm 2,50/5,00 kg

TK7105

Lead-free watering tin according to EU guideline for bodywork reconstruction
Watering tin Ultra BF 900

• Lead-free in flat-rod format,
therefore no lead pollution of the environment during use
• New tin and no recycling alloy,
therefore no inflow of unknown substances during work
• With integrated flow blocker,
consequently considerable material savings and no
unnecessary material outflow
Qualities: Areas of use: Mechanical quality values:

• Very wide melting range Bodywork construction and repair, materials: Melting range: from approx. +200 °C to +250 °C
• Optimal gap-filling bodywork steels Working temperature: from approx. +220 °C to +250 °C
• Lowest blowhole development during the Density: 7,6 g/mg3
soldering process This newly developed lead-free version of
• Good grinding qualities watering tin was specially produced for
bodywork reconstruction under observation of
• High strength
the new EU guideline (no lead-containing
• Pasty texture during application and products). Features a very wide melting range
spreading (prevents dripping-off) and is thus best-suited for soldering at
• Good modelling qualities in vertical position built-in chassis parts.
• Pressed flat rods for easy processing
Important!
According to the corresponding EU guideline 2000/53/EG on automobile
recycling, vehicles produced after 01. July 2003 must no longer contain lead-containing
products. In special, the bodywork of these vehicles must no longer be mended with
watering tin that contains lead.

240 122 Watering tin Ultra BF 900 20 x 5 mm 500 mm
Tin spreaders
1 2 3 4
Art No. Description Model
1 701 200 Tin putty knife straight, smooth surfaces
2 701 201 Tin putty knife curved, smooth surfaces
3 701 203 Tin putty knife straight, round surfaces
701 204 Zinc putty, set of 3
4 701 205 Tin putty knife special shape

TK7105
Hard / silver solders

SA 100 - Autogenous-welding rod 1.1116 DIN EN 12536: O I 473
SA 200 - Autogenous-welding rod 1.0459 DIN EN 12536: O II 473
SA 300 - Autogenous-welding rod 1.6215 DIN EN 12536: O III 473
SA 400 - Autogenous-welding rod 1.5425 DIN EN 12536: O I V 474
AL 200 FG - Aluminium brazing solder filled with fluxing agent – Special alloy 474
AL 100 - Aluminium universal solder 3.2585 DIN 1732: SG AlSi 12 475
AL 400 - Aluminium solder – Special alloy 476
Spengler solder - Copper hard solder 2.1462 DIN EN ISO 24373: B-Cu 94P (L-Cu P6) 477
MA 20 - Bare brass brazing solder for copper and copper alloys 2.0367 EN ISO 3677: B Cu60ZnSi - 890/900 477
MA 20 F - Rust solder, encased with fluxing agent 2.0367 Special alloy in accordance with EN ISO 3677 478
MA 25 K - Kerb solder 2.0533 EN ISO 3677: B-Cu 60 Zn Sn (Si)- 880/900 478
MA 30 D - Drilling rod, filled with fluxing agent 2.0533 Special alloy 479
NS 10 F - High-strength special brazing solder 2.0711 EN ISO 3677: B-Cu 48 Zn Ni (Si) 479
Spengler solder AG - Silver brazing solder 2.1462 Special alloy in accordance with EN ISO 3677 480
AG 65 - Silver solder 2.1467 EN ISO 3677: B-Cu 92 Ag 480
AG 63 U - Silver brazing solder 2.1213 EN ISO 3677: B-Cu 44 Zn Ag (Si)-690/810 481
AG 30 U - Cadmium-free silver brazing solder 2.5166 EN ISO 3677: B-Cu 36 Zn Ag Sn- 665/755 481
AG 34 U - Refrigeration and air-conditioning technology silver brazing 2.5157 EN ISO 3677: B-Cu 36 Ag Zn Sn-630/730 481
solder
AG 54 - Cadmium-free silver brazing solder – Special alloy 482
AG 56 - Universal silver brazing solder 2.5165 EN ISO 3677: B-Ag 40 Cu Zn Sn-650/710 482
AG 57 U - Universal silver brazing solder 2.5165 EN ISO 3677: B-Ag 40 Cu Zn Sn-650/710 482
AG 56 UX - Cadmium-free silver brazing solder 2.5159 Special alloy 483

