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Low-temperature oxygen (- 78 "C) and hydrogen (300 "C) chemisorption have been applied
to characterize a series of sulphided Mo/Al and Co-Mo/Al hydroprocessing catalysts
containing up to 12% Mo. Three commercial Co-Mo/Al catalysts have also been studied.
Attention has been focussed mainly on the merit of oxygen chemisorption as a surface-specific
probe for characterizing hydroprocessing catalysts. From the results it appears that while
oxygen chemisorbed at - 78 "C can titrate the number of coordinately unsaturated sites (CUS)
irrespective of the nature of the support they are on, it cannot distinguish between two CUS
with different intrinsic hydrodesulphurization (HDS) activity (arising either because of
carrier-catalyst interaction or because of the influence of a promoter) or between a hydrogenation
(HYD) and a HDS site.
Hydrogen-chemisorption results are also found to throw some light on the structural growth
of MoS, crystallites on the support. The results strongly indicate that hydrogen first dissociates
on the CUS on the edge planes of MoS, prior to its migration to the basal planes where it
remains as SH groups. There is also evidence that the van der Waals gap between two MoS,
' sandwiches' cannot accommodate hydrogen.
1655
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catalysts with various compositions including pure MoS, and pre-sulphided supported
(sometimes with different support materials) Co-Mo and Ni-Mo have been used in
these studies. Lastly, different catalyst treatment procedures have also added to the
~ - ~the Mo loading been varied
difficulties mentioned above. Only in a few s t ~ d i e s has
systematically on the same support and oxygen chemisorption on these catalysts has
been applied to correlate with HDS activity.
The present work was undertaken against this background. The major purpose was
to evaluate the merit of oxygen chemisorption as a surface-specific probe by
conducting chemisorption of oxygen on a series of catalysts based on the same support
and at a sufficiently low temperature that oxygen would not attack the bulk of MoS,
crystallites. Any secondary effect arising through carrier<atalyst interaction and
leading to a possible change in the intrinsic activities of the HDS and HYD sites was
eliminated by this procedure. Attention was also focussed on the surface structure of
the catalysts derived from the hydrogen chemisorption data.
EXPERIMENTAL
CATALYSTS
A series of Mo/Al catalysts with Mo loadings ranging from 2 to 12% was prepared by
incipient wetting of y-alumina (precalcined at 540 "C for 16 h) with solutions (at pH 8) of
appropriate concentrations of ammonium heptamolybdate. The impregnated samples were
dried in air at 120 "C for 16 h and then calcined in air at 540 "C for 16 h. The Co-promoted
catalysts were prepared from the oven-dried 8 % Mo/Al catalyst by impregnation with cobalt
nitrate solutions of appropriate concentration in an identical manner, drying at 120 "C followed
by calcining at 540 "C, both for 16 h. Three commercial catalysts were also used in this
investigation. The compositions and the physicochemical properties of all the catalysts are given
in table 1.
CHEMISORPTION MEASUREMENTS
A conventional high-vacuum system was modified in order to be able to sulphide the catalysts
in situ prior to chemisorption measurements. The details of the set-up have been given
el~ewhere.,~ In a typical experiment ca. 0.5 g of catalyst was placed in the catalyst chamber and
heated to 100 "C in a flow of nitrogen. Sulphiding was then carried out using a mixture of CS,
and H, as follows. A stream of H, (40cm3min-', pretreated by Pd 'Deoxo' and 4A
molecular-sieve zeolite) saturated with CS, vapour at 25 "C was passed through the catalyst
bed and the temperature was raised to 400 "C at a rate of 4 "C min-'. Sulphiding was continued
for 2 h at 400 "C, after which the sulphiding gas flow was stopped and the system was evacuated
at 400 "C for 4 h at lop6Torr. The catalyst chamber was then cooled to -78 "C by a dry-ice+
acetone bath and the evacuation Torr) was continued at this temperature for 1 h. The
catalyst was now ready for oxygen chemisorption, which was carried out as follows. Oxygen
from a reservoir, connected to the high-vacuum manifold, was allowed to enter the catalyst
chamber with known dead space. An initial quick fall in the pressure was followed by a levelling
off within ca. 10 min and the equilibrium pressure was noted. This process was repeated with
different initial pressures and the first adsorption isotherm, representing both the chemisorbed
and physisorbed oxygen, was generated. After this the catalyst was evacuated at -78 "C for
3 h at Torr to remove the physisorbed oxygen, and the second isotherm, representing only
the physisorbed oxygen, was generated in an identical manner. From these two linear and
parallel isotherms the amount of chemisorbed oxygen was determined by the method of Parekh
and Weller.26The adsorption equilibrium pressure varied between 200 and 400 Torr.
