l:i1.

ri

*ME$ SSED CONCRETE PII.ES

K:.ii:;:il:!a
:i::::!lil:i,ir:r;

PILE CAPACITY
Allowable Pile Working Load :

Where W = 0.25(f", -fo )n.

f", = Concrete Characteristics
Strength at 28 days (60N/mm2)
fo = Prestressed After Losses
Ac = X-Sectional Area Of Pile

Pile Pile Pile Nominal Nominal Concrete Main Minimum Cracking Recommended
Ref Class Size (WxW) Length (L) Characteristic Reinforcement Effective Bending MaxAxial
Strength prestressing wires lateral Reinforcement Prestress Moment, l'4c worl<ing load
mm2 m N/ mm2 nos mm N/mm2 (kNm) Tonnes

PCr25 PCS-t t2sXt25 6,3 604 4.5 4 3.5 2.9 22.5

A t25xt25 6,4,3 604 4 A 2.5 2.s 22.9

PC I 50 PCS- | r50xt50 6,3 604 5 4 3.5 4.9 32.4

A l50xt50 9,6,4,3 604 4.5 4 2.5 4.4 33.0
B t50xt50 9,6,4,3 604 4 4 2.0 4.t 33.3

PC I |75 75Xt 75
PCS- I 6,3 604 6 4 3.5 ao 44.1
A t75xt75 9,6,4,3 604 5 4 2.5 7.0 44.9
B 75Xt 75 I 9,6,4,3 604 4.5 4 2.0 5.5 45.3

PC200 PCs-2 200x200 9,6,3 604 7 4 3.5 I t.7 57.7

A 200x200 9,6,4,3 604 6 4 2.5 t0.5 58.7
B 200x200 9,6,4,3 604 5 4 2.0 9.7 59.2

PC250 PC,X 250X250 12,9,6,3 604 12.9 6 5.0 26.5 87.7

A 250X250 t2,9,6,4 bu6 6 5.5 3.5 22.7 90. I

B 250X250 t2,9,6,4 508 4.5 5.5 2.0 r8.8 92.s

PC300 PC-X 300X300 12,9,6,3 60 t0 9 6 5.0 45.2 t26.3

A 300x300 t2,9,6,4 608 a 5.5 3.5 38.4 129.7
B 300x300 12,9,6,4 608 6 5.5 2.0 3t.7 rt? 1

PC350 PC-X 350X350 t2,9,6,3 bU 6 t2.9 6 5.0 70.9 t7 t.9

A 350X350 t2,9,6,4 60 4 12.9 5.5 3.5 60.2 176.6
B 350X350 t2,9,6,4 60 6 U 5.5 2.0 49.4 18i.3

PC400 PC-X 400X400 t2,9,6,3 60 a t2.9 6 5.0 t04.5 224.5

A 400x400 t2,9,6,4 6U 6 12.9 5.5 3.5 88.5 230.6
B 400x400 12,9,6,4 60 4 12.9 5.5 2.0 72.5 236.7

PC450 PC-X 450X450 t2,9,6,3 60 l0 t2.9 6 5.0 t47.0 284.1

A 450X450 12,9,6,4 50 8 t2.9 5.5 3.5 124.2 29 t.9
B 450X450 t2,9,6,4 60 4 12.9 5.5 2.0 t0t4 799.6
 LONGITUDINAL SECTION OF EXTENSION PILE
LIFTING HOOK POSITION LIFTING HOOK POSITION
BY 2 POINTS LIFT BY 2 POINTS LIFT

PITCH PI ,I PITCH P2 PITCH P2 'I PITCH PI

PILE LENGTH. L
API PC PILES Class PCS-2, PC-X, A & B : X* is over a distance of 3 times the pile width from each head/toe end. The transition length, Y is between the pile head/toe to the pile body.
API PC PILES Glass PCS'1 : X* is over a distance of 5 times the pile width from each head/toe end. The transition length, Y is between the pile head/toe to the pile body.