TK7105

Autogenous-welding rod
SA 100
Qualities:
Welding rod for joint welding of sheet metals and pipes, low viscosity. 201 010 SA 100 1,00 mm 1.000 mm 10/25 kg
Areas of use: Exhaust pipes, railing parts, steel frames etc. 201 020 SA 100 2,00 mm 1.000 mm 10/25 kg
201 030 SA 100 3,00 mm 1.000 mm 10/25 kg
201 040 SA 100 4,00 mm 1.000 mm 10/25 kg
201 050 SA 100 5,00 mm 1.000 mm 10/25 kg
201 060 SA 100 6,00 mm 1.000 mm 10/25 kg

General construction steel: Yield strength: >260 MPa
Norm denomination:
S 185 - S 355 Tensile strength: 360-450 MPa
DIN EN 12536: O I
Elongation: >20 %
DIN 8554: G I
ASME/AWS 5.2: R 45
SA 200
Qualities:
Welding rod for joint welding in container and pipeline building. The Art No. Description Size ø Length Unit
welding behaviour of this rod is less thin-flowing and it can be welded 201 520 SA 200 2,00 mm 1.000 mm 10/25 kg
more pore-safely than a O I-rod. Thus it is better suitable for out of
201 530 SA 200 3,00 mm 1.000 mm 10/25 kg
position welding.
201 540 SA 200 4,00 mm 1.000 mm 10/25 kg
201 550 SA 200 5,00 mm 1.000 mm 10/25 kg

General construction steels: S 235 JR G2 to S Yield strength: > 300 MPa
Norm denomination: 275 JO Tensile strength: 390-440 MPa
DIN EN 12536: O II Pipe steels: S 235 JR G2 to S 275 JO Elongation: > 20 %
DIN 8554: G II
ASME/AWS 5.2: R 45
SA 300
Qualities:
Welding rod for joint welding in container and pipeline building. Art No. Description Size ø Length Unit
Ductile welding behaviour. 202 002 SA 300 2,00 mm 1.000 mm 10/25 kg
202 024 SA 300 2,40 mm 1.000 mm 10/25 kg
202 003 SA 300 3,00 mm 1.000 mm 10/25 kg

General purpose constructional steels: Yield strength: > 310 MPa
Norm denomination: S 185 - S 355 Tensile strength: 410-560 MPa
DIN EN 12536: O III Pipe steels: S 235 JR - S 275 JO Elongation: > 22 %
DIN 8554: G III Boiler plates: P 235 GH, P 265 GH, P 295 GH
Notch impact value: > 47 Joule (+20 °C)
ASME/AWS A5.2: R60

TK7105
Autogenous-welding rod 1.5425
SA 400 Norm denomination:

DIN EN 12536: O I V
AWS/ASME SFA.5.2: R 65
Welding rod for joint welding of low-alloyed, heat-resistant boiler 1.0038 - 1.0570, 1.0305, 1.0405, 1.5415, 1.0345 -
and pipe steel with operating temperatures up to +500 °C. 1.0477, 1.0481
Viscous welding properties.
Elongation: > 18 %
Notch impact strength: > 47 J (+20 °C)

203 003 SA 400 3,00 mm 1.000 mm 10/25 kg
Aluminium brazing solder filled with Norm denomination:

fluxing agent Special alloy
AL 200 FG
Base materials:
Aluminium and aluminium alloy
Qualities:
Flux-filled aluminium solder for soldering on rolled and cast aluminium alloys. The solder
has good modelling qualities and can therefore be used for all kinds of work in the repair Elongation: 18 %
and reconstruction of aluminium parts such as, repair soldering on gearboxes, suction Melting range: +610 °C to +640 °C
manifolds, frames, containers, protective casings and bodywork parts. The fluxing agent
which is harmonised with the solder stick provides optimal moistening of the work piece
surface and generates a pore-free homogeneous connection with the base material.
Solder stick not suitable for subsequent anodising. In case of thick materials, pre-heat
solder joint well (approx. +150 °C). Remove fluxing agent residue.

