Parts Manual

Generator Set

C33 D5
C38 D5
C30 D6
C35 D6
C33 D5e
C38 D5e
C30 D6e
C35 D6e

English - Original Instructions 5 - 2012 0961-0218 (Issue 3)

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

“Intentionally Left Blank”

Page 2 2011 Copyright Cummins Power Generation

 Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Table of Contents
SECTION A (Base Engine Parts)
Description Page

Air Induction And Exhaust System......................................................................................... 6

Alternator And Support........................................................................................................... 7
Crank Shaft Assembly............................................................................................................ 8
Cylinder Block........................................................................................................................ 9
Cylinder Head........................................................................................................................ 11
Cylinder Head Cover.............................................................................................................. 13
Fan And Fan Drive ................................................................................................................ 14
Flywheel, Flywheel Hsg And Rear End Oil Seal.................................................................... 15
Fuel Injector Pump And Plumbing ........................................................................................ 16
Joints And Gaskets................................................................................................................ 19
Lubricating Oil Filter............................................................................................................... 21
Lubricating Oil Pump............................................................................................................. 23
Lubricating Oil Sump............................................................................................................. 25
Mounting Engine Support...................................................................................................... 27
Rocker Shaft Assembly......................................................................................................... 28
Starter Motor......................................................................................................................... 29
Timing Gear And Camshaft................................................................................................... 31
Water Pump Assembly.......................................................................................................... 34

SECTION B (Upfit Parts)

Air Cleaner Installation (Medium Duty).................................................................................. 37
Air Cleaner Installation (Heavy Duty)..................................................................................... 38
Battery Installation.................................................................................................................. 39
Engine Installation.................................................................................................................. 40
Engine Accessories Kit......................................................................................................... 41
Exhaust Installation................................................................................................................ 42

2011 Copyright Cummins Power Generation Page 3

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Description Page
Fuel System Installation........................................................................................................ 43
Generator Installation............................................................................................................ 45
Generator Service Parts......................................................................................................... 47
Heater Installation ................................................................................................................. 48
Radiator Installation................................................................................................................ 51
Skid Installation...................................................................................................................... 53
SECTION C (Options & Kit)
Control Panel (For PCC 1302 without Governor 1 Phase).................................................... 55
Control Panel (For PCC 1302 with Governor 1 Phase)......................................................... 57
Control Panel (For PCC 1302 without Governor 3 Phase).................................................... 59
Control Panel (For PCC 1302 with Governor 3 Phase)......................................................... 62
Circuit Breaker Installation (For 4 Pole MCB) ....................................................................... 64
Circuit Breaker Installation (For 4 Pole MCCB) .................................................................... 66
Circuit Breaker Installation (For 4 Pole MCB) ....................................................................... 68
Enclosure Installation............................................................................................................. 69
Skid Installation (For 500 Ltrs)............................................................................................... 71
Muffler Installation (Enclosed Genset)................................................................................... 73
Governor Installation............................................................................................................. 75
Exhaust Guard Installation..................................................................................................... 77
Heater Installation.................................................................................................................. 79
Tool Kit-Sevice For Engine Repair......................................................................................... 81

Page 4 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

SECTION A
(Base Engine Parts)

2011 Copyright Cummins Power Generation Page 5

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Air Induction & Exhaust System

11

12

13

4
3
8 9 10

6
1 7
2

Item Part No. Description Qty

1 0154-3268 MANIFOLD INTAKE 1
2 0154-3264 GASKET-MANIFOLD 1
3 0850-2130-01 WASHER-SPR 9
4 0800-6457-01 SCREW-HEX HD (M6) 9
5 0800-6460 SCREW-HEX HD 1
6 0154-3266 MANIFOLD-EXHAUST 1
7 0154-3265 GASKET-MANIFOLD 2
8 0520-2684-03 STUD (M10 X 1.5 METAL END AND M10 X 1.25 NUT END) 9
9 0850-2103-02 WASHER-SPR LK 9
10 0860-2095-02 NUT-HEX (M8 X 1) 9
11 0520-2684-22 SCREW-HEX HD 3
12 0850-2103-02 WASHER-SPR LK 9
13 0155-4807 GASKET-EXHAUST 1

Page 6 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Alternator And Support

2 3

4
7
6 5
4
5
6

8 9
10 4 5 6
12

13
10
11

Item Part No. Description Qty

1 0191-2459 ALTERNATOR 1
2 0191-2478 BRACKET-ALTERNATOR 1
3 0520-2684-04 STUD 2
4 0509-0501-03 WASHER-SEALING 3
5 0850-2103-02 WASHER-SPR LK 3
6 0860-2095-02 NUT-HEX (M10 X 1.25) 3
7 0800-6457-08 SCREW-HEX HD 1
8 0520-2684 STUD 1
9 0512-0431 ARM-TENSIONER 1
10 0509-0501-04 WASHER-SEALING 2
11 0800-6457-07 SCREW-HEX HD (M8 X 1.25) 1
12 0850-2103-03 WASHER-SPR LK 1
13 0800-6474-13 SCREW-HEX HD (M8 X 1.25) 1

2011 Copyright Cummins Power Generation Page 7

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Crank Shaft Assembly

17 13

12 14
16

15
8

7 6 5 4 3 2 11 10
1

11 10

Item Part No. Description Qty

1 0104-2122 CRANKSHAFT (SUB-ASSLY) 1
2 0515-0326 KEY-MACHINE 1
3 0507-0031 GEAR-PINION 1
4 0406-1209 WASHER-RETAINER 1
5 0130-7903 SHAFT-PULLEY 1
6 0104-2136 WASHER-CRANKSHAFT 1
7 0800-6457-02 SCREW-HEX HD 1
- 0541-1565 BEARING-KIT (SET OF ITEM NO. 8 & 9) 1
8 -------- BEARING-THRUST (NOT FOR SERVICE) 2
9 -------- BEARING-THRUST (NOT FOR SERVICE) 2
10 0104-2115 BEARING CRANKSHAFT (COMPLETE SET OF m.b. STD. SIZE) 1
11 0114-0429 BEARING-CONN ROD 8
12 0114-0433 CONNECTING ROD (SUB-ASSLY CONTAINS ITEM NO. 13,14,15) 4
13 0114-0439 BUSHING-CONN ROD 4
14 0114-0431 BOLT-CONNECTING ROD 8
15 0114-0434 NUT-CONNECTING ROD 8
16 0112-0318 PISTON (SUB-ASSLY W/O RINGS) 4
17 0541-1560 PISTON RING KIT (KIT) 4

