Student Name: John Michael Rosacay

Track and strand: IA-SMAW /TVL

Industry Partner: ECXS
Date Performed: 2/24/20
TASK SHEET NO 1

Title Making Shedder size difference type cost

Shredders usually either cut the paper into strips or
Performance confetti-like squares. ... When paper (or another
Objectives object) touches the cutting head, a sensor activates
and the sharp teeth or knives rotate and pull the paper
into their jaws until the paper lies pathetically in pieces
in the bin.
Steel Plate, Steel bar, Tubular, and Flat Bar
Supplies
Grinder, Cut off, welding Machine, Tig welding, and
Equipment GTAW Welding

Steps /Procedure:

1. These cross-cut shredders turn documents into small rectangular pieces

and are generally considered more secure than strip-cut shredders.

2. While a cross cut shredder cuts vertically and horizontally to reduce a paper
into little pieces, a micro cut shredder cuts.

3. Regularly oiling of your shredder with an official shredder lubricant will

improve the lifespan and your shredder's performance.

4. Cross-cut shredding is similar to traditional strip-cut, but it cuts paper into

much smaller pieces.

5. In a cross-cutter serrated blades are placed in two sets facing opposite

directions, and when moving simultaneously, paper is cut into confetti-like
pieces

Assessment Method:

Laboratory Method

Student Name: John Michael Rosacay

Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 2/26/20
TASK SHEET NO 2

Title Cut the Flat Bar Steel

Flat bars are a flat, rectangular section with square
Performance edges varying in sizes. This cost-effective steel
Objectives product is suitable for a wide variety of applications
and is distributed into the construction, engineering,
manufacturing, mining, grating, fabrication and many
other industries
Flat bar
Supplies
Cut Off Machine
Equipment

Steps /Procedure:

1. They are generally used for support braces, ladder hangers, gate latches,
duct work, overhead doors, heaters and bracing.

2. Long and rectangular-shaped metal bars are used in a wide range of

structural and architectural applications.

3. They are used in automotive, heavy machinery, pipes and tubes,

construction, packaging and appliances.

4. The weight of flat bar is easily calculated. Simply multiply the appropriate
alloy density by the length, width, and thickness of the required part.

5. Greater in size and shape than blooms, billets and slabs. Ingot generally has
rectangular/square cross section, but it is not necessary that it should be
uniform throughout its length.

Assessment Method:

Laboratory Method
Student Name: John Michael Rosacay
Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 2/27/20
TASK SHEET NO 3

Title Grinding the Circle Tubular at 2 point perspective

Steel tubing is used throughout industrial
Performance applications, particularly for transportation of water,
Objectives gasses and liquid wastes. Steel tubes are a common
component of industrial machines,
1 pcs. Tubular long size and 2 pcs. Tubular short size
Supplies
Grinder and Cut off
Equipment

Steps /Procedure:

1. Both for equipment and patient assistance applications, steel tubing is vital
in the medical industry.

2. Medical steel needs to be durable and high quality, for the best patient care
possible.

3. These applications require high resistance to extreme conditions, often for

fluid transport.

4. Steel tubing might be present in everything from landing gear and motor
shafts to exhaust stacks.

5. Everything from cars and trucks to planes and trains use steel tubing, most
commonly in their engines and fuel lines.

6. Gas, oil, steam and smoke travel via steel tubes more often than any other
type.

7. Tubing is used for exhaust pipes, muffler components; chemical

transportation and even high-strength items like roll cages.

8. Especially in high-quality homes and commercial buildings, steel tubing is

a very popular item.

