Professional Documents
Culture Documents
2
To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
01
Outdoor unit trouble shooting
• Outdoor unit status display
• Outdoor unit error code
• Outdoor unit malfunction analysis
• P6 protection
3
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
4
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
SW2
1. Displays the system operation parameters when the check button is pressed.
2. Displays the number of online indoor units when system is standby.
3. Displays the operation frequency of inverter compressor when it starts.
4. Displays ‘dF’ when system is running the defrost program.
5. Displays ‘d0’ when system is running the oil return program.
6. Displays the error code when system is malfunction or under protection.
5
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
7 Total requirement of main unit corrected capacity Available for main unit
8 Operation mode 0,2,3,4
9 This outdoor unit actual operation capacity Capacity requirement
10 Speed of fan A 0, 1, ……,14,15
11 Speed of fan B 0, 1, ……,14,15
6
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
17 Reserve
23 Reserve
That can communicate
24 Qty. of Indoor units
with indoor units
25 Qty. of the working Indoor units Actual value
31 Reserve
9
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Outdoor unit error code
Code Malfunction or Protection Remark
X represents for a system,
xH0 COMM. Error between DSP and main chip
1 is A system, 2 is B system
H1 COMM. Error between 0537 and main chip
H2 Qty. of outdoor unit decreases error Only main unit will display
H3 Qty. of outdoor unit increases error Only main unit will display
H4 3 times of P6 protection in 60 minutes Not recoverable until re-power on
H5 3 times of P2 protection in 60 minutes Not recoverable until re-power on
H6 3 times of P4 protection in 100 minutes Not recoverable until re-power on
Indoor unit lost for over 3 minutes; not
H7 Qty. of indoor units decreases error
recoverable, until the unit qty. recover
H8 High pressure sensor error Air discharging pressure Pc≤0.3MPa
H9 3 times of P9 protection in 60 minutes Not recoverable until re-power on
Hb Low pressure sensor error Open circuit or short circuit error
Auxiliary unit error(X=1,2,3.e.g,1Hd stands X represents for a unit which is not No.
xHd
for auxiliary unit1 0
10
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
11
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
12
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Wet? 13
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
No
power wire is not well
touched with the Check if the power supply Yes Fix the wire with
terminals and too large lose phase terminal
compressor current
No
Correct direction?
Error
Check if sensor is Change a new
Open or short circuit damaged
sensor
OK
Fix or replace
Error damaged part, or
Check chip or
outdoor PCB change PCB or
chip
16
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
17
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
If outdoor PCB S11 switch set Error Set the S11 correctly
correctly according to the
outdoor unit capacity
Error
If S11 set match the
Set S11 and
ENC2(capacity switch) set
ENC2 correctly
Correct direction?
Error
Any pin broken? Wet? Check chip or Fix or replace
outdoor PCB damaged part
Component damaged?
18
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Error
Check if transformer on main
re-up electricity
board is fault
OK
Error
Check if there’s any Remove
interference interference
Correct direction? OK
Error
Fix or replace
Any pin broken? Wet? Check chip or
outdoor PCB damaged part
Component damaged? 19
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Check 0537
chip
OK
main chip Error
Check if there’s any Remove
interference interference
Correct direction? OK
Error
Fix or replace
Any pin broken? Wet? Check main board damaged part
Component damaged?
20
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Error
Check outdoor units Correct the
address setting mistake
OK
Main board is broken ?
Check if outdoor units main
board is power off
The outdoor units power
wire is loosed? OK
21
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Outdoor unit malfunction analysis Display H6,outdoor unit
P0, P4,H6: High discharge temp.(P0) Must Repeat power on.
Charge additional refrigerant for inverter compressor
Repair the leakage &
correctly? Refrigerant leakage?
Error Charge refrigerant;
Too close between outdoor units?
Lack of refrigerant
Outdoor fan is broken?
