Professional Documents
Culture Documents
7 -
BR-16-HV K737-A4 8 180-9340
WH-16-HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202 Pressure Temperature Level Flow Circuit Breaker
BU-16-HV X983-A7 7 180-9340 1 WEDGE 155-2261
9 -
OR-16-HV X985-A14 8 180-9340 Symbol Symbol Symbol Symbol Symbol
10 8T-8737
11 8T-8737 BR-16-HV X987-A37 9 180-9340
A-C10
BU-18 995-A12
12
13
8T-8737
180-9340
BR-16-HV
GN-16-HV
K737-A54
K738-A5
10
11
180-9340
180-9340
CLR-GA WIRE NAME POS TERM/PLUG Symbols and Definitions
BU-16-HV K739-A3 14 180-9340 YL-18 F421-A13 1 180-9340
BU-16-HV K739-A56 12 180-9340
PK-18 R746-A20 15 180-9340 PK-18 G833-A46 2 180-9340
16 8T-8737 ACCESSORY TABLE Fuse: A component in an electrical circuit that will open the circuit if too much current flows
ACCESSORY TABLE
GN-18 G829-A2 17 180-9340 QTY PART NAME P/N
QTY PART NAME P/N
FRONT VALVE COVER REAR VALVE COVER through it.
18 8T-8737 1 PLUG AS. 155-2252
19 8T-8737 1 PLUG AS. 155-2269 CONNECTOR CONNECTOR
200mm PAINT/PRO 110-3202
20 8T-8737 200mm PAINT/PRO 110-3202 A-C2 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
21 8T-8737 1 WEDGE 155-2258 INTAKE VALVE ACTUATION A-C3
1 WEDGE 155-2261
A-S4
circle indicates that the component has screw terminals and a wire can be disconnected from it.
22 8T-8737 PRESSURE SOLENOID VALVE
23 8T-8737 (H807 YL-18)
24 8T-8737 A-C3
A-C11
A-C15 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
BK-18 E963-A27 25 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-A8 26 180-9340 CLR-GA WIRE NAME POS TERM/PLUG No circle indicates that the wire cannot be disconnected from the component.
BR-16-HV K737-A55 1 180-9340
27 8T-8737 BU-18 995-A12 1 180-9340
BU-16-HV K739-A57 2 180-9340
GY-18 994-A10 28 180-9340 PK-18 G833-A44 2 180-9340
29 8T-8737 GN-16-HV T961-A28 3 180-9340 Ground (Wired): This indicates that the component is connected to a grounded wire. The
ACCESSORY TABLE
PK-18 G833-A47 30 180-9340 WH-16-HV T962-A29 4 180-9340
31 8T-8737
QTY PART NAME P/N grounded wire is fastened to the machine.
OR-16-HV T860-A25 5 180-9340
32 8T-8737 1 PLUG AS. 155-2269
YL-16-HV X986-A22 6 180-9340
33 8T-8737 200mm PAINT/PRO 110-3202
34 8T-8737
BR-16-HV X984-A30 7 180-9340 INTAKE VALVE ACTUATION FUEL Ground (Case): This indicates that the component does not have a wire connected to ground.
1 WEDGE 155-2261
WH-18 E964-A26 35 180-9340 WH-16-HV T856-A31 8 180-9340 PRESSURE SENSOR TEMPERATURE It is grounded by being fastened to the machine.
YL-18 G857-A9 36 180-9340 GN-16-HV T857-A36 9 180-9340 A-S6 A-S5
37 8T-8737 OR-16-HV X989-A51 10 180-9340 A-C12
A-C13 SENSOR (K739 BU-16-HV) (K737 BR-16-HV)
38 8T-8737
PU-16-HV X988-A52 11 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C10 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
39 8T-8737
12 8T-8737 WH-18 G856-A8 1 180-9340 ENGINE COOLANT contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Electrical System
45 - 200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269 SENSOR T
the gauge of the temperature or pressure.
YL-18 E966-A49 46 180-9340 1 WEDGE 155-2258 1 RECEPTACLE AS. 3E-3364 SECONDARY ENGINE A-C9
BU-18 E965-A48 47 180-9340 2 PLUG 8T-8737
48 8T-8737 SPEED/TIMING
A-C4
200mm PAINT/PRO 110-3202 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
49
50
8T-8737
8T-8737
1 WEDGE 155-2261 SENSOR (CAMSHAFT) A-S1 A-S3 It has a coil that makes an electromagnet when current flows through it. The
CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 A-C7 (G828 WH-18) (G833 PK18) electromagnet can open or close the switch part of the relay.
