TENGAKHAT-

OCS

SITESPECI
FICSOP
TENGAKHAT-OCS
 DGMSAPPROVALLETTER :S2/
AS/
OIL/
PERM-
5(
04)
/1268

• LOCATI
ON :TENGAKHAT

• MI
NE :CENTRALASSETMi
ne.

• MI
NINGLEASE :Hoogr
ij
anML

• DATEOFCOMMI
SSI
ONI
NG :25.
03.
2003

KEYPERSONNELOFTHEMI
NE:

• AGENTOFTHEMI
NE : SRIPRANJI
TDEKA,
RCE

• DEEMED AGENTOFMI
NE : SRIA.
A.HAQUE,
AM (
CA)

• MI
NESMANAGER : SRIS.
S.BARUAH,
SM (
CA)

• MI
NESSAFETYOFFI
CER : SRIC.
M.PAKHALE,
DGM(
S&E)

• DY.MI
NESMANAGER : SRICHANDANKANDALI
,DGM (
P-C)

• I ON MANAGER
NSTALLATI : SRIPRONOBSARMA,
DY.CE(
P-C)

• MI
NESFREOFFI
I CER : SRIMD.ALIJAUHAR,
SE(
FS)

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

1.
1 PROCESSI
NBRI
EF

Ther
ear
e13(
thi
rt
een)nos.ofwel
lwhi
char
epr
esent
lyonpr
oduct
ionnamel
yNHK-
321,NHK-
489,
NHK-
498,NHK-
507,NHK-
510,NHK-
522,NHK-
523,NHK-
524,NHK-
525,NHK-
536,NHK-
598,NHK-
599,
NHK-
628andTMK-
001,
outofwhi
cht
woar
eH.
P.sel
ffl
owwel
l
sandr
estar
egas-
li
ftwel
l
s.

Thef
lui
dfr
om Hi
ghPr
essur
ewel
l
sent
erst
heHPmani
fol
dandpassest
hroughI
Htot
heGU-
I(set
pr
essur
e:21 ksc)
.Thent
hef
lui
dfr
om GU-
Ient
ersTPS (
setpr
essur
e:5 ksc)
.InThr
eePhase
Separ
ator
s(TPS)
,Oi
lSol
ubl
eDemul
sif
ier(
OSD)i
sinj
ect
edandt
hewetcr
udei
stakent
otheEmul
sion
Tr
eat
er(
SetPr
essur
e:3KSC)
.Int
heEmul
sionTr
eat
er(
ET)
,thewetcr
udei
sheat
edupt
o60degr
eeC.
Asar
esul
toft
hist
her
mochemi
calpr
ocess,Oi
l
,Gasandwat
erar
esepar
atedf
rom eachot
her
.Oi
l
f
rom t
heETi
sthent
akent
otheSt
abi
l
izer(
Setpr
essur
e:0.
8KSC)andf
rom t
hest
abi
l
izer
,itgoest
o
t
hecr
udeoi
lst
oraget
anksf
rom wher
ethewat
erf
reecr
udeoi
li
sdi
spat
chedt
oITFf
rom t
imet
oti
me
wi
tht
hehel
pofr
eci
procat
ingandcent
ri
fugal
pump.Wat
erf
rom t
heETi
scol
l
ect
edi
nfor
mat
ionwat
er
st
oraget
anksanddi
sposedi
ntowat
erdi
sposal
wel
l
swi
tht
hehel
pofcent
ri
fugal
pumps.

Thef
lui
dfr
om LowPr
essur
ewel
l
sent
erst
heLPmani
fol
dandpassest
hroughI
Htot
heThr
eePhase
Separ
ator
s(TPS)(
setpr
essur
e:5ksc)
.Fr
om t
heTPS,i
tent
ersETandf
oll
owst
hesamepat
has
ment
ionedabov
e.

Gassepar
atedi
nGU-
Igoest
o250psiHPMSandt
heni
tgoest
odi
str
ibut
ionnet
wor
k.Thegas
separ
atedf
rom t
heTPSandETent
erst
he30psiLPMSwhi
chi
sconnect
edt
oBoost
ersuct
ionat
Compr
essorst
ati
on.Theexcessgasi
sfl
aredi
nthef
lar
epi
t.Gassepar
atedi
ntheSt
abi
l
izerent
ers
t
he10psi
LPMSandt
henf
lar
edi
nthef
lar
epi
t.

1.
2 WELLSTATUSOFTENGAKAHTOCS:

 Tot
alNoofWel
l
sConnect
ed :
29

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

 No.ofS/
Fwel
l
sonPr
oduct
ion :
02

 No.ofGas-
li
ftwel
l
sonPr
oduct
ion :
14

 No.ofWat
erdi
sposal
wel
l
s :
06

 No.ofShuti
nwel
l
s :
13

 No.ofGaswel
l :
01

1.
3 I
NSTALLEDCAPACI
TY:

 Cr
udeOi
lSt
orageCapaci
ty :
()KLS=640KLs

 Cr
udeOi
lPumpi
ngRat
e :
50KLS/
HR

 Li
qui
dHandl
i
ngCapaci
ty :
900KLPD

1.
4CHEMI
CALS/
POLUSED:
1.LubeOi
l
,20W40 :
ForCODPl
ubr
icat
ion.

2.Gearoi
l
,EP90:
Usedi
nCODPEngi
ne.

3.Hi
ghSpeedDi
esel
:ForRunni
ngofGener
ati
ngSet
.

1.
5SAFETYEQUI
PMENT&SAFETYMANAGEMENTSYSTEM

• Spr
ingLoadedSaf
etyRel
i
efVal
ves(
SRV)i
nal
lpr
essur
evessel
s&CODP.
• Br
eat
herVal
vesi
nthecr
udeoi
lst
oraget
anks.
• DGMSAppr
ovedPor
tabl
eGasExpl
osi
met
er.
• DGMSAppr
ovedSaf
etyHandLamp.
• St
and-
byf
ir
efi
ght
ingcr
ewatCent
ral
Fir
eSt
ati
on,
Dul
i
ajanr
oundt
hecl
ock(
44kmsaway
).
• St
ati
candPor
tabl
eFi
reFi
ght
ingf
aci
l
ity
.
• Peri
odicMinesVocat
ionalTrai
ning,
fir
stAi
dTr
aini
ng,
Fir
eFi
ght
ingMockDr
il
lsandRef
resher
Coursesf
oroperat
ingpersonnel
.
• Regul
arTool
BoxMeet
ing&Pi
tLev
elMeet
ing.
• Per
iodi
chy
draul
i
ctest
ingofpr
essur
evessel
s.
• Per
iodi
ctest
ingofSRV.
• Fi
reCont
ingencyPl
an.
• El
ect
ri
cal
ear
thi
ngi
nal
lpr
essur
evessel
s,t
anks,
pumps.

1.
6IN-
HOUSEFI
REFI
GHTI
NGEQUI
PMENT

 DRENCHI
NGPUMP:
01No.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

 Foam Tank :
01No.
 Hy
drantPoi
nts :
04Nos.
 Fi
reMoni
tor
s :
04Nos.
 TPCPoi
nts :
03Nos.
 Fi
reExt
ingui
sher
s :
16nos.
 Fi
reAl
arms :
02Nos.(
OneEl
ect
ri
cal
&OneMechani
cal
)
 SandBi
ns :
02Nos

1.
7MEDI
CALFACI
LITI
ES

 St
ret
cher
.
 Fi
rstAi
dBox.
 St
and-
bydoct
oratOI
LHospi
tal
,Dul
i
ajan,r
oundt
hecl
ock(
44KMSaway
)
 Ambul
anceav
ail
abl
eatOI
LHospi
tal
,Dul
i
ajan.
 Emer
gencyVehi
cleav
ail
abl
eroundt
hecl
ockatTengakhatOCS.

1.
8REGI
STERSANDRECORDSMAI
NTAI
NED

 EMPLOYEESBI
ODATA(
FORM B)
.
 NOTI
CEOFCOMMENCEMENTANDENDOFWORK(
FORM A)
.
 EMPLOYEESLEAVEPOSI
TION(
FORM G)
.
 EMPLOYEESATTENDANCERECORDS.
 DGMSAPPROVALLETTER.
 JUNI
ORENGI
NEERSREPORTBOOK.
 ACCI
DENTRECORDS.
 MI
NESVOCATI
ONALTRAI
NINGRECORDS.
 FI
RSTAI
DANDFI
REFI
GHTI
NGTRAI
NINGRECORDS.
 FI
RECONTI
NGENCYPLANANDFI
REORDER.
 COLD/HOTWORKPERMI
TS.
 RECORDSOFHYDRAULI
CTESTI
NGOFPRESSUREVESSELS.
 SAFETYVALVESTESTRECORDS.
 EARTHRESI
STANCETESTRECORDS.
 RECORDOFNEARMI
SSES.
 RECORDOFGASTESTI
NG.
 RECORDOFMOCKFI
REDRI
LL.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

1.
9 REGULARDUTI
ESOFSHI
FTI
NCHARGEFORSAFEOPERATI
ONPRACTI
CE

 ToconductTOOLBOXMEETI
NGr
egul
arl
yineachshi
ftf
orsaf
eoper
ati
on/mai
ntenanceof
t
hei
nst
all
ati
onandr
ecor
dit
.