Page 8 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Cylinder Block

26
25
25

21
24
20
19
18
23 17
22 22 4
10

11 6
7
28
27

5 8
1
12

9 15
13 14
16

2011 Copyright Cummins Power Generation Page 9

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Cylinder Block

Item Part No. Description Qty

1 0110-4025 BLOCK-CYLINDER (SUB-ASSLY WITH LINER, BEARING CAP & PLUGS) 1
2 0110-4010 LINER-CYLINDER (COMPONENT) 4
3 0110-4026 GASKET-CYLINDER HD 1
4 0517-0419 PLUG-EXPANSION 10
5 0517-0424 PLUG-CAP 2
6 0509-0511 SEAL-O-RING (O RING) 2
7 0502-1646 SLEEVE-TUBE 10
8 0800-6457-03 SCREW-HEX HD 2
9 0800-6457-04 SCREW-HEX HD 8
10 0517-0420 PLUG-DRAIN (M14 X 2) 1
11 0193-0647 ADAPTER-SENSOR 1
12 0155-4812 GASKET-FLANGE 1
13 0130-7904 TUBE-WATER 1
14 0509-0496 WASHER-SEALING 2
15 0800-6474-02 SCREW-HEX HD (M8 X 1.25) 1
16 0800-6474-03 SCREW-HEX HD (M8 X 1.25) 1
17 0155-4819 GASKET-FLANGE 1
18 0319-7109 PLATE-MOUNTING 1
19 0850-2103-03 WASHER-SPR LK 3
20 0800-6474-02 SCREW-HEX HD (M8 X 1.25) 3
21 0123-2368 TUBE-OIL(OIL PIPE) 1
22 0509-0505 WASHER-SEALING (MICO) 4
23 0502-1629 BOLT-BANJO (MICO) 2
24 0123-2369 TUBE-OIL (OIL PIPE) 1
25 0509-0506 WASHER-SEALING (MICO) 8
26 0502-1630 BOLT-BANJO (MICO) 4
27 0509-0501-04 WASHER-SEALING 2
28 0800-6474-01 SCREW-HEX HD (M8 X 1.25) 2

Page 10 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Cylinder Head

45 45 20
44 44 19 4
22 11
42 27 18 10
43 9
26 17 8
41 16 5
15 21
14
40 7
6

39 3
38 2
37 1

23
35 24
36 33 30 13 12
25
31 29
28
33
34 32

Item Part No. Description Qty

1 0110-4037 HEAD-CYLINDER (CONTAIN ITEM NO. 1 TO 38) 1
2 0110-4011 GASKET-CYLINDER HEAD 1
3 0319-7108 PLATE-MOUNTING 1
4 0403-6953 PLATE-LIFTING 1
5 0130-7895 PLATE-SUPPORT 1
6 0850-2103-03 WASHER-SPT LK 2
7 0800-6474-01 SCREW-HEX HD (M8 X 1.25) 2
8 0850-2103-02 WASHER-SPR LK 1
9 0800-6474-04 SCREW-HEX HD 1
10 0850-2103-03 WASHER-SPR LK 4
11 0800-6474-02 SCREW-HEX HD (M8 X 1.25) 4
12 0110-4027 VALVE-INTAKE 4
13 0110-4028 VALVE-EXHAUST 4
14 0110-4012 GUIDE-VALVE 8
15 0110-4013 WASHER-VALVE SPRING 8
16 0110-4029 SEAL-VALVE STEAM 8
17 0110-4030 SPRING-VALVE 8
18 0110-4033 SPRING-VALVE 8

2011 Copyright Cummins Power Generation Page 11

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Cylinder Head

Item Part No. Description Qty

19 0110-4031 CAP-VALVE STEAM 8
20 0110-4032 COLLECT-VALVE LOCK 8
21 0110-4014 BOLT-CYLINDER HEAD 8
22 0110-4015 BOLT-CYLINDER HEAD 11
23 0403-6954 PLATE-LIFTING 1
24 0850-2103-02 WASHER-SPR LK 2
25 0800-6474-05 SCREW-HEX HD 2
26 0520-2684-15 STUD 4
27 0114-0434 NUT- CONNECTING ROD 4
28 0115-0545 TAPPET 8
29 0115-0537 TAPPET-SCREW & UT ASSLY (CONTAINS ITEM NO. 29 TO 30) 8
30 ------ SCREW-HEX HD (NOT FOR SERVICE) 8
31 0110-4016 GASKET-CYLINDER HEAD 1
32 0130-7896 TUBE-WATER 1
33 0850-2103-02 WASHER-SPR LK 2
34 0800-6474-06 SCREW-HEX HD (M10 X 1.5) 1
35 0520-2684-02 STUD 1
36 0860-2095-02 NUT-HEX (M10 X 1.5) 1
37 0850-2103-01 WASHER-SPR LK 3
38 0800-6474-07 SCREW-HEX HD (M6 X 1.0) 3
39 0110-4020 GASKET-CYLINDER HEAD 1
40 0130-7882 THERMOSTAT 1
41 0130-7916 TUBE-WATER 1
42 0520-2684-11 STUD 1
43 0520-2684-13 STUD (M10 X 1.5) 1
44 0850-2103-02 WASHER-SPR LK 2
45 0860-2095-02 NUT-HEX (M10 X 1.25) 2

Page 12 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Cylinder Head Cover

4
3
1

6 2

7
8

11 10
12

13 9
14

15

Item Part No. Description Qty

1 A034F870 COVER, CYLINDER HEAD 1
2 A034G057 GASKET, ROCKER COVER 1
3 0509-0497 WASHER-SEALING 4
4 0509-0501-01 WASHER-SEALING 4
5 0800-6474-02 SCREW-HEX HD 4
6 0518-0782 CLIP-TUBE 1
7 0503-3017 HOSE-BREATHER 1
8 0306-5361 COIL 1
9 0518-0792 CLIP-TUBE 2
10 0509-0501-04 WASHER-SEALING 1
11 0850-2103-03 WASHER-SPR LK 1
12 0800-6474-01 SCREW-HEX HD (M8 X 1.25) 1
13 0509-0501-02 WASHER-SEALING 1
14 0850-2103-01 WASHER-SPR LK 1
15 0800-6474-07 SCREW-HEX HD (M6 X 1.0) 1

2011 Copyright Cummins Power Generation Page 13

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Fan And Fan Drive

Item Part No. Description Qty

1 0511-0248 BELT-DRIVE (CONSUMABLE) 1

Page 14 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Flywheel, Flywheel Hsg. And Rear End Oil Seal

15 16 17
14 13

3 2 4 5 6 7

8
9
10 11 12
1

Item Part No. Description Qty

1 0104-2116 COVER-FLYWHEEL HSG (CONTAINS ITEM NO. 4 & 5) 1
2 0516-2128 PIN-DOWEL 2
3 0101-0861 GASKET-CRANKCASE 1
4 0509-0494 SEAL-OIL 1
5 ------- PLATE-SUPPORT (NOT FOR SERVICE) 1
6 0850-2103-03 WASHER-SPR LK 9
7 0800-6474-02 SCREW-HEX HD 9
8 0516-2127 PIN-DOWEL 2
9 0104-2117 HOUSING-FLYWHEEL 1
10 0520-2684-05 STUD 6
11 0850-2103-02 WASHER-SPR LK 8
12 0860-2095-02 NUT-HEX 8
13 0104-2125 FLYWHEEL ASSLY (CONTAINS ITEM NO. 14 & 15) 1
14 0507-0025 GEAR-RING 1
15 ------ FLYWHEEL (NOT FOR SERVICE) 1
16 0851-2004 WASHER-TANG LK 3
17 0800-6474-09 SCREW-HEX HD 6

