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اﻟﺨﻼﺻﺔ
ﻴﺘﻨﺎﻭل ﺍﻟﺒﺤﺙ ﺩﺭﺍﺴﺔ ﻨﻅﺭﻴﺔ ﻟﺴﻠﻭﻙ ﺍﻟﻤﻌﺎﺩﻥ ﺃﺜﻨﺎﺀ ﺍﻨﺠﻤﺎﺩﻫﺎ ﻓﻲ ﻗﻭﺍﻟﺏ ﺍﻟﺴﺒﺎﻜﺔ ﺍﻟﺩﺍﺌﻤﻴﺔ .ﺘﻡ ﺍﺨﺘﻴﺎﺭ
ﻤﻌﺩﻥ ﺍﻟﻔﻭﻻﺫ ﺤﻴﺙ ﺇﻥ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻻﻨﺼﻬﺎﺭ ﻟﻪ ].[1520°Cﻜﺫﻟﻙ ﺘﻡ ﺩﺭﺍﺴﺔ ﻋﺩﺓ ﺃﺤﺠﺎﻡ ﻟﻠﻘﻭﺍﻟﺏ ﺍﻟﺩﺍﺌﻤﻴﺔ
ﺤﻴﺙ ﻜﺎﻥ ﺍﻟﺘﻐﻴﻴﺭ ﻓﻲ ﻁﻭل ﺍﻟﻘﺎﻟﺏ )ﻤﻥ 30 mmﺇﻟﻰ (mm 100ﻭﺍﺭﺘﻔﺎﻉ ﺍﻟﻘﺎﻟﺏ )ﻤﻥ10 mmﺇﻟﻰ (mm 30
ﻭﺒﺫﻟﻙ ﺤﺼﻠﻨﺎ ﻋﻠﻰ ﺘﺴﻌﺔ ﺃﻨﻭﺍﻉ ﻤﻥ ﺍﻟﻘﻭﺍﻟﺏ ﺍﻟﻤﺨﺘﻠﻔﺔ .ﺃﻤﺎ ﻓﻴﻤﺎ ﻴﺨﺹ ﻤﻌﺎﻟﺠﺔ ﺍﻟﻤﻭﻀﻭﻉ ﺭﻴﺎﻀﻴﺎ ﻓﻘﺩ ﺘﻡ ﺍﺸﺘﻘﺎﻕ
ﺍﻟﻤﻌﺎﺩﻟﺔ ﺍﻟﺤﺎﻜﻤﺔ ﻟﻠﺤﺎﻟﺔ ﻤﻥ ﺨﻼل ﻤﻭﺍﺯﻨﺔ ﺍﻟﻁﺎﻗﺔ ﻟﺸﺭﻴﺤﺔ ﻤﻌﻴﻨﺔ ﻤﻥ ﺍﻟﻤﻌﺩﻥ ،ﺤﻴﺙ ﻜﺎﻨﺕ ﺍﻟﻤﻌﺎﺩﻟﺔ ﺍﻟﺤﺎﻜﻤﺔ ﻫﻲ
ﻤﻌﺎﺩﻟﺔ ﺍﻨﺘﻘﺎل ﺍﻟﺤﺭﺍﺭﺓ ﺒﺒﻌﺩﻴﻥ ﻭﻏﻴﺭ ﻤﺴﺘﻘﺭﺓ .ﻭﻗﺩ ﺘﻡ ﺤل ﻫﺫﻩ ﺍﻟﻤﻌﺎﺩﻟﺔ ﻋﺩﺩﻴﺎ ﺒﻁﺭﻴﻘﺔ ﺍﻟﻔﺭﻭﻕ ﺍﻟﻤﺤﺩﺩﺓ ،ﻭﻜﺎﻨﺕ
ﺍﻟﺸﺭﻭﻁ ﺍﻟﺤﺩﻭﺩﻴﺔ ﻭﺍﻻﺒﺘﺩﺍﺌﻴﺔ ﺘﺨﺹ ﺤﺎﻟﺔ ﺍﻟﺴﺒﺎﻜﺔ .ﻭﻗﺩ ﺘﻡ ﺒﻨﺎﺀ ﺒﺭﻨﺎﻤﺞ ﺤﺎﺴﻭﺒﻲ ﺒﻠﻐﺔ ﺍﻟﺒﻴﺴﻙ ﺍﻟﺴﺭﻴﻊ ﻴﺤﺎﻜﻲ
ﺍﻟﺤﺎﻟﺔ ﻭﻴﻌﻁﻲ ﺘﻭﺯﻴﻊ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻟﻠﻤﻌﺎﺩﻥ ﻓﻲ ﺍﻟﻘﻭﺍﻟﺏ ﺨﻼل ﻋﻤﻠﻴﺔ ﺍﻟﺴﺒﺎﻜﺔ.ﻭﻗﺩ ﺘﻡ ﺍﺨﺘﻴﺎﺭ ﺃﺯﻤﺎﻥ ﻤﺨﺘﻠﻔﺔ
) 50sec ،10sec ،2secﻭ (100secﺒﺤﻴﺙ ﻨﺼل ﺇﻟﻰ ﺤﺎﻟﺔ ﺍﻨﺠﻤﺎﺩ ﺍﻟﻤﻌﺩﻥ.
Abstract
This paper includes a theoretical study of solidification of metals in die casting. The melting
temperature of steel(chosen in this work) is equal[1520°C] . Several size of mould are investigated
of length [from 30 mm to 100mm] and of hights [from 10 mm to 30mm].A two dimensional
transient heat conduction equation is derived by adopting the energy balance on an element. This
equation is solved numerically by using finite difference method with the suitable initial and
boundary conditions. A quick BASIC computer programme is developed to obtain temperature
distribution within the cast during the solidification process. different times are chosen [2 sec,10
sec,50 sec and 100 sec] arrivals to solidification of metals.
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٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
ﻗﺎﺌﻤﺔ ﺍﻟﺭﻤﻭﺯ
=Aﻤﺴﺎﺤﺔ ﻤﻘﻁﻊ ﺍﻟﻤﺴﺒﻭﻜﺔ )(m2
=qﺍﻟﻁﺎﻗﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ)(kJ/kg
=tﺍﻟﺯﻤﻥ)(sec
=Hﺍﺭﺘﻔﺎﻉ ﺍﻟﻘﺎﻟﺏ)(mm
=Lﻁﻭل ﺍﻟﻘﺎﻟﺏ)(mm
ﺍﻟﺭﻤﻭﺯ ﺍﻟﻴﻭﻨﺎﻨﻴﺔ
=ρﺍﻟﻜﺜﺎﻓﺔ )(kg/m3
=µﺍﻟﻠﺯﻭﺠﺔ Pa.s
٣٦
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
ﺍﻟﻤﻘﺩﻤﺔ
ﺘﻌﺘﺒﺭ ﻋﻤﻠﻴﺎﺕ ﺍﻟﺴﺒﺎﻜﺔ ﻤﻥ ﺍﻟﻌﻤﻠﻴﺎﺕ ﺍﻟﻤﻬﻤﺔ ﻓﻲ ﻋﻤﻠﻴﺎﺕ ﺍﻹﻨﺘﺎﺝ .ﻭﺘﺄﺘﻲ ﺍﻟﺤﺎﺠﺔ ﻟﻠﺴﺒﺎﻜﺔ ﻓﻲ ﺤﺎﻟﺔ ﻋﺩﻡ
ﺍﺴﺘﺠﺎﺒﺔ ﺍﻟﻤﻌﺩﻥ ﻟﻁﺭﻕ ﺍﻟﺘﺼﻨﻴﻊ ﺍﻷﺨﺭﻯ ﻤﺜل ﺍﻟﻠﺤﺎﻡ ،ﻭﻜﺫﻟﻙ ﻓﻲ ﺤﺎﻟﺔ ﺼﻐﺭ ﺍﻟﻘﻁﻌﺔ ﺍﻟﻤﻌﺩﻨﻴﺔ ﺍﻟﻤﺭﺍﺩ ﺘﺼﻨﻴﻌﻬﺎ.