PU-16-HV X988-A52
52
53
-
180-9340
WH-18
GN-18
G828-A38
G829-A43
A
B
180-9339
180-9339 A-C13
MXS1-UP
BU-18 G827-A50 54
55
180-9340
8T-8737
GY-18 994-A10
ACCESSORY TABLE
C 180-9339 CLR-GA
BR-18
WIRE NAME POS TERM/PLUG
G826-A21 A 180-9339
A-S2
(G829 GN-18) NXS1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
BU-18 C967-A15 56 180-9340 QTY PART NAME P/N BU-18 G827-A50 B 180-9339 coil that makes an electromagnet when current flows through it. The electromagnet
GY-18 R747-A6 57
58
180-9340
8T-8737
1 RECEPTACLE AS. 3E-3370 OR-18 T853-A11 C 180-9339 TIMING RKS1-UP can open or close a valve or move a piece of metal that can do work.
200mm PAINT/PRO 110-3202 ACCESSORY TABLE BOOST
59 8T-8737 CALIBRATION
60 8T-8737 1 WEDGE 3E-3371 QTY PART NAME P/N PRESSURE Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
OR-16-HV X989-A51 61 180-9340 1 RECEPTACLE AS. 3E-3370 (TC) PROBE
YL-18 F421-A13 62 180-9340 SENSOR activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
63 8T-8737 A-C5
1 WEDGE 3E-3371
ENGINE OIL CONNECTOR
200mm PAINT/PRO 110-3202 A-C6 that make electromagnet when current flows through them. It also has an internal switch that places
64 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG PRESSURE A-C12
65 8T-8737 the latch coil circuit open at the time the coil latches.
WH-18 G828-A40 A 180-9339
66 8T-8737
GN-18 G829-A42 B 180-9339 A-C14 ATMOSPHERIC SENSOR
67 8T-8737
68
69
8T-8737
-
GY-18 R747-A6 C 180-9339 CLR-GA WIRE NAME POS TERM/PLUG PRESSURE A-C4 Harness and Wire Symbols
ACCESSORY TABLE BU-18 T855-A34 1 180-9340
70 8T-8737 QTY PART NAME P/N YL-18 H807-A35 2 180-9340
SENSOR ENGINE
WH-18 G828-A1
71
72
8T-8737
180-9340 1 RECEPTACLE AS. 3E-3370 ACCESSORY TABLE A-C5 CONTROL 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
73 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
OR-18 T853-A11 74 180-9340 1 WEDGE 3E-3371 1 PLUG AS. 155-2269
MODULE 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
75 8T-8737 ENGINE COOLANT A-C1
76 -
200mm PAINT/PRO 110-3202
DIVERTER SOLENOID PRIMARY ENGINE Harness Identification Letter(s):
1 WEDGE 155-2261 Wire, Cable, or Harness Assembly Identification:
BR-16-HV X987-A37 77 180-9340 A-C6
VALVE SPEED/TIMING (A, B, C, ..., AA, AB, AC, ...)
78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG Includes Harness Identification Letters and Harness
YL-18 H807-A33 79 180-9340
WH-18 G828-A39 A 180-9340 A-C15 A-C14 SENSOR (CRANKSHAFT) Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
BR-18 G826-A21 80 180-9340 for "Connector" and the number indicates which
81 8T-8737 GN-18 G829-A41 B 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C8 connector in the harness. (C1, C2, C3, .....)
82 8T-8737 PK-18 R746-A20 C 180-9340 GY-18 T852-A32 1 180-9340 Part Number for
83 8T-8737 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
ACCESSORY TABLE YL-18 H807-A53 2 180-9340 Connector Recepticle
84 8T-8737 130-6795 130-6795 111-7898 3E-5179
QTY PART NAME P/N ACCESSORY TABLE
85 8T-8737
86 8T-8737 1 PLUG AS. 155-2267 QTY PART NAME P/N 325-AG135 PK-14 1 5A
87 8T-8737 200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269
Pin Socket
88 8T-8737 1 WEDGE 155-2276 200mm PAINT/PRO 110-3202 Receptacle Fuse
89 8T-8737 Pin or Socket
1 WEDGE 155-2261 Single Wire 9X-1123 (5 Amps)
90 8T-8737 Number
91 8T-8737 A-C7 Connector
Component
92 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG Plug Part Number
93 8T-8737
BU-18 E965-A48 1 180-9340
94 8T-8737 Harness identification code: 2 200-L32 BK-14
95 8T-8737 YL-18 E966-A49 2 180-9340 This example indicates wire
96 8T-8737 ACCESSORY TABLE 135 in harness "AG".
