Professional Documents
Culture Documents
Table of contents
1. Type identification ........................................................................................................................... 2
1.1 Nameplate ........................................................................................................................................................... 2
2. Type key ........................................................................................................................................... 3
2.1 Torques and lubricants ........................................................................................................................................ 4
2.2 Lubricants ............................................................................................................................................................ 4
3. Service tools .................................................................................................................................... 5
4. Spare parts ....................................................................................................................................... 6
5. Dismantling and assembly ............................................................................................................. 8
5.1 General information ............................................................................................................................................. 8
5.2 Interval between cleaning and maintenance ....................................................................................................... 8
5.3 Dismantling and assembly of dosing head .......................................................................................................... 9
5.4 Oil change (DMH) .............................................................................................................................................. 11
6. Fault finding charts ....................................................................................................................... 12
6.1 DMX................................................................................................................................................................... 12
6.2 DMH................................................................................................................................................................... 13
7. Drawings......................................................................................................................................... 14
7.1 DMX................................................................................................................................................................... 14
7.2 DMH................................................................................................................................................................... 14
13 1 / 13
96611949 0306 GB
1. Type identification
1.1 Nameplate
1
2 11
DMX4-10 B-PP / E / T-X-4144X
221 - 4 - 10108
3
S / N : 512345 10
4.00 L / hr , 10.00 bar , 50 Hz
4 230 / 400V50 / 60HZ 440 / 480V 60HZ
5 96293585P1053705 12345
TM032544 4505
Made in Germany
7 8 9
Fig. 1 DMX, DMH nameplate
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2. Type key
Example: DMX 160 - 5 B PP /E /T -X -E 1 QQ X E0
3 / 13
2.1 Torques and lubricants
This section shows the screws and nuts to be tightened to a certain torque as well as the lubricants to be used.
After approx. 6 to 10 working hours or two days, tighten the dosing head screws crosswise using a torque wrench.
2.2 Lubricants
2.2.1 DMH
One dosing head Two dosing heads
Pump type Model Quantity Product Quantity Product Oil type
[l] number [l] number
DMH 251 1.3 96607801 1.3 96607801 white oil
DMH 252, 10 bar 1.3 96607801 1.3 96607801 white oil
DMH 252, 16 bar 1.3 96607806 1.3 96607806 DHG 68
DMH 253 1.3 96607806 1.3 96607806 DHG 68
DMH 254 3.5 96607807 4.5 96607808 DHG 68
DMH 255 3.5 96607807 4.5 96607808 DHG 68
DMH 257 5.5 96607809 7.5 96607810 DHG 68
DMH 280 1.3 96607806 1.3 96607806 DHG 68
DMH 281 1.3 96607806 1.3 96607806 DHG 68
DMH 283 3.5 96607807 4.5 96607808 DHG 68
DMH 285 5.5 96607809 7.5 96607810 DHG 68
DMH 286 5.5 96607809 7.5 96607810 DHG 68
DMH 287 5.5 96607809 7.5 96607810 DHG 68
DMH 288 3.5 96607807 4.5 96607808 DHG 68
2.2.2 DMX
Change of gear grease should be performed by authorized, qualified personnel only.
For change of grease, contact Grundfos.
To ensure trouble-free operation, we recommend that you change the gear grease after 5 years or 20,000 operating
hours.
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3. Service tools
The following drawings and tables show standard and torque tools for pump service.
.