Pile Nominal Stirrups

- Joint
Size Pirch At Plate
&ehqrye -qgr='-=-,-
Pile (WxW) Wire Rod X YZ Thickness
Class mm 2
mm
.,-\v,
PCS- I l25x 125 4 40 40 - t00 r00 6 500
A 125 x 125 4 40 40 - t00 t00 4.5 330

PCS- I l50x 150 4 40 40 - t00 t00 8 t0 500

A l50x 150 4 40 40- t00 r00 4.5 9 330
B l50x 150 4 40 40 - t00 t00 4.5 9 330

PCS- I l75x 175 4 40 40 - t00 t00 8 t0 600

A 175 x 175 4 40 40 - t00 t00 6 9 330
B 175 x 175 4 40 40 - t00 t00 6 9 330

PCS-2 200 x 200 4 , 40 40 - r00 100 8 t2 700

A 200 x 200 4 40 40 - t00 t00 6 t0 380
B 200 x 200 4 40 40 - t00 r00 6 t0 380

PC-X 250 x 250 6 a

40 40 - t20 t20 t5 l6 840
A 250 x 250 5.5
t
40 40 - t20 t20 8 t6 s00
B 250 x 250 5.5
a
40 40 - t20 t20 I t6 500

PC.X 300 x 300 6 40 40 - t20 t20 t5 I6 700

A 300 x 300 5.5 40 40- t20 t20 9 I6 520
B 300 x 300 5.5 40 40- t20 t20 9 t6 s20

PC-X 350 x 350 6 40 40 - I20 t20 t5 20 840

A 350 x 350 5.5 40 40 - 120 t20 t2 20 600
B 350 x 350 5.5 40 40 - 120 t20 t2 20 600

PC-X 400 x 400 6 38 38 - t20 r20 t5 20 u0

A 400 x 400 5.5 40 40 - t20 t20 t2 20 600
,
B 400 x 400 5.5 40 40 - t20 t20 t2 20 600

PC-X 450 x 450 6.5 40 40 - 120 t20 t5 25 840

A 450 x 450 5.5
1
40 40 - t20 t20 t5 25 840
B 450 x 450 5.5 40 40 - t20 r20 t5 25 600

PRESTRESS
REINFORCED CONCRETE PILES

LONGITUDINAL SECTION OF EXTENSION PILE

LIFTING HOOK POSITION

BY 2 POINTS LIFT

PITCH PI /I PITCH P2 PITCH P2 'I PITCH PI

PILE LENGTH, L

X is over a distance of 3 times the pile width from each head/toe end.The transition length,Y is between the pile head/toe to the Pile body

Pile Stirrups Joint

Nominal Plate
Pitch At Anchorage Bars
Size Thickness
(W*W) Wire size X z
mm2 mm mm mm mm mm dia length
450 x 450 5.5 33 33- 80 8o t2 2i 750
400 x 400 5.5 40 40 - ilo il0 t2 *20 I 22 600
380 x 380 5.5 40 40 - I t0 il0 t2 *20 I 22 600
350 x 350 5.5 40 40 - 120 t20 t2 20 600
320 x 320 5.5 45 45 - t25 t25 9 20 600
300 x 300 5.5 45 45 - t35 t35 9 l6 520
280 x 280 5.5 50 50 - r40 140 8 l6 s00
250 x 250 5.5 50 50- r2s t25 I l6 500
230 x 230 5.5 50 50 - 15 It5 I t2 380
200 x 200 "4.0 i 4.5 36 36 - t00 r00 6 "l0l 12 380
x
lr75 175
*4.0 4.5 40 40-75 75 6
*9 / t0 330
l50x 150
*4.0 4.5 40-75 75 +) -9 t0 330
 Typc 3: Mild stcel Pointed Shoc

OMST!be i. ose. ..:,

Type 5: Rock Sho.
REINFORCED CONCRETE PILES

Pile Nominal Joint Ultimate Bending Maximum

Nominal Length Plate MomentWith Working

Size Thickness No. Axid Load Load

mm2 m nos srze (rr) (KNm) (KN)

400 x 400 t2,9,6,3 4 T25 t5 t05 I 450

350 x 350 12,9,6,3 4 T20 t5 58 I t50

300 x 300 12,9,6,3 4 T20 t5 46 800

250 x 250 t2,9,6,3 4 Tt6 t5 24 500

200 x 200 6,3 4 Tt2 I5 t0 350

175 x 175 6,3 4 rt2 IO 9 300

l50x 150 6,3 4 Tt0 t0 5 200

 4.

BOX CULVERT v
( MS)

Certified to MS 88 I PL l: 1992
Licence No. PA024801
 R-zS I
i"
t_\ loTr ,\
.R-755 \

Without Dry Weather Flow With Dry Weather Flow

U. DRAIN

U-Drain U-Drain with DWF

Nominal Size B tb td HWt H

600 x 300 740 600 300 70 70 370 0.25 70 300 t95 95 440 0.32
600 x 450 740 600 450 70 70 : 520 0.30
:

70 300 t95 95 590 0.37

740
:

600 x 600 740 600 600 70 70 i 670 0.3s .