97 8T-8737 Ground Circuit Identification
QTY PART NAME P/N Connection Number Wire Color Wire Gauge
98 8T-8737
1 PLUG AS. 155-2269
OR-16-HV T860-A25 99 180-9340
GN-16-HV T857-A36 100 180-9340 200mm PAINT/PRO 110-3202
YL-16-HV X986-A22 101 180-9340 1 WEDGE 155-2261 © 2008 Caterpillar Printed in U.S.A.
WH-16-HV T856-A31 102 180-9340
BR-16-HV X984-A30 103 180-9340 All Rights Reserved
GY-16-HV T858-A23 104 180-9340 A-C8
WH-16-HV T962-A29 105 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV T959-A18 106 180-9340
BK-18 E963-A27 1 180-9340
GN-16-HV T961-A28 107 180-9340
BU-16-HV T960-A19 108 180-9340 WH-18 E964-A26 2 180-9340
109 8T-8737 ACCESSORY TABLE
110 8T-8737 QTY PART NAME P/N
BU-16-HV X983-A7 111 180-9340
1 PLUG AS. 155-2269
112 -
OR-16-HV X985-A14 113 180-9340 200mm PAINT/PRO 110-3202
114 - 1 WEDGE 155-2261
WH-16-HV T859-A24 115 180-9340
PU-16-HV T957-A16 116 180-9340
117 - A-C9
YL-16-HV T958-A17 118 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
119 - BU-18 C967-A15 1 180-9340
120 8T-8737
ACCESSORY TABLE PK-18 G833-A45 2 180-9340
QTY PART NAME P/N ACCESSORY TABLE
1 PLUG AS. 227-4002 QTY PART NAME P/N
Connector Tables for Harness 321-4323
200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269 J-C1 J-C5
200mm PAINT/PRO 110-3202 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG FRONT VALVE COVER
1 WEDGE 155-2261 PU-16-NW T957-J1 1 180-9339 BU-16-NW T960-J4 1
CONNECTOR INTAKE VALVE
YL-16-NW T958-J2 2 180-9339 WH-16-NW T859-J15 2
BR-16-NW T959-J3 3 180-9339 ACCESSORY TABLE J-C1 ACTUATOR 2 1&2 RETARDER
BU-16-NW T960-J4 4 180-9339 QTY PART NAME P/N J-C7 SOLENOID
GY-16-NW T858-J5 5 180-9339 1 CONNECTOR AS 7E-6513
WH-16-NW T859-J6 6 180-9339 220 TUBE 112-8144
BU-16-NW X983-J7 7 180-9339
J-C8
OR-16-NW X985-J8 8 180-9339 J-C6
BR-16-NW X987-J9 9 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
3&4 RETARDER
Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations ENGINE COOLANT DIVERTER
BR-16-NW K737-J10 10 180-9339 BU-16-NW X983-J7 A 154-2389 SOLENOID INTAKE VALVE
GN-16-NW K738-J11 11 180-9339 BR-16-NW X987-J20 B 154-2389
J-C9
RENR9523-03
J-C2 J-C7
BU-18 T855-A34 5 180-9340
GY-16 HV T858-A23 5 180-9340 1 PLUG AS. 155-2269 A-C3 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PK-18 386-A61 6 8T-8737
WH-16 HV T859-A24 6 180-9340 *1 *PLUG AS. *230-4011 PU-16-NW T957-J1 1 OR-16-NW X985-J8 A 154-2389
7 -
BR-16 HV K737-A4 8
9
180-9340
-
BU-16 HV
OR-16 HV
X983-A7
X985-A14
7
8
180-9340
180-9340
200mm
1
PAINT/PRO
WEDGE
110-3202
155-2261
GY-16-NW T858-J13 2
ACCESSORY TABLE
BR-16-NW X987-J19 B
ACCESSORY TABLE
154-2389
Harness 321-4323 J-S1
QTY PART NAME P/N QTY PART NAME P/N (T858 GY-16-NW) 3
10
11
8T-8737
8T-8737
BR-16 HV
BR-16 HV
X987-A37
K737-A54
9
10
180-9340
180-9340