A fresh sample was used to determine the uptake of hydrogen in an identical manner. In
this case, however, a higher temperature of adsorption, namely 300 "C, was to be applied in
order to obtain appreciable chemisorption. After the chemisorption experiment the B.E.T.
surface area of the catalyst was determined by N, adsorption at - 196 "C by taking 0.162 nm2
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fresh sulphidedb
catalyst Mo Co SiO, catalyst catalyst
a The balance was A1,03. The B.E.T. surface area of the calcined alumina (Harshaw
Al-1 11-61) which was used to prepare catalysts 1-8 was 204 m2 g-l. Measured after the oxygen
chemisorption experiment.
as the area of cross-section of N,. The B.E.T. surface areas of the fresh and sulphided catalysts
are given in table 1.
ACTIVITY MEASUREMENTS
A differential flow microreactor, operating under normal atmospheric pressure and interfaced
to a gas chromatograph by a six-way gas-sampling valve, was used to measure the activities
of the catalysts. In a typical experiment ca. 0.2 g of a catalyst sample was secured between two
plugs of Pyrex glass wool inside the glass reactor (Pyrex glass tube, 0.5 cm i.d.) and was
sulphided at 400 "C for 2 h following the procedure described in the previous section. After
sulphidation the reactor temperature was adjusted to 400 "C for thiophene HDS and 350 "C
for cyclohexene HYD. The sulphiding gas mixture was then replaced by nitrogen and the reactor
was flushed by N, at the reaction temperature for 0.5 h. At this stage the catalyst was contacted
with the reaction mixture, which consisted of a stream of hydrogen saturated with thiophene
(Fluka, 99 % ) or cyclohexene (Merck-Schuchrdt) at 25 "C. The partial pressures of thiophene
and cyclohexene were 80.0 and 85.0 Torr, respectively.All rates were measured under steady-state
conditions and in the absence of any diffusion effects with the help of the equation
x = r(W/F)
where r is the rate in mol h-l g-' catalyst, x is the fractional conversion, W is the weight of
catalyst in g and F is the total flow rate of gas in mol h-l. The conversion was maintained
below 10% and a straight line was obtained by plotting x against W / F for each catalyst. The
rate was calculated from the slope of this line.
ANALYSIS
The HDS products of thiophene were butene and butane and were analysed by gas
chromatography with the help of a 2 m stainless-steel column packed with 10% OV-17,
maintained at 100 "C. Cyclohexane was the only product found for the HYD of cyclohexene
under the experimental conditions and was analysed with 20% PEG-1500 ( 2 m column
maintained at 90 "C). A carrier-gas (nitrogen) flow of 40 cm3 min-l and an FID were used in
both cases.
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RESULTS
OXYGEN AND HYDROGEN CHEMISORPTION
The choice of the temperature at which oxygen chemisorption could give useful
information on the surface structure of the catalysts was deemed crucial. Zmierczak
et aL9 have found that -78 "C is the most suitable temperature for oxygen
chemisorption, and that at higher temperatures the state of oxygen could be uncertain.
Bodrero and Bartholomew,12 from extensive studies on supported and unsupported
MoS, catalysts, have come to a similar conclusion and have advocated - 78 "C as the
most realistic temperature for chemisorption of oxygen as a surface-selective probe for
characterizing sulphided hydroprocessing catalysts. As noted by Parekh and Weller,26
we observed that even at 0 "C the pressure of oxygen in contact with the catalysts
showed a continuous and slow decrease with time (indicative of the slow chemical
interaction of oxygen with the MoS, bulk), whereas at -78 "C the adsorption
equilibrium was attained within a few minutes. By conducting chemisorption at
- 196 "C (with evacuation at -78 "C between two isotherms) it was found that the
amount of chemisorbed oxygen was virtually equal to that obtained at -78 "C. In
order to appreciate the temperature effect fig. 1 has been drawn from the results
obtained by various w ~ r k e r s . ~
The
- ~ oxygen-uptake values shown in fig. 1 correspond
to ca. 8 % Mo on A1,0,. The effect of the temperature of chemisorption on the amount
of oxygen uptake is clearly seen. The sharp rise in oxygen uptake above -78 "C is
probably due to the attack of the bulk of MoS,, thus stressing the fact that a
temperature higher than -78 "C should be cautiously used to draw any conclusions
about the surface structure of the catalysts. In view of these facts all our oxygen
chemisorption experiments were carried out at -78 "C and under static conditions.