A B C
5 / 13
4. Spare parts
Kit type Contents Valve kit:
Two complete valve kits
Valve
(suction and discharge)
Diaphragm and
Diaphragm/valve parts
internal valve components
TM032643 4605
Material Product numbers
Diaphragm/
Type Model Flow [l/h] Dosing head/gasket/valve balls Diaphragm Valve
valve parts
PP/EPDM/PTFE 96375311 96375368
4, 8, 16 96375339
Stainless steel/FKM/stainless steel 96375312 96375369
PP/EPDM/PTFE 96375309 96375368
7, 14, 27 96375338
Stainless steel/FKM/stainless steel 96375310 96375369
PP/EPDM/PTFE 96375313 96375368
DMX 221 12, 26, 50 96375340
Stainless steel/FKM/stainless steel 96375314 96375369
PP/EPDM/PTFE 96375315 96375366
17, 39, 75 96375341
Stainless steel/FKM/stainless steel 96375316 96375367
PP/EPDM/PTFE 96375307 96375366
25, 60, 115 96375337
Stainless steel/FKM/stainless steel 96375308 96375367
24, 52, 67, PP/EPDM/PTFE 96375323 96375366
100, 132, 142, 96375345
190 Stainless steel/FKM/stainless steel 96375324 96375367
37, 82, 95, PP/EPDM/PTFE 96375317 96375366
160, 199, 224, 96375342
280 Stainless steel/FKM/stainless steel 96375318 96375367
DMX 226
60, 130, 152, PP/EPDM/PTFE 96375319 96375366
255, 321, 380,
460 Stainless steel/FKM/stainless steel 96375320 96375367
96375343
249, 315, 525, Stainless steel/FKM/stainless steel 96375321 96375371
765 PP/EPDM/PTFE 96375322 96375370
PP/EPDM/PTFE 96375325 96375368
DMH 251 All
Stainless steel/FKM/stainless steel 96375326 96375369
96375346
PP/EPDM/PTFE 96375325 96375368
DMH 252 All
Stainless steel/FKM/stainless steel 96375326 96375369
PP/EPDM/PTFE 96375327 96375366
DMH 253 All 96375347
Stainless steel/FKM/stainless steel 96375328 96375367
PP/EPDM/PTFE 96375329 96375366
DMH 254 All 95375348
Stainless steel/FKM/stainless steel 96375330 96375367
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Material Product numbers
Diaphragm/
Type Model Flow [l/h] Dosing head/gasket/valve balls Diaphragm Valve
valve parts
PP/EPDM/PTFE
DMH 281 All
Stainless steel/FKM/stainless steel
PP/EPDM/PTFE
DMH 283 All
Stainless steel/FKM/stainless steel
PP/EPDM/PTFE
DMH 285 All
Stainless steel/FKM/stainless steel
PP/EPDM/PTFE
DMH 287 All
Stainless steel/FKM/stainless steel
PP/EPDM/PTFE
DMH 288 All
Stainless steel/FKM/stainless steel
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5. Dismantling and assembly
5.1 General information
If it is necessary to dismantle the pump, either because it is choked or damaged, please follow the instructions in the
following sections.
Position numbers of parts (digits) refer to drawings and parts lists; position numbers of tools (letters) refer to section
3. Service tools.
5.2.2 DMH
Check the oil level and add oil if necessary:
• Check the oil level every two weeks and add oil, if necessary.
Clean the valves:
• At least every 12 months or after 4000 operating hours, or
• if the pump is not performing, or
• in the event of a fault.
Clean the valves and replace, if necessary (for stainless steel valves: inner parts of valve).
Change diaphragms and gear oil
• every 12 months, change the dosing liquid and gear oil
• in dusty installation sites, change gear oil every 3000 operating hours.
Clean ball check of the double diaphragm
• after a diaphragm breakage, remove the ball check immediately and clean it.
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5.3 Dismantling and assembly of dosing head
The drawings in this section are schematic drawings. Consequently, the number of screws and appearance of parts
may differ according to pump type.
Step Action
1
TM032608 4605
2
cants.
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Step Action
6
Commissioning
10 / 13
5.4 Oil change (DMH)
Step Action
1
Drain the gear oil
• Stop the pump.
• Unscrew the oil plug (pos. 1) inclusiv the gasket
(pos. 1b) and collect the gear oil in a container.
• Screw the oil plug and the new gasket back in and
tighten well.
Note: Risk of leaks and damage caused by oil loss. For
each oil change, use a new flat gasket (pos. 1b).