1
220
CONNECTOR AS 7E-6513
TUBE 112-8144
1
1
PLUG
SEAL
153-9693
154-0877
Connector and Splice CYLINDER
NUMBER
12 8T-8737 A-C11
BU-18 995-A12
BU-16 HV K739-A3
13
14
180-9340
180-9340
GN-16 HV
BU-16 HV
K738-A5
K739-A56
11
12
180-9340
180-9340
CLR-GA WIRE NAME POS TERM/PLUG
J-C3
1 CLIP 154-3769
Locations J-S2
LABEL
30 Page,
43 8T-8737 BR-18 G826-A21 1 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202
ONLY
BU-18 G827-A50 2 180-9340
45 - 1 WEDGE 155-2258 OR-18 T853-A11 3 180-9340
YL-18 E966-A49 46 180-9340
ACCESSORY TABLE
BU-18 E965-A48 47 180-9340
BOOST PRESSURE AIR SHUTOFF
48 8T-8737 QTY PART NAME P/N
A-C4 INTAKE MANIFOLD
49 8T-8737 1 PLUG AS. 230-4013 SENSOR A-C16
50 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 WH-18 G828-A38 1 180-9340
200mm PAINT/PRO 110-3202 A-C6 AIR TEMPERATURE
52 - GN-18 G829-A43 2 180-9340 SENSOR
PU-16 HV X988-A52 53 180-9340
BU-18 G827-A50 54 180-9340
GY-18 994-A10 3 180-9340 A-C14 A-C9
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
55 8T-8737
BU-18 C967-A15 56 180-9340 QTY PART NAME P/N BU-18 T855-A34 1 180-9340 AIR SHUTOFF
GY-18 R747-A6 57 180-9340 1 PLUG AS. 237-0227
58 8T-8737
YL-18 H807-A35 2 180-9340 SWITCH
59 8T-8737
200mm PAINT/PRO 110-3202 ACCESSORY TABLE SECONDARY ENGINE A-C17
QTY PART NAME P/N
60 8T-8737
1 PLUG AS. 155-2269
SPEED/TIMING
OR-16 HV X989-A51 61 180-9340 A-C5
YL-18 F421-A13 62 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 SENSOR (CAMSHAFT)
63 8T-8737 1 WEDGE 155-2261 A-C7 A-S7
64 8T-8737 WH-18 G828-A40 1 180-9340 A-S1 A-S3 (386 PK-18)
65 8T-8737 GN-18 G829-A42 2 180-9340 (G828 WH-18) (G833 PK-18)
66 8T-8737 GY-18 R747-A6 3 180-9340 A-C15
Connector Tables for Harness 321-4324 REAR VALVE COVER
67 8T-8737 A-S4
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG (H807 YL-18) E-C1 E-C5
68 8T-8737
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG INTAKE VALVE CONNECTOR
69 - GY-18 T852-A32 1 180-9340 A-S2
70 8T-8737 1 PLUG AS. 230-4013 YL-18 H807-A53 2 180-9340 (G829 GN-18) BR-16-NW K737-E1 1 180-9339 BR-16-NW X984-E7 A 154-2389
ACTUATOR 5 E-C1 INTAKE VALVE
71 8T-8737 BU-16-NW K739-E2 2 180-9339 OR-16-NW X989-E12 B 154-2389
200mm PAINT/PRO 110-3202
WH-18 G828-A1 72 180-9340
ACCESSORY TABLE
GN-16-NW T961-E3 3 180-9339 ACCESSORY TABLE 5&6 RETARDER E-C6 ACTUATOR 4
QTY PART NAME P/N WH-16-NW T962-E4 4 180-9339 QTY PART NAME P/N
73 8T-8737
1 PLUG AS. 155-2269 OR-16-NW T860-E5 5 180-9339 1 PLUG 153-9693
SOLENOID E-C5
OR-18 T853-A11 74 180-9340 A-C6
75 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 YL-16-NW X986-E6 6 180-9339 1 SEAL 154-0877 E-C8 E-S2
76 - BR-16-NW X984-E7 7 180-9339 1 CLIP 154-3769
WH-18 G828-A39 1 180-9340
1 WEDGE 155-2261
TIMING (X989 OR-16-NW) INTAKE VALVE