222 003 AL 200 FG 3,00 mm 800 mm 2,5/10 kg

TK7105

Aluminium universal solder
AL 100
• Universal employment with aluminium and most aluminium alloys
because of its special alloy
• Particularly employable with thin sheet metal
due to very good flowing qualities (high capillary effect)
• No melting-through of the work piece
due to low binding temperature (approx. +500 °C)

Special alloy for joining aluminium and The aluminium universal solder AL-100 is
aluminium alloys. The low-viscosity solder used primarily in light metal construction, in
has good capillary action. Melting-through of food and electronics industry, for repair work
Norm denomination:
the work piece is avoided due to the relatively in furniture, vehicle and electrical DIN 1732: SG AlSi 12
low binding temperature. The soldered seam construction and for all repair jobs that arise. AWS/ASME SFA-5.10: Similar to ER4047
turns a bit darker during anodising.
Application: Set torch to a slight gas surplus.
Pre-heat through and through until the fluxing Base materials:
agent melts. Then heat-up the tip of the Aluminium and aluminium alloy
brazing solder, dip it into the fluxing agent,
place it on the solder joint and melt off. Do not
overheat solder joint! Remove flux residue Mechanical quality values:
from the solder joint - brush or wash off. Tensile strength: 200 MPa
Recommended fluxing agent: Aluminium Elongation: 5%
«New Generation» fluxing paste Al-100:
Bonding temperature: 500 °C
Electrical conductivity: 17-27 S · m/mm2

221 002 AL-100 2,00 mm 500 mm 2,5/10 kg
221 003 AL-100 3,00 mm 500 mm 2,5/10 kg
Suitable flux: FM AL “new Generation”

• FL 10/DIN EN 1045
Areas of use:
• Ventilation and air-conditioning engineering, aluminium processing Art No. Description Temperature range Contents
902 229 Fluxing agent aluminium
„new Generation“ 520 °C - 660 °C 150 g

TK7105
Aluminium solder
AL 400
• No collapsing or melting-off of the work material
due to the low working temperature of approx. +380 °C only
• No harmful fluxing agents required
since the oxide layer of the basic material has to be torn up only
• Hardly warping in the basic material
due to the low working temperature of approx. +380 °C
Qualities: Areas of use: Norm denomination:

No collapsing/melting down of the material • Connecting aluminium, aluminium-alloys, Special alloy
due to the low working temperature of cast aluminium and aluminium-zinc alloys
approx. +380 °C (instead of approx. +600 °C • Connecting aluminium parts even of most
for common brazing solders). Can be used different alloys and material thickness like
Base materials:
with various heat sources, e.g. soldering gun, e.g. oil basins, chain protectors at motor For connecting aluminium, aluminium alloys,
propane, butane, hot air etc. Joint can easily saws, veteran car restoration, motorbike cast aluminium as well as zinc aluminium
be separated again by heating up to +400 °C. and automobile reconstruction
• Elimination of cracks or holes at defect
aluminium casings or lids
Tensile strength: up to 118 MPa
• Suitable for subsequent grinding, polishing,
drilling and thread cutting

224 000 AL 400, aluminium solder 3,00 mm 335 mm 600 g
224 001 AL 400 aluminium solder, set of 4 pcs consisting of: 1 Set
AL 400 aluminium solder, 400 g pack
- High-performance soldering gun „Zyklon“
- TECHNOLIT® Slot Screwdriver
- Full nappa glove
1. Heat up work piece 2.Working temperature has been 3. Tear up the oxide layer with 4. Cool down slowly (do not
reached when AL 400 becomes screw driver quench!)
liquid, AL 400 is applied