ﻭﻁﺭﻕ ﺍﻟﺴﺒﺎﻜﺔ ﻜﺜﻴﺭﺓ ﺤﻴﺙ ﺇﻥ ﺒﻌﺽ ﺍﻟﻤﻌﺎﺩﻥ ﺘﺴﺘﺠﻴﺏ ﻟﻁﺭﻴﻘﺔ ﺩﻭﻥ ﺃﺨﺭﻯ ﻭﺫﻟﻙ ﺒﺎﻻﻋﺘﻤﺎﺩ ﻋﻠﻰ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ
ﺍﻨﺼﻬﺎﺭ ﺍﻟﻤﻌﺩﻥ ﻭﺍﻨﺴﻴﺎﺒﻴﺘﻪ ﺩﺍﺨل ﺍﻟﻘﺎﻟﺏ] ﻋﺒﺩ ﺍﻟﺭﺯﺍﻕ ﺇﺴﻤﺎﻋﻴل ) . [(2000ﻭﻏﺎﻟﺒﺎ ﻤﺎ ﺘﺤﺩﺙ ﻤﺸﺎﻜل ﺘﺴﺒﺏ
ﻓﺸل ﺍﻟﻤﺴﺒﻭﻜﺔ ﻤﺜل ﻋﺩﻡ ﻭﺼﻭل ﺍﻟﻤﻌﺩﻥ ﺇﻟﻰ ﻨﻬﺎﻴﺔ ﺍﻟﻘﺎﻟﺏ ﺃﻱ ﺍﻨﺠﻤﺎﺩ ﺍﻟﻤﻌﺩﻥ ﻗﺒل ﺃﻥ ﻴﻤﻠﺊ ﻜل ﻓﺠﻭﺍﺕ ﺍﻟﻘﺎﻟﺏ،
ﻭﻤﺸﻜﻠﺔ ﺍﻟﻔﺠﻭﺍﺕ ﺍﻟﻐﺎﺯﻴﺔ ﻭﻏﻴﺭﻫﺎ] .[(1997)Mohammed, D.K.ﻭﺘﺘﻡ ﻤﻌﺎﻟﺠﺔ ﻫﺫﻩ ﺍﻟﻤﺸﺎﻜل ﻤﻥ ﺨﻼل
ﺩﺭﺍﺴﺔ ﺍﻨﺘﻘﺎل ﺍﻟﺤﺭﺍﺭﺓ ﻤﻥ ﺍﻟﻤﻌﺎﺩﻥ ﻭﺍﻨﺴﻴﺎﺒﻴﺘﻬﺎ ﺩﺍﺨل ﺍﻟﻘﺎﻟﺏ .ﺘﻭﺠﺩ ﻤﺸﺎﻜل ﺘﻭﺍﺠﻪ ﺍﻟﻌﺎﻤﻠﻴﻥ ﻓﻲ ﻤﺠﺎل ﺍﻟﺴﺒﺎﻜﺔ
ﻭﻫﻲ ﺍﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻨﺼﻬﺎﺭ ﺍﻟﻤﻌﺎﺩﻥ ﻭﻗﺼﺭ ﻓﺘﺭﺓ ﺍﻨﺠﻤﺎﺩﻫﺎ ﻭﻗﺎﻟﺏ ﺍﻟﺴﺒﺎﻜﺔ ﺩﺍﺌﻤﺎ ﻤﺎﻴﻜﻭﻥ ﻤﻌﺘﻤﺎ ﻏﻴﺭ
ﺸﻔﺎﻑ ﺒﺤﻴﺙ ﻻﻴﺴﺘﻁﻴﻊ ﺍﻟﺒﺎﺤﺙ ﻤﻼﺤﻅﺔ ﺴﻠﻭﻙ ﺍﻟﻤﻌﺎﺩﻥ ﺃﺜﻨﺎﺀ ﺍﻟﺴﺒﺎﻜﺔ ] Chawing,H.T.ﻭﺯﻤﻼﺌﻪ).[(1992
٣٧
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
ﺇﻥ ﺇﺠﺭﺍﺀ ﺍﻨﺘﻘﺎل ﺍﻟﺤﺭﺍﺭﺓ ﻓﻲ ﺍﻟﺴﺒﺎﻜﺔ ﻤﻌﻘﺩ ﻻﻥ ﻤﻌﺩل ﺍﻟﺘﺒﺭﻴﺩ ﻴﻌﺘﻤﺩ ﻋﻠﻰ ﺍﻟﻤﺩﻯ ) 10^-5ﺍﻟﻰ(10^10 k/sec
ﻜﺫﻟﻙ ﻓﺎﻥ ﺃﺤﺠﺎﻡ ﺍﻟﻘﻁﻊ ﺍﻟﻤﺘﺠﻤﺩﺓ ﻓﻲ ﺍﻟﺴﺒﺎﻜﺔ ﺘﺒﺩﺃ ﻤﻥ ﺍﻟﻤﺎﻴﻜﺭﻭ ﻤﺘﺭ ﻭﺘﻨﺘﻬﻲ ﻋﻨﺩ ﺒﻀﻌﺔ ﺃﻤﺘﺎﺭ .ﺇﻥ ﻫﺫﺍ ﺍﻟﺘﻨﻭﻉ
ﻓﻲ ﻤﻌﺩﻻﺕ ﺍﻟﺘﺒﺭﻴﺩ ﻴﻨﺘﺞ ﺒﻨﻴﺎﺕ ﻤﺠﻬﺭﻴﻪ ﻟﻠﻤﻌﺩﻥ ﻤﺨﺘﻠﻔﺔ ﻭﻤﺘﻨﻭﻋﺔ ﻜﺫﻟﻙ ﻴﻌﻁﻲ ﺘﻨﻭﻉ ﻓﻲ ﺨﻭﺍﺹ ﺍﻟﻤﻌﺩﻥ
ﺍﻟﻤﺴﺒﻭﻙ ] .[(2001) Seetharamu, K.N.ﺇﻥ ﺍﻟﻌﻴﻭﺏ ﺍﻟﻤﺨﺘﻠﻔﺔ ﺍﻟﺘﻲ ﺘﺤﺩﺙ ﻓﻲ ﺍﻟﻤﺴﺒﻭﻜﺎﺕ ﺘﺭﺠﻊ ﺇﻟﻰ
ﻤﻌﺩﻻﺕ ﺍﻟﺘﺒﺭﻴﺩ ﺍﻟﻤﺨﺘﻠﻔﺔ] Ya,K.N.ﻭﺯﻤﻼﺌﻪ).[(1992ﺇﻥ ﺍﻟﻤﻌﺩﻥ ﺍﻟﺴﺎﺌل )ﺍﻟﻤﻨﺼﻬﺭ(ﻓﻲ ﺍﻟﻘﺎﻟﺏ ﺨﻼل ﺍﻻﻨﺠﻤﺎﺩ
ﻴﻜﻭﻥ ﺒﻴﻥ ﺍﻟﺴﺎﺌل ﻭﺍﻟﺼﻠﺏ )ﺠﺯﺀ ﺴﺎﺌل ﻭﺠﺯﺀ ﺼﻠﺏ(ﻜﺫﻟﻙ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺘﻜﻭﻥ ﺠﺯﺀﺍ ﻟﻠﺴﺎﺌل ﻭﺠﺯﺀﺍ ﻟﻠﺼﻠﺏ
] Lewis,R.W.ﻭﺯﻤﻼﺌﻪ).[(1997ﺇﻥ ﻤﺴﺎﻟﺔ ﺘﻐﻴﺭ ﺍﻟﻁﻭﺭ ﻤﻥ ﺍﻟﺴﺎﺌل ﺇﻟﻰ ﺍﻟﺼﻠﺏ ﺘﺤﺩﺙ ﻓﻲ ﻤﺠﺎﻻﺕ ﻤﻌﻴﻨﺔ
ﻤﺜل ﺍﻟﻠﺤﺎﻡ،ﻋﻤﻠﻴﺎﺕ ﺘﺸﻜﻴل ﺍﻟﻤﻌﺎﺩﻥ،ﺍﻟﻁﺎﻗﺔ ﺃﻟﺸﻤﺴﻴﻪ ﻭﻤﺴﺎﺌل ﺍﻻﻨﺠﻤﺎﺩ.ﻓﻲ ﻋﻤﻠﻴﺎﺕ ﺍﻟﺴﺒﺎﻜﺔ ﻓﺎﻥ ﺍﻟﺴﻴﻁﺭﺓ ﻋﻠﻰ
ﺘﻐﻴﺭ ﺍﻟﻁﻭﺭ ﻟﻠﻤﻌﺩﻥ ﺍﻟﺴﺎﺌل ﻤﻬﻡ ﺠﺩﺍ ﻟﻀﻤﺎﻥ ﺍﻟﺩﻗﺔ ﻓﻲ ﺍﻟﻤﺴﺒﻭﻜﺔ ﻭﺘﻘﻠﻴل ﺤﺎﻻﺕ ﺍﻟﻔﺸل ] Salcudean ,M.
.[(1988),Abdullah, Z.ﺇﻥ ﺍﻟﺴﺒﺎﻜﺔ ﻓﻲ ﺍﻟﻘﻭﺍﻟﺏ ﺍﻟﺩﺍﺌﻤﻴﻪ) (Die Castingﺘﻌﺘﺒﺭ ﺇﺠﺭﺍﺀ ﻤﺜﺎﻟﻲ ﻟﻌﻤﻠﻴﺎﺕ
ﺍﻟﺴﺒﺎﻜﺔ ﺍﻟﺩﻗﻴﻘﺔ ،ﺒﺤﻴﺙ ﺇﻥ ﺍﻟﻤﻌﺩﻥ ﺍﻟﺴﺎﺌل ﻴﺤﻘﻥ ﺒﺴﺭﻋﺔ ﻋﺎﻟﻴﺔ ﻓﻲ ﻓﺠﻭﺓ ﺍﻟﻘﺎﻟﺏ ﻭﺍﻟﺫﻱ ﺒﺩﻭﺭﻩ ﻴﺒﺭﺩ ﻭﻴﻨﺠﻤﺩ .ﻜﺫﻟﻙ
ﻓﺎﻥ ﺠﺭﻴﺎﻥ ﺍﻟﻤﻌﺩﻥ ﻓﻲ ﻓﺠﻭﺓ ﺍﻟﻘﺎﻟﺏ ﻏﻴﺭ ﻤﺴﻴﻁﺭ ﻋﻠﻴﻪ ﻭﻫﻭ ﺍﻟﺫﻱ ﻴﺴﺒﺏ ﺍﻟﻌﻴﻭﺏ ﺩﺍﺨل ﺍﻟﻤﺴﺒﻭﻜﺎﺕ