BR-16 HV X987-A37 77 180-9340 WH-16-NW T856-E8 8 180-9339 INTAKE VALVE
GN-18 G829-A41 2 180-9340
78 8T-8737 CALIBRATION GN-16-NW T857-E9 9 180-9339 E-C6
ACTUATOR 6 ACTUATOR 3
YL-18 H807-A33 79 180-9340 PK-18 R746-A20 3 180-9340 A-C16 OR-16-NW X989-E10 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-A21 80 180-9340 ACCESSORY TABLE (SPECIFIC TO HARNESS PRIMARY ENGINE ENGINE OIL (TC) PROBE PU-16-NW X988-E11 11 180-9339 WH-16-NW T856-E8 A 154-2389 E-C7 E-S3 E-C4
81 8T-8737 12 180-9339 PU-16-NW X988-E15 B 154-2389
82 8T-8737
QTY PART NAME P/N 243-2321 ONLY)
SPEED/TIMING PRESSURE SENSOR CONNECTOR ACCESSORY TABLE ACCESSORY TABLE
(X988 PU-16-NW)
1 PLUG AS. 237-0227 CLR-GA WIRE NAME POS TERM/PLUG
83 8T-8737
PK-18 386-A59 1 180-9340 SENSOR (CRANKSHAFT) A-C4 A-C12 ENGINE CONTROL QTY PART NAME P/N QTY PART NAME P/N
84 8T-8737 200mm PAINT/PRO 110-3202 1 RECEPTACLE AS. 290-8858 1 PLUG 153-9693
85 8T-8737 BU-18-HV K739-A58 2 180-9340 A-C8 MODULE 1 WEDGE 3E-5180 1 SEAL 154-0877
86 8T-8737 ACCESSORY TABLE 1 CLIP 154-3769
87 8T-8737
A-C7
QTY PART NAME P/N
A-C1 E-C2
88 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG AS. 155-2269 E-C7
89 8T-8737 BU-18 E965-A48 1 180-9340
90 8T-8737 YL-18 E966-A49 2 180-9340
200mm
1
PAINT/PRO
WEDGE
110-3202
155-2261
GN-16-NW T961-E3
OR-16-NW T860-E17
1
2
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T857-E9 A 154-2389 Harness 321-4324
91 8T-8737 ACCESSORY TABLE ATMOSPHERIC ACCESSORY TABLE PU-16-NW X988-E14 B 154-2389 E-S1
92
93
8T-8737
8T-8737
QTY PART NAME P/N PRESSURE SENSOR
QTY
1
PART NAME P/N
CONNECTOR AS 7E-6513 QTY
ACCESSORY TABLE
PART NAME P/N
Connector and Splice (T860 OR-16-NW)
1 PLUG AS. 155-2269 A-C17
94
95
8T-8737
8T-8737 200mm PAINT/PRO 110-3202 (SPECIFIC TO HARNESS
243-2321 ONLY)
A-C5 220 TUBE 112-8144 1
1
PLUG
SEAL
153-9693
154-0877
Locations
96 8T-8737 1 WEDGE 155-2261 E-C3 1 CLIP 154-3769
97 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
98 8T-8737 PK-18 386-A60 1 180-9339 WH-16-NW T962-E4 1
OR-16 HV T860-A25
GN-16 HV T857-A36
99
100
180-9340
180-9340
A-C8
CLR-GA WIRE NAME POS TERM/PLUG
2 8T-8737 Harness 243-2321,248-4233 OR-16-NW T860-E16 2
E-C8
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
ACCESSORY TABLE BR-16-NW K737-E1 A 154-2389 INJECTOR 6
YL-16 HV X986-A22
WH-16 WH T856-A31
101
102
180-9340
180-9340
BK-18
WH-18
E963-A27
E964-A26
1
2
180-9340
180-9340
QTY PART NAME P/N & 263-9001 Connector and QTY
1
PART NAME P/N
CONNECTOR AS 7E-6513
BU-16-NW K739-E2 B
ACCESSORY TABLE
154-2389
E-C3
BR-16 HV X984-A30 103 180-9340 1 RECEPTACLE AS. 3E-3364
GY-16 HV T858-A23
WH-16 HV T962-A29
104
105
180-9340
180-9340 QTY
ACCESSORY TABLE
PART NAME P/N
200mm PAINT/PRO 110-3202 Splice Locations 220 TUBE 112-8144 QTY
1
PART NAME
PLUG
P/N
153-9693