TK7105

Copper hard solder Norm denomination:
Spengler solder
DIN EN ISO 24373: B-Cu 94P (L-Cu P6)
DIN EN 1044: CP 203
DIN 8513: L-Cu P6
Base materials:
Qualities: Copper to copper with flux. Copper to red cast,
Employable for joints with operating temperatures of up to +150 °C. copper tin and copper zink alloys with flux.
In special cases also up to +200 °C. This Spengler solder is free of harmful components DIN EN 1045-FH 10
like lead, cadmium and antimony. Is mainly employed with soldering works in container
and apparatus building. It is easy-flowing for gap soldering with good capillary effect. Mechanical quality values:
Not employable with sulphurous media as well as iron and nickel alloys. Applicable with Tensile strength: 250 MPa
copper pipe installations (cold and hot water), gas pipes, heat exchangers, boilers, metal Melting range: +710 °C to +880 °C
goods, in roofer companies, in apparatus building as well as in electronics.

238 090 Spengler solder 2,00 mm 500 mm 2,5/5 kg
Suitable fluxing agent:

902 226 Fluxing agent silver solder 500 °C - 800 °C 500 g
Bare brass brazing solder for copper and copper 2.0367

alloys Norm denomination:
MA 20
EN ISO 3677: B Cu60ZnSi - 890/900
DIN 8513: L- CuZn 40
Qualities:
Working temperature: + 900 °C
Extremely deoxidizing and degassed all-purpose brazing solder for creating high-quality
joints for automobile manufacturing, bicycle and motorcycle industries, fittings and
appliances, plumbing, repair shops, etc. Suitable for brazing steel, cast steel, malleable
cast iron, red bronze, tin bronze and copper, for depositing on sliding and wear
surfaces, for joining brass, bronze, copper and copper alloys.
Particularly suitable for soldering rusted or contaminated materials. Remove flux residue
mechanically.

220 000 16 MA 20 1,60 mm 1.000 mm 2,5/5 kg
220 000 24 MA 20 2,40 mm 1.000 mm 2,5/5 kg

902 225 Fluxing agent brass 750 °C - 1,100 °C 500 g

TK7105
Rust solder, encased with fluxing agent 2.0367
MA 20 F
Norm denomination:
Special alloy in accordance with EN ISO 3677
Base materials:
Qualities: Iron, steel, brass, copper, grey cast, annealed cast
and zinc-plated material
MA 20 F is a flux agent coated brazing solder for solderings at rusty, varnished or painted
work pieces. This special alloy is also excellently suitable for soldering at zinc-plated Mechanical quality values:
steel since the zinc layer is not damaged. Special pre-treatment or cleaning of the work Tensile strength: 350 - 400 MPa
piece is not necessary. The solder binds excellently without any kind of additive.
Elongation: ca 30 %
Application: in general with neutral flame, work with oxygen surplus
in case of zinc-plated steel. Pre-heat solder joints to working Melting range: 870 °C - 900 °C
temperature, place rod tip and let solder spread. Hardness: ca. 120 HB

232 020 MA 20 F 2,00 mm 500 mm 2,5/5 kg
232 025 MA 20 F 2,50 mm 500 mm 2,5/5 kg
Kerb solder 2.0533
MA 25 K Norm denomination:
EN ISO 3677: B-Cu 60 Zn Sn (Si)- 880/900
DIN EN 1044: CU 306
DIN 8513: L-Cu Zn 39 Sn
Qualities:
Grooved special brazing solder for especially simple and clean handling. The flux agent Base materials:
inserted into the grooves is precisely dosed. The solder can be precisely processed in Work pieces of copper, iron, steel, grey cast, nickel
every position. Weld material can be well-modelled, excellent gap bridging qualities, no alloys.
off-flowing at vertical surfaces. Preferred areas of employment: pipe and profile frames,
pipelines, containers, apparatuses, bodywork parts and other zinc-plated metal construc- Mechanical quality values:
tions, small iron parts as well as for many occurring repair works. Tensile strength: 380-420 MPa
Application: torch setting neutral, with zinc-plated work pieces oxygen surplus. Clean Elongation: approx. 30%
work piece, pre-heat solder joints to working temperature. Position rod tip and let solder
Melting range: +880 °C to +900 °C
spread.
Hardness: approx. 110-125 HB
Working temperature: +900 °C