70 300 t95 95 0.42

750 x 300 910 750 300 80 80 : 380 0.32 80 450 356 105 460 0.41
6 t0
i

750 x 450 910 750 450 80 80 , 530 0.38 80 450 356 t05 0.47
750 x 600 910 750 600 80 80 i 680 0.44
:

80 450 356 t05 760 0.53

9 t0
:

750 x 750 910 750 750 80 80 : 830 o.so 80 450 356 t05 0.59
l

900 x 300 1060 900 300 80 80

:

I 380 0.3s 80 450 356 t05 460 0.47

450 80 I 0.41 6 t0
900 x 450 80 530 80 4s0 356 r05 0.53
1060 900
760
i

900 x 600 1060 900 600 80 80 : 680 0.47 80 450 356 t05 0.59
9 t0
;

900 x 750 1060 900 750 80 80 : 830 0.52 80 450 356 t05 0.65
900 x 900 1060 900 900 80 80 : 980 0.58
l

80 450 356 r05 I060 0.71

j

200 x 300 390 200 300 95 s0 I 39s 0.48 : 225 I 075 755 245 620 0.69
I
1200x450
I
1390
r

200 450 95 50 : 54s o.ss I: Z2s I 075 755 245 770 0.76
1200 x 600 1390
I

I 200 600 95 50 : 695 0.62 225 r 075 755 245 920 0.83
1200 x 750 1390 I 200 750 95 50 : e+S 0.69 : 225 I 075 755 245 1070 0.90
1200 x 900 900 95 50 995 0.76 : 225 I 075 755 245 t220 0.97
1200x 1050
1390
1390
I 200

I 200 t050 95 50 'i ll45 0.83 : 225 I 075 75s 245 t370 1.04
1200 x 1200 1390 I 200 1200 95 50 : tzss 0.90 : 225 I 075 755 245 t520 l.l2
t00 ' 925
:

500 x 600 700 500 600 100 700 0.75 : 225 I 075 755 250 l.l3
I
1500 x 900
I
1700
I

500 900 r00 I00 : 1000 0.89 : 225 r 075 755 250 1225 1.28
t.o4 : t525
I
1500 x 1200 1700 500 I 200 t00 100 . I 300 225 I 075 755 250 1.42
t00 : 1825
I
1500 x 1500 1700 I 500 t5 00 t00 1600 t.t9 225 I 075 755 250 I .57

1800 x 600 2030 800 600 It5 il5 715 0.96 225 I 075 755 250 940 1.52

1800 x 900 2030

I

800 900 lt5 il5 t0l5 t.t3 225 I 075 755 250 t240 1.69

1800 x 1200 2030

I
I 800 r 200 il5 il5 l3l5 r.30 225 r 075 755 250 t540 1.86

1800 x l50O 2030 r 800 I 500 il5 il5 l5l5 1.47 225 I 075 755 250 1840 2.M
18ff x 1800 2030 I 800 I 800 il5 ils l9l5 1.64 225 I 075 755 250 2140 2.71
 beam
Lifting cabl€

figure I

: 1 1.2':E=l="=Z?:4.: : ?iV :::.4:V2 7:4'Z "a,..- ::..7

=
7:4 4.:. 7.'-':= V.;
"l''.72; :-.jz'z.s

The weep holes provided in the U-Drain units double up as lifting holes
for handling.A spreader beam should be used when lifting the units to
avoid cracking in the legs. (See figure l)
All inverts should be stacked uniformly on level ground and suPPorted
with timber bearers at each end.
For most installations,APl U-Drains may be laid on sand bedding.
However, it may be necessary to excavate deeper or provide piled
foundation with a layer of hardcore before placing the sand bedding in
bad ground.

IB
lr n ll

,r l, .n*o, troo

Without Dry r^teather Flow

L. SHAPE

'10kN/m1 ft00rnn-rMAI
tll{,1 Surehnrgs

1224 eapping Beatn

Precrsr RC'L' Sltirpr' Drrrin L'nirs
- t soon'n,
{
300m 50nrn s holes li,pieul s'
\
Rgdiua

InBiiilRC -.._
/* *

Shcar Kev To
Rsist Kpr To Be
Provided If Nmeca*y

MAIN DRAIN RETAINING \^/ALL

a*;
&\
=+:,.,..ti ::?.

F.
H€
iffi
ilE
{E.

fi?'.'.
REINFORCED CONCRETE PIPES

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