1 WEDGE 3E-3365 E-C4 1 SEAL 154-0877
BR-16 HV T959-A18 106 180-9340 1 PLUG AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG 1 CLIP 154-3769
GN-16 HV T961-A28 107 180-9340 200mm PAINT/PRO 110-3202 YL-16-NW X986-E6 A 154-2389
BU-16 HV T960-A19 108 180-9340
1 WEDGE 155-2261 OR-16-NW X989-E13 B 154-2389
109 8T-8737
110 8T-8737 ACCESSORY TABLE
BU-16 HV X983-A7 111 180-9340 QTY PART NAME P/N
A-C9 1 PLUG 153-9693
112 -
OR-16 HV X985-A14 113 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 1 SEAL 154-0877
114 - BU-18 C967-A15 1 180-9340 1 CLIP 154-3769
WH-16 HV T859-A24 115 180-9340 PK-18 G833-A45 2 180-9340
PU-16 HV T957-A16 116 180-9340
117 -
ACCESSORY TABLE INJECTOR 5
QTY PART NAME P/N
YL-16 HV T958-A17 118 180-9340 E-C2
119 - 1 PLUG AS. 155-2269
120 8T-8737 *1 *PLUG AS. *230-4011
ACCESSORY TABLE
200mm PAINT/PRO 110-3202
QTY PART NAME P/N
1 PLUG AS. 227-4002 1 WEDGE 155-2261
A-C13
2304013
INTAKE VALVE ACTUATION +5 VOLTS A G826-A21 BR-18 J-C2
PRESSURE SENSOR GROUND B G827-A50 BU-18 7E6513
22 3-0099 SIGNAL C T853-A11 OR-18 T957-J1 PU-16-NW
T858-J13 GY-16-NW
1
2 INJECTOR 1
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
N/O
J-C6 RELAY
A-C13
3E3370 1539693 TO VEHICLE
INTAKE VALVE +5 VOLTS OR-16 A G826-A21 BR-18 AIR INLET SHUTOFF COMPONENTS
AIR INLET X983-J7 BU-16-NW A KEY SWITCH
ACTUATION PRESSURE GROUND YL-16 B G827-A50 BU-18 SHUTOFF SOLENOID RELAY (N/O) X987-J20 BR-16-NW B INTAKE VALVE ACTUATOR 1
SIGNAL GN-16 C T853-A11 OR-18
OFF TO +BATTERY
SENSOR 224-4535 213-1626 241-8371 ON P1
HARNESS 243-1069 NOTE H NOTE H START CHECK ENGINE LAMP TWISTED 1607689
L994-YL
J-C3 PAIRS
1
RD-12 TO +BATTERY
211-7888 7E6513 G879-OR 2 +5V
T958-J2 YL-16-NW 1 993-BR 3 INPUT SENSOR RETURN #2
NOTE H INJECTOR 2 WARNING LAMP 659-PK L994-YL C985-BU 4 +8V
A-C13 T858-J14 GY-16-NW 2
9 PIN CAB 659-PK H795-PK 5 AP SENSOR/SWITCH RETURN(NOTE L)
INTAKE 2304013 CONNECTOR NOTES B AND E G843-OR 6 INPUT #6
+5 VOLTS 1 G826-A21 BR-18 GROUND +BATTERY B SPEEDOMETER
VALVE ACTUATION NOTE Z G841-GN 7 INPUT #4
GROUND 2 G827-A50 BU-18 J-C7 -BATTERY A C974-PU C974-PU E794-YL 8 J1587 DATA LINK POSITIVE
PRESSURE SENSOR SIGNAL 3 J
SIGNAL+
T853-A11 OR-18 A-C16 1539693 ALTERNATOR C973-GN E793-BU 9 J1587 DATA LINK NEGATIVE
248-2168 STARTER H
1552269 X985-J8 OR-16-NW A NOTES B AND E SIGNAL- C973-GN E718-PK 10 OUTPUT #2
HARNESS 248-4233 INTAKE VALVE ACTUATOR 2 MOTOR J1587 - G E793-BU G837-YL 11 OUTPUT #5
386-A59 PK-18 1 X987-J19 BR-16-NW B GROUND TACHOMETER
J1587 + F E794-YL E991-GY OUTPUT #3
K739-A58 BU-16-HV 2 TOP J1939 SHIELD E A249-BK SIGNAL+ 450-YL G836-WH
12
13 OUTPUT #4
VIEW AIR INLET
J1939 - D K990-GN 450-YL 14
A-C17 A-C18 J-C4 NOTE D J1939 + C K900-YL SIGNAL- 451-BR 451-BR 15
AIR INLET SHUTOFF
A-C15 3E-3364 155-2269 7E6513 NOTE D 16
