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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.

Canavero, 2015

01OUXOQ, 01OUXOT, 01OUXOV, 01OUXPE

Advanced Design for Signal Integrity and


Compliance

1. Introduction

Flavio Canavero
Politecnico di Torino, Italy
flavio.canavero@polito.it

01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Outline

• Overview & Definitions

• Design for EMC compliance


– Examples
• Practical demonstrator

• Virtual design

• Final Remarks

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Non-Compliance

01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Effects of EMI
 Momentary disturbance in TV and radio reception due to
operation of mixer-grinder / electric shavers / a passing
vehicle etc.
 Reset of computers and loss of data.
 Burn out of sensitive cells / components.
 Change of setting of status of control equipments.
 Failure of pace maker implanted in a patient due to a
‘walkietalkie’.
 False initiation of electro explosive detonator.
 Malfunctioning of flight controlling system due to use of
laptop by passenger.

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Birth of EMC

Chicago, circa 1930

Automobiles vs TV  FCC

01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

EMC- Electromagnetic Compatibility


Definition
Capability of an electronic system to function
compatibly with other electronic systems and not
produce or be susceptible to interference

A system is electromagnetically compatible if:


 It does not cause interference with other systems
 It is not susceptible to emissions from other systems
 It does not cause interference with itself

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Urban Ambient Profile

Cell phone

FM Radio
Switching noise

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Concepts and Definitions


• For an EMC problem to exist:
– System/Device that generates interference
– System/Device that is susceptible to the interference
– Coupling path

01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

EMC Terminology /1
Radiated Interference Enters and Exits Equipment through
Wiring and Enclosure Penetration

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

EMC Terminology /2
Radiated Interference Enters and Exits Equipment through
Wiring and Enclosure Penetration

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

EMC Terminology /3
Conducted Interference Enters and Exits Equipment
through Wiring and Cabling

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

EMC Terminology /4
Conducted Interference Enters and Exits Equipment
through Wiring and Cabling

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

EMC Terminology /summary

Radiated Susceptibility Radiated Emissions

Conducted Susceptibility Conducted Emissions

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

EMC Standards
Objectives of EMC Standards
• EM spectrum protection
• Adequate power quality
• Compatibility between collocated electrical and electronic systems
for trouble-free operation

Standards setting Institutions


DOD - Department of Defence (USA)  MIL standards
IEC -International Electrotechnical Commission  EU standards
CISPR -International Special Committee on Radio Interference  EU
standards
FCC -Federal Communication Commission (USA)
BSI -British Standard Institution ( UK )
VDE -Verband Deutscher Electrotechniker (Germany)
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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Outline

• Overview & Definitions

• Design for EMC compliance


– Examples
• Practical demonstrator

• Virtual design

• Final Remarks

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Traditional Industrial Approach

1) Functional Design product/system

2) Product Compatibility
in/with its environment product/system

. Tests & Standards environment

. Design modifications
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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

A New Scenario
• Information/Communication
Technology constraints
− system complexity
− miniaturization & integration
− signal speed
• Industrial constraints
Time to market!
– quality
– cost reduction
– time to market
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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Implication

Functional design cannot leave out the


compatibility of the product/system

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Practical Example: a typical electronic product


 Electronic circuits on printed circuit board (PCB) to perform the necessary
function

 Switched-mode power supply (SMPS) to convert high-voltage AC to low-


voltage DC for the circuits
 Interfacing cables for data transfer
and control
 Mechanical structure
(metallic or not) to house
PCB, SMPS and other sub-
modules

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Demonstrator Design

The device:
a simple
counter

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

PCB implementation

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Radiated emission of PCB connected to a


switching-mode power supply

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Packaged device into a metal box

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Radiated emission of PCB


packaged into a metal box

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

PCB redesign

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Radiated emission of redesigned PCB

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Packaging redesign

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Comparison of Radiated emission


of initial and redesigned devices

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Demonstator: Lessons learnt


 Demonstrator design to understand Radiated Electromagnetic
Interference control:
o impact of PCB design (loops, ground potential, …)
o effects of attached cables (need to keep Common Mode
under control)
o product layout and packaging (cables layout, holes and
contacts of metal box, …)
 Easy to build, instructive; it requires an EMC lab or at least
some instrumentation

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Virtual Design
• Products with
− High complexity
− Small size
− High integration
− Reduced time to market

• Need for design before product is built


− Brute-force numerical simulation is often unsuitable
because of memory requirements and execution time
− Models are required

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Modeling for Design


Global decap
On-package decap

Local decap

Multi-layer stack-up
with several
PWR/GND pair
Local decap

•3D full wave simulators

•Analytic formulations
Magic
•Tools for circuit extraction
Pot
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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Rational fitting: why?


Circuit solvers understand circuits

Any lumped circuit has rational


frequency responses (poles-residues,
poles-zeros, ratio of polynomials)
N
Rn
H (s)    H
Magnitude
n 1 s  pn
1
S(1,1)
S(8,1)

0.5
Impedance, admittance, scattering
0
0 5 10 15 20 25 30
Phase
5
S(1,1) Extraction of an equivalent circuit
S(8,1)

0 is an inverse problem (two-step)


-5
0 5 10 15 20 25 30
Frequency [GHz]

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Macromodeling

• Rational approximation

N
Rn
S ( j )    S
n 1 j  p n

• Eqv. circuit synthesis


– SPICE ready
#2 #3

#1
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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Use of Macromodel in Simulation

• Arbitrary (non-linear) terminations

010101

#2 #3

#1

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Modeling for Virtual Design: Lessons learnt


• Methodology to build lumped-element SPICE models of
components based on their frequency-domain
characterization.
– model synthesis to take into account of physical non-idealities (e.g,
frequency-dependent behavior)
– parameters variability to account for manufacturing dispersion

• Combine full-wave solution with macromodeling and


SPICE synthesis
– Evaluation of incident fields
– Independent on the T-line routing path
– Allows computation of distributed sources
– Suitable for optimization, what-if, and sensitivity
– Enables time-domain simulation with NL terminations

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Outline

• Overview & Definitions

• Design for EMC compliance


– Examples
• Practical demonstrator

• Virtual design

• Final Remarks

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

• For cost-effective compliance, EMC must be


considered throughout product/system
development

available
tools
cost

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Recommendations

• Be Quantitative!
– No simple hand-waving arguments

– No design rules only

• Do EMC not only to comply with regulations,


but also to improve performance

• Do always a mix of simulation and


measurement (i.e., theory and practice)

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01OUX… - Advanced Design for Signal Integrity and Compliance.  F.Canavero, 2015

Conclusion
• EMC
– Is not only reading boring Standards documents

– Is not only doing routine testing of equipment

– Is also creative thinking for challenging problems solution

– It requires strong integration of competencies:


electromagnetics

circuits systems
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