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Major
components :
Liquid Receiver
Thermostatic
Expansion valve
Evaporator
Compressor
Condenser
Condenser Fan
Refrigerant
14
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
Liquid Receiver
Provide storage
area for liquid
refrigerant into
evaporator
15
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
Major components :
Receiver Drier
Remove moisture
-prevent icing
-prevent forming of
hydrochloric acid
when reach with
water/corrosion)
Malaysian Institute of Aviation Technology
Receiver Drier
Receiver Drier
-Sight glass for refigerant
quantity check
Malaysian Institute of Aviation Technology
VAPOR CYCLE COOLING SYSTEM
Major components :
Thermostatic Expansion
valve-
Control & metered
liquid refrigerant into
evaporator
- Smaller opening more
tiny droplets of
refrigerant produce
more cooling surface.
18
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
Expansion Valve
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
25
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
26
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
27
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
Condenser Fan
In absence of
ram air, cool air
for condenser
28
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
Major components
:
Refrigerant
Low boiling
point volatile
liquid
(ammonia,
sulphur dioxide)
-refer to FREON
29
EASA Ref No 11.4.2
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
Service Equipment.
Manifold Set
Malaysian Institute of Aviation Technology
Service Equipment.
Manifold Set
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
VAPOR CYCLE COOLING SYSTEM SERVICING
Malaysian Institute of Aviation Technology
Service Equipment.
Manifold Set – consist of:
1. Low side gauge (max. 60psi) and
high side gauge (0-600psi).
The manifold.(20psi to 30psi)
2. The charging hoses – high side fitting
located at compressor discharge, the
receiver or on inlet side of thermal
expansion
(red 225psi to 300psi).
Malaysian Institute of Aviation Technology
Service Equipment.
Manifold Set – consist of
3. Low side fitting at compressor inlet or at
discharge side of thermal expansion valve
(blue).
4. Center hose (yellow) attaches to the
recovery / recycling / vacuum unit for
evacuating the system.
5. When charging after few minutes low gauge
should come out from 0 and at between 20psi
to 30psi.
6. High side should be at 225psi to 300psi.
7. Evaporator temperature 50F.
Malaysian Institute of Aviation Technology
d. Leak detector
– most simple is a soap solution applied
with a paint brush.
- An electronic leak detector is
recommended because it is safe and
sensitive.
- Torch type leak detector is not
recommended because of its open flame.
Malaysian Institute of Aviation Technology
b. Refrigerant source
– commonly used is Refrigerant-12 (R-12) put
into system in its vapor form after the
system has been evacuated.
- Cold climate heat up with a pale of warm
water with temperature of 50 degree C.
c. Vacuum pump – eliminates water from
the system by pump out all of the air,
refrigerant and water vapor out of the
system.
Malaysian Institute of Aviation Technology
System Servicing.
a. Test and inspection.
- A visual inspection. – reveal most defects.
- Compressor oil level.
- checks for looseness, misalignment
and indication of leakage.
- Air duct - inspected for indication
of obstruction or deformation.
- Blower motor – should spin freely
without any binding or excessive noise.
Malaysian Institute of Aviation Technology
System Servicing.
System Servicing.
Condenser – check for obstruction and
security of mounting.
Compressor mounting bracket – check for
looseness and security.
Hoses and tubing – check for chafing or
interference with structure or any
components.
Malaysian Institute of Aviation Technology
System Servicing.
Sight glass on receiver dryer
– inspect while the system is in operation
(bubbles – not enough refrigerant & complete
absence – no refrigerant at all)
• A performance test. – to determine how
well the system functioning.
Use thermometer while air-conditioning is
running.
All the line on the high side should be warm
and low side of the system should be cool.
Malaysian Institute of Aviation Technology
Receiver Drier
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
THE END
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
Malaysian Institute of Aviation Technology
EXERCISE
1) What are the safety precaution that must be observed
during oxygen servicing?
2) When replacing oxygen tubes and fittings, the thread
should be lubricated by using?
3) Why is it necessary that only dedicated tools should be
used during oxygen servicing?
4) Purging of an empty liquid oxygen system is necessary if
the system has been left for some time, the purging should
be done by using?
5) How to determine that the liquid oxygen bottle is full
during servicing?
Malaysian Institute of Aviation Technology
9) Ambient temperature.
10) Servicing – leak testing, draining,purging and filling up.
11) Sodium chlorate.
12) Oxygen.
13) Pull the lanyard, thus release the lock pin, striker
mechanism hits the igniter and chemical reaction begin.
14) Overhead racks/ seat backs/ bulkhead panels.