SHUTOFF SOLENOID F713-OR INPUT #14
1552269 386-A60 PK-18 1 T959-J3 BR-16-NW 1 17
INTAKE VALVE ACTUATION RELAY INJECTOR 3 E793-BU L901-GY 18 INPUT SENSOR RETURN #1(NOTE L)
2 T859-J16 WH-16-NW 2
- 12V + - 12V + - 12V +
RD-16 1 T852-A32 GY-18 MOMENTARY T957-J1 PU-16-NW E794-YL G838-BR 19 OUTPUT #6
PRESSURE SOLENOID VALVE
RD-16 2 H807-A53 YL-18 PUSHBUTTON (NO) T958-J2 YL-16-NW TO CHASSIS
A249-BK G839-BU 20 OUTPUT #7
231-3269(12V) T959-J3 BR-16-NW K990-GN G840-PU 21 OUTPUT #8
BATTERY 3 BATTERY 2 BATTERY 1 J1939 DATALINK
TO +BATTERY T960-J4 BU-16-NW K900-YL C977-BU 22 CLUTCH PEDAL POSITION SWITCH
J-C8 B-C1 B-C2 J906-BR E716-GY RETARDER SOLENOID LOW/HI SWITCH
INTAKE VALVE ACTUATION J-S1 23
GN-16 1 MANUAL AIR INLET T858-J5 GY-16-NW T858-J13 GY-16-NW 1552269 3E3364 7E6513 G834-PU 24 INPUT #15 NEGATIVE
PRESSURE SOLENOID VALVE 1&2 RETARDER
GN-16 2 SHUTOFF SWITCH T858-J14 GY-16-NW K737-J10 BR-16-NW A K737-B1 BR-16 1 G835-OR 25 INPUT #15 POSITIVE
236-9837(24V) 14 AWG GXL 101-RD 26 INPUT #10
K739-J17 BU-16-NW B K739-B2 BU-16 2 SOLENOID 10A
J-S2 G933-YL 27 INPUT #9
T859-J6 WH-16-NW T859-J15 WH-16-NW 14 AWG GXL 101-RD L994-YL 28 CHECK ENGINE LAMP
10A
A-C14 T859-J16 WH-16-NW 659-PK 29 WARNING LAMP
J-C9 B-C1 B-C2 ENGINE 14 AWG GXL
1552269 10A 101-RD K998-BU 30 OUTPUT #1
ENGINE COOLANT DIVERTER 1552269 3E3364 7E6513 BLOCK
RD-16 1 X983-J7 BU-16-NW G880-PK 31 OUTPUT #9
SOLENOID VALVE T855-A34 BU-18 X985-J8 OR-16-NW 3&4 RETARDER G808-BU 32 VEHICLE SPEED IN POSITIVE(NOTE F)
RD-16 2 H807-A35 YL-18 K738-J11 GN-16-NW A K737-B1 BR-16 1 14 AWG GXL
240-7339(12V) J-S3 K739-J18 BU-16-NW B K739-B2 BU-16 2 SOLENOID 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
X987-J9 BR-16-NW X987-J20 BR-16-NW 14 AWG GXL 229-BK K990-GN 34 J1939 DATA LINK NEGATIVE
X987-J19 BR-16-NW 14 AWG GXL 229-BK C978-BR 35 SET
ENGINE COOLANT DIVERTER C974-PU 36 SPEEDOMETER POSITIVE
GN-16 1 J-C5
SOLENOID VALVE C973-GN 37 SPEEDOMETER NEGATIVE
GN-16 2 7E6513
240-6822(24V) K737-J10 BR-16-NW C978-BR C978-BR 450-YL 38 TACHOMETER POSITIVE
H795-PK
AIR SHUTOFF MANUAL AIR
K738-J11 GN-16-NW
J-S4
T960-J4 BU-16-NW
T859-J15 WH-16-NW
1
2 INJECTOR 4 C979-OR
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
C979-OR 451-BR
E717-GN
39
40
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INLET SHUTOFF K739-J12 BU-16-NW K739-J18 BU-16-NW E971-GN INPUT #11
CIRCUIT
41
SWITCH CONNECTOR K739-J17 BU-16-NW H795-PK C992-PU C992-PU A249-BK 42 J1939 DATA LINK SHIELD
43
A-C14 C979-OR 44 RESUME
1552269 (PEDAL RELEASED POSITION)
ENGINE COOLANT DIVERTER LEFT C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
SOLENOID VALVE RD-16 1 T855-A34 BU-18 E-C4 H795-PK C975-WH C975-WH G844-PK 46 INPUT #7
RD-16 2 H807-A35 YL-18 VIEW 1539693 G842-GY 47 INPUT #5