9. It’s a strong aesthetic choice and it’s common on stairways and railings
across numerous kinds of buildings.

10. It can also be found in support structures, ceilings and roofs, and can help
reduce gas leaks in buildings

Assessment Method:

Laboratory Method

Student Name: John Michael Rosacay

Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 2/28/20
TASK SHEET NO 4

Title Welding the Circle Tubular at 2 point perspective

Tubular steel is a multi-functional necessity for many
Performance industries. ... Steel tubing is highly resistant to
Objectives corrosion and other surface damage, and it's stronger
than plastic tubes of similar size. It's also quite
resistant to high temperatures and caustic materials
1 pcs. Tubular long size and 2 pcs. Tubular short size
Supplies
Welding Machine
Equipment

Steps /Procedure:

1. The overall process of making steel tubes involves converting raw steel into
ingots, blooms, slabs and billets

2. There may be stronger grades, but you should probably check with steel
suppliers.

3. The non-oxidation and excellent heat resistances of Chrome Moly tubular

steels make them broadly applicable to numerous facilities in the energy
market.

4. These steel products combine good strength-to-weight ratios with

exceptional degrees of formability, allowing them to be machined and welded
to product-specific shapes and lengths.

5. These substances can be corrosive, so it is crucial that tubular steel in

these applications exhibits exceptional chemical resistant properties.
Stainless steel tubes.

6. Tubular steel pipes to convey crude oils, processed oils, and natural gas
through refineries and into pressure vessel containers.

7. There is a robust range of Chrome Moly tubular steel available from

Masteel, with outstanding resistance to acid and alkali corrosion, and
oxidation.

Assessment Method:

Laboratory Method
Student Name: John Michael Rosacay
Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 3/2/20
TASK SHEET NO 5

Title Grinding the Nut Screw Join with C-Channel

The nut is a type of fastener which is always used with
Performance the bolt. The bolt is a solid cylindrical fastener used
Objectives with the nut. The nuts are hollow circular cylinders
with circular cross section.
Nut Screw C-Channel made of Flat Bar and Grinding
Supplies Disc
Grinder
Equipment

Steps /Procedure:

1. Grind Wire Uncoiled, straightened and cut to length.

2. Grind Cold forging Molding the steel into the right shape at room
temperature.

3. Grind Bolt head Progressively formed by forcing the steel into various dies
at high pressure.

4. Grind threading threads are formed by rolling or cutting.

Heat treatment - The bolt is exposed to extreme heat to harden steel.

5. Grind surface treatment It depends on the application. Zinc-plating is

common to increase corrosion resistance.

6. Grind packing/stocking After quality control to ensure uniformity and

consistency, the bolts is packaged.

Assessment Method:

Laboratory Method
Student Name: John Michael Rosacay
Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 3/3/20
 TASK SHEET NO 6

Title Grinding the edges of the Steel Plate

Grinding is a material removal and surface generation
Performance process used to shape and finish components made of
Objectives metals and other materials. The precision and surface
finish obtained through grinding can be up to ten
times better than with either turning or milling.
Welding gloves, Welding goggles, welding Mask and
Supplies Grinding Disc
Grinder Grinding Disc
Equipment

Steps /Procedure:

1. Angle grinders are welding tools commonly found in metal fabrication and
other types of metalworking shops.

2. They are handheld power tools with consumable stone discs or blades
attached them. These discs or blades spin at high speeds to grind, polish or
cut metals.

3. No, the weld is not stronger if ground flat. Properly formed butt and fillet
welds can be assumed to have the same strength as the parent metal in
tension, shear and compression.

4. If you grind the weld bead off, you will inevitably remove some of the parent
metal and so make it thinner which will weaken it.

5. Use an electric grinder to be fast and efficient. Electric grinders easily cut
and grind through metal.

6. Pick an air grinder for small jobs that require finesse. ...

7. Put on a grinding wheel on for large jobs. ...

8. Use a Dremel tool with a grinding stone for small jobs. ...

9. Smooth welds with a flap disc.

Assessment Method:

Laboratory Method

Student Name: John Michael Rosacay

Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 3/4/20
TASK SHEET NO 7
Title Welding the edges of the Plate
Welding is a process which uses a consumable
Performance electrode which is covered with a flux. The welding
Objectives machine is hooked up to a power source, which
creates either alternating current (AC) or direct current
(DC) to form an arc between the electrode and the
metal.
Machinist vise, welding rod 6013, Steel Brush and
Supplies Chipping hammer
Welding Machine
Equipment

