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A B S T R A C T
Industrial by-products such as fly ash is being used for the manufacture of building products such as fly ash
bricks. This paper is focused on understanding the out of plane flexural behaviour of fly ash-lime-gypsum (FaL-
G) brick masonry, through experimental investigations. Results of the flexure strength of FaL-G brick masonry
walls (under different pre-compression) in the two orthogonal directions, are discussed. Load displacement and
moment-curvature relationships for the two cases presented. The cracking flexural stress using linear elastic
analysis was predicted and compared with the experimental value. The results reveal that (a) the flexure strength
of FaL-G brick masonry walls increases linearly with the increase in pre-compression, (b) the flexure strength
parallel to bed joints is two times more than that of the flexure strength perpendicular to bed joints under zero
pre-compression, (c) lateral displacements for the FaL-G brick masonry walls are larger for the case of bending
perpendicular to bed joints when compared with those for bending parallel to bed joints and (d) The cracking
flexural stress for the FaL-G brick masonry can be predicted closely with those of experimental values using
linear elastic analysis.
⁎
Corresponding author.
E-mail address: venkat@iisc.ac.in (B.V. Venkatarama Reddy).
https://doi.org/10.1016/j.engstruct.2018.06.114
Received 5 November 2017; Received in revised form 26 June 2018; Accepted 27 June 2018
Available online 04 July 2018
0141-0296/ © 2018 Elsevier Ltd. All rights reserved.
K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
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K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
bed-joints is more than the flexural strength of masonry when the Table 1
tension developed is perpendicular to bed-joints. Experimental programme and specimen designation.
2. The pre-compression significantly influences the flexural behaviour Sl. No. Pre-compression Specimen designation
of masonry. Flexural strength increases with increase in pre-com-
pression. Some analytical and numerical models have been explored kN MPa PD-specimen (flexural PL-specimen (flexural
to predict the masonry behaviour under bending. tension perpendicular to tension parallel to
bed-joints) bed-joints)
3. Majority of the studies focused on understanding the flexural be-
haviour of the burnt clay brick and the concrete block masonry. 1. 0 0 0-PD 0-PL
There are hardly any studies on the flexural behaviour of FaL-G 2. 10 0.15 10-PD 10-PL
brick masonry walls, except some limited studies on flexure bond 3. 30 0.45 30-PD 30-PL
4. 40 0.61 40-PD 40-PL
strength of FaL-G brick masonry prisms [16].
The main objective of the present investigation was to understand pre-compression. The specimen designation indicates the pre-com-
the flexural behaviour of FaL-G brick masonry walls. Considering the pression load intensity and the bending direction. For example, 10-PD
limited research in this area, the scope of the work included (1) testing represents the wallette tested for flexural strength when tension de-
the FaL-G brick masonry wallettes for flexural strength in the direc- veloped is perpendicular to bed-joints with 10 kN pre-compression.
tions, perpendicular to bed-joints and parallel to bed-joints, (2) gen- Similarly, 10-PL represents the wallette tested for flexural strength
erating moment-curvature relationships for the FaL-G brick masonry when tension developed is parallel to bed-joints with 10 kN pre-com-
based on the displacement responses of the wallettes under lateral load pression.
and (3) carrying out linear elastic analysis to determine the cracking
flexural stress for the FaL-G brick masonry. 3.1. Characteristics of materials and the masonry used in the investigations
3. Experimental programme FaL-G bricks, river sand, lime, Portland cement and cement-lime
mortar were used for the construction of FaL-G brick masonry prisms
Experimental programme included testing FaL-G brick masonry wal- and the masonry wallettes.