232 520 20 MA 25 K 2,00 mm 500 mm 2,5/5 kg
232 520 30 MA 25 K 3,00 mm 500 mm 2,5/5 kg

TK7105

Drilling rod, filled with fluxing agent Norm denomination:
MA 30 D
Special alloy
Base materials:
Iron, steel, brass, copper, grey cast, annealed cast,
zinc-plated material.
Qualities:
Special brazing solder of drilled wires with in between embedded, very active fluxing
agent. Allows for low residues and regular bead development. Soldering works at
zinc-plated materials are possible without damaging the zinc layer. Remove soiling Elongation: approx. 30%
from the solder joints to be connected and pre-heat the solder joints to working Melting range: from +870 °C to +890 °C
temperature.
Working temperature: 900 °C
Application: With brass soldering and zinc-plated material, adjust flame to light oxygen
surplus.

233 025 MA 30 D 2,50 mm 500 mm 2,5/5 kg
High-strength special brazing solder Norm denomination:
NS 10 F
EN ISO 3677: B-Cu 48 Zn Ni (Si)
DIN EN 1044: Cu 305
Base materials:
Steel, nickel alloys, tool steel, casting iron, annealed
Qualities: cast, hard metal,
New silver alloy with excellent flowing qualities for highly-strained joints, economising Copper and copper alloys
and without post-treatment. Possible areas of employment: in fittings and apparatus
building, in machine industry, Mechanical quality values:
in locksmitheries, in automotive and bodywork building or also in steel furniture industry. Tensile strength: up to 800 MPa
Application: set torch to neutral flame. Clean soiling at the work piece thoroughly. Elongation: >20 %
Pre-heat solder joint to working temperature. Position rod tip and let solder spread.
Melting range: +890 °C to +900 °C

230 125 NS 10 F 2,50 mm 500 mm 2,5/5 kg

TK7105
Silver brazing solder Norm denomination:

Special alloy in accordance with EN ISO 3677
Spengler solder AG Base materials:

Copper pipelines without fluxing agent, brass and
red cast with fluxing agent.
Qualities:
Brazing solder with silver share and good flowing qualities. Areas of employment: brazing
soldering of copper pipes in cold and hot water installation, gas and liquid gas appliances
installation as well as in oil, cooling and heating appliances construction. With copper/ Melting range: +645 °C to +825 °C
copper connections this Spengler brazing solder can also be employed without fluxing Working temperature: ca. +710 °C
agent. It is free of harmful components like lead, cadmium and antimony. For
soldering brass and red cast the fluxing agent „Fluxing agent silver solder“
has to be used in addition.
This solder is not suitable for soldering a steel and stainless steel!

238 092 Spengler solder AG 2,00 mm 500 mm 1/2,5/5 kg

Silver solder Norm denomination:
AG 65
EN ISO 3677: B-Cu 92 Ag
DIN EN 1044: CP 105
DIN 8531: L-Ag 2 P
Base materials:
Qualities:
Copper, brass, bronze and (with limitations) nickel
Low-alloyed silver brazing solder for serial production as well as for repairs in electro and and nickel steel alloys.
installation technique. Very thin-fluid special alloy: Can also be employed without fluxing
agent with copper/copper connections. This special solder features a very low working Mechanical quality values:
temperature, does not burn, has good gap-bridging qualities and in most cases it can Tensile strength: approx. 250 MPa
substitute the considerably more expensive high-alloyed silver solders.
Melting range: +645 °C - +825 °C
Suitable fluxing agent: DIN EN FH 10 (Effective range +550 °C to +800 °C)
Working temperature: ca. +740 °C