Short circuit between discharge OK Clear the coil and
air and suction air? Error
revise the wrong
High ambient temp or Heat-
Too dirty of outdoor coil? exchanger of outdoor unit is bad points
OK
Too many indoor units? Error Reduce the quantity or
Check if the cooling load is total capacity of indoor
Total capacity of indoor unit is too too big units
big? OK
Error
Discharge refrigerant,
High temp. of discharge and There is Air or N2
vacuum, recharge
suction, big operation current? in the system
refrigerant.
OK
23
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Error
Improve the heat
Indoor fan doesn’t run? Heat exchange of indoor
unit is not good exchange of indoor
Indoor coil or filter is too dirty?
Air outlet is blocked?
unit
OK
OK
There is Air or N2
in the system
OK
OK
26
Outdoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
OK
OK
29
Outdoor unit trouble shooting To create a better life for the global
Outdoor unit clients
malfunction analysisefficient and
with comfortable,
healthy air-conditioning.
30
30
Outdoor unit trouble shootingOutdoor unit To create a better life for the global
malfunction
clients analysisefficient and
with comfortable,
healthy air-conditioning.
1) L0 troubleshooting
Measure the resistance between each two of U, V, W terminals of the compressor, all the resistance should be
Measure the resistance between each of U, V, W terminals of the compressor to ground (Fig. C), all the
resistance should trend to infinity (Fig. D), otherwise the compressor has been malfunction, needs to be replaced.
31
Outdoor unit trouble shootingOutdoor unit To create a better life for the global
malfunction
clients analysisefficient and
with comfortable,
healthy air-conditioning.
N
P
3 4 5
2 1
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Outdoor unit trouble shootingOutdoor unit To create a better life for the global
malfunction
clients analysisefficient and
with comfortable,
healthy air-conditioning.
33
33
Outdoor unit trouble shootingOutdoor unit To create a better life for the global
malfunction
clients analysisefficient and
with comfortable,
healthy air-conditioning.
2) L1/L4 troubleshooting
Step 1: Check the DC voltage between 1 and 2 terminal, the normal value should be 510V~580V, if the
voltage is lower than 510V, go to step 2.
Step 2: Check whether the wires of rectifier circuit are loose or not. If wires are loosen, fasten the wires. If
wires are OK, replace the main PCB.
3-Phase bridge
rectifier
1 2 Filter board
Step 1 Step 1
Step 2
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Outdoor unit trouble shootingOutdoor unit To create a better life for the global
malfunction
clients analysisefficient and
with comfortable,
healthy air-conditioning.
3) L2 troubleshooting
Step 1: Check the DC voltage between 1 and 2 terminal, the normal value should be 510V~580V, if the voltage
is higher than 580V, go to step 2.
Step 2: Check the voltage between the two electrolytic capacitors, the normal value should be 510V~580V.
If the value is not in the range, that means the power supply for electrolytic capacitors has problem, you should
check
the power supply, whether the voltage is too high and whether the voltage is stable.
If the voltage value is normal, then the main PCB has malfunction, it needs to be replaced.
1 2
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Outdoor unit trouble shooting Outdoor unit clients
To create a better life for the global
malfunction analysisefficient and
with comfortable,
healthy air-conditioning.
Step 2: Disconnect the power wiring from the compressor(named compressor A) of the faulted system(named
system A).
If there is a system running normally nearby(named system B):
Extend the power line of the inverter compressor of system B, connect compressor A to the control box of system
B,
make sure that the U, V, W terminals are connected in right order, then start system B.
If compressor A can start normally, that means compressor is OK, the control box of system A is malfunction, then
replace the main PCB of system A with correct wire connection.
If there is no normal system nearby:
Replace the main PCB of system A with correct connection, if compressor A can start normally, it means the main
PCB
which is replaced is damaged. If compressor A still can’t start normally, replace the compressor.
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38
Outdoor unit trouble shootingOutdoor unit To create a better life for the global
malfunction
clients analysisefficient and
with comfortable,
healthy air-conditioning.
39
39
Outdoor unit trouble shootingOutdoor unit To create a better life for the global
malfunction
clients analysisefficient and
with comfortable,
healthy air-conditioning.