lettes under lateral loading, with and without pre-compression. Masonry
wallettes were cast using FaL-G brick and cement-lime mortar. Two types 3.1.1. FaL-G bricks
of masonry wallettes were cast to determine the flexural strength perpen- FaL-G bricks (size: 230 × 108 × 75 mm) were manufactured in a
dicular to bed-joints and the flexural strength parallel to bed-joints desig- manually operated brick making machine by using fly ash, river sand,
nated as PD and PL-specimen respectively. PD specimens had a dimension: lime and gypsum (CaSO4·2H2O). Fly ash from a local thermal power
1032 × 600 × 108 mm (height × width × thickness) corresponding to the station was used in the manufacture of FaL-G bricks. The fly ash belongs
height/thickness ratio of 9.5. Whereas, PL specimen had a dimension: to class F as per ASTM C618-08 [3] specification. The characteristics of
1083 × 600 × 108 mm (height × width × thickness) corresponding to the FaL-G brick are influenced by the fly ash to sand ratio, gypsum content
height/thickness ratio of 10. The FaL-G brick masonry wallettes were tested and density. Investigations of Reddy and Gourav [16], and Gourav and
under lateral load (four point bending test) in the vertical position. Reddy [38] reveal that lime-fly ash ratio in the range of 0.3–0.5 with
Fig. 2 shows the schematic representation of four-point bending test 2% gypsum results in good quality FaL-G bricks. Therefore, fly ash to
set-up for both PD and PL-specimens, along with supports, loading lines sand ratio of 0.35: 0.65 (by mass) was used with 10.5% lime and 2%
and dial-gauge positions on the wallette. The pre-compression loads gypsum. After 28 days of curing the FaL-G bricks were allowed to dry in
applied included 0, 10, 30 and 40 kN corresponding to 0, 0.15, 0.45 and the open air for four weeks. Cured and air dried FaL-G bricks were used
0.61 MPa stress, respectively on both the PD-specimens and the PL- in the investigations. The dry density of the FaL-G brick was maintained
specimens individually. Table 1 gives the details of experimental pro- constant at 1650 kg/m3.
gramme and the specimen designation for the wallettes tested with the The FaL-G brick characteristics determined included flexural
Fig. 2. Schematic representation of four-point bending test set-up for masonry wallette.
243
K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
6.0 casting masonry prisms. The prisms were cured for 28 days under wet
burlap. The flexure bond strength was determined using bond-wrench
5.0
set-up and following the procedure outlined in ASTM C1072 - 13 code
4.0
[44]. The compressive strength and stress-strain characteristics of FaL-
G brick masonry were determined using a displacement controlled
3.0 universal testing machine. Cured and air dried (for 14 days) FaL-G brick
masonry prisms were soaked in water for 48 h prior to the experi-
2.0 mentation. An extensometer with 100 mm gauge length was attached at
the mid height of the masonry prism (covering two mortar joints) to
1.0 acquire longitudinal displacements.
Fig. 3 shows the stress-strain relationships under compression for
0.0
0.000 0.001 0.002 0.003 0.004 0.005 the FaL-G masonry. Table 2 gives the characteristics of FaL-G brick
Strain masonry. The compressive strength of the FaL-G brick masonry prism
was 7.81 MPa. Initial tangent modulus and strain at peak stress for the
Fig. 3. Stress-strain relationships under compression for FaL-G brick, cement- masonry were 7600 MPa and 0.0029. The modulus of the FaL-G brick
lime mortar and their masonry in wet condition. masonry is less than that of its constituent materials (brick and mortar).
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K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
The flexure bond strength of the FaL-G brick masonry was 0.42 MPa.
The wallettes were cast in the stretcher bond pattern using FaL-G
bricks and cement-lime mortar. The procedure adopted for casting the
FaL-G brick masonry wallettes is as follows.
• The FaL-G bricks were saturated to the 75% of their saturation value
by soaking them in water prior to casting.
• The mortar flow value was kept constant at 85% for casting the
masonry wallettes. A mortar joint thickness of 12 mm was main-
tained for all the wallettes.
• The PD specimens were two and half brick wide, and twelve brick
height. Fig. 3 shows the dimensions and details of the PD specimen.
• The PL specimens were four and half brick wide, and seven brick
height. After casting and curing, the specimens were rotated by 90°
and tested such that the flexural tension developed is parallel to the
bed-joints. Fig. 3 shows the dimensions and details of PL specimen
as used in the test condition.
• After 24 h of casting, the masonry wallettes were cured under wet
burlap for 28 days.