216 520 AG 65 2,00 mm 500 mm 2,5/10 kg


TK7105

Silver brazing solder 2.1213
AG 63 U Norm denomination:
EN ISO 3677: B-Cu 44 Zn Ag (Si)-690/810
DIN EN 1044: AG 206
DIN 8513: L-Ag 20
Qualities:
Silver-bearing, resistant to overheating alloy without cadmium. Base materials:
Steel, annealed cast, copper and copper allows,
nickel and nickel alloys and hard metals.
Processing instructions:
For fusion and braze welding of alloyed and unalloyed steel, malleable cast iron, copper Mechanical quality values:
and copper alloys, nickel, and hard metals. Suitable for delicate surfacing bronze and Tensile strength: 380 – 450 MPa
brass components. Apparatus engineering, refrigeration industry, and fine mechanics. Elongation: 25 %
Soldering in diamonds. Colour consistency is largely achieved when soldering on brass.
Melting range: from +690 °C to +810 °C
The silicon in the solder can lower the mechanical qualities when soldering carbon steel.
Hardness: 125 HB

216 300 15 AG 63 U 1,50 mm 500 mm 2,5/10 kg
Cadmium-free silver brazing solder 2.5166
AG 30 U Norm denomination:
EN ISO 3677: B-Cu 36 Zn Ag Sn- 665/755
DIN EN 1044: AG 107
DIN 8513: L-Ag 30 Sn
Qualities:
Flux-coated, silver-containing, overheating-resistant silver alloys without cadmium for Mechanical quality values:
fusion brazing of alloyed and non-alloyed steel, malleable cast iron, nickel and nickel Tensile strength: 360 - 480 MPa
alloys, copper and copper alloys. Suitable for braze points with operating temperatures Melting range: +665 °C to + 755 °C
up to +200 °C .
Hardness: 140 HB

213 000 15 AG 30 U 1,50 mm 500 mm 2,5 kg
213 000 20 AG 30 U 2,00 mm 500 mm 2,5 kg
Refrigeration and air-conditioning 2.5157

technology silver brazing solder Norm denomination:
AG 34 U
EN ISO 3677: B-Cu 36 Ag Zn Sn-630/730
EN 1044: AG 106
Base materials:
Qualities:
Suitable for steel, copper and copper alloys, nickel
For fusion brazing of alloyed and unalloyed steel, copper and copper alloys, nickel, and
and nickel alloys
nickel alloys. For braze points with operating temperatures up to +200 °C. Cadmium-free
silver solder. The silicium can lower the mechanical qualities when soldering carbon steel. Mechanical quality values:
Approved for copper pipe installations according to DVGW: Process sheet GW 2.
Elongation: > 12 %
Melting range: 630 °C - 730 °C
213 400 15 AG 34 U 1,50 mm 500 mm 2,5/10 kg Working temperature: 710 °C
213 400 20 AG 34 U 2,00 mm 500 mm 2,5/10 kg

TK7105
Cadmium-free silver brazing solder Norm denomination:
AG 54
Special alloy
Base materials:
For brazing soldering of steel, annealed cast,
copper, copper alloys, nickel, nickel alloys as well
Qualities: as connections of the individual metals to each
Bare silver brazing solder for work on pipelines and stainless steel applications. This other.
cadmium-free solder is ideally suited for use in the food industry, e.g. in breweries,
dairies as well as in pharmaceutical precision engineering operations. Has excellent Mechanical quality values:
flow characteristics. Tensile strength: 330 - 430 MPa
Elongation: 25 %
Directions for use: Melting range: +630 °C to + 660 °C
Pre-heat well with neutral flame or slight acetylene excess flame. Hold the tip of the silver Working temperature: +650 °C
solder on the solder joint and melt. Do not overheat. Allow to air dry. Remove flux residue
with stainless steel brush.
215 400 15 AG 54 1,50 mm 500 mm 2,5 kg
215 400 20 AG 54 2,00 mm 500 mm 2,5 kg
Universal silver brazing solder 2.5165
AG 56
Norm denomination:
EN ISO 3677: B-Ag 40 Cu Zn Sn-650/710
DIN EN 1044: AG 105
Qualities:
AWS/SFA 5.8: B Ag-28
Silver-containing, overheating-resistant silver alloys without cadmium. For fusion brazing
of steel and stainless steel, copper and copper alloys, nickel and nickel alloys. Suitable for Base materials:
braze points with operating temperatures up to +200 °C. The solder is approved for use Suitable for steel and stainless steel, copper and
in seawater according to the marine standard VG 81 245, Part 3. The silicium in the solder copper alloys, nickel and nickel alloys
can lower the mechanical qualities when
soldering carbon steel. Mechanical quality values:
Elongation: 20 %
Hardness: 130 HB
Art No. Description Size ø Length Unit Working temperature: +690 °C
215 600 15 AG 56 1,50 mm 500 mm 2,5/10 kg
Universal silver brazing solder 2.5165
AG 57 U
Norm denomination:
EN ISO 3677: B-Ag 40 Cu Zn Sn-650/710
EN 1044: AG 105
Qualities:
WS/SFA 5.8 B Ag-28
Flux-coated, silver-containing, overheating-resistant silver alloys without cadmium. For
fusion brazing of steel, copper and copper alloys, nickel and nickel alloys. For joining Base materials:
different types of metal to each other. Suitable for braze points with operating Suitable for steel, stainless steel, copper and copper
temperatures up to +200 °C. The solder is approved for use in seawater according alloys, nickel and nickel alloys
to the marine standard VG 81 245, Part 3. The silicon in the solder can lower the
mechanical qualities when soldering carbon steel. Mechanical quality values:
Tensile strength: 350 MPa - 430 MPa
Elongation: 20 %
Art No. Description Size ø Length Unit Hardness: 130 HB
215 657 15 AG 57 U 1,50 mm 500 mm 2,5/10 kg Working temperature: +690 °C
215 657 20 AG 57 U 2,00 mm 500 mm 2,5/10 kg