240-6825(12V) CRUISE CONTROL ON/OFF SWITCH 101-RD UNSWITCHED +BATTERY
A-C2 J-C1 NOTE X 48
1552252 290-8858
LO E716-GY C983-WH 49 ENGINE COOLANT LEVEL NORMAL
X986-E6 YL-16-NW A
K900-YL J1939 DATA LINK POSITIVE
ENGINE COOLANT DIVERTER X989-E13 OR-16-NW B INTAKE VALVE ACTUATOR 3 H795-PK
MED 50
ECM
MOUNTING
A-S5 BOLT
K737-A54 BR-16-HV K737-A4 BR-16-HV A-C1 ECM
A-C10 K737-A55 BR-16-HV 2274002 GROUND
J2 STRAP
FUEL 230-4011
1 A-S6 K738-A5 GN-16 1 RETARDER SOLENOID LOW/HI
TEMPERATURE SENSOR SIGNAL F421-A13 YL-18 K739-A56 BU-16-HV K739-A3 BU-16-HV 2
GROUND 2 G833-A46 PK-18 K739-A57 BU-16-HV FRONT VALVE COVER
234-5013 T852-A32 GY-18 3 INTAKE VALVE ACTUATOR OIL VALVE
K739-A58 BU-16-HV 4 SECONDARY ENGINE BOOST PRESSURE CONNECTOR REAR VALVE COVER
T855-A34 BU-18 5 COOLANT DIVERTER SOLENOID VALVE SPEED/TIMING A-C2 INTAKE MANIFOLD AIR CONNECTOR
SENSOR
386-A61 PK-18 6 AIR SHUTOFF SENSOR (CAMSHAFT) TEMPERATURE SENSOR A-C3
A-C6
A-C10 7
A-C7 A-C9 INTAKE VALVE ACTUATION
1552269 A-S7 K737-A4 BR-16-HV 8 RETARDER SOLENOID MED/HI
9 PRESSURE SENSOR
FUEL TEMPERATURE SIGNAL 1 F421-A13 YL-18 386-A59 PK-18 386-A61 PK-18
386-A60 PK-18 10 A-C13
SENSOR 130-9811 GROUND 2 G833-A46 PK-18 11
HARNESS 243-1069
12
ONLY
HARNESS 243-1069 995-A12 BU-18 13 ENGINE COOLANT TEMPERATURE
K739-A3 BU-16 14 RETARDER COMMON
K738-A5 GN-16-HV R746-A20 PK-18 15 BOOST PRESSURE SENSOR INTAKE VALVE ACTUATION
T856-A31 WH-16-HV 16 PRESSURE SOLENOID VALVE
T857-A36 GN-16-HV G829-A2 GN-18 17 PRESSURE SENSOR RETURN
T858-A23 GY-16-HV A-C15
A-C12 18
1552269 T860-A25 OR-16-HV 19
TIMING CALIBRATION(TC) 1 T957-A16 PU-16-HV
G856-A8 WH-18 T958-A17 YL-16-HV
20
PROBE CONNECTOR 2 G857-A9 YL-18 21
T959-A18 BR-16-HV 22
T960-A19 BU-16-HV 23
HARNESS 243-2321 & 248-4233 ONLY T961-A28 GN-16-HV 24
T962-A29 WH-16-HV E963-A27 BK-18 25 PRIMARY ENGINE SPEED/TIMING-
X983-A7 BU-16-HV G856-A8 WH-18 26 TIMING CALIBRATION PROBE(+)
X984-A30 BR-16-HV 27
X985-A14 OR-16-HV 994-A10 GY-18 28 ENGINE OIL PRESSURE SENSOR
X986-A22 YL-16-HV 29
A-C7 X987-A37 BR-16-HV G833-A47 PK-18 30 TEMPERATURE SENSOR COMMON TIMING CALIBRATION (TC) ENGINE COOLANT DIVERTER
1552269 X988-A52 PU-16-HV PROBE CONNECTOR
SECONDARY T859-A24 WH-16-HV
31 SOLENOID VALVE
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E965-A48 BU-18
32 A-C12 A-C14
X989-A51 OR-16-HV 33
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18 34
201-6616 E964-A26 WH-18 35 PRIMARY ENGINE SPEED/TIMING+
G857-A9 YL-18 36 TIMING CALIBRATION PROBE(-)
A-C8 37
PRIMARY 1552269 G856-A8 WH-18 38
PRIMARY ENGINE 1552269 T852-A32 GY-18 E966-A49 YL-18 46 SECONDARY ENGINE SPEED/TIMING+
T855-A34 BU-18 E965-A48 BU-18 47 SECONDARY ENGINE SPEED/TIMING-
SPEED/TIMING SENSOR SIGNAL- 1 E963-A27 BK-18 48
(CRANKSHAFT) SIGNAL+ 2 E964-A26 WH-18
A-S4 49
RENR9523-03