2011 Copyright Cummins Power Generation Page 15

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Fuel Injection Pump And Plumbing

32
31 28 27 16 17 18
30 27 19
29
26

24 22

25 21 20
15 23
1

7
14
33 13
11 12
8 34 4
2
3
9 5
10 6

36
35

Page 16 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Fuel Injection Pump And Plumbing

Item Part No. Description Qty

0149-2876 PUMP-FUEL (C33 D5/C38 D5) 1
0149-2930 PUMP-FUEL (C30 D6/C35 D6) 1
1
A034W243 PUMP-FUEL (C33 D5e/C38 D5e) 1
A034W237 PUMP-FUEL (C30 D6e/C35 D6e) 1
2 0149-2949 PUMP-FEED (C33 D5/C38 D5/C30 D6/C35 D6) 1
3 0501-1045 LINE-FUEL (OIL PUMP) 1
4 0149-2884 BRACKET-FUEL LINE 1
5 0850-2103-02 WASHER-SPR LK 2
6 0800-6474-06 SCREW-HEX HD 2
7 0149-2868 GASKET-FUEL PUMP 1
8 A044A453 GEAR-RING 1
9 0850-2103-03 WASHER-SPR LK 3
10 0800-6462 SCREW-HEX HD 3
11 0520-2684-06 STUD 3
12 0509-0501-04 WASHER-SEALING 3
13 0850-2103-03 WASHER-SPR LK 3
14 0860-2095-04 NUT-HEX (M8 x 1.0) 2
15 0860-2094 NUT-HEX 1
16 0501-1041 LINE-FUEL (FUEL PIPE) 1
17 0501-1042 LINE-FUEL (FUEL PIPE) 1
18 0501-1043 LINE-FUEL (FUEL PIPE) 1
19 0501-1049 LINE-FUEL (FUEL PIPE) 1
20 0130-8004 PLATE-SUPPORT 6
21 0402-0951 DAMPER-SHOCK (FUEL INJ. PIPE) 6
22 0800-6457-05 SCREW-HEX HD 3
23 0860-2095-05 NUT-HEX 3
24 0147-1000 NOZZLE-INJECTOR (SUB-ASSLY) 4
25 0509-0498 WASHER-SEALING (SEAL) 4
26 0501-1040 LINE-FUEL (FUEL PIPE) 1
27 0509-0501-09 WASHER-SEALING (CU WASHER) 8
28 0502-1630 BOLT-BANJO (BANJO) 4
29 0520-2684-14 STUD (M8 x 1.25 METAL END & M8 x 1.0 NUT END) 4
30 0148-1363 BRACKET-FUEL SYSTEM 4
31 0509-1629 WASHER-RETAINER (A6) 4
32 0860-2094 NUT-HEX (M8 x 1.0) 4
33 0502-1629 BOLT-BANJO (BANJO) 2
34 0509-0505 WASHER-SELING (CU WASHER) 4
35 0501-1077 LINE-FUEL (FUEL PIPE) 1
36 0501-1168 LINE-FUEL (FUEL PIPE) 1
37 0120-1402 VALVE PRESSURE RELIEF 1

2011 Copyright Cummins Power Generation Page 17

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

“Intentionally Left Blank”

Page 18 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Joints And Gaskets

15
18
6
1
7

8 16
2

19
3 10
17
12
11
4
20

5 13 14 21
22

2011 Copyright Cummins Power Generation Page 19

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Joints And Gaskets

Item Part No. Description Qty

A 0541-1567 GASKET KIT (TOP O/H CONTAINS ITEM NO. 1 TO 9) 1
B 0541-1566 GASKET KIT (TOP O/H CONTAINS ITEM NO. 1 TO 22) 1
1 0110-4026 GASKET-CYLINDER HEAD 1
2 0154-3264 GASKET-MANIFOLD 1
3 A034G057 GASKET, ROCKER COVER 1
4 0110-4016 GASKET-CYLINDER HEAD 1
5 0110-4018 GASKET-CYLINDER HEAD 1
6 0155-4807 GASKET-EXHAUST 1
7 0110-4020 GASKET-CYLINDER HEAD 1
8 0154-3265 GASKET-MANIFOLD 2
9 0155-4808 GASKET-EXHAUST 1
10 0132-0506 GASKET-WATER PUMP 1
11 0122-0930 GASKET-OIL FILTER 1
12 0122-0931 GASKET-OIL FILTER 1
13 0509-0507 SEAL-OIL 1
14 0509-0514 SEAL-OIL 1
15 0101-0862 GASKET-CRANKCASE 1
16 0155-4812 GASKET-FLANGE 1
17 0234-1079 GASKET-COVER 1
18 0103-0846 GASKET-GEARCASE 1
19 0149-2868 GASKET-FUEL PUMP 1
20 0110-4019 GASKET-CYLINDER HEAD 1
21 0155-4819 GASKET-FLANGE 1
22 0234-1078 GASKET-COVER 1

Page 20 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Lubricating Oil Filter

Item Part No. Description Qty

1 0122-0922 FILTER-OIL 1
2 0122-0935 GASKET-OIL FILTER 1
3 0122-0928 HEAD-FILTER 1
4 0509-0501-05 WASHER-SEALING 2
5 0800-6457-06 SCREW-HEX HD (M10 X 1.5) 2

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Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

“Intentionally Left Blank”

Page 22 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Lubricating Oil Pump

19 24 25
26
27
20
21
18 22
17 23

15
6
7 14
16
13

11 12

9 10
8

5 2 3 4 14 13

2011 Copyright Cummins Power Generation Page 23

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Lubricating Oil Pump

Item Part No. Description Qty

1 0120-1384 PUMP-OIL (SUB-ASSLY CONTAINS ITEM NO. 2 TO 5) 1
2 ------- PLUNGER INTERLOCK 1
3 ------- SPRING VALVE 1
4 ------- RETAINER-SPRING 1
5 ------- PIN-SPRING 1
6 0850-2103-03 WASHER-SPR LK 3
7 0800-6474-14 SCREW-HEX HD (M8 X 1.25) 3
8 0507-0032 GEAR-SPUR (SUB-ASSLY CONTAINS ITEM NO 9 & 10) 1
9 ------- GEAR-SPUR (NOT FOR SERVICE) 1
10 0306-5360 BUSHING-IDLER 1
11 0518-0788 CLIP-RETAINING 1
12 0123-2376 TUBE OIL (OIL PIPE) 1
13 0502-1649 NUT-COUPLING 2
14 0505-2479 PLUG-PIPE 2
15 0505-2465 FLANGE-PIPE (OIL PIPE) 1
16 0120-1385 GASKET-OIL PUMP 1
17 0526-2369 WASHER-FL 2
18 0800-6474-08 SCREW-HEX HD (M8 X 1.25) 2
19 0508-1315 BUSHING 1
20 0518-0790 CLIP-TUBE 1
21 0509-0501-02 WASHER-SEALING 1
22 0850-2103-01 WASHER-SPR LK 1
23 0800-6474-10 SCREW-HEX HD (M6 X 1.0) 1
24 0130-8003 PLATE-SUPPORT 1
25 0509-0501-06 WASHER-SEALING 1
26 0850-2103-01 WASHER-SPR LK 1
27 0800-6474-10 SCREW-HEX HD (M6 X 1.0) 1