TK7105

Cadmium-free silver brazing solder 2.5159
AG 56 UX Norm denomination:
Special alloy
Base materials:
Qualities: For brazing soldering of steel, annealed cast,
Flux agent coated silver brazing solder for solderings at pipes and installations of copper, copper alloys, nickel, nickel alloys as well
non-rusting steel. This cadmium-free solder is excellently employable in food industry, as connections of the individual metals to each
e.g. in breweries, creameries as well as pharmaceutical companies and in fine other.
mechanics. Features good flowing qualities. Mechanical quality values:
Application: pre-heat well with neutral flame or slight acetylene surplus. Put tip of the Tensile strength: 330 - 430 MPa
silver solder on the solder joint and melt-off. Do not overheat. Let cool off at the air.
Remove fluxing agent residues with stainless steel brush. Elongation: 25 %
Melting range: +630 °C to + 660 °C

215 715 AG 56 UX 1,50 mm 500 mm 2,5/5 kg
215 720 AG 56 UX 2,00 mm 500 mm 2,5/5 kg

TK7105
Fluxing agents, soft and hard solder

Fluxing agent brass - Multi-purpose flux – DIN EN 1045: FH 21 484
Fluxing agent silver solder - Multi-purpose flux – DIN EN 1045-FH 10 484
Fluxing agent silver soft solder – DIN EN 29454-1; 3.2.2.A 485
Fluxing agent soft solder – DIN EN 29454-1: 3.1.1.C (DIN F-SW 21) 485
Fluxing agent aluminium „new generation“ – DIN EN 1045: FL 10 485
Fluxing agent paste AL-100 – DIN EN 1045: FL-10 485
Fluxing agent for fittings soft solder – DIN 29454-1: 3.1.1.A F-SW 21 485
Multi-purpose flux Fluxing agent silver solder

Fluxing agent brass
Qualities:
• Fluxing agent DIN EN 1045-FH 10 for soldering copper, brass, bronze,
Qualities: stainless steel, nickel and nickel alloys, as well as hard metals
• Brazing solder paste according to • Effective range +550 °C to +800 °C
DIN EN 1045: FH 21 for brazing of steel, copper, brass and bronze
• Paste consistency
• Effect range +750 °C to +1.100 °C
• For all hard soldered joints with silver solder
Areas of use:
• Suitable for galvanized materials
Art No. Description Temperature range Contents Unit Art No. Description Temperature range Contents Unit
902 225 Fluxing agent brass 750 °C - 1,100 °C 500 g 1 902 226 Fluxing agent silver solder 500 °C - 800 °C 500 g 1