(Figs. 2 and 4). The clear span between the simple supports was 2.0
M V
The flexure strength of the wallette, fwallette = − 4.1. Flexural strength of FaL-G brick masonry wallettes
Z tw w w (1)
where fwallette = flexural strength of wallette ; M = bending moment((Pl × Table 3 gives the flexural strength of FaL-G brick masonry wallettes
a)/2) ; Pl = lateral load ; Z= section modulus (I / y ) ; along with range and standard deviation values for different pre-com-
a = shear span(245 mm) ; pression values. The flexural strengths of PD-specimens under 0, 0.15,
y = distance of extreme tensile fibre from neutral axis(tw /2); 0.45 and 0.61 MPa pre-compression, are 0.37, 0.84, 2.16 and 2.47 MPa
I = moment of inertia((ww t w3 )/12) ; tw = thickness of wallette(108 mm); respectively. Similarly, the flexural strengths of PL- specimens under 0,
ww = width of wallette(600 mm) and; V = vertical compressive load ; 0.15, 0.45 and 0.61 MPa pre-compression, are 1.10, 1.47, 1.46 and
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K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
1.59 MPa respectively. The orthogonal strength ratio – defined as the 1987 [46] allows 0.07 and 0.14 MPa for flexural strength perpendicular
ratio of the flexural strength perpendicular to bed-joints and the flex- to bed-joints and parallel to bed-joints respectively, for similar brick
ural strength parallel to bed-joints is 0.33, 0.57, 1.47 and 1.55 for 0, strength and mortar proportions.
0.15, 0.45 and 0.61 MPa pre-compression, respectively. Fig. 5 shows
the measured flexural strength of FaL-G brick masonry wallettes versus 4.2. Failure pattern and displacement profile of FaL-G brick masonry
pre-compression. The linear relationships between flexural strength and wallettes
pre-compression are as follows.
4.2.1. Failure pattern
Flexural strength of PD-specimen, fPDwallette = 3.66x p + 0.36 MPa (3)
The failure pattern of the masonry wallette under flexure depends
on the support conditions, bond strength of masonry and the flexural
Flexural strength of PL-specimen, fPLwallette = 0.65x p + 1.21 MPa (4)
strength of the brick. In the present investigation the wallette was
where x p = pre-compression in MPa . tested in simply supported conditions spanning one-way. The wallette
The plots clearly show that the flexural strength increases with in- typically fails between the two line loads in the region of constant
crease in pre-compression. The slope of the line is steeper for the PD- bending moment and zero shear force. Fig. 6 shows the typical flexural
specimen for different pre-compression values, when compared with failure of the PD - specimen. The PD-specimen cracks along the bed-
that for PL-specimen. At zero pre-compression and initially up to joint, in either of the two locations highlighted or both as shown in
0.28 MPa pre-compression the PL-specimen (i.e. tension developed Fig. 6. Typical flexural failures of the PL - specimen is shown in Fig. 7.
parallel to bed-joints) gives higher flexural strength when compared to PL-specimens failed only in either of the two locations highlighted in
PD-specimen (i.e. tension perpendicular to bed-joints). Beyond Fig. 7, along head-joints and through the brick. The failure patterns
0.28 MPa pre-compression, flexural strength of PD-specimen is greater shown are the failures at the ultimate lateral load.
than that of PL-specimen. PD-specimens fail by opening up of a bed-
joint, in such cases the flexural strength and pre-compression are line- 4.2.2. Displacement profile
arly and directly related [24,26,28,29,35,45], and pre-compression has The lateral displacements (response) of the wallette at various lat-
more influence on bond strength. In case of PL-specimen the failure is eral load increments until the failure were recorded using digital dial-
partially through the head joint and partially through the brick i.e. gauges, positioned along the vertical height at the loading points and
crack passes through the masonry units in alternate courses, the pre- mid-height, as shown in Figs. 2 and 4. The support displacements are
compression increases the torsional shear resistance to the toothed zero, corresponding to 0 and 0.94 m height of the wallette. The dis-
cracking around the units, thus doesn’t contribute to the increase in placement profiles of 0-PD, 10-PD, 30-PD and 40-PD specimens are
flexural strength significantly [45]. The flexural strength of FaL-G brick shown in Fig. 8. Similarly, the displacement profiles of 0-PL, 10-PL, 30-
masonry wallettes (without pre-compression), is 0.37 and 1.10 MPa for PL and 40-PL specimens are given in Fig. 9. Each displacement profile
PD and PL-specimen respectively. Indian code of practice IS 1905 – represents the average of three results at the ultimate load. The
Table 3
Flexural strength of FaL-G brick masonry wallettes (Standard deviation value in parenthesis).