Steps /Procedure:

1. Do not overweld. ...

2. Use intermittent welding. ...

3. Use as few weld passes as possible. ...

4. Place welds near the neutral axis. ...

5. Balance welds around the neutral axis. ...

6. Use backstep welding. ...

7. Anticipate the shrinkage forces. ...

8. Plan the welding sequence.

Assessment Method:

Laboratory Method

Student Name: John Michael Rosacay

Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 3/5/20
TASK SHEET NO 8
Title Grinding the edges of the Steel Plate
Grinding is a material removal and surface generation
Performance process used to shape and finish components made of
Objectives metals and other materials. The precision and surface
finish obtained through grinding can be up to ten times
better than with either turning or milling.

Welding gloves, Welding goggles, welding Mask and

Supplies Grinding Disc
Grinder
Equipment

Steps /Procedure:

1. Angle grinders are welding tools commonly found in metal fabrication and other
types of metalworking shops.

2. They are handheld power tools with consumable stone discs or blades attached
them. These discs or blades spin at high speeds to grind, polish or cut metals.

3. No, the weld is not stronger if ground flat. Properly formed butt and fillet welds
can be assumed to have the same strength as the parent metal in tension, shear
and compression.

4. If you grind the weld bead off, you will inevitably remove some of the parent
metal and so make it thinner which will weaken it.

5. Use an electric grinder to be fast and efficient. Electric grinders easily cut and
grind through metal.

6. Pick an air grinder for small jobs that require finesse. ...

7. Put on a grinding wheel on for large jobs. ...

8. Use a Dremel tool with a grinding stone for small jobs. ...

9. Smooth welds with a flap disc.

Assessment Method:

Laboratory Method

Student Name: Jezrell Nala

Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 3/6/20
TASK SHEET NO 9
Title Welding the edges of the Plate
Welding is a process which uses a consumable
Performance electrode which is covered with a flux. The welding
Objectives machine is hooked up to a power source, which
creates either alternating current (AC) or direct current
(DC) to form an arc between the electrode and the
metal.
Machinist vise, welding rod 6013, Steel Brush and
Supplies Chipping hammer
Welding Machine
Equipment

Steps /Procedure:

1. Do not overweld. ...

2. Use intermittent welding. ...

3. Use as few weld passes as possible. ...

4. Place welds near the neutral axis. ...

5. Balance welds around the neutral axis. ...

6. Use backstep welding. ...

7. Anticipate the shrinkage forces. ...

8. Plan the welding sequence.

Assessment Method:

Laboratory Method

Student Name: John Michael Rosacay

Track and strand: IA-SMAW /TVL
Industry Partner: ECXS
Date Performed: 3/7/20
TASK SHEET NO 10
Title Grinding the edges of the Steel Plate
Grinding is a material removal and surface generation
Performance process used to shape and finish components made of
Objectives metals and other materials. The precision and surface
finish obtained through grinding can be up to ten
times better than with either turning or milling.
Welding gloves, Welding goggles welding Mask and
Supplies Grinding Disc

Equipment Grinder

Steps /Procedure:

1. Angle grinders are welding tools commonly found in metal fabrication and
other types of metalworking shops.

2. They are handheld power tools with consumable stone discs or blades
attached them. These discs or blades spin at high speeds to grind, polish or
cut metals.

3. No, the weld is not stronger if ground flat. Properly formed butt and fillet
welds can be assumed to have the same strength as the parent metal in
tension, shear and compression.

4. If you grind the weld bead off, you will inevitably remove some of the parent
metal and so make it thinner which will weaken it.

5. Use an electric grinder to be fast and efficient. Electric grinders easily cut
and grind through metal.

6. Pick an air grinder for small jobs that require finesse. ...

7. Put on a grinding wheel on for large jobs. ...

8. Use a Dremel tool with a grinding stone for small jobs. ...

9. Smooth welds with a flap disc.

Assessment Method:

Laboratory Method