5 4
2 3 6 7 Fill the gear oil
• Check that the oil plug(pos. 1) is tightened.
• Unscrew and remove the aeration screw and oil-
level gauge (pos. 2).
• Set the stroke-length adjusting knob (pos. 3) to “0”.
• Slowly add the hydraulic oil through the aeration
screw opening (pos. 2), until the oil reaches the mark
on the oil-level gauge. For amount of oil, see section
2.1 Torques and lubricants.
• Wait 30 minutes.
• Run the pump for approx. 5 minutes with a stroke ad-
1 justment of 0%.
• Run the pump for approx. 10 minutes with a stroke
adjustment of 40%.
1b
Check the oil level
• Switch off pump.
• Unscrew and remove the aeration screw and oil-
level gauge (pos. 2), check the oil level and add oil if
necessary.
• Fit the aeration screw and oil-level gauge (pos. 2).
11 / 13
6. Fault finding charts
6.1 DMX
Fault Cause Remedy
Pump not connected to mains. Connect the pump to the mains.
Wrong mains voltage. Replace the pump.
Electrical failure. Return the pump to the service centre for repair.
Pump does not run.
The empty-tank indicator light is flashing in the display. Remove the cause.
The integrated diaphragm leakage detection is acti-
Replace the diaphragm.
vated. ERROR and MBS are flashing in the display.
Suction line leaking. Replace or seal the suction line.
Cross-section of suction line too narrow or suction line Check recommended installation specifications in the
too long. installation and operating instructions.
Suction line clogged. Rinse or replace the suction line.
Pump does not suck.
Foot valve covered by sediment. Suspend the suction line at a higher position.
Suction line buckled. Lay the suction line correctly and check for damage.
Crystalline deposits in valves. Clean the valves.
Diaphragm broken or diaphragm tappet torn out. Replace the diaphragm.
Air in suction line and dosing head. Vent the pump. Wait until the pump has been vented.
Turn the stroke-length adjusting knob in the direction of
Stroke adjustment set to zero.
the "+".
Liquid too viscous or density too high. Check the installation.
Crystalline deposits in valves. Clean the valves.
Pump does not dose.
Assemble the inside parts of the valve in the correct order
Valves not correctly assembled.
and check or possibly correct the flow direction.
Check and possibly correct the flow direction, or remove
Injection point blocked.
the clog.
Inexpert installation of lines and peripheral equipment. Check for leakages and correct installation.
Dosing head not fully vented. Repeat the venting.
Degassing liquid. Check the installation.
Valves partially soiled or incrusted. Clean the valves.
Zero point misadjusted. Adjust the zero point to the actual counter pressure.
Counter pressure fluctuations. Use a counter-pressure valve and a pulsation damper.
Suction height fluctuations. Keep the suction level constant.
Dosing output of pump is Siphon effect (pre-charge pressure higher than counter
inaccurate. Install a counter-pressure valve.
pressure).
Leaky or porous suction line or discharage line. Leaky or porous suction line or discharage line.
Parts in contact with pumped liquid not resistant. Replace with resistant materials.
Replace the diaphragm in accordance with the mainte-
Dosing diaphragm worn out (incipient tears).
nance instructions.
Mains voltage fluctuating. Decrease the counter pressure of the pump.
Variation of the dosing liquid (density and viscosity). Examine the concentration, possibly use an agitator.
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6.2 DMH
Fault Diagnosis Cause Remedy
No motor sound or vibrations. Fan is not Connect the motor to the power supply.
Motor is not running.
rotating. Replace the motor if blown.
No dosing When the aeration screw is removed, use Motor runs, but the eccentric shaft is not
flow even at a the oil-level gauge to observe a calm oil rotating, no piston movement; spiral pin or Contact Grundfos service.
low counter surface. There is no “sloshing”. motor shaft broken.
pressure. Oil level is too low, see oil-level gauge. iI
Pump makes Not enough oil in pump, air is penetrating the
the suction line is closed, the pressure- Fill in oil and vent the pump.
no noise. piston flange through the control holes.
relief valve is not activated.