 Toensur
euseofPPE.

 Tocheckdr
ainsy
stem ofal
lpr
essur
evessel
sineachshi
ft
.

 To check pr
essur
e ofeach pr
essur
evesself
rom t
ime t
oti
me and ensur
e smoot
h
f
unct
ioni
ngoft
hecont
rol
syst
em.

 Tocheckt
emper
atur
eofI
ndi
rectHeat
ers.

 ToconductGasTest
ingoncei
nev
ery15day
sandkeepr
ecor
doft
hesame.I
fgasl
eakage
i
sdet
ect
edbey
ond20% LELt
hesameshoul
dbei
nfor
medt
oInst
all
ati
onManagerf
or
cor
rect
iveact
ion.

 Toensur
euseofpr
operPPEbyal
lper
sonnel
insi
det
hei
nst
all
ati
on.

 Tocheckwor
kper
mit
sifanyj
obhast
obecar
ri
edoutbyser
viceper
sonnel
.

1.
10WHATTODOI
NCASEOFFI
RE
SHOUTFI
RE,FI
RE.BLOW SI
REN &I
MMEDI
ATELYOPEN THEI
SOLATI
ON VALVES(
X&Y)
SI
TUATEDNEARMAI
NENTRANCEGATEANDSTARTTHEDRENCHI
NGPUMP.

 FI
GHTFI
REWI
THAVAI
LLABLEFI
REEXTI
NGUI
SHER

I
NFORM FI
RESERVI
CETELEPHONENO7333MENTI
ONI
NGTHEEXACTLOCATI
ONOFFI
RE
ANDYOURTELEPHONENUMBER6621ANDYOURREGN.NO._
___
_

 CLOSEI
SOLATI
ONVALVEV1FOLLOWEDBYALLMANI
FOLDVALVES.

I
NFORM TOI
NSTALLATI
ONMANAGERANDMAKECALLACCORDI
NGTOTHELI
ST
DI
SPLAYEDI
NTHENOTI
CEBOARD(
FIRECALLLI
ST)
.

 HELPANDGUI
DETHEFI
RETENDERPERSONNALS.

1.
11WHATTODOI
NCASEOFACCI
DENT

 I
MMEDI
ATELYRUNTOTHEACCI
DENTSI
TE.
HELPTHEI
NJUREDPERSONANDUSESTRETCHERTOTAKEHI
M TOASAFEPLACE.
 RENDERFI
RSTAI
DSERVI
CETOTHEI
NJURED.
 I
NFORM I
NSTALLATI
ONMANAGERABOUTTHEACCI
DENT.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

 I
FTHEI
NJURYI
SSERI
OUS,
CALLAMBULENCE(
6361)
.

1.
12.
0IDENTI
FICATI
ONOFI
NSTALLATI
ON&PHYSI
CALHAZARDS
1.
12.
1GENERAL:
I
dent
if
icat
ionofoi
l
fiel
dinst
all
ati
oni
sconsi
der
edasagoodv
isualai
dtosaf
ety
.Ident
if
icat
ionof
phy
sicalhazar
dsbysaf
etycol
ourandsaf
etysi
gnsat
tract
sat
tent
ionr
api
dlyt
ohazar
doussi
tuat
ions
andobj
ect
sandt
hushel
psi
npr
event
ionofacci
dent
sandheal
thhazar
ds.I
tiswi
tht
hisi
deat
hatt
he
f
oll
owi
ngr
ecommendat
ionsar
emade.
1.
12.
2IDENTI
FICATI
ONOFI
NSTALLATI
ONONLAND
a.Ev
eryoi
lorgaswel
lshoul
dbei
dent
if
iedbyanameornumberandani
dent
if
icat
ionpanel
shoul
dbe
putupatt
hewel
lheadi
ndi
cat
ingt
hename,numberandnat
ureorpr
oduct(
oilorgas)andst
atusof
wel
l(pr
oduci
ng,
discont
inuedorabandoned)
.
b.Ev
erypr
oduct
ioni
nst
all
ati
onshoul
dbei
dent
if
iedbyanameornumberandani
dent
if
icat
ionpanel
shoul
dbepr
omi
nent
lydi
spl
ayedatt
hei
nst
all
ati
on.
c.Atev
erypr
oduct
ioni
nst
all
ati
onast
andar
dcol
ourcodi
ngofpi
pel
i
neshoul
dbeadopt
edt
opr
event
acci
dent
sduet
ofaul
tymani
pul
ati
onofv
alv
eset
c.andt
opr
omot
egr
eat
ersaf
ety
.Let
ter
ingasamode
ofi
dent
if
icat
ioni
sal
sor
ecommended.Ar
rowsshoul
dbeusedt
oindi
cat
edi
rect
ionoff
low.
1.
12.
3HAZARDSI
NPRODUCTI
ONI
NSTALLATI
ONS:
Thev
ari
ouspr
oduct
ionuni
tssuchassepar
ator
s,st
oraget
anks,i
ndi
rectHeat
er,Emul
sionTr
eat
ers
ar
ethebasi
cfaci
l
iti
esusedi
npr
oduct
ioni
nst
all
ati
on.Anyl
eakagei
ntheseuni
ts/
flow l
i
nesi
nsi
de
pr
oduct
ioni
nst
all
ati
oncanr
esul
tint
ooi
lspi
l
lage/
gasl
eakage.Thi
scanl
eadt
ofi
resandcancause
pol
l
uti
oni
nsur
roundi
ngar
ea.Thesaf
etyhazar
dscommont
opr
oduct
ioni
nst
all
ati
onsar
easf
oll
ows:
1.Pr
essur
izedv
essel
sandpi
pel
ines:
Separ
ator
sar
eoper
atedatdi
ff
erentpr
essur
erat
ings.Thesaf
etyv
alv
es,pr
essur
egauge,l
i
qui
dlev
el
cont
rol
aret
hesaf
etyandcont
rol
gear
susedi
nthesepar
ator
.Anymal
funct
ioni
ngoft
heseequi
pment
canr
esul
tinbur
sti
ngofsepar
ator
.
2.Backf
lowoff
lui
dfr
om t
hesepar
atort
owel
lhead/
tankt
osepar
ator
:
Thebackf
lowoff
lui
dmaycauseser
iousoper
ati
onpr
obl
em andsaf
etyhazar
dst
othe
i
nst
all
ati
on.
3.Hy
drat
efor
mat
ion:
Hy
drat
efor
mat
ioni
npr
oduct
ionsy
stem andwel
l
headneedst
obepr
event
edbyt
aki
ngsui
tabl
e
measur
e.
4.Fi
rehazar
ds:
Fl
ammabl
emat
terl
i
keoi
landgasar
econst
ant
lypr
esentatt
hei
nst
all
ati
onandunl
ess
Sour
ceofi
gni
ti
onl
i
kenakedl
i
ght
s,f
ract
ionalspar
ks,el
ect
ri
cspar
ks,st
ati
cel
ect
ri
cchar
ges,l
i
ght
ing
et
c.ar
ecar
eful
l
ycont
rol
l
ed,
fir
ecoul
dbeamaj
orhaz
ard.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

5.Accumul
ati
onofoi
lvapour
:
Oi
lvapour
,whi
chi
sheav
iert
hanai
rtendst
oset
tl
edownabov
etheopenpi
tcont
aini
ngoi
landar
ound
st
oraget
ank,
loadi
ngpoi
ntset
c.Theaccumul
atedoi
lvapourcaneasi
l
ybe
i
gni
tedandmayev
enexpl
ode.
6.Expl
osi
onhazar
d:
Apar
tofunusedgasi
sbur
nti
nthef
lar
epi
t.Buti
ncaseoff
lar
eisext
ingui
shed,
lar
ge
Quant
it
iesofunbur
ntgasar
edi
schar
gedi
ntot
heat
mospher
ewhi
chmayl
eadt
oanexpl
osi
on.