Page 24 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Lubricating Oil Sump

2 14
13

1
9 7
12
8
10 15
16
11
17

2011 Copyright Cummins Power Generation Page 25

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Lubricating Oil Sump

Item Part No. Description Qty

1 0102-1546 PAN-OIL (SUB-ASSLY) 1
2 0509-0507 SEAL-OIL 1
3 0509-0514 SEAL-OIL 1
4 0101-0862 GASKET-CRANKCASE 1
5 0123-2378 TUBE-OIL 1
6 0123-2372 DIPSTICK-OIL 1
7 0850-2103-03 WASHER-SPR LK 14
8 0800-6474-02 SCREW-HEX HD (M8 X 1.25) 14
9 0520-2684-07 STUD (M8 X 1.25 METAL END & M8 X 1.0 NUT END) 3
10 0850-2103-03 WASHER-SPR LK 14
11 0860-2095-04 NUT-HEX (M8 X 1.0) 3
12 0122-0929 FILLER-OIL (SUB-ASSLY) 1
13 0159-1741 CAP-FILLER (SEAL) 1
14 0122-0931 GASKET-OIL FILLER 1
15 0520-2684-10 STUD 4
16 0850-2103-03 WASHER-SPR LK 4
17 0860-2095-04 NUT-HEX (M8 X 1.0) 4

Page 26 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Mounting Engine Support

6
5
4

Item Part No. Description Qty

1 0403-6782 MOUNT-ENGINE (LH) 1
2 0403-6783 MOUNT-ENGINE (RH) 1
3 0232-4200 SPACER MOUNTING 2
4 0520-2685 STUD 8
5 0509-0501-07 WASHER-SEALING 8
6 0860-2095 NUT-HEX 8

2011 Copyright Cummins Power Generation Page 27

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Rocker Shaft Assembly

17
16 3 4 5 1
13
15
2

5 4 3 12 7
6 11
10
8 9

14

Item Part No. Description Qty

1 0115-0538 SHAFT-ROCKER ARM (SUB-ASSLY CONTAINS ITEM NO. 2 TO 13) 1
2 0115-0546 SHAFT-ROCKER ARM 1
3 0517-0417 PLUG-HOLE 2
4 0403-7066 SHIM 4
5 0518-0791 CLIP-RETAINING 2
6 0115-0547 ARM-ROCKER 3
7 0115-0548 ARM-ROCKER 3
8 0150-2938 SPACER-LEVER 4
9 0115-0544 BRACKET-ROCKER ARM 1
10 0148-1369 SPRING-REGULATOR 4
11 0123-2370 TUBE-OIL (OIL PIPE) 1
12 0150-2939 SPACER-LEVER 1
13 0115-0549 TAPPET 4
14 0505-2466 UNION-PIPE 1
15 0520-2684-12 STUD (M10 X 1.5 METAL END & M10 X 1.25 NUT END) 5
16 0509-0501-08 WASHER-SEALING 5
17 0860-2095-02 NUT-HEX (M10 X 1.25) 5

Page 28 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Starter Motor

3 2

Item Part No. Description Qty

1 0191-2460 STARTER-MOTOR (SUB-ASSLY) 1
2 0850-2103-04 WASHER-SPR LK 3
3 0800-6474-15 SCREW-HEX HD 3
4 A035J389 SOLENOID 1

2011 Copyright Cummins Power Generation Page 29

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

“Intentionally Left Blank”

Page 30 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Timing Gear And Camshaft

25
27 26 23 22

9 7

29 24
30
31 28
10
13
15
16
17
18
32
33 11
19
35 34 21 20
36 2
37 7
8 1
38 39
40 41 3
12
42 14 4
43 16
4645 18
17 5
44
48 6
49
47 50
51

Item Part No. Description Qty

1 0103-0850 GEARCASE 1
2 0234-1079 GASKET-COVER 1
3 0103-0849 COVER GEARCASE 1
4 0520-2684-08 STUD (M8 X 1.25 METAL END & M8 X 1.0 NUT END) 2
5 0850-2103-03 WASHER-SPR LK 2
6 0860-2095-04 NUT-HEX (M8 X 1) 2
7 0850-2103-03 WASHER-SPR LK 14
8 0800-6474-08 SCREW-HEX HD (M8 X 1.25) 10
9 0800-6474-14 SCREW-HEX HD (M8 X 1.25) 4
10 0516-2127 PIN DOWEL 2
11 0232-4203 HUB-DRIVE 2
12 0507-0026 GEAR-SPUR 1
13 0507-0027 GEAR-SPUR 1
14 0319-7208 PLATE MOUNTING (IDLER GEAR) 1
15 0319-7207 PLATE MOUNTING (IDLER GEAR) 1
16 0526-2370 WASHER-FL 2
17 0520-2684-01 STUD 6
18 0860-2095-02 NUT-HEX (M10 X 1.25) 6
19 0123-2371 TUBE-OIL 1
20 0509-0501-02 WASHER-SEALING 2