15) Exposed during cabin depressurization by electrical
actuation (by the flight crew) or automatic actuation of
aneroid valve.
16) Cabin depressurization/ cabin loss of pressure/ loss of
cabin altitude.
17) Solid oxygen generator/ candle.
Malaysian Institute of Aviation Technology
THE END
Malaysian Institute of Aviation Technology
AIRCONDITIONING
AIRCONDITIONING :
To maintain selected temperature
condition within flight crews,
passengers and other compartment.
Comprise of 5 sections : air supply,
heating, cooling, temperature control
and distribution.
Malaysian Institute of Aviation Technology
AIRCONDITIONING
In a pressurised aircraft,
airconditioning and pressurisation
are linked.
It is a controlled discharged of
pressurised and conditioned air,
which maintain the selected cabin
altitude.
Malaysian Institute of Aviation Technology
AIR SUPPLIES
Air Supplies :
The sources are depend on the type
of aircraft and airconditioning system
employed.
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AIR SUPPLIES
Air Supplies :
1) Ram air system.
Use on small type aircraft.
Applicable to unpressurised aircraft.
It is either using combustion heating
or engine exhaust heat exchanger
system.
The location are, for example on the
nose of aircraft, dorsal fairing and
Malaysian Institute of Aviation Technology
AIR SUPPLIES
4) Compressors or Blowers.
It is being utilised in some types of
turbojet, turbopropeller and piston
engine aircraft.
The compressor or blower is being
driven by the engines via accessory
drive gearboxes or bleed air.
Malaysian Institute of Aviation Technology
AIR SUPPLIES
4) Compressor or Blower.
Air is drawn through a ram air
located in wing leading edge or
engine nacelle fairing.
A filter unit may be fitted at the
intake of the blower rotors.
A silencer is fitted in order to reduce
noise in the main supply ducting.
Malaysian Institute of Aviation Technology
HEATING
Heating :
It depends on the type of air supply
system.
1) Combustion heating.
It is associated with a direct type of
ram air ventilating system.
The combustion of fuel and air
mixture within a cylindrical
combustion chamber.
Malaysian Institute of Aviation Technology
HEATING
1) Combustion heating.
The air for combustion is obtained
from a blower and the fuel is
metered from the aircraft fuel
system by a solenoid-operated
control valve.
The fuel and air mixture is ignited by
a spark plug, the burning gases
travelled through the combustion
chamber.
Malaysian Institute of Aviation Technology
HEATING
1) Combustion heating.
The mixture is then passing through
transfer passages to an exhaust
outlet.
The ventilating air from the ram air
intake passes through the heater and
is heated by contact with the outer
surfaces of the combustion chamber.
Malaysian Institute of Aviation Technology
HEATING
1) Combustion heating.
The regulation of the cabin
temperature is carried out by the
manual setting of a mechanically
controlled switch installed in the
ducting downstream of the heater.
Malaysian Institute of Aviation Technology
HEATING
3) Compression heating.
The principle of operation is based
upon the air temperature being
increased by compression.
This compression heating is
employed in air supply systems
utilising engine driven compressors
or bleed air.
Malaysian Institute of Aviation Technology
COOLING
Cooling :
1) Ram air cooling.
It is the simplest type of cooling.
The cold air can be directly admitted
to the cabin.
Malaysian Institute of Aviation Technology
COOLING
COOLING
Liquid refrigerant boils up into
vapour.
The vapourised refrigerant drawn
into compressor, compressed the
refrigerant to high pressure and
temperature, before entering into a
condenser.
The condenser, which being cooled
by the ram air reduce the
temperature of the vapourised
Malaysian Institute of Aviation Technology
COOLING
The vapour which transform back
into a liquid form flows into the liquid
receiver to repeat the cycle.
Malaysian Institute of Aviation Technology
COOLING
Water Separator :
In a form of a coalescer bag.
Installed downstream of the cool air
unit.
The purpose is to extract a
percentage of free moisture from the
air.
Malaysian Institute of Aviation Technology
TEMPERATURE CONTROL
1) Mechanical method :
By varying the proportions of hot and
cold air passing through a mixing
box before delivering to the cabin.
Malaysian Institute of Aviation Technology
TEMPERATURE CONTROL
2) Electro-mechanical method :
It is used in the combustion heating
system, compression heating, air
cycle method and vapour cycle
method.
In the combustion heating, the
electrical power supply to the
solenoid valve is automatically
controlled by the duct thermostat.
Malaysian Institute of Aviation Technology
TEMPERATURE CONTROL