7.Pol
lut
ionduet
oef
fl
uent
spr
oducedi
nthei
nst
all
ati
on:
Sur
facepol
l
uti
onmayoccuri
nthesur
roundi
ngar
eaoft
hei
nst
all
ati
oni
ftheef
fl
uentpr
oducedi
nthe
i
nst
all
ati
oni
snothandl
edanddi
sposedpr
oper
ly.
8.Cor
rosi
on:
Cor
rosi
onmayal
soposesev
eresaf
etyhazar
dwi
thuncont
rol
l
edr
eleaseofhy
drocar
bon
f
rom anypr
essur
izedsy
stem /pi
pel
i
ne.
1.
13.
0SAFEPRACTI
CES:
Thef
oll
owi
ngr
ecommendat
ionsshoul
dpr
ovi
degui
dancef
orsaf
etyi
nthel
i
ghtofhazar
d
ment
ionedabov
e:
(
i)Encl
osur
e:
a)Thepr
otect
edar
easur
roundi
ngev
erypr
oduct
ioni
nst
all
ati
onshoul
dbeencl
osedbywal
labar
bed
wi
ref
enci
ngnotl
esst
han2.
5met
ersi
nhei
ghtwi
thgat
eswhi
chcanbedul
ylocked.Secur
it
yguar
ds
shoul
dbepost
edatgat
etor
est
ri
ctent
ryofunaut
hor
izedper
sons.Ther
eshoul
dbeawi
cketgat
ein
t
heopposi
tesi
deoft
heent
rancegat
e.
b)AGr
een-
bel
tar
eaof30mt
rsshoul
dbekeptal
lar
oundi
nsi
det
heboundar
ywal
l
.
i
i
)Saf
etydi
stances:
a)I
nter
-uni
tsaf
etydi
stancest
obemai
ntai
nedaspert
heOI
SDSt
d.118
b)Smoki
ng/Nakedl
i
ght
/Openf
lame/Spar
kisnotper
mit
tedwi
thi
n30mt
rsofanywel
lorPet
rol
eum
st
oraget
anks.
c)Fl
areshal
lbesi
tednotl
esst
han90mt
rsf
rom anypar
tofpet
rol
eum st
oraget
ankswel
l
.
(
ii
i)Hy
draul
icTest
ing:
(
a)Al
lmani
fol
ds,separ
ator
s,connect
ingl
i
nes,v
alv
efl
owl
i
neset
c.shoul
dbehy
draul
i
cal
l
ytest
edt
o
1.
5ti
mesofmaxi
mum wor
kingpr
essur
eandt
her
ecor
dst
obekepti
nthei
nst
all
ati
on.
(
b)Al
lpr
essur
evessel
s,heat
ert
reat
ershoul
dbeper
iodi
cal
l
yhy
draul
i
cal
l
ytest
edoncei
n3y
ear
sto
1.
5ti
mesofoper
ati
ngpr
essur
eforabout12hour
sdur
ati
on.
(
c)Thi
cknesst
estofal
lthepr
essur
evessel
sandpi
pingt
obedoneatl
eastoncei
nev
eryt
hreey
ear
s.
(
iv)Saf
etyRel
iefVal
ves(
SRV)
:
(
a)Ev
erysepar
atorshoul
dbepr
ovi
dedwi
thsaf
etyv
alv
e.TheSRVsetpr
essur
eshoul
dbe10%abov
e

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

t
hemaxi
mum al
l
owabl
ewor
kingpr
essur
e.
(
b)Saf
etyv
alv
eshoul
dbei
nst
all
eddi
rect
lyont
hesepar
atorandnov
alv
eshoul
dbef
it
tedbet
ween
t
hev
essel
andt
hel
i
neconnect
ingt
hesaf
etyv
alv
e.
(
c)I
ncaseof2saf
etyv
alv
esusedi
nav
essel
OISDSTD-106t
obef
oll
owed.
(
d)SRVi
stobei
nst
all
edont
hecr
udeoi
ldel
i
ver
yli
neandi
nanyot
herdi
schar
gedl
i
neofposi
ti
ve
di
spl
acementpump.
(
e)Thedi
schar
gedl
i
neofev
erysaf
etyv
alv
eshoul
dbeconnect
edt
ofl
arel
i
nef
orsaf
edi
sposalofgas
r
eleasef
rom i
t.
(
f)Saf
etyv
alv
esshoul
dbet
est
edatl
eastoncei
nev
erysi
xmont
h.
v
)NonRet
urnVal
ve(
NRV)
:
(
a)Att
hemani
fol
dheader
,anon-
ret
urnv
alv
eshoul
dbepr
ovi
dedi
neachf
lowl
i
neconnect
edt
owel
l
.
(
b)Thepr
oductl
i
nesshoul
dbepr
ovi
dedwi
thNRVt
oav
oidbackf
lowi
ngf
rom t
hest
oraget
ank.
(
c)NRVshoul
dbepr
ovi
dedi
nthecr
udeoi
ldel
i
ver
yli
net
oav
oidback-
fl
owi
ng.
(
d)I
ftwoormor
eout
let
s(gasoroi
l
),oper
atedi
ndi
ff
erentoper
ati
ngpr
essur
esar
econnect
edt
oa
commonheader
/li
ne,
NRVshoul
dbeusedi
nthel
owpr
essur
eout
let
stoav
oidbackf
lowi
ng.
(
e)I
ftwoormor
etanksar
econnect
edf
rom t
hesameheader
,NRVshoul
dbei
nst
all
edi
nal
lthel
ow
hei
ghtt
ankst
oav
oidbackf
lowi
ng.
v
i)El
ect
ri
calEar
thi
ng:
Doubl
eear
thi
ngconnect
ionst
obepr
ovi
dedi
nal
lheadermani
fol
d,heat
ert
reat
er,I
ndi
rectHeat
er,
pr
essur
evessel
s,pumpsandt
ankst
odi
ssi
pat
est
ati
cel
ect
ri
cit
y.
v
ii
)Ther
malI
nsul
ati
on:
Ther
mali
nsul
ati
onshoul
dbepr
ovi
dedi
nthei
ndi
rectheat
erandheat
ert
reat
erandal
soont
he
exhaustpi
pesoft
heseuni
ts,
pri
memov
erofcr
udeoi
lpump,
gener
ati
ngsetet
c.t
oahei
ghtofatl
east
3met
ersf
rom t
hegr
oundl
evel
toav
oidacci
dent
albur
ning.
v
ii
i)Adequat
ewor
kinqspacef
orsaf
eoper
ati
on:
Al
lthepr
ocessedar
easshoul
dhav
espacef
orsaf
ewor
kingofoper
ator
s.I
ncaseofi
nter
fer
enceof
pi
pel
i
nes,
sui
tabl
ewal
kway
sshoul
dbepr
ovi
ded.
i
x)Cor
rosi
onpr
otect
ion:
Al
lthel
i
nesar
etobel
aidatl
east30cm abov
ethegr
oundl
evel
toav
oidcor
rosi
onand
shoul
dbef
ixedwi
thsuppor
tswi
tht
hehel
pofpi
pecl
ampsandt
heunder
groundpi
pesshoul
dhav
e
pr
operpr
otect
ivecoat
ing.

x)Col
ourcode:
Al
lthepr
ocessedpi
pel
i
nesshoul
dbepai
ntedwi
thpr
opercol
ourcodeanddi
rect
ionoff
lowal
sot
obe
pai
ntedont
hebodyoft
hepi
pel
i
neatr
egul
ari
nter
val
foreasyi
dent
if
icat
ion.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

xi
)Appr
oachr
oad:
Appr
oachr
oadf
orf
ir
etender
sinsi
det
hei
nst
all
ati
onshoul
dbei
ngoodcondi
ti
onandt
her
eshoul
dnot
beanyi
nter
fer
encef
rom anyf
lowl
i
nes,
over
growt
hofgr
asset
c.
xi
i)Pr
essur
emoni
tor
ingdev
ice:
Eachf
lowl
i
negas-
oil
separ
ator
,Heat
ert
reat
erv
essel
s,pumpdel
i
ver
yli
nesshoul
dbe
pr
ovi
dedwi
thapr
essur
emoni
tor
ingdev
ice(
pr.Gauge/pr
essur
erecor
der
)formoni
tor
ingpr
essur
e.
xi
ii
)Fl
amear
rest
or:
Al
lthef
ir
edv
essel
sshoul
dbepr
ovi
dedwi
thFl
ameAr
rest
or.
xi
v)Ef
fl
uenthandl
ingf
aci
li
ti
es:
Thepr
ocessedwat
eri
nthei
nst
all
ati
onshoul
dbel
edt
oanoi
l
-wat
ersepar
atort
hrougha
cl
osedpi
pingsy
stem f
orf
urt
herpr
ocessi
ng/t
reat
mentt
oav
oidsur
facepol
l
uti
onandt
hest
orm/
r
ainwat
ershoul
dbeal
l
owedt
ofl
owt
hrought
hesur
facedr
ainagesy
stem f
ordi
sposali
nthenat
ural
st
ream.
xv
)Communi
cat
ionSy
stem:
Thei
nst
all
ati
onshoul
dhav
eful
l
-pr
oofcommuni
cat
ionf
aci
l
iti
es.

1.
14.
0HAZARDOUSAREAS:
TheCl
assi
fi
cat
ionsofHazar
dousar
eashoul
dbeaspert
hecl
assi
fi
edci
rcul
ari
ssuedbyDGMSt
ime
t
oti
me.Fol
l
owi
ngcl
assi
fi
cat
ionsar
ebasedont
het
heci
rcul
ari
ssuedbyDGMSi
nthey
ear2001.
(
Cir
cul
arNo.I
(G)2011-Genl
./3604-
3753dat
ed12t
hSept
,2001)

1.
14.
1CLASSI
FICATI
ONOFZONES:
Thear
easi
nsi
deapr
oduct
ioni
nst
all
ati
onar
ecl
assi
fi
edi
ndi
ff
erentzones.
a)I
nev
eryZone-1hazar
dousar
ea,onl
yint
ri
nsi
cal
l
ysaf
eoff
lamepr
oofel
ect
ri
calappar
atusand
equi
pmentshoul
dbeused.
b)I
nev
eryZone-
2hazar
dousar
eaonl
yfl
amepr
oofori
ncr
easedsaf
etyorpr
essur
izedel
ect
ri
cal
appar
atusandequi
pmentshoul
dbeused.