ﺇﻥ ﺘﺼﻤﻴﻡ ﺍﻟﻘﺎﻟﺏ ﻓﻲ ﻋﻤﻠﻴﺎﺕ ﺍﻟﺴﺒﺎﻜﺔ ﻴﺤﺘﺎﺝ ﺇﻟﻰ ﺤﺩﺱ ﻋﺎﻟﻲ ﻭﺨﺒﺭﺓ ﻤﻬﻨﺩﺴﻲ ﻭﻤﺼﻤﻤﻲ ﺍﻟﻤﺴﺒﻙ،ﺒﺤﻴﺙ ﺇﻥ
ﻋﻤﻠﻴﺔ ﺍﻟﺘﺼﻤﻴﻡ ﻫﺫﻩ ﺘﻘﻭﻡ ﻋﻠﻰ ﺃﺴﺱ ﻋﻠﻤﻴﺔ ﻭﺘﺤﻠﻴﻼﺕ ﻋﻠﻤﻴﺔ ﻤﺜل ﺠﺭﻴﺎﻥ ﺍﻟﻤﻭﺍﺌﻊ،ﺍﻨﺘﻘﺎل ﺍﻟﺤﺭﺍﺭﺓ ﻭﺘﺤﻠﻴل
ﺍﻻﺠﻬﺎﺩﺍﺕ] Brody,H.ﻭﺯﻤﻼﺌﻪ).(1981ﻓﻲ ﻋﻤﻠﻴﺎﺕ ﺍﻟﺴﺒﺎﻜﺔ ﺘﺤﺩﺙ ﻋﻴﻭﺏ ﻤﺜل ﺍﻟﺘﺸﻘﻘﺎﺕ ﻭﺍﻟﻔﻘﺎﻋﺎﺕ ﺍﻟﻐﺎﺯﻴﺔ
،ﺒﺤﻴﺙ ﻫﻨﺎﻟﻙ ﺒﺤﻭﺙ ﻨﻤﺫﺠﺔ ﺒﺎﻟﺤﺎﺴﻭﺏ ﻟﺩﺭﺍﺴﺔ ﺘﻠﻙ ﺍﻟﻌﻴﻭﺏ ﻭﺘﺤﺩﻴﺩﻫﺎ،ﻟﻜﻥ ﺘﻠﻙ ﺍﻟﺒﺤﻭﺙ ﻟﻡ ﺘﺘﻤﻜﻥ ﻤﻥ ﺇﻴﺠﺎﺩ ﺘﻠﻙ
ﺍﻟﻌﻴﻭﺏ ﺒﺸﻜل ﻤﺒﺎﺸﺭ .ﻭﻫﻨﺎﻟﻙ ﺒﻌﺽ ﺍﻟﺒﺤﻭﺙ ﺘﺠﺩ ﺘﻠﻙ ﺍﻟﻌﻴﻭﺏ ﻤﻥ ﺨﻼل ﺍﻨﺨﻔﺎﺽ ﺍﻟﻀﻐﻁ)(pressure drop
ﺨﻼل ﺠﺭﻴﺎﻥ ﺍﻟﻤﻌﺩﻥ.ﻭﻤﻤﺎ ﺘﺠﺩﺭ ﺇﻟﻴﻪ ﺍﻻﺸﺎﺭﺓ ﺇﻥ ﻋﻴﻭﺏ ﺍﻟﺘﺸﻘﻘﺎﺕ ﻭﺍﻟﻔﻘﺎﻋﺎﺕ ﺍﻟﻐﺎﺯﻴﺔ ﺘﺤﺩﺙ ﻓﻲ ﻤﻜﺎﻥ ﻭﺍﺤﺩ
].[(1985)Kimo Kubo,Robert D. Peehlke
ﺍﻟﺘﺤﻠﻴل ﺍﻟﻨﻅﺭﻱ
ﻤﻥ ﺍﺠل ﺍﺸﺘﻘﺎﻕ ﺍﻟﻤﻌﺎﺩﻟﺔ ﺍﻟﺤﺎﻜﻤﺔ ﻟﺴﺒﺎﻜﺔ ﺍﻟﻤﻌﺎﺩﻥ ﺴﻨﺄﺨﺫ ﺸﺭﻴﺤﺔ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل) (١ﻭﻨﻁﺒﻕ ﻋﻠﻴﻬﺎ ﻤﻭﺍﺯﻨﺔ
ﺍﻟﻁﺎﻗﺔ ﻭﻜﻤﺎ ﻴﻠﻲ:
)(1
)(2
)(3
٣٨
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
)(4
)(5
)(6
)(7
)(8
)(9
)(10
)(11
)(12
)(13
)(14
)(15
ﻨﻔﺭﺽ
٣٩
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
)(16
,
,
,
,
,
ﺍﻟﺒﺭﻨﺎﻤﺞ ﺍﻟﺤﺎﺴﻭﺒﻲ
ﺍﺴﺘﺨﺩﻤﻨﺎ ﻟﻐﺔ ﺍﻟﺒﻴﺴﻙ ﺍﻟﺴﺭﻴﻊ ﻓﻲ ﺼﻴﺎﻏﺔ ﺒﺭﻨﺎﻤﺞ ﺍﻟﺤﺎﺴﺒﺔ ﺍﻟﺫﻱ ﻴﺴﺘﻔﺎﺩ ﻤﻥ ﺍﻟﻤﻌﺎﺩﻟﺔ )(16ﻭﺒﺈﺩﺨﺎل
ﺍﻟﻤﻌﻁﻴﺎﺕ ﺍﻟﺨﺎﺼﺔ ﺒﺎﻟﻤﺴﺎﻟﺔ ﻭﺍﻟﺸﺭﻭﻁ ﺍﻟﺤﺩﻭﺩﻴﺔ ﻭﺍﻻﺒﺘﺩﺍﺌﻴﺔ) ، (T∞=25°C،TP=1520°Cﻓﺎﻨﻪ ﻴﻌﻁﻴﻨﺎ ﺘﻭﺯﻴﻊ
ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻟﻠﻤﻌﺩﻥ ﺩﺍﺨل ﻓﺠﻭﺍﺕ ﺍﻟﻘﺎﻟﺏ ﺍﻟﻤﺨﺘﻠﻔﺔ ﻭﺒﺄﺯﻤﺎﻥ ﻤﺨﺘﻠﻔﺔ.
ﺍﻟﻨﺘﺎﺌﺞ ﻭﺍﻟﻤﻨﺎﻗﺸﺔ
ﻟﻘﺩ ﺘﻡ ﺭﺴﻡ ﺍﻟﻨﺘﺎﺌﺞ ﺒﻭﺍﺴﻁﺔ ﺍﻟﺒﺭﻨﺎﻤﺞ ) ،(Surferﺤﻴﺙ ﺘﻡ ﺘﻭﻀﻴﺢ ﺃﺒﻌﺎﺩ ﺍﻟﻘﺎﻟﺏ ﻭﺒﺩﺍﺨل ﻓﺠﻭﺓ ﺍﻟﻘﺎﻟﺏ
ﺘﻡ ﺘﻭﻀﻴﺢ ﺘﻭﺯﻴﻊ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻟﻠﻤﻌﺩﻥ ﻭﺒﺄﺯﻤﺎﻥ ﻤﺨﺘﻠﻔﺔ ) .ﺘﻡ ﻗﻠﺏ ﺍﻹﺤﺩﺍﺜﻴﺎﺕ ﻓﻲ ﺍﻟﺭﺴﻡ ﺍﻟﻜﻨﺘﻭﺭﻱ ﻟﺘﻜﻭﻥ
ﺍﻷﺸﻜﺎل ﺃﻜﺜﺭ ﻭﻀﻭﺤﺎ( .
.١ﺍﻟﻘﺎﻟﺏ) (10x30 mmﻋﻨﺩ ﺯﻤﻥ :2 secﻫﻨﺎ ﻨﻼﺤﻅ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (1220°Cﺃﻤﺎ
ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (1460°Cﺃﻤﺎ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻓﻴﺤﺘﻔﻅ ﺒﻨﻔﺱ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺼﺏ
ﻭﻫﻲ )، (1520°Cﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل ).(٢
.٢ﺍﻟﻘﺎﻟﺏ) (10x30 mmﻋﻨﺩ ﺯﻤﻥ : 10 secﻫﻨﺎ ﻨﻼﺤﻅ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ) (1050°Cﺃﻤﺎ
ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ) (1400°Cﺃﻤﺎ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻓﻴﻜﻭﻥ ﻋﻨﺩ )،( 1500°Cﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل
).(٣
.٣ﺍﻟﻘﺎﻟﺏ) (10x30 mmﻋﻨﺩ ﺯﻤﻥ : 50 secﻫﻨﺎ ﻨﻼﺤﻅ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ) (750°Cﺃﻤﺎ
ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (1300°Cﺃﻤﺎ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻓﺎﻏﻠﺒﻪ ﻴﻜﻭﻥ ﻋﻨﺩ ) (1400°Cﻭﺍﻟﺒﺎﻗﻲ
٤٠
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
ﻋﻨﺩ)،( 1500°Cﻫﺫﺍ ﻴﺩل ﻋﻠﻰ ﺇﻥ ﺍﻟﻤﻌﺩﻥ ﻭﺼل ﺇﻟﻰ ﺍﻟﻤﺤﻁﺎﺕ ﺍﻷﺨﻴﺭﺓ ﻤﻥ ﺍﻻﻨﺠﻤﺎﺩ ﺤﻴﺙ ﺇﻥ ﻜﺜﺎﻓﺘﻪ ﺍﺯﺩﺍﺩﺕ
ﻭﺩﺭﺠﺔ ﺤﺭﺍﺭﺘﻪ ﺍﻨﺨﻔﻀﺕ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(٤
.٤ﺍﻟﻘﺎﻟﺏ) (10x30 mmﻋﻨﺩ ﺯﻤﻥ : 100 secﻫﻨﺎ ﻨﻼﺤﻅ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (550°Cﺃﻤﺎ
ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (1150°Cﺃﻤﺎ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻓﺎﻏﻠﺒﻪ ﻴﻜﻭﻥ ﻋﻨﺩ) (1250°Cﺃﻤﺎ
ﺍﻟﻤﻨﺎﻁﻕ ﺍﻟﻘﺭﻴﺒﺔ ﻤﻥ ﺒﺩﺍﻴﺔ ﺍﻟﻘﺎﻟﺏ ﻓﺘﻜﻭﻥ ﻋﻨﺩ ) (1450°Cﺃﻤﺎ ﺩﺭﺠﺔ ) (1500°Cﻓﻨﺠﺩﻫﺎ ﻓﻘﻁ ﻋﻨﺩ ﺍﻟﺒﺩﺍﻴﺔ ﺒﻤﺴﺎﻓﺔ
ﻗﻠﻴﻠﺔ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل). (٥
.٥ﺍﻟﻘﺎﻟﺏ)(20x30 mmﻋﻨﺩ :2 secﻫﻨﺎ ﻨﻼﺤﻅ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (1220°Cﺃﻤﺎ ﺍﻟﺤﺎﻓﺎﺕ
ﻓﻴﻜﻭﻥ ﻋﻨﺩ ) (1520°Cﻭﻋﻠﻰ ﻤﺴﺎﻓﺔ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (1460°Cﺃﻤﺎ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ
) (10mmﻤﻥ ﺴﻤﻙ ﺍﻟﻘﺎﻟﺏ ﺒﺨﻼﻑ ﺍﻟﺸﻜل ) (٢ﺤﻴﺙ ﻜﺎﻨﺕ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﺭﻜﺯ ﻋﻠﻰ ﻤﺴﺎﻓﺔ ) (2mmﻤﻥ
ﺴﻤﻙ ﺍﻟﻘﺎﻟﺏ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل ).(٦
.٦ﺍﻟﻘﺎﻟﺏ) (20x30 mmﻋﻨﺩ :10 secﻫﻨﺎ ﻨﻼﺤﻅ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ) (1150°Cﺃﻤﺎ
ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻋﻨﺩ ) (1400°Cﺃﻤﺎ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻓﻴﻜﻭﻥ ﻋﻨﺩ )،(1500°Cﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل
) .(٧ﺤﻴﺙ ﻴﺨﺘﻠﻑ ﻫﺫﺍ ﺍﻟﻘﺎﻟﺏ ﻋﻥ ﺍﻟﻘﺎﻟﺏ ﻓﻲ ﺍﻟﺸﻜل) (٣ﻓﻲ ﺍﻟﻤﻨﻁﻘﺔ ﺍﻟﻤﺤﺘﻔﻅﺔ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺼﺏ
) (1520°Cﺤﻴﺙ ﺘﻜﻭﻥ ﺍﻟﻤﻨﻁﻘﺔ ﻫﻨﺎ ﻜﺒﻴﺭﺓ ﻭﺘﺤﺘﺎﺝ ﺇﻟﻰ ﺯﻤﻥ ﺍﻜﺒﺭ ﻟﻜﻲ ﺘﺼل ﺇﻟﻰ ﺍﻻﻨﺠﻤﺎﺩ.
.٧ﺍﻟﻘﺎﻟﺏ) (20x30 mmﻋﻨﺩ :50 secﻓﻲ ﻫﺫﺍ ﺍﻟﻘﺎﻟﺏ ﻨﺠﺩ ﺇﻥ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﺭﻜﺯ ﻗﺩ ﺍﻨﺨﻔﻀﺕ ﺇﻟﻰ
) (1500°Cﻭﻫﻲ ﻋﻨﺩ ﺍﻟﻤﻨﻁﻘﺔ) (L=0ﺘﻜﻭﻥ ﻤﻨﺘﺸﺭﺓ ﻋﻠﻰ ﻜل ﺍﺭﺘﻔﺎﻉ ﺍﻟﻘﺎﻟﺏ ﻭﻜﻠﻤﺎ ﺘﻘﺩﻤﻨﺎ ﺒﺎﺘﺠﺎﻩ ) (xﻨﺠﺩ ﺇﻥ
ﺴﻤﻙ ﺍﻟﻤﻨﻁﻘﺔ ﻴﻘل ﻭﻴﺼل ﺇﻟﻰ ) (5mmﻋﻨﺩ ﻤﻨﺘﺼﻑ ﺍﻟﻘﺎﻟﺏ .ﻭﻨﻼﺤﻅ ﻭﺠﻭﺩ ﻤﻨﺎﻁﻕ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ)(1450°C
ﺩﺍﺨل ﻤﻨﻁﻘﺔ ) (1500°Cﻭﺒﺎﻟﻌﻜﺱ ﺃﻱ ﻤﻨﺎﻁﻕ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ) (1500°Cﺩﺍﺨل ﻤﻨﻁﻘﺔ ) (1450°Cﻜﻤﺎ ﻓﻲ
ﺍﻟﺸﻜل).(٨
.٨ﺍﻟﻘﺎﻟﺏ) (20x30 mmﻋﻨﺩ :100 secﻫﻨﺎ ﻴﻜﻭﻥ ﺍﻏﻠﺏ ﺍﻟﻤﺭﻜﺯ ﻋﻨﺩ) (1450°Cﻤﺤﺘﻭﻴﺎ ﻋﻠﻰ ﺠﺯﺭ
ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ) ، (1400°Cﻭﻨﻼﺤﻅ ﺍﺤﺘﻭﺍﺀ ﻤﻨﻁﻘﺔ ﺫﺍﺕ) (1400°Cﻋﻠﻰ ﻤﻨﺎﻁﻕ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ)(1450°C
ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(٩
.٩ﺍﻟﻘﺎﻟﺏ) (30x30mmﻋﻨﺩ :2 secﻫﻨﺎ ﻨﻼﺤﻅ ﺴﻴﻁﺭﺓ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ) (1520°Cﻋﻠﻰ ﻤﻌﻅﻡ ﺍﻟﻘﺎﻟﺏ
ﻭﺒﺴﻤﻙ) (20mmﻤﻥ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻭﺫﻟﻙ ﺒﺎﻻﻋﺘﻤﺎﺩ ﻋﻠﻰ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﺍﻟﻘﻠﻴﻠﺔ) (2 secﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(١٠
.١٠ﺍﻟﻘﺎﻟﺏ) (30x30mmﻋﻨﺩ :10 secﻫﺫﺍ ﺍﻟﺸﻜل ﻴﺨﺘﻠﻑ ﻋﻥ ﺍﻟﺴﺎﺒﻕ ﺒﺎﻥ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﺍﺤﺘﻔﻅ ﺒﺩﺭﺠﺔ
ﺤﺭﺍﺭﺓ) (1500°Cﺃﻱ ﺇﻨﻬﺎ ﺍﻨﺨﻔﻀﺕ ﻋﻥ ﺍﻟﺴﺎﺒﻕ ﺒﺤﻭﺍﻟﻲ ) (20°Cﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(١١
.١١ﺍﻟﻘﺎﻟﺏ) (30x30mmﻋﻨﺩ :50 secﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻋﻨﺩ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ) (1500°Cﻭﺘﻭﺯﻴﻊ ﻫﺫﻩ ﺍﻟﺩﺭﺠﺔ
ﺒﺸﻜل ﻤﺘﻤﻭﺝ ،ﻓﻲ ﺒﺩﺍﻴﺔ ﺍﻟﻘﺎﻟﺏ ﺘﻜﻭﻥ ﻫﺫﻩ ﺍﻟﺩﺭﺠﺔ ﻤﺴﺘﻤﺭﺓ ﻋﻠﻰ ﻜل ﺍﺭﺘﻔﺎﻉ ﺍﻟﻘﺎﻟﺏ،ﻭﺘﻘل ﻜﻠﻤﺎ ﺘﻘﺩﻤﻨﺎ ﺒﺎﺘﺠﺎﻩ )(x
ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(١٢
٤١
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
.١٢ﺍﻟﻘﺎﻟﺏ) (30x30mmﻋﻨﺩ :100 secﻴﺨﺘﻠﻑ ﻋﻥ ﺍﻟﺸﻜل ﺍﻟﺴﺎﺒﻕ ﺒﺎﻥ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ )(1500°C
ﻴﺼﺒﺢ ﺘﻭﺯﻴﻌﻬﺎ ﺒﺸﻜل ﻗﻤﻊ ﻓﻲ ﺒﺩﺍﻴﺔ ﺍﻟﻘﺎﻟﺏ ﻓﻘﻁ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(١٣
.١٣ﺍﻟﻘﺎﻟﺏ) (10x50mmﻋﻨﺩ :2 secﻨﻼﺤﻅ ﻫﻨﺎ ﺍﺤﺘﻔﺎﻅ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ) (1520°Cﻭﻋﻠﻰ
ﻁﻭل ﺍﻟﻘﺎﻟﺏ ﻭﺒﺴﻤﻙ ) .(1mmﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(١٤
.١٤ﺍﻟﻘﺎﻟﺏ) (10x50mmﻋﻨﺩ :10 secﻗﻠﺕ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺇﻟﻰ) (1500°Cﻋﻠﻰ ﻤﺴﺎﻓﺔ ) ( 47mmﻤﻥ
ﻁﻭل ﺍﻟﻘﺎﻟﺏ ﻭﺒﺴﻤﻙ ) (4mmﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(١٥
.١٦ﺍﻟﻘﺎﻟﺏ) (10x50mmﻋﻨﺩ :100 secﻤﻘﺎﺭﺏ ﻟﻠﺸﻜل ﺍﻟﺴﺎﺒﻕ ﻤﻊ ﻨﻘﺼﺎﻥ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻜﻤﺎ ﻓﻲ
ﺍﻟﺸﻜل).(١٧
ﻓﻲ ﺍﻷﺸﻜﺎل ﺍﻟﺴﺎﺒﻘﺔ ﺃﺨﺫﻨﺎ ﻟﻜل ﻗﺎﻟﺏ ﺃﺭﺒﻌﺔ ﺃﺯﻤﺎﻥ ﻤﺨﺘﻠﻔﺔ ﻟﻜﻥ ﺴﻨﻘﺘﺼﺭ ﻓﻲ ﺍﻷﺸﻜﺎل ﺍﻟﻼﺤﻘﺔ ﻋﻠﻰ ﺯﻤﻥ ﻭﺍﺤﺩ
ﻫﻭ) (100 secﻭﻫﻭ ﺃﻋﻠﻰ ﻗﻴﻤﺔ ﻟﻠﺯﻤﻥ ﻓﻲ ﺍﻟﺒﺤﺙ ﻭﻜﻤﺎ ﻴﻠﻲ:
.١٧ﺍﻟﻘﺎﻟﺏ) (20x50mmﻋﻨﺩ :100 secﻓﻲ ﻫﺫﺍ ﺍﻟﺸﻜل ﻨﻼﺤﻅ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ) (1500°Cﻗﺩ ﺍﻨﺤﺴﺭﺕ
ﻓﻲ ﻤﻘﺩﻤﺔ ﺍﻟﻘﺎﻟﺏ ﺒﺤﻴﺙ ﻻ ﻨﺠﺩﻫﺎ ﻓﻲ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﺇﻁﻼﻗﺎ .ﻜﺫﻟﻙ ﻨﻼﺤﻅ ﻅﻬﻭﺭ ﻤﻨﺎﻁﻕ ﺼﻐﻴﺭﺓ ﺒﺩﺭﺠﺎﺕ
ﺤﺭﺍﺭﺓ ﻤﻌﻴﻨﺔ ﻓﻲ ﻤﻨﺎﻁﻕ ﺒﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﺓ ﻤﺨﺘﻠﻔﺔ ﻭﺍﻟﺘﻲ ﺃﻁﻠﻘﻨﺎ ﻋﻠﻴﻬﺎ ﺍﺴﻡ ﺍﻟﺠﺯﺭ ﻓﻲ ﻫﺫﺍ ﺍﻟﺒﺤﺙ ﻜﻤﺎ ﻓﻲ
ﺍﻟﺸﻜل).(١٨
.١٨ﺍﻟﻘﺎﻟﺏ) (30x50mmﻋﻨﺩ :100 secﻫﺫﺍ ﺍﻟﻘﺎﻟﺏ ﻴﺨﺘﻠﻑ ﻋﻥ ﺍﻟﺴﺎﺒﻕ ﻤﻥ ﺨﻼل ﺯﻴﺎﺩﺓ ﺍﺭﺘﻔﺎﻋﻪ
ﺇﻟﻰ) (30mmﻫﺫﺍ ﻤﻌﻨﺎﻩ ﺯﻴﺎﺩﺓ ﺍﻟﻤﻌﺩﻥ ﺩﺍﺨل ﺍﻟﻘﺎﻟﺏ ﻭﺒﺎﻟﺘﺎﻟﻲ ﺍﺤﺘﻔﺎﻅﻪ ﺒﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻟﻔﺘﺭﺓ ﺃﻁﻭل ﻭﻫﺫﺍ ﻤﺎ
ﻨﺭﺍﻩ ﻭﺍﻀﺤﺎ ﻓﻲ ﺍﻟﺸﻜل ) (١٩ﺤﻴﺙ ﺇﻥ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ) (1500°Cﻤﺴﺘﻤﺭﺓ ﺇﻟﻰ) (3:4ﻤﻥ ﻁﻭل ﺍﻟﻘﺎﻟﺏ
ﻭﺒﺴﻤﻙ ) .(10mmﻭﻜﺫﻟﻙ ﻨﻼﺤﻅ ﺍﻟﺠﺯﺭ ﺍﻟﻤﻨﺘﺸﺭﺓ ﻓﻲ ﻫﺫﺍ ﺍﻟﺸﻜل ﻭﻫﻲ ﻭﺍﻀﺤﺔ ﺍﻟﻘﻴﻡ ﻤﻥ ﺨﻼل ﺍﻟﺘﺩﺭﺝ
ﺍﻟﺤﺭﺍﺭﻱ ﺍﻟﻤﻭﻀﺢ.