TK7105

Fluxing agent silver soft solder Fluxing agent soft solder

Qualities: Qualities:
• Water soluble fluxing agent in accordance • Soldering fluid paste in accordance with
with DIN EN 29454-1; 3.2.2.A DIN EN 29454-1: 3.1.1.C (DIN F-SW 21)
• Soldering fluid for stainless steel, nickel, nickel • Fluxing agent for soft soldering of iron,
alloys and lead steel, copper, brass, lead and tin plate
• Liquid • Can be used for general soldering in cooler
• Also suitable for copper and copper alloys construction, plumbing jobs and tin dipping
• Fluxing agent is extremely corrosive, residue
must be removed completely
Art No. Description Contents Unit Art No. Description Contents Unit
902 224 Fluxing agent silver soft solder 250 g 1 902 223 Fluxing agent soft solder 70 g 1
Fluxing agent paste AL-100 Fluxing agent for

Qualities:
fittings soft solder
• For soldering of aluminium and aluminium alloys
Qualities:
• Based on alkali chlorides, alkali fluorides
and zinc fluoride • Produced on the basis of zinc chloride
and ammonium chloride with additives
• Excellent flow characteristics
• Ready to use for pre-tinning and soldering
• Paste consistency allows easier handling
than powdered flux especially in difficult • Ideal when used in combination
positions with TECHNOLIT® fittings soft solder
• Ideal in combination with • Oily consistency
TECHNOLIT® lot solder AL 100 • DIN 29454-1: 3.1.1.A F-SW 2
• F-LH1:FL-10
Art No. Description Contents Unit Art No. Description Contents Unit
902 218 Fluxing agent paste AL-100 150 g 1 902 228 Fluxing agent for fittings soft solder 250 g 1
Fluxing agent aluminium „new generation“

Qualities:
• FL 10/DIN EN 1045

902 229 Fluxing agent aluminium „new Generation“ 520 °C - 660 °C 150 g

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Welding technique

Welding filler metals

THE WORK SHOP EXPERT

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Welding technique | 359

THE WORK SHOP EXPERT

Explanation of the standard sign structure

DIN EN ISO 2560-A E 42 0 … RR 1 2 …

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Welding fillers for:

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Low and medium alloyed steel

Rutile-acid rod electrode Norm denomination:

Art No. Description Size ø Length Unit

Vertical-down electrode Norm denomination:

Art No. Description Size ø Length Unit

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Assembly and vertical-down electrode Norm denomination:

Art No. Description Size ø Length Unit

All-round electrode Norm denomination:

Art No. Description Size ø Length Unit

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Low and medium alloyed steel

Contact electrode Norm denomination:

Art No. Description Size ø Length Unit

Art No. Description Size ø Length Unit

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Assembly and vertical-down electrode Norm denomination:

Art No. Description Size ø Length Unit

Universal assembly electrode

Weld positions: Current type/polarity: Mechanical quality values:

Art No. Description Size ø Length Unit

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Low and medium alloyed steel

Rod electrode Norm denomination:

Art No. Description Size ø Length Unit

Thin sheet metal electrode

Art No. Description Size ø Length Unit

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Electrode Norm denomination:

• Weldable in all weld

Art No. Description Size ø Length Unit

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Low and medium alloyed steel

Vertical-down seam universal electrode

TS 1000 Super® The classic one

• Welds through zinc, rust and paint

Qualities: Weld positions:

Art No. Description Size ø Length Unit

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Automatic electrode Norm denomination:

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Low and medium alloyed steel

Rutile-covered high performance electrode Norm denomination:

Weld positions: Current type/polarity:

Art No. Description Size ø Length Unit

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Concrete super electrode

• Highly resilient in the low- and medium-alloyed range

Qualities: Material no. 1.5424

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Low and medium alloyed steel

Super all-round electrode

• Weldable in all weld

• Welds through zinc, rust and paint

• Highly resilient in the low- and medium-alloyed range

• Can be used in the low- and medium-alloyed range

• Welds through rust, primer, zinc and many others,