2011 Copyright Cummins Power Generation Page 31

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Timing Gear And Camshaft

Item Part No. Description Qty

21 0800-6462 SCREW-HEX HD 1
22 0516-2126 PIN PUSH (THRUST) 1
23 0105-0752 WASHER-CAMSHAFT 1
24 0105-0753 CAMSHAFT 1
25 0507-0028 GEAR-SPUR 1
26 0850-2103-03 WASHER-SPR LK 3
27 0800-6474-02 SCREW-HEX HD (M8 X 1.25) 3
28 0130-7999 BRACKET TUBE (SPRING THRUST) 1
29 0818-1177-02 RIVET-TR HD BLIND 1
30 0103-0846 GASKET-GEARCASE 1
31 0103-0848 COVER-GEARCASE 1
32 0509-0501-04 WASHER-SEALING 1
33 0800-6457-07 SCREW-HEX HD (M8 X 1.25) 5
34 0520-2684-07 STUD (M8 X 1.25 METAL & AND M8 X 1.0 NUT END) 1
35 0850-2103-03 WASHER-SPR LK 1
36 0860-2095-04 NUT-HEX (M8 X 1) 1
37 0850-2103-03 WASHER-SPR LK 1
38 0800-6474-03 SCREW-HEX HD (M8 X 1.25) 1
39 0850-2103-03 WASHER-SPR LK 1
40 0800-6474-11 SCREW-HEX HD (M8 X 1.25) 1
41 0234-1078 GASKET-COVER 1
42 0103-0847 COVER-GEARCASE 1
43 0850-2103-01 WASHER-SPR LK 6
44 0800-6474-10 SCREW-HEX HD (M6 X 1) 6
45 0850-2103-03 WASHER-SPR LK 1
46 0800-6474-12 SCREW-HEX HD (M8 X 1.25) 1
47 0509-0493 SEAL-OIL 1
48 0850-2103-03 WASHER-SPR LK 3
49 0800-6474-13 SCREW-HEX HD (M8 X 1.25) 3
50 0850-2103-03 WASHER-SPR LK 10
51 0800-6474-08 SCREW-HEX HD (M8 X 1.25) 10

Page 32 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

“Intentionally Left Blank”

2011 Copyright Cummins Power Generation Page 33

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Water Pump Assembly

10
9 7
15 14 13

4 5 6
3

11
2
1

12

Item Part No. Description Qty

- 0132-0504 PUMP-WATER (SUB-ASSLY CONTAINS ITEM NO. 1 TO 5) 1
1 0512-0432 PULLY 1
2 ----- BODY-WATER PUMP (NOT FOR SERVICE) 1
3 ----- SHAFT-WATER PUMP (NOT FOR SERVICE) 1
4 ----- SEAL-CONNECTOR (NOT FOR SERVICE) 1
5 ----- IMPELLER-WATER PUMP (NOT FOR SERVICE) 1
6 0132-0506 GASKET-WATER PUMP 1
7 0541-1564 PUMP KIT (KIT CONTAINS ITEM NO. 3 TO 6) 1
8 0130-7998 PLATE SUPPORT 1
9 0503-3185 HOSE-COOLANT 1
10 0503-3033 CLAMP HOSE (WATER) 2
11 0503-2940 HOSE-WATER (PUMP) 1
12 0503-3034 CLAMP HOSE (WATER) 2
13 0520-2684-06 STUD 4
14 0850-2103-03 WASHER-SPR LK 4
15 0860-2095-04 NUT-HEX 4

Page 34 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

“Intentionally Left Blank”

2011 Copyright Cummins Power Generation Page 35

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

SECTION B
(Upfit Parts)

Page 36 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Air Cleaner Installation (Medium Duty)

Item Part No. Description Qty

1 0140-4157 AIR CLEANER 1
2 0503-3184 CLAMP-HOSE 1
3 0323-2560 CONNECTOR-BARREL 1
4 0140-4213 INDICATOR-SERVICE 1

2011 Copyright Cummins Power Generation Page 37

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Air Cleaner Installation (Heavy Duty)

1

2
9
10
3
11 12
4 13

7
6 8
5

Item Part No. Description Qty

1 0140-4255 COVER-AIR CLEANER 1
0140-4254 AIR CLEANER (HEAVY DUTY) 1
2
0140-4088 ELEMENT AIR CLEANER (HEAVY DUTY) 1
3 0503-2922 CLAMP-HOSE 1
4 0503-3060 ELBOW-HOSE 1
5 0503-2923 CLAMP-HOSE 1
6 0800-6520-17 SCREW-HEX FLG HD (M8 X 1.25 X 12) 4
7 0140-4213 INDICATOR-SERVICE 1
8 0323-2560 CONNECTOR-BARREL 1
9 0140-4343 BRACKET-AIR CLEANER 1
10 0800-6494-44 SCREW-HEX HD (M10 X 1.5 X 25) 4
11 0526-2400-28 WASHER-FL (M10) 4
12 0850-2114-11 WASHER-SPR LK (M10) 4
13 0860-2127-13 NUT-HEX (M10 X 1.5) 4

Page 38 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Battery Installation 2

5
9
6
1

Item Part No. Description Qty

1 0416-1455 BATTERY 1
2 0416-1461 HOLDDOWN-BATTERY 1
3 0877-0371 SHEET-INSULATION 1
4 0416-1457 ROD-BATTERY HOLDDOWN 2
5 0860-2127-09 NUT-HEX 2
6 0526-2400-22 WASHER-FL 2
7 0416-1390-07 CABLE-BATTERY 1
8 0416-1391-08 CABLE-BATTERY 1
9 0850-2114-07 WASHER-SPR LK 2

2011 Copyright Cummins Power Generation Page 39

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Engine Installation

10

11

2
3

5
8

1
7
6

Item Part No. Description Qty

0100-4088 ENGINE-DIESEL (FOR C33 D5 / C38 D5) - (50 Hz) 1
0100-4109 ENGINE-DIESEL (FOR C30D6 / C35 D6) - (60 Hz) 1
1
0100-4233 ENGINE-DIESEL (FOR C33 D5e / C38 D5e) - (50 Hz) 1
0100-4226 ENGINE-DIESEL (FOR C30D6e / C35 D6e) - (60 Hz) 1
0099-2598 NAMEPLATE-ENGINE (C33 D5 / C38 D5 / C30 D6 / C35 D6) 1
2
A034C626 NAMEPLATE-ENGINE (C33 D5e / C38 D5e) 1
3 0815-1587 SCREW-DRIVE 2
4 0193-0430-01 SENDER-PRESSURE (OIL) 1
5 0504-0319 VALVE-BALL 1
6 0122-0922 FILTER-OIL 1
7 A034P261 FAN-RADIATOR 1
8 0800-6520-23 SCREW-HEX FLG HD (M8 X 1.25 X 35) 1
9 0505-2470 BUSHING-REDUCER 1
10 0193-0529-01 SENSOR-TEMPERATURE 1
11 A034Y078 SPACER,FAN 1

Page 40 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Engine Accessories Kit