Sl. No. Pre-compression Flexural strength perpendicular to bed-joints (MPa) [PD- Flexural strength parallel to bed-joints (MPa) [PL- Orthogonal strength ratio
specimen] specimen]
Orthogonal strength ratio = (Flexural strength perpendicular to bed-joints/Flexural strength parallel to bed-joints).
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K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
1 0 - PD 1
10 - PD 0-PL
30 - PD 10-PL
0.9 0.9
30-PL
40 - PD 40-PL
0.8 0.8
Normalized height of wallette, m/m
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
0.0 1.0 2.0 3.0 4.0 0.0 1.0 2.0 3.0 4.0
Maximum lateral displacement, mm Maximum lateral displacement, mm
Fig. 8. Displacement profile along the vertical height of the Wallette for PD- Fig. 9. Displacement profile along the vertical height of the wallette for PL-
specimens. specimens.
displacement profiles shown in the Figures are quite symmetric about The ultimate mid-height displacement of PD and PL-specimens and
mid-height. The mid-height displacement increased with increase in the corresponding pre-compression are plotted in Fig. 10. The Figure
pre-compression. The maximum lateral displacement of PD-specimens shows the effect of pre-compression on the ultimate mid-height lateral
is more than that of PL-specimens for similar pre-compression load, displacement of the wallette. The ultimate mid-height displacements of
except for zero pre-compression. In the case of PD-specimens, the 0-PD, 10-PD, 30-PD and 40-PD specimens were 0.181, 1.661, 3.564 and
flexural failure happens through the brick-mortar interface, thus it can 4.188 mm respectively and corresponding ultimate lateral load was 3.6,
accommodate higher lateral displacement with pre-compression. 10.5, 26 and 30.3 kN respectively. Similarly, the ultimate mid-height
Whereas, in case of PL-specimens the flexural failure happens through displacements of 0-PL, 10-PL, 30-PL and 40-PL specimens were 0.701,
the brick and head-joints, and the failure is dictated by the brick failure, 0.801, 1.221, 1.673 mm respectively and the corresponding ultimate
thus the lateral displacement for PL-specimen is smaller when com- lateral load was 10.8, 16.1, 18.6 and 21.73 kN respectively. The ulti-
pared to the lateral displacement in PD-specimens. mate mid-height displacements of PD-specimens are more when
247
K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
35
Moment, kN-m
3.0
30 0-PD
2.5
25 10-PD
2.0 30-PD
20 40-PD
1.5
15
10 1.0
5 0.5
0 0.0
0 1 2 3 4 5 0 5 10 15 20 25 30 35 40
Ultimate mid-height displacement of wallette, mm Curvature - Ø, m-1 x 10-3
Fig. 10. Ultimate mid-height displacement of FaL-G brick masonry wallette for Fig. 11. Moment-curvature relationships for PD-specimens.
various pre-compression values.
The load-displacement (mid height displacement) responses of the 4.5. Linear elastic analysis
wallettes recorded at regular intervals during flexure tests were used to
Linear elastic analysis was performed to determine the cracking
Table 4 flexural stress of the FaL-G brick masonry wallette subjected to four-
Comparison of flexural strength of various masonry using cement-lime mortar point bending with pre-compression.
and solid brick masonry units.
Mtw V
Reference Masonry unit/brick Flexural strength (MPa) From bending theory, σT = −
2I tw ww (5)
Type Compressive fPD − wallette fPL − wallette
strength (MPa) where σT = tensile stress in extreme fibre; M = bending moment ; I =
moment of inertia; V = vertical compressive load ; tw =
Satti [47] Fletton: deep 22.15 0.09 0.67 thickness of wallette and ww= width of wallette.