The oxygen-uptake values as a function of catalyst composition are given in fig. 2.
Oxygen uptake per gram of catalyst is found to level off at an Mo loading of ca. l o % ,
and the results pertaining to all the catalysts, including the unpromoted, promoted
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A,Harshaw HT-400.
Mo/Al
Ketjenfine-124; 4, Ketjenfine-742 and
and commercial ones, fall approximately on the same curve. Pure y-Al,O, was found
by an independent experiment to chemisorb some oxygen under our experimental
conditions. Therefore, the amount of chemisorbed oxygen corresponding to the
amount of alumina present in each catalyst was subtracted from the oxygen-uptake
values of the catalysts before reporting the results.
Chemisorption of hydrogen on dichalcogenides like MoS, is an activated p r o c e s ~ , ~ ~ - ~ ~
and a higher temperature, 300 "C,was necessary to obtain appreciable chemisorption.
The results are given in fig. 3. Unlike the case of oxygen, a sharp maximum in hydrogen
uptake is observed at a loading of ca. 8% Mo on A1,0,. Wright et aL.l5have also noted
that hydrogen uptake at 300°C increases with increasing Mo loading and passes
through a maximum for supported MoS, catalysts. This, and their other observation
that the promoter does not lead to a higher hydrogen uptake, are in accord with our
results. Hydrogen uptake by a pure alumina support under identical experimental
conditions was taken into account to make necessary corrections for the hydrogen-
uptake data of all the catalysts.
20
x
; V
"
-
I
M
0
3
Y
10
a
5iE
'p
c
x
Mo on A1203 (wt %)
Fig. 3. Hydrogen uptake at 300 "C plotted as a function of catalyst composition. Symbols as
fig. 2.
40
2c
0
0 20 40
oxygen uptake at -78 'C/pmol g-' catalyst
Fig. 4. HDS activity at 400 "C of various catalysts plotted as a function of oxygen uptake at
-78 "C. Symbols as fig. 2.
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0 100 2 00
hydrogen uptake at 300 "C/pmol g-' catalyst
Fig. 6. HDS activity at 400 "C of various catalysts plotted as a function of hydrogen uptake
at 300 "C. Symbols as fig. 2.
chemisorbed on the promoted catalysts is 3-4 times higher than that on the
unpromo ted catalysts.
The hydrogenation activity of the catalysts as a function of oxygen uptake is shown
in fig. 5 . Unlike the case of the HDS reaction, both the promoted and unpromoted
catalysts fall on the same correlation line.
HYDROGEN CHEMISORPTION uersus HDS AND HYD ACTIVITIES
HDS and HYD activities of the various catalysts are plotted as a function of
hydrogen uptake in fig. 6 and 7, respectively. It is observed from fig. 6 that the
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unpromoted catalysts show an initial linear increase in HDS activity that levels off
beyond a certain limit of hydrogen uptake [fig. 6(A)]. The promoted catalysts do not
show any correlation with the unpromoted catalysts. However, with the exception of
the laboratory-made 5 : 8 Co-Mo/Al, a reasonable correlation similar to that observed
for the unpromoted catalysts is observed amongst the promoted catalysts. The
promotional effect of Co on the HDS reaction is again reflected by the data presented
in fig. 6.
The correlation between HYD activity and hydrogen uptake is shown in fig. 7. All
the laboratory-made catalysts, including the promoted ones, show a good correlation
between HYD activity and hydrogen uptake. The commercial catalysts show some
scatter, probably owing to the diversity of their source and slight differences in the
composition of the support. The promoted catalysts do not show any significantly
higher HYD activity than the unpromoted catalysts.
DISCUSSION
CATALYST COMPOSITION versus OXYGEN AND HYDROGEN CHEMISORPTION
All the oxygen chemisorption studies, as referred to earlier,l-13 are based on two
very important ideas: first that oxygen chemisorbs selectively on the edge planes of
MoS, crystallites and secondly that the active sites for HDS and HYD reactions are
also located on the edge planes'l 2v 279 29 as coordinately unsaturated Mo ions. Although
the second premise, especially in connection with HDS reactions, has been the subject
of some c o n t r o ~ e r s y , ~ ~the
- ~ importance
* of the edge planes, where sulphur anion
vacancies are automatically formed in order to maintain the electrical neutrality of
small MoS, c r y ~ t a l l i t e scan
, ~ ~ hardly be overemphasized. Therefore, surface-specific
oxygen chemisorption should, in principle, offer the opportunity to evaluate critically
the merit of this technique for correlating the activity of the sulphided catalysts with
the edge-plane area (or more precisely, the oxygen area).
