Manufacturing processes II

Syllabus

 Casting
Fundamental of metal casting.
Casting process, sand mold casting.
Metal mold casting.
 Forging
Hot working.
Cold working.
Mechanism and industrial applications of each process.
 Welding
Gas welding, Arc welding, Tig welding, Mig welding, Resistance
welding, Thermit welding, Laser welding, Plasma welding.
 Machine cutting process
Theory of cutting
Conventional process (milling, lath, shaper, drilling)
 Powder Metallurgy
 Numerical control machines
 CNC Machines

References

Manufacturing Engineering and Technology (Fourth Edition)

By:

Serope Kalpakjian

Steven R. Schmid
 What is the manufacturing process???????
Manufacturing process are the steps through which raw material are
transformed into final product.

Manus (hand) Factus (make)

Manufacture

Technical manufacturing
Technical manufacturing is the application of physical and chemical
processes to alter the geometry, properties and appearance of a given
starting material to make parts or products including assembly of multiple
.parts

Assembly Starting
Produced Manufacturing
material If required Material

Power Tooling Machining

 Economically Manufacturing
Economically Manufacturing is the transformation of material into items
of greater value by means of one or more processing and assembly
operations.

Manufacturing
process

Value
added

Clay
Clay in process Ceramic
(Starting material)
)Material in process( )Process material(
Manufacturing is generally a complex activity involving a wide variety of
resources and activities, such as the following:-

1. Product design
2. Machinery and tooling
3. Materials
4. Purchasing
5. Manufacturing
6. Production control
7. Supporting
8. Marketing
9. Sales
10.Shipping
11.Customer services

Figure: Some meat machine parts