Item Part No. Description Qty

1 A034P261 FAN,RADIATOR 1
2 A034Y078 SPACER,FAN 1
3 0800-6520-23 SCREW-HEX FLG HD 4

2011 Copyright Cummins Power Generation Page 41

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Exhaust Installation
3

Item Part No. Description Qty

1 0155-4709 CONNECTOR-EXHAUST 1
2 0155-4776 CLAMP-EXHAUST 1
3 0155-4779 PIPE-EXHAUST 1

Page 42 2011 Copyright Cummins Power Generation

 Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Fuel System Installation

8
5 7

12
4
2
13
10
6
11

1
9

14
3

1A

2011 Copyright Cummins Power Generation Page 43

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Fuel System Installation

Item Part No. Description Qty

1 0149-2832 FILTER-FUEL 1
1A 0149-2883 ELEMENT-FUEL FILTER 1
2 0503-2927 HOSE-FUEL 1
3 0503-2978 HOSE-FUEL 1
4 0501-1003 LINE-FUEL (INLET) 1
5 0501-1004 LINE-FUEL (OUTLET) 1
6 0526-2400-31 WASHER-FL (M12) 2
7 0850-2114-13 WASHER-LK (M12) 2
8 0800-6494-62 SCREW-HHC (M12 X 1.75 X 35) 2
9 0860-2127-15 NUT-HEX (M12 X 1.75) 2
10 0509-0495-01 WASHER-SEALING 2
11 0509-0495-02 WASHER-SEALING 2
12 0502-1624 BOLT-BANJO (M12) 1
13 0502-1625 BOLT-BANJO (M14) 1
14 0146-0898-02 FUEL-SYSTEM (ASSLY) 1

Page 44 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Generator Installation

9
5

10

2011 Copyright Cummins Power Generation Page 45

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Generator Installation

Item Part No. Description Qty

1 0800-6520-40 SCREW-HEX FLG HD 8
2 0800-6494-43 SCREW-HEX HD 8
3 0850-2114-11 WASHER-SPR LK 8
4 0414-2135-02 BRACKET-SHIPPING 2
5 0800-6494-44 SCREW-HEX HD 2
6 0526-2400-28 WASHER-FL 2
7 0860-2127-11 NUT-HEX 2
8 0526-2400-25 WASHER-FL 2
9 0800-6494-27 SCREW-HEX HD 2
10 0850-2114-09 WASHER-SPR LK 2
11 0338-5398 HARNESS-GROUND 1

Page 46 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Generator Service Parts

2
3

4
5
6
7

Item Part No. Description Qty

1 0232-4212 MAGNET ROTOR (EBS EXCITATION BOOST SYSTEM)-OPTIONAL 1
2 0510-0260 BEARING BALL 1
3 0305-1056 RECTIFIER ASSEMBLY 1
4 0205-0391-01 FAN-GENERATOR 1
5 0232-4241-04 SPACER-DRIVE DISC 1
6 0512-0459-05 FLEX PLATE 1
7 0802-2122 M10 SOCKET HEAD CAP SCREW (M10 x 55 GRADE 10.9) 6
- 0541-1641 SERVICE KIT (RECTIFIER) 1
- 0315-1776 TRANSFORMER CURRENT (CT 200/5) 1
- 0338-5266 HARNESS, EXTENSION F1 & F2 (FOR PCC 1302 OPTION) 1

2011 Copyright Cummins Power Generation Page 47

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

“Intentionally Left Blank”

Page 50 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Radiator Installation

10
8 15

7
6

16

18

11

17

13 19
14
1

12

2011 Copyright Cummins Power Generation Page 51

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Radiator Installation

Item Part No. Description Qty

1 0130-7905 RADIATOR 1
2 0800-6494-44 SCREW-HEX HD (M10 X 1.5 X 25) 2
3 0860-2127-13 NUT-HEX (M10 X 1.5) 2
4 0850-2114-11 WASHER-SPR LK (M10) 2
5 0526-2400-28 WASHER-FL (M10) 4
6 0134-5371 GUARD-FAN (LH) 1
7 0134-5372 GUARD-FAN (RH) 1
8 0130-7832-02 BRACKET-RADIATOR 1
9 0800-6494-26 SCREW-HEX HD (M8 X 1.25 X 20) 9
10 0800-6494-27 SCREW-HEX HD (M8 X 1.25 X 25) 1
11 0503-2977 HOSE-COOLANT 1
12 0503-2976 HOSE-COOLANT 1
13 0503-2926 CLAMP-HOSE 3
14 0503-2923 CLAMP-HOSE 1
15 0526-2400-25 WASHER-FL (M8) 10
16 0130-7831 CAP-COOLANT FILL 1
17 0130-8125 TANK-COOLANT 1
18 0193-0468 SENDER-LOW COOLANT 1
19 0130-8126 SHROUD-RADIATOR 1

Page 52 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Skid Installation

2 4 5 4

Item Part No. Description Qty

1 0403-6781-02 SKID ASSY 1
2 0402-0930 ISOLATOR-VIBRATION 4
3 0159-1741 CAP-FILLER 1
4 0149-2857 STRAINER-FUEL 2
5 0309-0725 SWITCH-LEVEL 1
6 0815-1650 SCREW-DRIVE 8
7 0526-2400-28 WASHER-FL 8

2011 Copyright Cummins Power Generation Page 53

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

SECTION C
(Options & Kit)

Page 54 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Control Panel (For PCC 1302 Without Governor 1 Phase)

2 1
4 5
13 15

19
18
17

17
7

16

11
10
8
9
12

14

2011 Copyright Cummins Power Generation Page 55

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Control Panel (For PCC 1302 Without Governor 1 Phase)

Item Part No. Description Qty

1 0319-6949-01 PANEL-CONTROL BOX (WITH EARTH FAULT RELAY) 1
2 0319-6949-02 PANEL-CONTROL BOX (WITHOUT EARTH FAULT RELAY) 1
3 0327-1617-01 PCB-ASSY (PCC1302 CONTROL) 1
4 0526-2403-17 WASHER-FL 6
5 0815-1540-21 SCREW-FIL HD SLOT (M4 X 20) 6
6 0300-6014 CONTROL-ASSY 1
7 0335-0261 CABLE-ELECTRICAL 1
8 0853-0040-56 WASHER-LK ET (M10) 2
9 0526-2403-28 WASHER-FL 2
10 0850-2114-12 WASHER-SPR LK 1
11 0860-2127-14 NUT-HEX 1
12 0800-6526-48 SCREW-HEX HD 1
13 0505-2470 BUSHING-REDUCER 1
14 0306-5450 COIL (ELECTRICAL) 1
15 0150-2915 MAGNETIC PICKUP 1
16 0800-6494-46 SCREW-HEX HD 8
17 0526-2401-10 WASHER-FL 16
18 0850-2114-11 WASHER-SPR LK 8
19 0860-2127-15 NUT-HEX 8
20 0338-5263 HARNESS-ENGINE 1
21 0338-5268 HARNESS-AC (1 PHASE) 1
22 0338-5340 HARNESS-TRANSFORMER 1

Page 56 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Control Panel (For PCC 1302 With Governor 1 Phase)

3
6
2 1
4 5
18
19 7

16

15

14

14

17
8

12
10
9
11
13

23

22

21

20

24
25

2011 Copyright Cummins Power Generation Page 57

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Control Panel (For PCC 1302 With Governor 1 Phase)

