DETECTION OF COLD MATERIAL

COLD SIDE
FURNACE HEAT

FURNACE
FLOOR

HOT SIDE ZONE LESS AFFECTED

BY HEAT

EFFECT OF THE ROLLING ROLLS ECCENTRICITY

DEFFECTIVE
STRAIGHT TIP
TIP

DEFFECTIVE
TIP

CORRECT LOWER ROLL OUT UPPER ROLL OUT

POSITION OF CENTER OF CENTER
 PASSES SEQUENCE

BOX- BOX DIAMOND - DIAMOND DIAMOND - SQUARE

OVAL - SQUARE OVAL - ROUND LEADER - FINISHER

 BITE ANGLE, CONTACT, CATCHING, INLET, ETC.

ROLLS SEPARATING
FORCE

POWER
REQUIRED
DEMAND

MOTOR REDUCER STANDS

 EFFECT OF TENSION IN CONTINUOUS STANDS

IDEAL CONDITION

STAND “A” STAND “B” EFFECTS IN PRODUCT

TIP SECTION

MIDDLE CORRECT
FILLING OF
SECTION PASS
SECTIONS
UNIFORMITY
UNIFORMITY
TAIL SECTION
STAND “A” STAND “B”
EXIT SECTION ENTRY SECTION

LACK OF TENSION (PUSHING) CONDITION

EFFECTS IN PRODUCT
LOOP INCREASE
TIP SECTION

PASS
MIDDLE OVERFILLING
THEORETICAL SECTION
SECTION INCREASE INCORRECT

TAIL SECTION
STAND “A” STAND “B”
EXIT SECTION ENTRY SECTION

EXCEEDED TENSION (PULLING) CONDITION

EFFECTS IN PRODUCT

TIP SECTION OVERFILLING

MIDDLE

SECTION
CORRECT
REDUCTION OF
SECTION
TAIL SECTION OVERFILLING
STAND “A” STAND “B”
EXIT SECTION ENTRY SECTION
PASS CORRECT FILLING
PASS OVERFILLING
 PASS OVERFILLING AND UNDERFILLING
COMBINATION ( ENTRY GUIDES MISALIGNMENT)
DISPHASED PASS ( MISALIGNED) DUE TO ROLL INCORRECT
ASSEMBLING OR MACHINING. ROLLS AXIAL PUSHING
 PASS SECTION SCRATCHED OR CHANNELED

PRODUCT MARKED LONGITUDINALLY DUE TO ROLLING OF AN

OVERFILLED SECTION
PRODUCT MARKED DUE TO PASS IMPERFECTION (LOOSEN MATERIAL
“BURSTING”)

PRODUCT MARKED DUE TO PASS IMPERFECTION (SURFACE CRACKS

IN THE PASS DUE TO POOR COOLING )

PRODUCT MARKED DUE TO PASS IMPERFECTION (SURFACE

IRREGULARITIES IN THE PASS DUE TO EXCESSIVE
OR IRREGULAR WEAR)
 OVERLAPPING ON BOTH SIDES

OVERLAPPING ON ONE SIDE

PRODUCT MARKED WITH LONGITUDINALLY OVERFOLDING

DUE TO ROLLING OF AN OVERFILLED SECTION