Dosing head not filled, suction line and tank Vent the dosing head, fill/replace (tank) on
No dosing flow on the discharge side.
empty. suction side.
Valve on discharge side closed. Open the valve.
Set the pressure-relief valve to a higher
The pressure-relief valve is activated Counter pressure is higher than the set pres-
value, but only if the pump is designed for
independently of the dosing flow setting sure at the pressure-relief valve.
this. Do not block the pressure-relief valve.
(10%-100%).
Discharge valve installed in the opposite
Install the discharge valve correctly.
direction of the flow. Check arrow at valve.
Valve on suction side closed. Open the valve.
No dosing
flow even at a Clean the suction filter and replace it, if nec-
Suction filter obstructed.
low counter The AMS (diaphragm protection valve) essary.
pressure.. responds and the pressure-relief valve is Suction valve blocked (does not open). Dismantle and check the suction valve.
Pump pro- activated independently of the dosing Use the correct spring or double-ball valve for
duces high flow setting (10%-100%). Suction valve spring too strong.
checking.
noise levels,
although the Suction valve installed in the opposite direc-
Install the suction valve correctly.
pressure- tion of the flow; check arrow at valve.
relief valve is Dosing head not completely vented. Fill the dosing head completely.
activated..
Pump running in cavitation (dosing liquid with
The AMS responds and the pressure- too high viscosity; dosing liquid with too low
relief valve is activated at 100% dosing steam pressure at operating temperature = Contact Grundfos service.
flow; When the flow is reduced by approx. degassing of the liquid; suction lift too high;
10%-20%, the pressure-relief valve is no wrong design of system on suction side).
longer activated. Clean and grease well all parts using oil
Diaphragm broken (not enough oil in enclo-
according to regulations, then install a new
sure of pump; piston flange).
diaphragm.
Pump does
not deliver, or Pump discharge valve clogged or ball guide Remove the discharge valve, dismantle and
pressure in valve worn due to corrosive or abrasive clean it. If the bars of the ball guide are worn,
relief valve dosing liquid. replace the valve.
opens.
Suction valve: During the pressure
stroke, the dosing liquid flows back into
the suction line.
Discharge valve: During the suction Suction/discharge valves dirty or leaky. Clean or replace the valves.
stroke, the dosing liquid flows back into
the dosing head. The pump takes in less
liquid.
Pump Dosing flow depends highly on the pres-
delivers Replace the piston and piston slide valves,
sure; if the counter pressure is low, the Too much clearance between piston and
insufficient use another hydraulic oil with a higher viscos-
dosing flow increases considerably. If the slide valve, or stroke frequency of pump too
flow. ity (mainly for frequency controller operation
stroke frequency is increased, the dosing low (too much slip).
and higher counter pressure).
flow increases excessively.
Counter pressure has seriously increased; Readjust the zero point. Correct the setting of
Manometer discharge line.
pressure-relief valve set too low. the pressure-relief valve.
Especially with stroke frequencies below
Pressure-relief an degassing valve (pos. 7) Replace the valve or replace with ø8 ball, if
15 strokes/min., for example with fre-
not working properly. necessary.
quency converter operation.
Manometer dischargeline. Counter pressure has seriously dropped. Readjust the zero point.
Pre-charge pressure of suction line higher
than counter pressure of discharge line. A
positive pressure difference of min. 2 bar is
Pump doses Heavy overdose. Install a counter-pressure valve.
required between suction valve and dis-
too much.
charge valve for the pump to operate cor-
rectly.
Overdosing at higher dosing flow adjust-
Excessive dynamics in suction line. Mount a suction pulsation damper.
ments and flows.
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7. Drawings
7.1 DMX
7 4 9 3
7.2 DMH
15
13 8 7 14
12 11 10 9 6 5 2 3
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