Item Part No. Description Qty

1 0319-6949-01 PANEL-CONTROL BOX (WITH EARTH FAULT RELAY) 1
2 0319-6949-02 PANEL-CONTROL BOX (WITHOUT EARTH FAULT RELAY) 1
3 0327-1507 PCB-ASSY (GOV PWER STAGE) 1
4 0526-2403-17 WASHER-FL 10
5 0815-1540-21 SCREW-FIL HD SLOT (M4 X 20) 10
6 0327-1617-01 PCB-ASSY (PCC1302 CONTROL) 1
7 0300-6014 CONTROL-ASSY 1
8 0335-0261 CABLE-ELECTRICAL 1
9 0853-0040-56 WASHER-LK ET (M10) 2
10 0526-2403-28 WASHER-FL 2
11 0850-2114-12 WASHER-SPR LK 1
12 0800-6526-48 SCREW-HEX HD 1
13 0860-2127-14 NUT-HEX 1
14 0526-2401-10 WASHER-FL 16
15 0850-2114-11 WASHER-SPR LK 8
16 0860-2127-15 NUT-HEX 8
17 0800-6494-46 SCREW-HEX HD 8
18 0505-2470 BUSHING-REDUCER 1
19 0150-2915 MAGNETIC PICKUP 1
20 0146-0915 LINK-THROTTLE 1
21 0306-5358 ACTUATOR 1
22 0526-2400-22 WASHER-FL 4
23 0800-6494-12 SCREW-HEX HD 2
24 0850-2114-07 WASHER-SPR LK 2
25 0860-2127-09 NUT-HEX 2
26 0338-5263 HARNESS-ENGINE 1
27 0338-5268 HARNESS-AC (1 PHASE) 1
28 0338-5340 HARNESS-TRANSFORMER 1

Page 58 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Control Panel (For PCC 1302 Without Governor 3 Phase)

3
2 1
4
21 20 5

6
16
14
13

13

7 15

12
10
8
9
11

19

2011 Copyright Cummins Power Generation Page 59

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Control Panel (For PCC 1302 Without Governor 3 Phase)

Item Part No. Description Qty

1 0319-6949-01 PANEL-CONTROL BOX (WITH EARTH FAULT RELAY) 1
2 0319-6949-02 PANEL-CONTROL BOX (WITHOUT EARTH FAULT RELAY) 1
3 0327-1617-01 PCB_ASSY (PCC1302 CONTROL) 1
4 0526-2403-17 WASHER-FL 6
5 0815-1540-21 SCREW-FIL HD SLOT (M4 X 20) 6
6 0300-6014 CONTROL_ASSY 1
7 0335-0261 CABLE-ELECTRICAL 1
8 0853-0040-56 WASHER-LK ET (M10) 2
9 0526-2403-28 WASHER-FL 2
10 0850-2114-12 WASHER-SPR LK 1
11 0800-6526-48 SCREW-HEX HD 1
12 0860-2127-14 NUT-HEX 1
13 0526-2401-10 WASHER-FL 16
14 0850-2114-11 WASHER-SPR LK 8
15 0800-6494-46 SCREW-HEX HD 8
16 0860-2127-15 NUT-HEX 8
17 0338-5267 HARNESS-AC (3 PHASE) 1
18 0338-5263 HARNESS-ENGINE 1
19 0306-5450 COIL (ELECTRICAL) 1
20 0150-2915 MAGNETIC PICKUP 1
21 0505-2470 BUSHING-REDUCER 1

Page 60 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Control Panel (For PCC 1302 With Governor 3 Phase)

3
2 1 6 4 5

19
18 7

17

15
14

14

8 16

12
9
10
11
13

21

24
20
23

22

25

2011 Copyright Cummins Power Generation Page 61

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Control Panel (For PCC 1302 With Governor 3 Phase)

Item Part No. Description Qty

1 0319-6949-01 PANEL-CONTROL BOX (WITH EARTH FAULT RELAY) 1
2 0319-6949-02 PANEL-CONTROL BOX (WITHOUT EARTH FAULT RELAY) 1
3 0327-1507 PCB-ASSY (GOV PWER STAGE) 1
4 0526-2403-17 WASHER-FL 10
5 0815-1540-21 SCREW-FIL HD SLOT (M4 X 20) 10
6 0327-1617-01 PCB-ASSY (PCC1302 CONTROL) 1
7 0300-6014 CONTROL-ASSY 1
8 0335-0261 CABLE-ELECTRICAL 1
9 0853-0040-56 WASHER-LK ET (M10) 2
10 0526-2403-28 WASHER-FL 2
11 0850-2114-12 WASHER-SPR LK 1
12 0800-6526-48 SCREW-HEX HD 1
13 0860-2127-14 NUT-HEX 1
14 0526-2401-10 WASHER-FL 16
15 0850-2114-11 WASHER-SPR LK 8
16 0800-6494-46 SCREW-HEX HD 8
17 0860-2127-15 NUT-HEX 8
18 0505-2470 BUSHING-REDUCER 1
19 0150-2915 MAGNETIC PICKUP 1
20 0146-0915 LINK-THROTTLE 1
21 0306-5358 ACTUATOR 1
22 0850-2114-07 WASHER-SPR LK 2
23 0526-2400-22 WASHER-FL 4
24 0800-6494-12 SCREW-HEX HD 2
25 0860-2127-09 NUT-HEX 2
26 0338-5263 HARNESS-ENGINE 1
27 0338-5267 HARNESS-AC (3 PHASE) 1

Page 62 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

“Intentionally Left Blank”

2011 Copyright Cummins Power Generation Page 63

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Circuit Breaker Installation (For 4 Pole MCB)

Page 64 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Circuit Breaker Installation (For 4 Pole MCB)

Item Part No. Description Qty

1 0319-7287 BRACKET-CIRCUIT BRKR 1
2 0403-7099-01 RAIL-MOUNTING 1
3 0320-2491-01 CIRCUIT BREAKER (1A) 1
3 0320-2491-02 CIRCUIT BREAKER (2A) 1
3 0320-2491-03 CIRCUIT BREAKER (3A) 1
3 0320-2491-04 CIRCUIT BREAKER (4A) 1
3 0320-2491-05 CIRCUIT BREAKER (6A) 1
3 0320-2491-06 CIRCUIT BREAKER (10A) 1
3 0320-2491-07 CIRCUIT BREAKER (16A) 1
3 0320-2491-08 CIRCUIT BREAKER (20A) 1
3 0320-2491-09 CIRCUIT BREAKER (25A) 1
3 0320-2491-10 CIRCUIT BREAKER (32A) 1
3 0320-2491-11 CIRCUIT BREAKER (40A) 1
3 0320-2491-12 CIRCUIT BREAKER (50A) 1
3 0320-2491-13 CIRCUIT BREAKER (63A) 1
4 0338-5345-01 HARNESS-POWER (16sq.mm - 50A) 1
5 0338-5345-02 HARNESS-POWER (25sq.mm - 63A) 1
6 0319-7113-02 COVER-CIRCUIT BRKR 1

2011 Copyright Cummins Power Generation Page 65

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Circuit Breaker Installation (For 4 Pole MCCB)