If the oil has gone bad:
4. The type of the oil is FVC-68D, make sure the type of the oil is right because different compressor need
different type of oil, if the type is wrong there will be various kinds of problems.
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42
To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
02
Indoor unit trouble shooting
• Indoor unit status display
• Indoor unit error code
• Indoor unit malfunction analysis
43
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
44
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
45
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
OFF No No No No
46
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
LED1 LED3 IR
Check procedure:
4t
1st 2nd 3rd 5th 6th 7th 8th 9th
h
Address T1B Error
Address HP Ts T1 T2 T2B
(Net) (If no T1B display ‘--’) code
49
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
50
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
51
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
52
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
OK
Main board communication Error
chip :13089 damaged? PCB Check IU Replace IU chip
Wet? chip or PCB or PCB
53
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Indoor coil outlet temp. Check the connection port Error Well connected the
sensor T2B between sensor and PCB is sensor and PCB
loose or not connected
OK
Sensor is open circuit?
Check the sensor is good Error
Replace the bad
or not? sensor
Sensor is short circuit
OK
Error
Check the connection between switch and Well connected the
PCB is loose or not in place switch and PCB
OK
Error
Check the float switch is good or Replace the bad
not? switch
OK
Error
Check IU chip or PCB Replace IU chip or
PCB
55
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Error
Check the pin of the EEPROM installation Well install the EEPROM.
EEPROM.
OK
Error
EEPROM is broken Replace the EEPROM
Component damaged? OK
Error
Check PCB Replace the PCB
PCB Wet?
56
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
57
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Error
Transformer output OK
7085 right port DC+5V? Check IDU main board Check eight
left port DC +12V? Rectifier diodes
OK
58
Indoor unit trouble shooting To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Normal:
OK
The normal voltage Error
Abnormal: OK
Error
59
To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
03
System trouble analysis
Poor performance
How to set indoor unit address
How to inquire indoor unit address
How to Check indoor capacity code Quickly
How to set indoor capacity code
Compressor common failure analysis
The suction pipe Frost
CCM02&CCM03 summary trouble shooting
60
System trouble analysis To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Poor performance wrong selection of refrigerant pipe, indoor EXV or branch joint,
the refrigerant distribution among the indoor units is quite
imbalance;
Capacity code 0 1 2 3 4 5 6 7 8 9
Capacity (x
22 28 36 45 56 71 80 90 112 140
100W)
Horsepower
0.8 1.0 1.2 1.6 2.0 2.5 3.0 3.2 4.0 5.0
(HP)
64
System trouble analysis To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Rotary
Power Capacity of indoor units
Switch
setting
0 0.8hp (2200W)
1 1.0hp (2800W)
2 1.2 hp (3600W)
3 1.7hp (4500W)
4 2.0 hp (5600W)
5 2.5 hp (7100W)
6 3.0hp (8000W)
7 3.2 hp (9000W)
8 4.0hp (11200W)
9 5.0hp (14000W)
power_s
65
System trouble analysis To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Abnormal: Start 2 S
later, compressor Check the Start situation
frequency suddenly of Inverter compressor
rises to 37 HZ
OK
Use clamp ampere meter to
measure the current of
compressor U, V, W (three Check compressor current
current value approximately
equal;37 HZ: the current is
about 4 A
66
System trouble analysis To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Error
Outdoor ambient temp. is low
or high? Frost volume is much Check ambient temp. and
frost volume Find the root cause
or little?
OK
Error
When system running in cooling
mode, if ambient is low, the Check refrigerant Discharge unnecessary
refrigerant can not be volume refrigerant
evaporated absolutely
67
System trouble analysis To create a better life for the global
clients with comfortable, efficient and
healthy air-conditioning.
Error
Check CCM02&CCM03
Abnormal 1: The voltage Replace CCM02&CCM03
communication port
between F1 and E (F2 and E)
is below normal voltage.
Abnormal 2: one terminal
voltage(F1E or F2E) higher
than 4 V, another terminal
voltage is 0V
68