DISCRETE CERAMICS

DATA SHEET

Quality flow chart

Surface-mount ceramic
multilayer capacitors
Product specification 2001 May 30 Rev.2
www.phycomp-components.com

Supersedes data of 11th February 1999

Phycomp Product specification

Surface-mount ceramic
Quality flow chart
multilayer capacitors

QUALITY FLOW CHART

dbook, full pagewidth DIELECTRICS

INCOMING MATERIAL SCREENS
PASTES

MILLING TIME MAKE SLURRY GRAIN SIZE

MAKE SLIB

HUMIDITY
VISUAL INSPECTION CAST FOIL CERAMIC CONTENTS

LAY DOWN
SCREEN PRINT ∆L
ASYMMETRY
HUMIDITY LOSS ELECTRODE LENGTH
DRY ELECTRODE WIDTH
TEMPERATURE

CLIMATISE

VISUAL INSPECTION
PRESS DIMENSIONS

CLIMATISE
SIDE MARGIN
LENGTH MARGIN
NOTCHING DEPTH NOTCH/BREAK MISPLACED ELECTRODES
VISUAL INSPECTION
TEMPERATURE CHECK BURN BINDER OUT

TEMPERATURE SINTER VISUAL INSPECTION

VISUAL INSPECTION
PRODUCT LENGTH
TUMBLE/WASH/DRY CROSS SECTION I:
INTERNAL FAULTS
ROUNDING OFF

DIP TERMINATION TERMINATION LENGTH

TERMINATION LENGTH
PRODUCT LENGTH
TEMPERATURE CURE TERMINATION VISUAL INSPECTION
CROSS SECTION II:
TERMINATION FAULTS (AgPd)
SOLDERABILITY (AgPd)

BATH COMPOSITION Ni
BATH COMPOSITION Ag
Ah MEASUREMENT
Ni + Sn THICKNESS
VISUAL INSPECTION
CROSS SECTION II:
APPLY Ni + Sn LAYER TERMINATION FAULTS (NiSn)
SOLDERABILITY (NiSn)
RISOL

AgPd VISUAL INSPECTION

CAPACITANCE
TAN δ
MEASURE/SORT RISOL
BATCH RELEASE
CAPACITANCE
TAN δ

CAPACITANCE (ON LINE)

TAPE PEEL OFF FORCE COVER TAPE
VISUAL TAPE

CHECK REEL (last of batch)

Main process control activities PACK CORRECTNESS OF LABELS
QUANTITY
Process steps
DELIVER CCA606
Product inspection

2001 May 30 Rev.2 2 www.phycomp-components.com

Phycomp Product specification

Surface-mount ceramic
Quality flow chart
multilayer capacitors

REVISION HISTORY

Revision Date Change Description

Notification
Rev.2 2001 May 30 – - Converted to Phycomp brand

2001 May 30 Rev.2 3 www.phycomp-components.com