Theex
tentofcl
assi
fi
edhazar
dousar
eashoul
dbeasf
oll
ows-
i
)Ef
fl
uentpi
tandOpensump:
a)Thef
reespaceabov
ethel
evel
off
lammabl
eli
qui
dwi
thi
ntheef
fl
uentpi
torsumpshal
lbezone-
I.
b)Thef
reespacel
yi
ngupt
o3m i
nhor
izont
aldi
rect
ionf
rom t
heedgeoft
hepi
tand0.
5m v
ert
ical
l
y
abov
eshal
lbeZone-
2.
i
i
)Fl
owi
ngwel
l:
a)Anar
eabel
owgr
oundl
evel
isZone-
1.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

b)Ar
eal
yi
ngupt
o3m hor
izont
aldi
rect
ionf
rom t
heedgeoft
hecel
l
ars,t
renchesorsumpshal
lbe
Zone-
2.
i
i
i)Wel
lser
vici
ngoper
ati
on:
a)Thear
eawi
thi
nar
adi
usof10m i
nal
ldi
rect
ionf
rom awel
lser
vici
ngshal
lbeZone-
2.
i
v)Gasv
ent
:
a)Thear
eawi
thi
nar
adi
usof1.
5m f
rom openendoft
hev
entext
endi
ngi
nal
ldi
rect
ionshal
lbeZone-
1.
b)Ar
eal
yi
ngwi
thi
nar
adi
usbey
ondZoneupt
o3m oft
hev
entshal
lbeZone-
2.
v
)Gasoi
lsepar
ator
/fi
redv
essel
:
a)Thear
eawi
thi
nar
adi
usof3m f
rom anyoi
l
-gassepar
ati
onv
essel
,andf
ir
edv
essel
shal
lbeZone-
2.
v
i)Saf
etyr
eli
efv
alv
e:
a)Thear
eawi
thi
nar
adi
usofnotl
esst
han3m f
rom di
schar
geofar
eli
efv
alv
eext
endi
ngi
nal
l
di
rect
ionsshal
lbeZone-
2.
v
ii
)Pi
gtr
ap:
a)Thear
eawi
thi
nradi
usof1.
5m oft
hepi
glaunchi
ng/
recei
vi
ngt
rapext
endi
ngi
nal
ldi
rect
ionsi
s
Zone-
1.
b)Andt
hear
eal
yi
ngbey
ondZoneupt
oradi
us3m i
nal
ldi
rect
ionoft
het
rapi
sZone-
2.
v
ii
i)Cr
udeoi
lpump:
a)Ar
eal
yi
ngupt
o3m i
nal
ldi
rect
ionf
rom t
hepumpi
sZone-
2.
i
x)St
oraget
ank:
a)Thear
eai
nsi
det
het
ankandwi
thi
nar
adi
usof1.
5m f
rom al
lopeni
ngi
ncl
udi
ngbr
eat
herv
alv
e,di
p
hat
ch,
thi
efhat
chi
sZone-
1.
b)Andt
hear
eabey
ondZone-
1upt
o3m i
nal
ldi
rect
ionsf
rom t
heshel
landr
oofi
sZone-
2.
X)Dy
ke:
a)Thesumpi
nthedy
keshal
lbeZone-
1.
b)Andanar
eaext
endi
ngv
ert
ical
l
yupt
oahei
ghtoft
hedy
keandhor
izont
all
yupt
ophy
sicalboundar
y
oft
hedy
keshal
lbeZone-
2.
1.
15.
0PRECAUTI
ONSAGAI
NSTFI
RE:
i
.Smoki
ngi
sst
ri
ctl
ypr
ohi
bit
edi
nsi
det
hepr
oduct
ioni
nst
all
ati
on.Pr
ohi
bit
orysi
gnf
ort
his
pr
ecaut
ionshoul
dbedi
spl
ayedont
hepanelboar
dneart
heent
rygat
e.Anyper
sonent
eri
ngt
he
i
nst
all
ati
onwi
thanysmoki
ngappar
atusl
i
keci
gar
ett
es,
mat
chesandl
i
ght
ermustdeposi
tthesameat
t
hegat
e.
i
.Thei
nst
all
ati
onshoul
dhav
eanemer
gencyexi
t.
i
i
i.Handt
ool
susedshoul
dbeofnon-
spar
kingt
ype.
i
v.Thepr
imemov
erusedf
ort
hecr
udeoi
lser
viceshoul
dbeFLPt
ype.I
fgasordi
eselengi
nei
sused
t
hesameshoul
dbesepar
atedwi
tht
hepumpwi
thaseal
edwal
l
.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

v
)Igni
ti
onofi
ndi
rectheat
ershoul
dbedonet
hroughr
emot
eigni
ti
ondev
ice.
v
i)Pr
opersi
zeofcanopyshoul
dbepr
ovi
dedont
heexhaustofchi
mney
.
v
ii
)Fl
amef
ail
uref
uelcutof
fdev
iceshoul
dbei
nst
all
edi
ntheI
ndi
rectHeat
ersandal
lthef
ir
edv
essel
s
shoul
dbepr
ovi
dedwi
thf
lamear
rest
or.
v
ii
i)Hotwor
kper
mitshoul
dbei
ssuedt
otheconcer
nedper
sonsbyshi
fti
nchar
gewi
thappr
ovalf
rom
I
M,pr
iort
ocommencementofanyhotj
obi
nsi
det
hei
nst
all
ati
ons.
i
x)Ef
fi
cientear
thi
ngofal
lvessel
sandequi
pmentshoul
dbedonet
otakecar
eofst
ati
cchar
ges.
Ear
thi
ngconnect
ionsshoul
dbecheckedev
ery6mont
handmeasur
edv
aluesshoul
dber
ecor
dedi
na
r
egi
ster
.Ear
thi
ngpi
tsshoul
dbecl
ear
lymar
kedf
ori
nspect
ion.
x)Spi
l
lage off
lammabl
eli
qui
ds shoul
d be mi
nimi
zed t
o mi
ti
gat
eri
sk off
ir
e and shoul
d be
i
mmedi
atel
ycl
ear
ed.
xi
)Al
lfi
ref
ight
ingequi
pment
sshoul
dbemai
ntai
nedi
ngoodcondi
ti
on.
xi
i
)El
ect
ri
calcont
rolr
oom,swi
tchgearr
oom,comput
err
oom et
c.shoul
dbemai
ntai
nedi
ngood
condi
ti
on.Ther
eshoul
dber
ubbermat
sinel
ect
ri
calcont
rolr
oom andswi
tchgearr
oom andcabl
es
shoul
dpr
oper
lyl
aidi
ntr
enches.Li
ght
ingf
ixt
uresshoul
dbeper
manentandnohangi
ngwi
resornaked
bul
bsper
mit
ted.
xi
i
i)Vessel
ent
ryper
miti
stobei
ssuedbyI
nst
all
ati
onManagerpr
iort
otaki
ngcl
eani
ng/
mai
ntenancej
obsi
nanyv
essel
.Fi
rehy
drant
s,wat
erspr
inkl
ersy
stem,f
oam l
i
nesofst
oraget
anks
shoul
dbei
nspect
edr
egul
arl
ytoensur
ethei
rsmoot
hfunct
ioni
ng.
xi
v)Regul
ari
nspect
ionofwel
lheadf
it
ti
ngsi
stobecar
ri
edoutf
oranyl
eakageofgas/
oil
.Topr
event
unaut
hor
izedent
ryt
othewel
l
s,per
iodi
cal
inspect
ionoff
enci
ngi
stobedone.
xv
)Keepf
lammabl
emat
eri
alawayf
rom sour
ceofheatandst
oret
hem i
nsui
tabl
ecansandatpr
oper
pl
ace.
xv
i)Al
lthewel
l
sshoul
dbecl
ear
lymar
kedf
oreasyi
dent
if
icat
ion
xv
ii
)El
ect
ri
cal
equi
pmentandf
it
ti
ngsshoul
dbemai
ntai
nedpr
oper
ly.
xv
ii
i)Easyaccesst
ofi
reext
ingui
sher
sandl
ear
nhowt
ooper
atet
hem.
xi
x)Fi
rstai
dit
emsshoul
dbemai
ntai
nedpr
oper
ly.
xx)Regul
arl
yremov
alofaccumul
atedwast
emat
eri
all
i
kedr
yveget
ati
oni
stobeensur
ed.
xxi
)Rout
inemai
ntenanceofal
lmachi
ner
yshoul
dbeensur
ed.
xxi
i
)Cl
osesuper
visi
onofpr
emi
sesatal
lti
mesi
stobeensur
ed.
xxi
i
i)Ther
eshoul
dbepr
operdr
ainagesy
stem i
npr
ocessar
eas.Necessar
ysumpsshoul
dbeav
ail
abl
e
i
nal
loper
ati
ngar
easl
i
kepumphouse,st
oraget
anks,separ
atorpl
atf
ormset
c.t
ocol
l
ectandr
ecov
er
spi
l
ledoi
l
.
xxi
v)Wat
ersuppl
i
esshoul
dbeadequat
e.
xxv
)Pr
ohi
bit
orycaut
ionsi
gnsshoul
dbedi
spl
ayedatal
lcr
it
ical
places.
1.
16.
0DI
SPOSALOFGASTHROUGHFLARESYSTEM:

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

i
.Af
lar
eli
neshoul
dbel
aidf
rom t
hepr
oduct
ioni
nst
all
ati
ont
oaf
lar
est
ack/
flar
epi
tlocat
edat
di
stanceofnotl
esst
han90met
ersf
rom t
hepr
oduct
ioni
nst
all
ati
on.
i
i
.Thef
lar
eli
neshoul
dter
minat
ewi
thav
ert
icalr
iserpi
peofnotl
esst
han9met
ersi
nhei
ghtori
na
f
lar
epi
tencl
osedwi
thpr
operwal
l
.
i
i
i.Whent
hegasf
lowi
sint
ermi
tt
ent
,thef
lar
eli
neshoul
dbepr
ovi
dedwi
thapi
l
otbur
nerwi
thr
emot
e
cont
rol
elect
ri
cal
igni
ti
ondev
icet
oensur
ethatt
hepi
l
otbur
neri
scont
inuousl
yli
ght
ed.
i
v.Att
hef
lar
est
ack,
awat
ersealdr
um shoul
dbepr
ovi
dedt
opr
eventi
ngr
essofai
rint
othef
lar
eli
ne
t
obeensur
ed.
v
.Leakageofgasi
fanyi
nfl
arel
i
neandi
nthef
lar
est
ackshoul
dbeat
tendedonpr
ior
it
ybasi
s.
v
i.Ther
eshoul
dnotbeanyseepageofef
fl
uentf
rom ef
fl
uentev
apor
ati
onpi
tlocat
edi
ngasf
lar
ed
ar
ea.
v
ii
.Ef
fl
uentev
apor
ati
onpi
tshoul
dbepr
oducedwi
thsui
tabl
emasonr
yboundar
ywal
land
Asbest
os,
encl
osedt
opr
eventseepageandt
ransmi
ssi
onofheatr
espect
ivel
y.
v
ii
i.Passage-
tof
lar
eshoul
dbekeptaccessi
bleandf
reef
rom dr
yveget
ati
on.
1.
17.
0BLOWI
NGOFSRVI
NAPRESSUREVESSEL:
1.
17.
1SRVofapr
essur
izedv
essel
inapr
oduct
ioni
nst
all
ati
onmaybl
owf
ormanyr
easons.Themaj
or
causesar
e:
a.Suddent
hrustofi
ncomi
ngf
lui
dwhi
chmaybeduet
oopeni
ngupoft
hewel
latt
hewel
l
headi
n
uncont
rol
l
edmanner
.
b.Duet
ouncont
rol
l
edent
ryofi
nputgasi
nint
ermi
tt
entl
i
fti
ngsy
stem.
c. Duet
osuddenchangei
nwel
lbehav
iour
.
d.Rest
ri
cti
onatt
heout
letoft
hegascont
rol
l
er.
e. Dr
opofwedgeoft
hegat
eval
veatt
heout
let
.
f
. Cl
osur
eofout
letv
alv
eduet
ooper
ati
onal
mist
ake.
g.I
nadequat
esi
zeofor
if
icei
ngasout
letl
i
ne.

1.
17.
2MEASURESTOBETAKENTOOVERCOMETHEPROBLEMS:
i
.Suddent
hrustofi
ncomi
ngf
lui
d:
Wel
l
sdur
ingopeni
ngi
nthewel
l
headshoul
dbeopenedupi
nver
ysl
owl
yandst
eadi
l
yto
av
oidsuddent
hrusti
nthepr
oduct
ioni
nst
all
ati
on.I
tmaybedonei
nthef
oll
owi
ngway
s:
(
1)Checkt
hecl
osur
eofal
lthev
alv
esi
ntheX-
masst
reeandal
sot
hef
lowl
i
nev
alv
e.
(
2)I
nst
all
requi
redsi
zeofbeani
nthebeanhousi
ngandcl
oset
hehousi
ng.
(
3)Open-
upt
hemast
erv
alv
eoft
hewel
lful
l
y,t
her
eaf
terar
msv
alv
eandsi
dev
alv
eofX-
masst
ree
shoul
dbeopened.Opent
hef
lowl
i
nev
alv
esl
owl
yincont
rol
l
edmanner
.Thewel
lfl
uidwi
l
lst
art
f
lowi
ngt
hrought
hef
lowl
i
ne.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

(
4)Open-
upt
hef
low l
i
nev
alv
egr
adual
l
yandobser
vet
hepr
essur
eint
hef
low l
i
ne.Theoper
ati
on
shoul
dber
epeat
edt
il
lthev
alv
eat
tai
nsf
ull
openposi
ti
on.
i
i
.Uncont
rol
ledr
ateofgaspr
oduct
ionduet
oimpr
operf
aul
tygasl
if
ti
ngsy
stem:
I
ngasl
i
fti
ngsy
stem hi
ghpr
essur
eli
ft
inggasf
rom t
hecasi
ngi
sal
l
owedt
oent
ert
ubi
ngt
oli
ftt
he
f
lui
dfr
om t
hewel
l
.Impr
operf
unct
ioni
ng/desi
gnoft
hegasl
i
ftsy
stem mayal
sol
eadt
opr
obl
em
ofhandl
i
ngexcessi
vegasandmayl
eadt
obl
ow ofSRVoft
hesepar
ator
s.Toov
ercomet
his
pr
obl
em t
hef
oll
owi
ngact
ionsshoul
dbet
aken.
(
1)I
nst
all
ati
onofpr
opersi
zeofG/
Lval
vesatt
hesub-
sur
face.
(
2)Ensur
ethei
nject
ionofr
equi
red/
cal
cul
atedquant
it
yofl
i
fti
nggasi
ntot
hecasi
ngatsui
tabl
e
i
nter
val
byadj
ust
ingt
hei
nter
val
anddur
ati
onoft
het
imecy
clecont
rol
l
er(
TCC)
.
(
3)Byopt
imi
zi
ngt
hequant
it
yofl
i
fti
nggasi
.e.t
heopeni
ngofTCCoft
heG/
Lwel
l
sint
hear
eashoul
d
beseti
nsuchawayt
hatt
woormor
eTCCsshoul
dnotbeopenedsi
mul
taneousl
y.
Thi
swi
l
lav
oidt
heexcessi
vegashandl
i
ngpr
obl
em i
nthepr
essur
evessel
sandt
husel
i
minat
ethe
pr
obl
em ofbl
owi
ngofSRVapar
tfr
om t
heopt
imi
zat
ionofl
i
fti
nggas.

i
i
i.Changei
nwel
lbehav
ior
:
Ther
emaybesuddenchangei
nbehav
iourofcer
tai
nwel
l
stoconv
erti
ntohi
ghgaspr
oducer(
high
GOR)
.Pr
oduci
ngsuchwel
l
sint
hei
nst
all
ati
onmaybepr
obl
emat
icandmayl
eadt
obl
ow ofSRV.
Thesewel
l
sshoul
dbei
dent
if
iedandpr
ecaut
ionar
ymeasur
essuchasr
educi
ngt
hesi
zeoff
low-
arm
beanet
c.ar
etobet
akent
oav
oidgas-
handl
i
ngpr
obl
em i
nthei
nst
all
ati
on.
i
v.Gascont
rol
ler
:
Rest
ri
cti
oni
nthegascont
rol
l
ercausesobst
ruct
ionofout
goi
nggasandmayl
eadst
obl
owi
ngofSRV.
Toov
ercomet
hispr
obl
em t
heseatoft
hecont
rolv
alv
eshoul
dbecl
eanedf
rom al
lthef
orei
gn
mat
eri
als.Al
lther
ust
s,cut
ti
ngchi
ps,wel
dingwast
eet
c.l
efti
nsi
det
hel
i
neatt
hei
nst
all
ati
onst
age
shoul
dbef
lushedoutbef
orecommi
ssi
oni
ng.
v
.Mal
funct
ioni
ngofgat
eval
ves:
TheSRV mayal
sobl
ow duet
omal
funct
ioni
ngofgat
eval
ves.Hence,al
lthev
alv
esusedi
nthe
i
nst
all
ati
onshoul
dbeofgoodqual
i
tyandconf
ormt
oAPIst
andar
d.
v
i.Oper
ati
onalMi
stake:
Oneoft
her
easonsf
orbl
owi
ngofSRVi
sthemi
stakemadebyoper
ati
onalper
sonnel
.Themi
stake
maybemi
nimi
zedbyadopt
ingt
hef
oll
owi
ng-
(
1) Al
lpi
pingshoul
dbel
aidatl
east30cm abov
ethegr
oundl
evel
foreasyi
dent
if
icat
ion.
(
2) Pi
pingshoul
dnotbecl
umsy
.
(
3) Col
ourcodei
ncl
udi
ngt
hedi
rect
ionoff
lowshoul
dbemar
kedont
hel
i
nef
oreasyi
dent
if
icat
ion.
(
4) Rai
singst
em gat
eval
veshoul
dbeusedi
nthei
nst
all
ati
onf
oreasyi
dent
if
icat
ionoft
hemodeof
oper
ati
onoft
hev
alv
esf
rom adi
stance.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