As shown in fig. 2, a good correlation is observed between Mo loading and oxygen
uptake up to a loading of ca. 10% (a loading which corresponds to monolayer
coverage). This linear correlation can be explained in the light of the structural model
of sulphided Mo catalysts as proposed by T o p s ~ l eThe . ~ ~model, based on Mossbauer
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1666 SULPHIDEDMo-CONTAINING
CATALYSTS
200
4a
commercial, conform to the volcano-shaped curve. We have also noted earlier that
this maximum in hydrogen uptake occurs just before the three-dimensional multilayer
growth of MoS, sets in. This leads to a decrease in the exposed basal-plane area
without affecting the edge-plane area. The sharp fall in hydrogen-uptake capacity as
a function of oxygen-uptake capacity then indicates that hydrogen can only be
accommodated on the basal planes which are exposed; the van der Waals gap between
two MoS, layers cannot accommodate hydrogen.
In conclusion, we stress that oxygen chemisorption at low temperatures can be used
as a valuable surface-specific probe for characterizing sulphided hydroprocessing
catalysts, provided care is taken to eliminate the complications arising owing to
carrier-catalyst interaction or owing to the inclusion of the promoters such as Co.
When this is done, oxygen uptake can be correlated directly with HDS activity of the
catalysts. This restriction does not apply to HYD reactions, where the oxygen
chemisorption data can directly be correlated with the HYD activity of all the catalysts
irrespective of the vigour of the carrier-catalyst interaction or the electronic changes
brought about by the promoter on the CUS. Finally, hydrogen chemisorption can
also be exploited to derive some valuable information on the structure of the sulphided
catalysts.
0. P. Bahl, E. L. Evans and J. M. Thomas, Proc. R. Soc. London, Ser A, 1968, 53, 306.
l5 C. J. Wright, C. Sampson, D. Fraser, R. Moyes, P. B. Wells and C. Rickel, J. Chem. SOC.,Faraday
Trans. 1, 1980,76, 1585.
l6 C. J. Wright, D. Farser, R. Moyes and P. B. Wells, Appf. Catal., 1981, I, 49.
l 7 E. E. Donath, Adv. Catal., 1956, 8, 245.
C. Sampson, J. M. Thomas, S. Vasudevan and C. J. Wright, Bull. Soc. Chim. Belg., 1981,90, 1215.
l9 D. Fraser, R. B. Moyes and P. B. Wells, in Proc. 7th Znt. Congr. Catal., Tokyo, 1980, ed. T. Seiyama
and K. Tanabe (Elsevier, Amsterdam, 1981), vol. 7A, p. 1424.
*O A. L. Dicks, R. L. Ensell, T. R. Phillips, A. K. Szczepura, M. Thornley, A. Williams and R.D.
27 See for example, H. Topsse, in Surface Properties and Catalysis by Non-metals: Oxides, Sulphides and
30 P. Ratnasamy and S. Sivasankar, Catal. Rev. Sci. Eng., 1980, 22, 401.
31 H. Topsse and N-Yu. Topsse, Bull. SOC. Chim. Belg., 1981, 90, 1311.
32 See for example, F. E. Massoth and G. Muralidhar, in Proc. 4th Climax Int. Conf. Chem. and Uses
of Molybdenum, ed. H. F. Barry and P. C. H. Mitchell (Climax Molybdenum Co., Ann Arbor,
Michigan, 1982), p. 343.
33 M. Boudart, Adv. Catal., 1969, 20, 153.
34 J. Valyon and W. K. Hall, J. Catal., 1983, 84, 216.
35 K. Tanaka and T. Okuhara, Catal. Rev. Sci. Eng., 1977, 15, 249.
36 G. C. A. Schuit, Int. J. Quantum Chem., 1977, 12 (suppl. 2), 43.
37 A. L. Farragher and P. Cossee, in Proc. 5th Znt. Congr. Catal. (North Holland, Amsterdam, 1973).
p. 1301.
38 N. K. Nag, Appl. Catal., 1984, 10, 53.
(PAPER 41 1465)
55-2