PROGRAM STUDI TEKNIK INDUSTRI

UPN “VETERAN” JAWA TIMUR

PROSES
MANUFAKTUR

Pengampu : Yekti Condro Winursito, S.T., M.Sc / Hafid Syaifullah, S.ST, M.T.
Email : ycwseto.130892@gmail.com / hafid.s.ti@upnjatim.ac.id
No HP : 082137640806 / 085236814830
 Pendahuluan
Definisi Proses Manufaktur

Pertemuan 1
 Kontrak Perkuliahan
Sistem Penilaian :
Tugas : 20%
Kuis : 20%
UTS : 30%
UAS : 30%

Reference :
• Mikell P Groover - Fundamentals of Modern Manufacturing - Materials, Processes, and
Systems (2016)
• Serope Kalpakjian, Stephen R. Schmid, Chih-Wah Kok - Manufacturing, Engineering and
Technology SI-Pearson Education (2009)
• Winston A. Knight (Author)_ Geoffrey Boothroyd (Author) - Fundamentals of Metal Machining
and Machine Tools-CRC Press (2005)

Aturan :
- Terlambat > 30 menit dilarang masuk kelas
- Presensi 80%
Rencana Pembelajaran 1 Semester
Pertemuan Materi
Minggu 1 Pendahuluan : Definisi Proses Manufaktur
Minggu 2 Pembuatan Besi dan Paduannya
Minggu 3 Logam Bukan Besi
Minggu 4 Proses Pengecoran
Minggu 5 Pengecoran Khusus
Minggu 6 Perlakuan Panas
Minggu 7 Perlakuan Panas + Kuis
UTS Ujian Tengah Semester
Minggu 9 Pengerjaan Tekan
Minggu 10 Elemen Dasar Mesin Perkakas
Minggu 11 Pengendalian Numeris
Minggu 12 Memotong Logam
Minggu 13 Mesin Bubut
Minggu 14 Mesin Penggurdi dan Bor
Minggu 15 Otomasi pada sistem manufaktur + Kuis
UAS Ujian Akhir Semester
 Definition Manufacturing
To ways to define manufacturing :

Technologically, manufacturing is the application

of physical and chemical processes to alter the
geometry, properties, and/or appearance of a given
starting material to make parts or products;
manufacturing also includes assembly of multiple
parts to make products.

Economically, manufacturing is the transformation

of materials into items of greater value by means of
one or more processing and/or assembly
operations,
 MANUFACTURED PRODUCTS

Consumer goods Capital goods

Products purchased directly by Products purchased by
consumers, such as cars, cell companies to produce goods
phones, TVs, tires, and tennis and/or provide services.
rackets. Examples of capital goods
include aircraft, computers,
communication equipment,
medical apparatus, trucks and
buses, railroad locomotives,
machine tools, and construction
equipment
 Materials in Manufacturing
Metals Ceramics
Metals used in manufacturing A ceramic is a compound
are usually alloys, which are containing metallic and
composed of two or more nonmetallic elements. Typical
elements, with at least one nonmetallic elements are
being a metallic element. Metals oxygen, nitrogen, and carbon.
and alloys can be divided into Ceramics include a variety of
two basic groups: ferrous and traditional and modern
nonferrous. materials.

Polymers
A polymer is a compound formed
of repeating structural units
called mers, whose atoms share
electrons to form very large
molecules. Polymers usually
consist of carbon plus one or
more other elements such as
hydrogen, nitrogen, oxygen, and
chlorine.
Composites
A composite is a material
consisting of two or more phases
that are processed separately
and then bonded together to
achieve properties superior to
those of its constituents.
 Manufacturing Processes
Manufacturing process is a designed procedure that results in physical and/or chemical
changes to a starting work material with the intention of increasing the value of that material. A
manufacturing process is usually carried out as a unit operation, which means it is a single step
in the sequence of steps required to transform a starting material into a final part or product.

Processing Transforms a work material from one state of completion

to a more advanced state that is closer to the final desired
operation product.
Manufacturing
Operations

Assembly Joins two or more components to create a new entity,

operation called an assembly, subassembly, or some other term that
refers to the joining process
 Shaping Process
Solidification processes, in which the starting material is a heated liquid or semifl uid that cools and
solidifies to form the part geometry
 Shaping Process
Particulate processing, in which the starting material is a powder, and the powders are formed and
heated into the desired geometry;
 Shaping Process
Deformation processes, in which the starting material is a ductile solid (commonly metal) that is
deformed to shape the part

Forging Extrusion
 Shaping Process
Material removal, in which the starting material is a solid (ductile or brittle), from which material is removed
so that the resulting part has the desired geometry

Turning Drilling Milling

MANUFACTURING SUPPORT SYSTEMS
Quality control
Manufacturing engineering Producing high-quality
Responsible for planning the products should be a
manufacturing processes - top priority of any
deciding what processes manufacturing firm in
should be used to make the today’s competitive
parts and assemble the environment. It means
products. designing and building
products that conform
to specifi cations and
satisfy or exceed
customer expectations

Production planning and control

Responsible for solving the logistics problem in manufacturing—ordering

materials and purchased parts, scheduling production, and making sure
that the operating departments have the necessary capacity to meet the
production schedules.
 Tugas
Buatlah resume yang berisi tentang :
1. Definisi Proses Manufaktur & Sejarahnya
2. Sifat Mekanik Material
3. Pengecoran Logam
4. Pembentukan Logam
Thank You