v
ii
.Impr
opersi
zeofor
if
iceatgasout
letl
ine:
Somet
imesi
mpr
opersi
zeofor
if
icei
nthegasout
letl
i
nemayr
est
ri
ctt
hef
lowandl
eadst
obl
owof
SRVi
nani
nst
all
ati
on.I
nsuchcaset
heor
if
iceshoul
dber
epl
acedwi
thpr
opersi
zeofor
if
icepl
ate.
1.
17.
3PROCEDUREFORATTENDI
NGAVESSELDURI
NGPOPPI
NGOFSAFETYRELI
EFVALVE(
SRV)
:
1.Shi
ft
-i
nchar
gewi
thhi
sco-
wor
kershoul
drusht
othesi
teandi
dent
if
ythepoppedv
essel
.Itmaybe
i
dent
if
iedbyt
hev
isual/audi
ocont
rolal
armi
ngsy
stem orbyobser
vingt
hepr
essur
egaugei
nst
all
ed
ont
hebodyoft
hev
essel
.
2.Af
teri
dent
if
icat
iont
heov
erpr
essur
izedv
essel
,thebypassv
alv
eoft
hegascont
rol
l
eri
stobe
openedandshoul
dbet
hrot
tl
edi
nsuchawayt
hatt
hepr
essur
eoft
hev
esseldr
oppeddownt
onor
mal
pr
essur
eandt
heSRVst
opspoppi
ng.
3.Att
hist
ime,t
hegascont
rol
l
eroft
hef
lar
eli
nemayr
equi
ret
obeby
-passedt
orel
easet
heexcess
gasi
nthesy
stem.Whi
l
ethr
ott
li
ngt
heby
-passv
alv
eoft
hecont
rol
l
eri
nthe
f
lar
eli
ne,i
nnocaset
heupst
ream pr
essur
eshoul
dbebl
edof
fbel
ow t
hegasdi
str
ibut
ionpr
essur
e.
Ot
her
wise,
thegasf
rom t
hedi
str
ibut
ionsy
stem wi
l
lfl
owbackt
othef
lar
e.
4.I
dent
if
ythepr
obl
em andr
ect
if
ythedef
ect
s(asment
ionedabov
e).
5.Cl
oseal
ltheby
-passandr
est
orebackt
onor
mal
oper
ati
on.

1.
18.
0LI
QUI
DCARRYOVERI
NPRODUCTI
ONI
NSTALLATI
ON:
Li
qui
dcar
ryov
eri
samostcommonpr
obl
em encount
eredi
npr
oduct
ioni
nst
all
ati
on.Whenl
i
qui
d
phaseoft
hef
lowent
ert
hegasst
ream t
hephenomenai
scal
l
edl
i
qui
dcar
ryov
er.
1.
18.
1DETECTI
ONOFLI
QUI
DCARRYOVER:
Li
qui
dcar
ryov
ermaybedet
ect
edwi
th
1.Bl
acksmokei
nthef
lar
epi
tduet
obur
ningofl
i
qui
dphaseofhy
drocar
bon.
2.Mal
funct
ioni
ngofgascont
rol
l
erwhi
chmayl
eadt
obl
owi
ngofSRVi
nthesepar
ator
.
3.Suddendr
opi
ngasr
eadi
ngi
nthegasf
lowmet
er.
1.
18.
2FACTORSCONTRI
BUTI
NGTHELI
QUI
DCARRYOVER:
Li
qui
dcar
ryov
ermayoccurf
ort
hef
oll
owi
ngr
easons-
(
i)Mor
eloadont
hesepar
atort
hani
tscapaci
ty:
Gas-
oil
separ
ator
sneedsomer
etent
iont
imef
orsepar
ati
onofgasf
rom l
i
qui
dphase.I
fthequant
it
yof
i
ncomi
ngf
lui
dismor
ethani
tsdesi
gnv
olume,t
her
etent
iont
imewi
l
lbel
essandsomeamountof
l
i
qui
dwi
l
lpr
esenti
ntheout
goi
nggasandl
i
qui
dcar
ryov
ermayoccur
.
(
ii
)Rest
ri
cti
on/mal
funct
ioni
ngofv
alv
eint
hel
iqui
dout
letl
ineoft
hesepar
ator
:
Li
qui
dcar
ryov
ermayoccuri
fthel
i
qui
dout
letl
i
neoft
hesepar
atori
schockedandal
soduet
o
mal
funct
ioni
ngoff
aul
tyv
alv
e.
(
ii
i)Mal
funct
ioni
ngofLi
qui
dlev
elcont
rol
ler
:

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

Thel
evelofl
i
qui
dinasepar
atori
scont
rol
l
edt
hroughLLC.I
fLLCdoesnotwor
kpr
oper
lyt
hel
i
qui
d
l
evel
wil
lri
sei
nsi
det
hesepar
atorandmaygoal
ongwi
tht
hegasst
ream causi
ngl
i
qui
dcar
ryov
er.
(
iv)
Closur
eoft
anki
nletv
alv
e/f
aul
tycheckv
alv
eint
hepr
oduct
ionl
ine:
Theoi
lsepar
atedi
nsepar
ator
sisf
inal
l
ycol
l
ect
edi
nthecr
udeoi
lst
oraget
ank.I
fthei
nletv
alv
etot
he
t
anki
scl
osedort
hef
lapperoft
hecheckv
alv
egotchocked,f
lui
dmayent
ert
othegasst
ream and
l
i
qui
dcar
ryov
ermayoccur
.
1.
18.
3ACTI
ONTOBETAKENTOPREVENTLI
QUI
DCARRYOVER:
(
1)Toensur
ethatt
hepr
operpr
eheat
ingofi
nletf
lui
d.
(
2)Ensur
ethatt
heser
vocont
rolpr
essur
eismai
ntai
nedatt
her
ecommendedl
evel(
itmaybe
adj
ust
edwi
tht
hehel
pofpr
essur
eregul
atori
nst
all
edi
nthel
i
ne).
(
3)Checkt
heLLCandf
unct
ioni
ngoft
hel
i
qui
dcont
rol
val
ve.

1.
18.
4ACTI
ONTOBETAKENAFTERTHELI
QUI
DCARRYOVER:
(
1)Opent
hebypassoft
hel
i
qui
dcont
rol
val
veandal
l
owt
odr
opdownt
hel
i
qui
dlev
eli
nthesepar
ator
.
Shutt
heby
-passv
alv
eaf
tert
hef
loatoft
heLLCcomebackt
oit
snor
mal
posi
ti
on.
(
2)Fl
ushoutt
hel
i
qui
dfr
om t
hegasout
letl
i
neandcl
eant
hegascont
rol
l
erpr
oper
ly.

1.
19.
0SAFEOPERATI
NGPROCEDURE
LI
NINGUPOFWELLFORTESTI
NG
1. Checkt
hel
atesti
nfor
mat
ionv
iz.SI
TP,FTHP,FAPFl
ow r
ate,GOR,wat
ercutandt
hef
lowl
i
ne
pr
essur
eatt
hemani
fol
d(upst
ream ofmani
fol
d)et
c.oft
hewel
ltobet
est
ed.
2. Checkf
orPr
essur
egaugei
nthef
lowl
i
neatt
hemani
fol
doft
hewel
ltobet
est
ed.
3. Ensur
esuf
fi
cientul
l
ageatTestt
ank.
4.Li
ningupofHi
ghPr
essur
eWel
l:
i
) Thei
nletv
alv
etoTestt
anki
sinopenposi
ti
on.
i
i
) Ensur
efunct
ioni
ngofOi
lDumpv
alv
eandt
hegascont
rolv
alv
eofTU-
I.Thei
nletv
alv
etoTU-
Iis
i
nopenposi
ti
on.
i
i
i) Ensur
efunct
ioni
ngofOi
lDumpv
alv
eandt
hegascont
rol
val
veofTU-
II
.Thei
nletv
alv
etoTU-
IIi
s
i
nopenposi
ti
on.
i
v) Ensur
efunct
ioni
ngoft
hegasf
lowmet
ersandi
nst
allpr
operor
if
icepl
atesandmet
erchar
ts(
A-
met
er&B-
met
er)
.
v
) Thei
nletv
alv
etoHPMSandLPMSar
einopenposi
ti
on
v
i) Ensur
ethef
unct
ioni
ngoft
heI
H.
v
ii
) Cl
oset
heGr
oupVal
veoft
hewel
ltobet
est
edi
nthegr
oupmani
fol
dsl
owl
yandmoni
tort
he
f
lowl
i
nepr
essur
eatt
hemani
fol
d(Upst
ream oft
heCheckVal
ve)
v
ii
i) Opent
heTestVal
veoft
heabov
ewel
lint
het
estmani
fol
dsl
owl
yandobser
vet
hef
lowl
i
ne