.١٩ﺍﻟﻘﺎﻟﺏ) (10x100mmﻋﻨﺩ :100 secﻫﺫﺍ ﺍﻟﻘﺎﻟﺏ ﺒﺄﺒﻌﺎﺩ ﻨﺤﻴﻔﺔ ﺤﻴﺙ ﺇﻥ ﻨﺴﺒﺔ ﺍﻻﺭﺘﻔﺎﻉ ﺇﻟﻰ
ﺍﻟﻁﻭل) (1:10ﻭﺒﺎﻻﻋﺘﻤﺎﺩ ﻋﻠﻰ ﺫﻟﻙ ﻨﺠﺩ ﺇﻥ ﺍﻟﻤﻌﺩﻥ ﻗﺩ ﻭﺼل ﺇﻟﻰ ﺤﺎﻟﺔ ﺍﻻﺴﺘﻘﺭﺍﺭ )ﺍﻻﻨﺠﻤﺎﺩ( ﻭﻻ ﻴﻭﺠﺩ ﺘﺩﺭﺝ
ﺤﺭﺍﺭﻱ ﻭﺍﻀﺢ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(٢٠
.٢٠ﺍﻟﻘﺎﻟﺏ) (20x100mmﻋﻨﺩ :100 secﻫﺫﺍ ﺍﻟﻘﺎﻟﺏ ﺯﺍﺩ ﺍﺭﺘﻔﺎﻋﻪ ﻋﻥ ﺍﻟﺴﺎﺒﻕ ﺇﻟﻰ) (20mmﻭﺒﺫﻟﻙ
ﻨﻼﺤﻅ ﺍﻟﺘﺩﺭﺝ ﺍﻟﺤﺭﺍﺭﻱ ﺍﻟﻭﺍﻀﺢ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(٢١
٤٢
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
.٢١ﺍﻟﻘﺎﻟﺏ) (30x100mmﻋﻨﺩ :100 secﻫﻨﺎ ﺯﺍﺩ ﺍﺭﺘﻔﺎﻉ ﺍﻟﻘﺎﻟﺏ ﺇﻟﻰ ) (30mmﻭﺒﺫﻟﻙ ﻨﻼﺤﻅ ﺍﺤﺘﻔﺎﻅ
ﺍﻟﻘﺎﻟﺏ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ) (1500°Cﻓﻲ ﺍﻟﻤﺭﻜﺯ ﻭﻋﻠﻰ ﻁﻭل ﺍﻟﻘﺎﻟﺏ ﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل).(٢٢
ﺒﺸﻜل ﻋﺎﻡ ﺍﻟﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﻱ ﻓﻲ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﻴﻜﻭﻥ ﻗﻠﻴل ﻭﺫﻟﻙ ﻻﻥ ﺍﻟﻤﺭﻜﺯ ﻏﻴﺭ ﻤﻌﺭﺽ ﻟﻠﻤﺤﻴﻁ ﻭﺍﻥ ﺠﺯﺌﻴﺎﺕ
ﺍﻟﻤﻌﺩﻥ ﻓﻲ ﺍﻟﻤﺭﻜﺯ ﺘﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﺓ ﺇﻟﻰ ﺠﺯﺌﻴﺎﺕ ﻤﻌﺩﻥ ﻤﺠﺎﻭﺭﺓ ﻭﺒﺫﻟﻙ ﻴﻜﻭﻥ ﺍﻟﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﻱ ﻗﻠﻴل ﻻﻥ ﺠﺯﺌﻴﺎﺕ
ﻤﻌﺩﻥ ﺍﻟﻤﺭﻜﺯ ﻭﺠﺯﺌﻴﺎﺕ ﺍﻟﻤﻌﺩﻥ ﺍﻟﻤﺠﺎﻭﺭﺓ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﻤﺘﻘﺎﺭﺒﺔ)ﺃﻱ ﺇﻥ ﺍﻟﻔﺎﺭﻕ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻗﻠﻴل(.
ﺃﻤﺎ ﻓﻲ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ ﻟﻠﻘﺎﻟﺏ ﺘﻜﻭﻥ ﺠﺯﺌﻴﺎﺕ ﺍﻟﻤﻌﺩﻥ ﺍﻟﻤﻨﺼﻬﺭ ﻤﻌﺭﻀﺔ ﻟﻠﻤﺤﻴﻁ )ﺒﻐﺽ ﺍﻟﻨﻅﺭ ﻋﻥ
ﺴﻤﻙ ﺍﻟﻘﺎﻟﺏ(،ﻭﺒﺫﻟﻙ ﻴﻜﻭﻥ ﺍﻟﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﻱ ﺃﺴﺭﻉ ﻤﻨﻪ ﻓﻲ ﺍﻟﻤﺭﻜﺯ ﻻﻥ ﺠﺯﺌﻴﺎﺕ ﺍﻟﻤﻌﺩﻥ ﺘﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﺓ ﻤﺒﺎﺸﺭﺓ ﺇﻟﻰ
ﺍﻟﻤﺤﻴﻁ ﺒﺤﻜﻡ ﺍﻟﻔﺎﺭﻕ ﺍﻟﻜﺒﻴﺭ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺒﻴﻥ ﺍﻟﻤﻌﺩﻥ ﻭﺍﻟﻤﺤﻴﻁ .ﺃﻤﺎ ﻓﻲ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻴﻜﻭﻥ ﺍﻟﻤﻌﺩﻥ
ﺍﻟﻤﻨﺼﻬﺭ ﻤﻌﺭﺽ ﻟﻠﻤﺤﻴﻁ ﻤﻥ ﺠﻬﺘﻴﻥ ﻭﺒﺫﻟﻙ ﻴﻜﻭﻥ ﺍﻟﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﻱ ﺃﺴﺭﻉ ﻤﻥ ﻜل ﺍﻟﻤﻨﺎﻁﻕ.ﺒﻌﺩ ﺇﻥ ﺘﻤﺕ ﻤﻨﺎﻗﺸﺔ
ﻜل ﻨﻤﺎﺫﺝ ﺍﻟﻘﻭﺍﻟﺏ،ﻭﻀﻌﺕ ﻨﺘﺎﺌﺞ ﺘﻭﺯﻴﻊ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻓﻲ ﺠﺩﻭل) (١ﻟﺘﺴﻬﻴل ﺍﻟﻤﻘﺎﺭﻨﺔ ﺑﻴﻦ اﻟﻘﻮاﻟﺐ.
ﺍﻻﺴﺘﻨﺘﺎﺠﺎﺕ
.١ﻜﻠﻤﺎ ﻜﺎﻥ ﺍﻟﻘﺎﻟﺏ ﺼﻐﻴﺭ ﻜﺎﻥ ﺍﻟﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﻱ ﺃﺴﺭﻉ ﻭﺒﺎﻟﺘﺎﻟﻲ ﻋﺩﻡ ﺍﻟﺴﻴﻁﺭﺓ ﻋﻠﻰ ﻋﻤﻠﻴﺎﺕ ﺍﻟﺴﺒﺎﻜﺔ ﻭﺤﺩﻭﺙ
ﺒﻌﺽ ﺍﻟﻤﺸﺎﻜل ﻤﺜل ﺍﻨﺠﻤﺎﺩ ﺍﻟﻤﻌﺩﻥ ﻗﺒل ﻭﺼﻭﻟﻪ ﺇﻟﻰ ﻜل ﺃﺠﺯﺍﺀ ﺍﻟﻘﺎﻟﺏ)ﻭﻫﺫﺍ ﻤﺎﻴﺤﺩﺙ ﻜﺜﻴﺭﺍ ﻓﻲ ﺍﻟﺴﺒﺎﻜﺔ
ﺍﻟﺩﻗﻴﻘﺔ(.
.٢ﻋﻨﺩﻤﺎ ﻴﻜﻭﻥ ﺍﻟﻘﺎﻟﺏ ﻜﺒﻴﺭ ﺘﻜﻭﻥ ﻜﻤﻴﺔ ﺍﻟﻤﻌﺩﻥ ﻜﺒﻴﺭﺓ ﻭﺒﺎﻟﺘﺎﻟﻲ ﻓﺘﺭﺓ ﻁﻭﻴﻠﺔ ﻻﻨﺠﻤﺎﺩﻩ ﻭﻜﺫﻟﻙ ﻜﺒﺭ ﻓﺠﻭﺓ
ﺍﻻﻨﻜﻤﺎﺵ،ﻻﻥ ﺠﺯﺌﻴﺎﺕ ﺍﻟﻤﻌﺩﻥ ﺘﺘﻘﻠﺹ ﻋﻨﺩ ﺍﻻﻨﺠﻤﺎﺩ.
.٣ﺍﻟﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﻱ ﻴﻜﻭﻥ ﺃﺴﺭﻉ ﻤﺎ ﻴﻜﻭﻥ ﻋﻨﺩ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ.
