MACHINERY VIBRATION ANALYSIS REPORT

PLTU KALBAR 1 KARIMUNTING

UNIT : Coal & Ash Handling INSPECTED APPROVED

DATE
24/7/2023
EQUIPMENT : [E] BC-2 BELT CONVEYOR (KK00EAC01AF003-001)

SPEED : 1491 rpm SIGN

POWER - VOLTAGE : 450 KW- 6000 V

FREKUENSI-Pf : 50 Hz - 0.86 NAME Arif Efendi VICKY H

0 - 2.3 2.3 - 4.5 4.5 - 7.1 >7.1 MACHINE CLASS: ISO 10816-3 Group 3
ALARM LIMIT (RMS)
A B C D CURRENT STATUS B

SPECTRUM PICTURE ILLUSTRATION MEASUREMENT POINT

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TRENDING VIBRATION

POSSIBLE CAUSE ( √ ) CHARACTERISTICS OF THE FINDINGS

ROTATING LOOSENESS P BEARING DAMAGE From the vibration measurement data using the VIBXPERT II Vibration Meter, there
STRUCTURAL LOOSENESS SLEEVE BEARING is an increase in the vibration value and a change in the spectrum pattern. Spectrum
MISALIGNMENT P SOFT FOOT and waveforms analysis show symptoms of Misalignment and Rotating Looseness.
BENT SHAFT LACK OF LUBRICATION
AERODYNAMIC SENSOR ERROR

ANALYSIS

with the results of the spectrum analysis of possible defects:

1. Misalignment
2. Rotating Looseness
RECOMMENDATION ISSUED ON DAILY PRODUCTION MEETING

1. Realignment
2. Inspection rubber coupling, replace if rubber coupling get damaged.

PT INDONESIA POWER
PLTU KALBAR 1
BIDANG ENGINEERING

COST BENEFIT ANALYSIS ( CBA )

NO ITEM UNIT AMOUNT (Rp) INFORMATION
a b c d
I recommendation/ invesment

1. Realignment
I.I Rp 5.000.000 Value of Procurement / Project
2. Inspection rubber coupling, replace if rubber coupling get damage.

I.II - Rp - Value of Procurement / Project

I.IV Total invesment cost (I.I + I.II) Rp 5.000.000

II Lost of Opportunity Calculation

Lost of opportunity unit outage due to disruption of one of EH Pump Unit 2
Duration / Time of derate caused by disruption of one of EH Pump Unit 2
II.I Hours - Assumption of Derating Time / Outage

II.II A row caused by disruption of one of EH Pump Unit 2 kW - Assumption of Derating / Outage

II.III Potential Energy that is lost with the occurrence of a unit disturbance kWh -

II.IV Estimated HPP PLTU Kalbar 1 until 2023 Rp/kWh 885,000

II.V Estimated BPP PLTU Kalbar 1 until 2023 Rp/kWh 650,000 Basic production assumptions
II.VI Margin (Estimated HPP-Estimated BPP) Rp/kWh 235,00
II.VII Catastrophic equipment failure Rp 1.000.000.000 Assumption of Repair
Potential income lost from lost production opportunities and catastrophic failure (Potential Energy that is
II.VIII Rp -
lost with the occurrence of a unit disturbance*Margin)

III Cost Benefit Calculation

III.I Total Lost of Opportunity = Potential Lost Income Rp 1.000.000.000
III.II Get benefit (total lost of opportunity- total invesment cost) 995.000.000
III.III Cost Benefit Analysis (Σ lost of opportunity)/(Σ Biaya Pengadaan) % 19900%

III.IV Cost Benefit Analysis (CBA) > 1 = acceptable Time 199,00