frog one face
Substituting the expressions for the lateral load, the distance be-
Pressed shale 13.25 0.10 0.52
brick tween supports and the loading points, cross-sectional area of the
Pressed shale 21.69 0.10 0.74 wallette, height of the wallette, location of failure crack along the
brick height of the wallette and mass per unit height of the wallette in Eq. (5),
Lawrence et al. Semi-dry 51.8 0.37 1.02 we get
[22] pressed brick
Semi-dry 32.5 0.36 1.18 6Pl a (h w−x ) mh g + Vpre
pressed brick σT = −
Present Fly ash-lime- 10.66 0.37 1.10 ww t w2 tw w w (6)
investigation gypsum (FaL-
G) brick where Pl = lateral load ; a = shear span ; h w = height of the wallette;
x = location of failure crack measured from the bottom of wallette ;
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K. Gourav, B.V. Venkatarama Reddy Engineering Structures 173 (2018) 241–250
PD-specimens
PL-specimens
2.0 Linear elastic analysis (PD-specimens)
1.5
1.0
0.5
0.0
0 10 (0.15) 20 (0.30) 30 (0.45) 40 (0.61)
Pre-compression, kN (MPa)
Vpre = vertical pre-compression ; mh = wallette mass per unit area and 1. The flexural strengths of FaL-G brick masonry wallettes perpendi-
g = acceleration due to gravity . cular to bed-joints and parallel to bed joints under zero pre-com-
The cracking lateral load (Plcr ) for selected values of pre-compres- pression are 0.37 and 1.10 MPa respectively. For the FaL-G brick
sion (10, 30 and 40 kN) was determined by equating the bending stress, masonry, under zero pre-compression the flexure strength parallel to
individually for PD and PL-specimen and solving for the cracking lateral bed joints is two times more than that of the flexure strength per-
load (equation 7). For the PD-specimens, the failure happens along the pendicular to bed joints.
bed-joint thus, flexural bond strength of masonry prism ( fprism ) and 2. Initially (up to about 0.3 MPa pre-compression) the masonry flexure
flexural strength of mortar ( fmortar ) was considered to determine the PD- strength parallel to bed joints is more than that of the flexure
specimen bending stress. Whereas, for the PL-specimens failure happens strength perpendicular to bed joints. Beyond certain pre-compres-
along head-joints and through the brick thus, flexural bond strength of sion (∼0.30 MPa) the flexure strength perpendicular to bed joints is
masonry prism ( fprism ), flexural strength of brick ( fbrick ) and flexural more than that of the flexure strength parallel to bed joints. This
strength of mortar ( fmortar ) was considered to determine the PL-spe- behaviour is attributed to the failure cracks propagating through the
cimen bending stress as shown in Fig. 13. mortar brick interface in one case and through the head joint and
The flexural bond strength of the masonry prism, the flexural the brick in the other case.
strength of the FaL-G brick and the flexural strength of the mortar are 3. The relationship between the flexural strength and the pre-com-
0.42, 2.18 and 0.66 MPa respectively. Thus the bending stress of PD and pression is linear. The flexural strength increases with increase in
PL-specimen is 0.42 and 1.07 MPa respectively. These bending stress pre-compression for both the cases of flexure parallel to and per-
values are used in the Eq. (7), given below to determine the cracking pendicular to bed joints.
lateral load. 4. The lateral displacement capacity of the FaL-G brick masonry under
1 flexure increases with increase in pre-compression and the lateral
Finally, Plcr = [wt w2 fbending − stress + (h w−x ) mh gtw + Vpre tw] displacement for the case of bending perpendicular to bed joints is
6a (7)
more than that of the case for bending parallel to bed joints.
where Plcr = lateral cracking load , fbending − stress = bending stress of the wallette . 5. The cracking flexural stress can be predicted closely with those of
The predicted cracking stress through the linear elastic analysis was experimental values using linear elastic analysis.
compared with the experimental value of the cracking stress. The ratio 6. The out of plane flexure strength of FaL-G brick masonry walls ob-
of linear elastic analysis results to the experimental results for 10-PD, tained in this investigation are comparable to the values obtained
30-PD and 40-PD is 0.97, 0.95 and 0.91 respectively. Whereas, the ratio using other types of masonry units.
of linear elastic analysis results to the experimental results for 10-PL,
30-PL and 40-PL is 0.95, 0.98 and 0.95 respectively. Fig. 14 shows the Appendix A. Supplementary material
plots of the cracking flexural stress versus the pre-compression. The
experimental value of cracking stress closely matched with the pre- Supplementary data associated with this article can be found, in the
dicted value from linear elastic analysis (Fig. 14). online version, at http://dx.doi.org/10.1016/j.engstruct.2018.06.114.
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