.٤ﺍﻟﻔﻘﺩ ﺍﻟﺤﺭﺍﺭﻱ ﻴﻜﻭﻥ ﺒﺎﻟﺩﺭﺠﺔ ﺍﻟﺜﺎﻨﻴﺔ ﻋﻨﺩ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ.
.٥ﻏﺎﻟﺒﺎ ﻤﺎ ﻴﺤﺘﻔﻅ ﻤﺭﻜﺯ ﺍﻟﻘﺎﻟﺏ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﻋﺎﻟﻴﺔ.
.٦ﺘﻭﺯﻴﻊ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻴﻜﻭﻥ ﺒﻘﻴﻡ ﻤﺭﺘﻔﻌﺔ ﻋﻨﺩ ﺍﻟﻤﺭﻜﺯ ﻭﻤﻨﺨﻔﻀﺔ ﻋﻨﺩ ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻘﺎﺌﻤﺔ ﻭﺒﻴﻥ ﺍﻟﺤﺎﻟﺘﻴﻥ ﻋﻨﺩ
ﺍﻟﺤﺎﻓﺎﺕ ﺍﻟﻌﻠﻴﺎ ﻭﺍﻟﺴﻔﻠﻰ.
.٧ﺘﻤﺕ ﻤﻘﺎﺭﻨﺔ ﺍﻟﺒﺤﺙ ﺍﻟﺤﺎﻟﻲ ﻤﻊ ﺍﻟﺒﺤﺙ ] Hong, J.C.P.ﻭﺯﻤﻼﺌﻪ) [(1984ﻭﻜﺎﻨﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺠﻴﺩﺓ ﻭﺨﺼﻭﺼﺎ
ﻓﻴﻤﺎ ﻴﺘﻌﻠﻕ ﺒﺘﻭﺯﻴﻊ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ.
٤٣
٢٠٠٨ ٢ اﻟﻌﺪد ١ اﻟﻤﺠﻠﺪ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
References :ﺍﻟﻤﺼﺎﺩﺭ
Al-Bayati,W.A. (1999). “Production Of A Turbine Blade Using Centrifugal Investment
Casting Method”, M.Sc. Thesis, Baghdad University.
Brody,H.,Srinath,U.,Hwang,W.,Akgerman,N.,Badawy,A.Nariman,R.,Miller,S.andWassel,T.,(1981)
"Improved Foundry Casting Utilizing CAD/CAM",Tech. Repot 12574,U.S. Army Tank-
Automotive Command Research And Development Center.
Hong, J.C.P., Umeda,T. and Kimura, Y. (1984). “Numerical Models For Casting Solidification:
Part I”, Metal Transactions B, Vol. 15B, , p. 91.
Kimo Kubo and Robert, D. Pehlke,(1985),"Mathematical Modelling Of Porosity Formation In
Solidification ",Metallurgical Transactions B,Vol. 16b p359-365.
Martin R. Barone And David A. Caulk ,(1999),"Analysis Of Liquid Metal Flow In Die Casting ",
Research And Development Center.
٤٤
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
ﺍﻟﻘﺎﻟﺏ ﺍﻟﺜﺎﻟﺙ)(30x30mm
ﺍﻟﻘﺎﻟﺏ ﺍﻟﺭﺍﺒﻊ)(10x50mm
٤٥
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
qs
qy+dy
)convection(in )convection(out
qx qx+dx
qy
٤٦
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
1500
10 1460
)H(mm
1420
5
1380 C
1340
)L(mm
اﻟﺸﻜﻞ):(٢ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=2sec 1260
1220
1450
10
)H(mm
1350
5 °
1250 C
1450
10 1350
)H(mm
1250
5
1150 C
1050
°
٤٧
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
1450
1350
10
1250
)H(mm
1150
5
1050 °C
950
850
5 10 15 20 25 30
750
)L(mm
650
اﻟﺸﻜﻞ):(٥ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec
550
20
)H(mm
1500
15 1460
1420
1380
10
°C
1340
1300
5
1260
)L(mm
اﻟﺸﻜﻞ):(٦ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=2sec
٤٨
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
20
)H(mm
1500
1450
15
1400
1350
1300
10
1250
°C
1200
5 1150
1100
)L(mm
اﻟﺸﻜﻞ):(٧ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=10sec
20
)H(mm
1450
15 1350
1250
10
1150 C
1050 °
950
5
850
٤٩
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
20
1500
)H(mm
1450
1400
1350
15 1300
1250
1200
1150
1100 C
10 1050
1000 °
950
900
850
5 800
750
700
650
5 10 15 20 25 30 600
)L(mm
اﻟﺸﻜﻞ):(٩ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec
30
)H(mm
25
1520
20 1460
1400
15 C
1340
10
1280
1220
5
٥٠
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
30
)H(mm 25
1450
20 1350
1250
1150
15
1050 C
950
10
850
750
5
5
5 10 15 20 25 30
30
25
1450
20
1350
)H(mm
15
1250
C
10 1150
1050
٥١
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
30
)H(mm
25
1500
1400
20 1300
1200
1100
15 C
1000
900
10 800
700
600
5
)L(mm
اﻟﺸﻜﻞ):(١٣ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec
1500
1460
10 1420
H(mm
1380
5 C
1340
5 10 15 20 25 30 35 40 45 50
)L(mm 1300
اﻟﺸﻜﻞ):(١٤ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=2sec
1260
1220
٥٢
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
1500
1450
1400
10
1350
)H(mm
1300
5 C
1250
5 10 15 20 25 30 35 40 45 50
1200
)L(mm
اﻟﺸﻜﻞ):(١٥ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=10sec 1150
1100
1050
1450
1350
10
)H(mm
1250
850
10 750
1450
1350
5
1250
H(mm
1150
C
1050
)L(mm 950
850
5 10 15 20 25 30 35 40 45 50
750
1500
1400
20
)H(mm 1300
15 1200
1100
10
1000 °C
5 900
800
5 10 15 20 25 30 35 40 45 50
)L(mm 700
اﻟﺸﻜﻞ):(١٨ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec
600
30 1500
)H(mm
1400
25
1300
20 1200
1100
15 °C
1000
10 900
800
5
700
5 10 15 20 25 30 35 40 45 50
600
)L(mm
اﻟﺸﻜﻞ):(١٩ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec
٥٤
٢٠٠٨ اﻟﻌﺪد ٢ اﻟﻤﺠﻠﺪ ١ ﻣﺠﻠﺔ اﻟﻘﺎدﺳﻴﺔ ﻟﻠﻌﻠﻮم اﻟﻬﻨﺪﺳﻴﺔ
1450
1350
1250
)H(mm
1150
10
1050
°C
10 20 30 40 50 60 70 80 90 100 950
)L(mm
850
اﻟﺸﻜﻞ):(٢٠ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec
750
650
550
1500
1400
1300
20 1200
)H(mm
1100 C
10
1000 °
10 20 30 40 50 60 70 80 90 100 900
)L(mm 800
اﻟﺸﻜﻞ):(٢١ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec
700
600
1500
1400
30 1300
)H(mm
1200
20
1100
°C
10 1000
900
10 20 30 40 50 60 70 80 90 100
800
L(m
اﻟﺸﻜﻞ):(٢٢ﺗﻮزﻳﻊ درﺟﺎت اﻟﺤﺮارة ﻋﻨﺪ t=100sec 700
600
٥٥