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

pr
essur
easwel
last
heTUheaderpr
essur
e.Ther
emaybeamar
ginali
ncr
easei
nthef
lowl
i
ne
pr
essur
efr
om t
henor
mal
li
nepr
essur
eduet
orest
ri
cti
onatt
het
estpl
ugv
alv
e,whi
chi
snor
mal
l
y
smal
l
eri
nsi
zet
othatoft
heGr
oupv
alv
e.Howev
er,
ift
hef
lowl
i
nepr
essur
ebegi
nst
oshoot
sup,
opent
heGr
oupv
alv
eandcl
oset
heTestv
alv
eint
hemani
fol
d.Donotputt
hewel
lont
estunl
ess
andunt
ilt
hecauseofi
ncr
easeoff
lowl
i
nepr
essur
eisi
dent
if
iedandr
ect
if
ied.
5.Li
ningupofLowPr
essur
eWel
l:
1. Thei
nletv
alv
eofTestt
anki
sinopenposi
ti
on.
2. Ensur
efunct
ioni
ngofOi
lDumpv
alv
eandt
hegascont
rol
val
veofTU-
II
.Thei
nletv
alv
etoTU-
IIi
s
i
nopenposi
ti
on.
3. Ensur
eTU-
Iisby
-passed.
4. Ensur
efunct
ioni
ngoft
hegasf
low met
erandi
nst
allpr
operor
if
icepl
ateandmet
erchar
t(B-
met
er)
5. Thei
nletv
alv
etoLPMSi
sinopenposi
ti
on.
6. Ensur
ethef
unct
ioni
ngoft
heI
H.
7. Cl
oset
heGr
oupVal
veoft
hewel
ltobet
est
edi
nthegr
oupmani
fol
dsl
owl
yandmoni
tort
hef
low
l
i
nepr
essur
eatt
hemani
fol
d(Upst
ream oft
hecheckv
alv
e).
8. Opent
heTestv
alv
eoft
hewel
ltobet
est
edi
nthet
estmani
fol
dsl
owl
yandobser
vet
hef
lowl
i
ne
pr
essur
easwel
last
heTUheaderpr
essur
e.Ther
emaybeamar
ginali
ncr
easei
nthef
lowl
i
ne
pr
essur
efr
om t
henor
mal
li
nepr
essur
eduet
orest
ri
cti
onatt
het
estpl
ugv
alv
e,whi
chi
snor
mal
l
y
smal
l
eri
nsi
zet
othatoft
hegr
oupv
alv
e.Howev
er,i
fthef
lowl
i
nepr
essur
ebegi
nst
oshootup,
opent
hegr
oupv
alv
eandcl
oset
het
estv
alv
eint
hemani
fol
d.Donotputt
hewel
lont
estunl
ess
andunt
ilt
hecauseofi
ncr
easeoff
lowl
i
nepr
essur
eisi
dent
if
iedandr
ect
if
ied.
1.
20.
0LI
GHTI
NGPROCEDUREOFI
NDI
RECTHEATER:

1.Ensur
ethecl
osur
eofal
lthev
alv
esandcheckt
hewat
erl
evel
int
heI
ndi
rectHeat
er.
2.Cr
ackopent
hef
uelv
alv
einpi
l
otl
i
neandputt
he‘
l
ow t
emper
atur
eshutdownswi
tch’t
o
st
art
ingposi
ti
on.Gaswi
l
lst
artl
eaki
ngt
hrought
hepi
l
otbur
ner
.
3.Li
ghtt
hepi
l
otbur
nert
hroughr
emot
eigni
ti
onsy
stem andadj
ustt
hef
lamei
frequi
red(
thr
ough
mi
xtur
e).
4.Oncet
hepi
l
otf
lameheat
edt
het
her
most
atoft
heLow t
emper
atur
eshutdownswi
tchwi
l
l
aut
omat
ical
l
ycomet
oit
srunni
ngposi
ti
on.
5.Opent
hev
alv
esont
hemai
nfuell
i
net
oli
ghtt
hemai
nbur
nerandadj
ustt
heai
rmi
xtur
eif
r
equi
red.
6.Checkt
hef
unct
ionoft
het
emper
atur
econt
rol
l
erbyi
ncr
easi
ngt
het
emper
atur
eoft
hef
lui
dto
t
heset
ti
ngt
emper
atur
e.Att
hispoi
ntt
het
emper
atur
econt
rol
l
eri
nst
all
edi
nthemai
nfuell
i
ne
wi
l
lcutof
fthef
uel
tot
hemai
nbur
ner
.
7.Checkt
hef
unct
ionofl
ow‘
temper
atur
eshutdownswi
tch’byput
ti
ngof
fthemai
nbur
ner
sas

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

wel
laspi
l
otbur
ner
sandl
etbot
hgast
obel
eakedt
hrought
hebur
ner
s.Af
terami
nut
ethel
ow
t
emper
atur
eshutdownswi
tchwi
l
ldi
scont
inueai
rsuppl
ytot
hef
uelcont
rolv
alv
eandt
huscut
of
ffuel
tot
hemai
nbur
neraswel
last
othepi
l
otbur
ner
.

1.
20.
1SHUTDOWNPROCEDUREOFI
NDI
RECTHEATER:

Cutof
ffuel
suppl
ytot
hemai
nbur
nerandpi
l
otbur
nerbyshut
ti
ngdownt
hemai
nfuel
val
ve.

1.
21.
0OPERATI
NGPROCEDUREFORRUNNI
NGCRUDEOI
LDESPATCHPUMP(
CODP):
1.Toensur
ethePOLandwat
erl
evel
int
hepr
imemov
erandpump.
2.Toensur
edi
sengagementofcl
utch.
3.Toensur
eopeni
ngofsuct
ion,
del
i
ver
yandci
rcul
ati
ngv
alv
esoft
hepump.
4.Toensur
eopeni
ngofsuct
ionv
alv
eoft
hest
oraget
ankandv
alv
eont
hemai
ndel
i
ver
yli
ne.
5.Toensur
ethepr
operf
unct
ioni
ngoft
hepr
essur
erecor
der/pr
essur
egauge(
pref
erabl
yfl
uid
packed)
6.Opent
hef
uel
li
neoft
hepr
imemov
er.
7.St
artt
heengi
neandobser
vef
orf
ewmi
nut
es.
8.Toi
nfor
mrecei
vi
ngsect
ion(
ITF)
.
9.Engagedt
hecl
utcht
orunt
hepumpandobser
vef
orf
ewmi
nut
es,
10.Cl
oset
heci
rcul
ati
ng(
byepass)v
alv
esl
owl
ywi
thacl
osedobser
vat
ionont
hepr
essur
egauge.
Af
tershut
ti
ngdownt
heby
epassv
alv
ecompl
etel
yobser
vet
hepr
essur
eatl
eastf
or10mi
n.

1.
21.
1OPERATI
NGPROCEDUREFORRUNNI
NGCRUDEOI
LDESPATCHPUMP(
CODP)-BOOSTER
PUMP:
1.Toensur
eopeni
ngofsuct
ionv
alv
e/v
alv
esoft
het
anksandpump.

2.Tost
artt
hepumpandobser
vet
hepr
essur
edev
eloped.

3.Opent
hedel
i
ver
yval
veoft
hepumpgr
adual
l
ytodi
spat
chcr
udeoi
l

1.
21.
2SHUTDOWNPROCEDUREFORSTOPPI
NGCODP:

1.Di
s-engagedt
hecl
utcht
ost
opt
hepump.

2.Shutt
hef
uel
suppl
yval
veoft
hepr
imemov
ert
ost
opt
heengi
ne.

3.Cl
oset
hedel
i
ver
yval
veoft
heuni
t.

4.Opent
heby
epassv
alv
e.

5.Cl
oset
hesuct
ionv
alv
e.

1.
21.
3SHUTDOWNPROCEDUREFORCODP-BOOSTERPUMP:

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

1.Shutt
hedel
i
ver
yval
veoft
hepump.

2.Swi
tchof
fthemot
oroft
hepump.

3.Cl
oset
hesuct
ionv
alv
eoft
hepump.

1.
22.
0MANUALTANKDI
PPI
NGPROCEDURE:

1.Wor
kingper
sonnel
shoul
dinf
ormt
heshi
fti
n-char
geatt
het
imeofgoi
ngf
ordi
ppi
ng.

2.Cl
i
mb-
upt
othet
opoft
het
ank.Al
way
susesaf
etybel
t.Loosent
hecov
eroft
hedi
ppi
nghol
e
sl
i
ght
lyandal
l
owt
hegast
orel
easecompl
etel
y.

3.Af
terr
eleasi
ngt
hegast
hecov
ershoul
dber
emov
edandt
hedi
pgaugeshoul
dbei
nser
tedsl
owl
y
i
ntot
het
ankt
hrought
hehol
eti
l
litt
ouchest
hebot
tom oft
het
ank.I
nnocaset
hedi
pwei
ght
shoul
dbedr
oppedf
rom ahei
ght
.

4.Pul
loutt
hegaugeandnot
ethef
lui
dlev
eloft
het
ankf
rom t
hemar
kont
hedi
pgauge.

5.Posi
ti
ont
hecov
erov
ert
hehol
eandt
ight
eni
tpr
oper
ly.

6.Cl
i
mbdownf
rom t
het
ank.

