SUPPLIER :NEEL METAL PRODUCTS LTD.

(FARIDABAD)
PROCESS FMEA PAGE :
CUSTOMER : AVON TUBE TECH SUPPLIER CODE VEHICLE / MODEL FORM NO.
PART NO./REV. NO. CUSTOMER : -- SUPPLIER : -- PART NAME DATE OF ISSUE/NO.
ASSY. NO./REV.NO. CUSTOMER : -- SUPPLIER : ASSY. NAME DATE (ORIG.)
CORE TEAM : PROCESS RESPONSIBILITY :
OPN. PROCESS POTENTIAL POTENTIAL S CL POTENTIAL O CURRENT D R RECOMMENDED RESP./ ACTION RESULTS
NO. FUNCTION FAILURE EFFECT(S) OF E A CAUSE(S)/ C PROCESS PROCESS E P ACTIONS TARGET S O D R
REQUIREMENTS MODE FAILURE V S MECHANISM(S) C CONTROLS CONTROLS T N COMPL. ACTION TAKEN E C E P
S OF FAILURE PREVENTION DETECTION DATE V C T N
AVOID THICKNESS
1 ERW TUBE SIZE INOPERATIVE HEAT DOWN VARIATION VISUAL
63.5X1.2X5000
FIN CUT
NOISE PRESSURE OF WELDING ROLL
WELDING CRACK AND FINPASS
7 M 2 9 128
LEAKS STRIPES 1. EDGES AVOID UNEVEN STRIPS VISUAL

2. THICKNESS
CUSTOMES DISSATISFECTION VARIATION

MICROMETER/VERNIER
CALIPER/MEASURING
VARIATION IN DIMENSIONS DOES NOT FIT 3 M IMPROPER SIZING 8 PROPER SIZING TAPE 5 120

LOW BOOGI HEIGHT

6 M 3 VISUAL INSPECTION OF 8 144

NON FIN COT/UNDER CUT DIFFERENT PARTS WILL NOT BE BOOGI TWIST CARE MUST BE TAKEN BEAD
PROPERLY INSERTED AT THETIME OF SETTING

ID TOOL BRAKE

RUSTY/DENT/ PICK UP/SLIGHT POOR APPEARANCE 3 Mn LONG TIME STORAGE OF 7 AVOID STORAGE OF VISUAL 4 84
SCRATCH TUBES TUBE

SAFE HANDLING
IMPROPER HANDLING

CARE MUST BE TAKEN

ID SCRATCH DOES NOT FIT 5 M WHEEEL JAM 3 AT THETIME OF SETTING VISUAL 4 60

PREPARED BY : APPROVED BY : ISSUED BY : ISSUE DATE :

LEGEND FOR CLASS : C - CRITICAL ; M - MAJOR ; S - SIGNIFICANT; Mn - MINOR

SEVERITY : C - (8-10) ; M - (7) ; S - (4-6) ; Mn. (1-3)