7.Wor
kingper
sonnelcl
i
mbi
ngupt
het
ankshoul
densur
ethatt
her
eisnocot
tonwast
eandanyot
her
wi
ping/
for
eignmat
eri
ali
sthr
ownatt
het
opoft
het
ank.

8.Nogaugi
ngandsampl
i
ngoft
anksshoul
dbeunder
takendur
ingt
hunderandhai
lst
orm.

9.Di
pshoul
dnotbet
akendur
ingf
il
li
ngandev
acuat
ionoft
het
ank.

1.
23.
0PROCEDUREFORLI
GHTI
NGOFFLARE
1.Cl
oset
hef
lar
econt
rol
val
vel
eadi
ngt
othef
lar
epi
t.
2.Cr
ackopent
hef
lar
econt
rol
l
erby
-passv
alv
e.
3.Li
ghtt
hebur
nerwi
tht
hehel
pofal
i
ght
ingst
ick.Pr
ecaut
iont
obet
akenwhi
l
eli
ght
ingt
hef
lar
e:
i
. Nev
ergoal
onet
oli
ghtt
hef
lar
e
i
i
. Keeponef
ir
eext
ingui
sherwhi
l
egoi
ngt
oli
ghtt
hef
lar
e.
4.Opent
hev
alv
eandal
l
owt
hegast
oent
erf
lar
epi
tandt
hust
obur
nthegas.
1.
23.
1PROCEDUREFORSHUTDOWNOFFLARE
1.Opent
hev
alv
esi
nthev
entl
i
nes
2.Cl
oset
hef
lar
econt
rol
val
vel
eadi
ngt
othef
lar
eandt
husputof
fthef
ir
e.
1.Shutt
heI
nletv
alv
eofFW t
ank1&out
letv
alv
eofFW t
ank2andopent
hei
nletv
alv
eofFW
t
ank2.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

2.Ther
estoft
hepr
ocessi
ssameasabov
e.

1.
24.
0SAFEPRACTI
CESFOROPENI
NGOFBEANHOUSI
NG:

1.I
sol
atet
hebeanhousi
ng(
B/H)byshut
ti
ngi
nar
mval
vesandsi
dev
alv
esr
espect
ivel
y.
2.Measur
ethepr
essur
eint
hebeanhousi
ngatt
het
estcockont
hehousi
ng.
3.Rel
easet
hepr
essur
eint
hebeanhousi
ngt
hrought
het
estcock.
4.I
fthepr
essur
eisnotf
oundt
ober
eleased,(
probabl
ythesi
dev
alv
eorar
mval
vemaybe
l
eaki
ng)shutt
heMast
erv
alv
e/f
lowi
ngv
alv
e.Not
e:Rel
easeofpr
essur
eoft
hebeanhousi
ng
shoul
dbecl
osel
yobser
vedandpr
operj
udgementshoul
dbeappl
i
edt
oensur
ecompl
ete
r
eleaseofpr
essur
e.
5.Sl
i
ght
lyunscr
ewt
hebeancapbyhammer
ingwi
thanon-
spar
kinghammer
.Thenr
eleaset
he
pr
essur
einsi
debeanhousi
ngbyhammer
ingt
het
opoft
hebeancap.Obser
vet
het
ight
nessof
t
hebeancap.I
fthebeancapi
slooset
hent
her
eisnopr
essur
eandi
fthebeancapi
sti
ght
t
hent
her
eisst
il
lsomepr
essur
e.Repeat
edat
temptshoul
dbemadet
orel
easet
hepr
essur
e.
6.Remov
ethebeancaponcet
her
eisnopr
essur
e.
7.Remov
ethebeanwi
tht
hehel
pofabeanwr
ench.
8.I
ncaset
hebeanhousi
ngi
sfi
l
ledwi
thsand/
wax,t
hencl
eanbyst
andi
ngi
nasaf
eposi
ti
on.
Dur
ingcl
eani
ngoper
ati
onofbeanhousi
ng,
nobodyshoul
dst
andi
nfr
ontoft
heexposedbean
housi
ngi
nthesamel
i
ne.
9.Usesaf
etygoggl
esandhandgl
oves.
10.I
ncase,
thepr
essur
efr
om t
hel
i
necannotber
eleasedandt
her
eisheav
ysand/
waxdeposi
ti
on
i
nsi
det
hebeanhousi
ngt
henr
epor
tthemat
tert
osuper
iorandsuspendoper
ati
ont
il
lar
ri
valof
compet
entaut
hor
it
y.

1.
25.
0GENERALSAFETYGUI
DELI
NES
 Repor
tal
lunsaf
epr
act
icesorcondi
ti
onst
oyoursuper
visori
mmedi
atel
y.

 Repor
tal
li
njur
ies,
nomat
terhowmi
nor
,toy
oursuper
visori
mmedi
atel
y.

 Wearper
sonalpr
otect
iveequi
pment(
saf
etygl
asses,har
dhat
s,gl
oves,et
c.)asr
equi
red
f
oreachj
ob.

 Wearappr
opr
iat
ecl
othi
ngf
ort
hej
ob.

 Nev
erkeeporeatf
oodi
nanyar
eawher
ehazar
dousmat
eri
alsar
eusedorst
ored.

 Washy
ourhandsaf
terhandl
i
nghaz
ardousmat
eri
alsespeci
all
ybef
oreeat
ing,dr
inki
ngor
smoki
ng.

 Fol
l
ow al
lwar
ningsi
gnsandt
ags;t
heyar
efort
hepr
otect
ionofy
ouandy
ourf
ell
ow

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

wor
ker
s.

 Nev
err
emov
elocks,
war
ning,
danger
,orl
ockoutt
agsonanyappar
atus,
val
vesorswi
tches
unl
essy
oupl
acedt
hem andt
hehazar
dno l
ongerexi
sts.Consul
tyoursuper
visori
f
someoneel
se’
slockort
agpr
event
swor
k.

 Besur
ethatoper
ator
scanal
way
sseey
ouwhenwor
kingar
oundheav
yequi
pment
,cr
anes,
ort
rucks.

 Beal
ertt
ocondi
ti
onsandwor
kpr
ocessesi
nsur
roundi
ngar
eassot
haty
oucanf
oresee
andav
oiddanger
s.Beawar
eoft
hepr
esenceofot
herempl
oyeesandequi
pment
.

 Donotent
erbar
ri
cadedor“
ropedof
far
eas”wi
thoutappr
opr
iat
eaut
hor
izat
ion.Theyar
e
consi
der
eddangerzones.

 Donott
hrow ordr
opmat
eri
alsf
rom onear
eaorl
evelt
oanot
herunl
essunderspeci
al
cont
rol
l
edcondi
ti
onsandper
mit
tedbyy
oursuper
visor
.

1.
26.
0HOUSEKEEPI
NG

 Fol
l
owt
hesepr
ocedur
esf
orcl
eani
ngupspi
l
ledmat
eri
alsorl
i
qui
ds:

 I
fyouknowwhatt
hesubst
ancei
s,andy
ouknowt
hati
tisnothazar
dous,cl
eani
tup
i
mmedi
atel
y.

 I
fthe subst
ance i
sknown t
o be hazar
dous,asky
oursuper
visorf
orspeci
ali
zed
i
nst
ruct
ionsf
orcl
eanup.

 I
fyoudonotknow whatt
hesubst
ancei
s,t
ryt
oident
if
yitandcont
actt
heSaf
ety
Of
fi
cer
.Mai
ntai
nasaf
edi
stance,
anddonotcl
eani
tup.

 Col
l
ectr
ags,
packi
ngmat
eri
als,
sawdustandot
hercombust
ibl
emat
eri
alsdai
l
yandpl
ace
i
nappr
opr
iat
econt
ainer
s.

 Col
l
ectobj
ect
swi
thshar
pedges(
scr
apsheetmet
al,
scr
apgl
ass,
bot
tl
es,
met
alcans)and
pl
acei
ncont
ainer
sthatwi
l
lsaf
elyhol
dthemat
eri
al.

 Ret
urnal
ltool
sandequi
pmentt
otheappr
opr
iat
est
oragear
ea(
tool
box,
stor
eroom)
.

 Keepal
lwor
ksur
facesdr
yandcl
eant
opr
eventsl
i
psandf
all
s.

 Keepwal
kway
s,ai
sles,
roadway
sandot
hert
rav
elr
out
escl
ear
.

Pr
oduct
ionWi
thoutPol
l
uti
on
 TENGAKHAT-
OCS

 Pr
otectf
looropeni
ngsbypr
ovi
dingadequat
ebar
ri
ersandcov
ers.

1.
27.
0MATERI
ALHANDLI
NG

SomeBasi
cPr
inci
plesAppl
yToAl
lMat
eri
alMov
ingSi
tuat
ions:

a.Usemechani
cal
meansofmov
ingmat
eri
alswhenpossi
ble.

b.Mai
ntai
nal
lmechani
cal
dev
icesmustber
egul
arl
y.

c. St
oreorst
ackequi
pmentandmat
eri
alssoasnott
ocr
eat
efal
l
ingort
ri
ppi
nghazar
ds.

Pr
oduct
ionWi
thoutPol
l
uti
on