3
1

Page 66 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Circuit Breaker Installation (For 4 Pole MCCB)

Item Part No. Description Qty

1 0320-2490-01 CIRCUIT BREAKAR (10A MCCB) 1
1 0320-2490-02 CIRCUIT BREAKAR (16A MCCB) 1
1 0320-2490-03 CIRCUIT BREAKAR (25A MCCB) 1
1 0320-2490-04 CIRCUIT BREAKAR (32A MCCB) 1
1 0320-2490-05 CIRCUIT BREAKAR (40A MCCB) 1
1 0320-2490-06 CIRCUIT BREAKAR (50A MCCB) 1
1 0320-2490-07 CIRCUIT BREAKAR (63A MCCB) 1
1 0320-2490-08 CIRCUIT BREAKAR (80A MCCB) 1
1 0320-2490-09 CIRCUIT BREAKAR (100A MCCB) 1
1 0320-2490-10 CIRCUIT BREAKAR (160A MCCB) 1
1 0320-2490-11 CIRCUIT BREAKAR (63A MCCB) 1
1 0320-2490-12 CIRCUIT BREAKAR (63A MCCB) 1
1 0320-2490-13 CIRCUIT BREAKAR (63A MCCB) 1
2 0338-5148 HARNESS-POWER (25sq.mm - 63A MCCB) 1
3 0319-7113-05 COVER-CIRCUIT BRKR 1
4 0319-7288-02 BRACKET-CIRCUIT BRKR 1
5 0338-5345-02 HARNESS-POWER (63A MCCB ) 1

2011 Copyright Cummins Power Generation Page 67

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Circuit Breaker Installation (For 4 Pole MCB)

Page 68 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Circuit Breaker Installation (For 4 Pole MCB)

Item Part No. Description Qty

1 0319-7287 BRACKET-CIRCUIT BRKR 1
2 0403-7099-01 RAIL-MOUNTING 1
3 0320-2486-01 CIRCUIT BREAKAR (80A) 1
3 0320-2486-02 CIRCUIT BREAKAR (100A) 1
3 0320-2486-03 CIRCUIT BREAKAR (125A) 1
4 0338-5345-03 HARNESS-POWER (35sq.mm - 80A & 100A) 1
5 0338-5345-04 HARNESS-POWER (50sq.mm - 125A) 1
6 0319-7113-03 COVER-CIRCUIT BRKR 1

2011 Copyright Cummins Power Generation Page 69

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Enclosure Installation

14 13
12

9
5
2

11
6 10
2 7 8
3
4

Item Part No. Description Qty

1 0404-0374 ENCLOSURE ASSY 1
2 0526-2401-10 WASHER-FL 32
3 0850-2114-11 WASHER-SPR LK 16
4 0800-6494-45 SCREW-HEX HD 12
5 0860-2127-13 NUT-HEX 16
6 0526-2401-14 WASHER-FL 8
7 0800-6494-48 SCREW-HEX HD 4
8 0404-0870 SEAL-ENCLOSURE 6m
9 0406-1255 DOOR STOP 4
10 0406-1225 LOCK-DOOR (LH) 2
11 0406-1226 LOCK-DOOR (RH) 2
12 0406-1220 HINGE (RH) 4
13 0406-1221 HINGE (LH) 4
14 0308-1197 SWITCH-PUSH BUTTON 1

Page 70 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Skid Installation (For 500 Ltrs)

4 4

2
1
5

6
7
3

2011 Copyright Cummins Power Generation Page 71

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Skid Installation (For 500 Ltrs)

Item Part No. Description Qty

1 0403-7324-02 SKID ASSY 1
2 0402-0930 ISOLATOR-VIBRATION 4
3 0159-1741 CAP-FILLER 1
4 0149-2929 STRAINER-FUEL 2
5 0309-0740 SWITCH-LEVEL 1
6 0815-1650 SCREW-DRIVE 8
7 0526-2400-28 WASHER-FL 8

Page 72 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Muffler Installation (Enclosed Genset)

15
6 14

10

9
7

16 17

7 8
20
19

18

3
11
12
13
4

13

12
11
2
5 13
12 11 8 7 1

2011 Copyright Cummins Power Generation Page 73

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Muffler Installation (Enclosed Genset)

Item Part No. Description Qty

1 0155-4939-02 BRACKET-MUFFLER 1
2 0155-4901 MUFFLER 1
3 0155-4902-02 BRACKET-MUFFLER 1
4 0155-4903-02 BRACKET-MUFFLER 1
5 0155-4904-02 BRACKET-MUFFLER 1
6 0155-4905-02 PIPE-EXHAUST 1
7 0526-2401-10 WASHER-FL 16
8 0800-6494-48 SCREW-HEX HD 8
9 0850-2114-11 WASHER-SPR LK 8
10 0860-2127-13 NUT-HEX 8
11 0526-2401-08 WASHER-FL 10
12 0850-2113-19 WASHER-SPR LK 10
13 0800-6494-30 SCREW-HEX HD 10
14 0526-2400-34 WASHER-FL 4
15 0800-6519-04 SCREW-HEX HD 4
16 0850-2114-17 WASHER-SPR LK 4
17 0860-2127-19 NUT-HEX 4
18 0155-5077 CLAMP EXHAUST 1
19 A034U088 CAP, RAIN 1
20 0155-4778 GASKET-EXHAUST 3

Page 74 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Governor Installation

2011 Copyright Cummins Power Generation Page 75

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Governor Installation

Item Part No. Description Qty

1 0146-0894 LINK-THROTTLE 1
2 0306-5358 ACTUATOR 1
3 0800-6494-11 SCREW-HEX HD (M6 X 1 X 20) 2
4 0526-2400-22 WASHER-FL (M6) 2
5 0850-2114-07 WASHER-SPR LK (M6) 2
6 0860-2127-09 NUT-HEX (M6 X 1) 2

Note : For Other Related Parts Control Panel Installation.

Page 76 2011 Copyright Cummins Power Generation

 Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Exhaust Guard Installation

7 10
5 6
5
3
1
4

13

11 8 9
10 6 5

10 5 6

12

11 8 9

2011 Copyright Cummins Power Generation Page 77

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Exhaust Guard Installation

Item Part No. Description Qty

1 0155-4771-02 GUARD-EXHAUST 1
2 0130-7830-02 GUARD-PULLEY 1
3 0234-1080-02 BRACKET-GUARD 1
4 0234-1081-02 BRACKET-GUARD 1
5 0526-2400-25 WASHER-FL 9
6 0850-2114-09 WASHER-SPR LK 7
7 0800-6494-27 SCREW-HEX HD 2
8 0850-2114-12 WASHER-SPR LK 3
9 0800-6526-43 SCREW-HEX HD 3
10 0800-6494-26 SCREW-HEX HD 7
11 0526-2403-28 WASHER-FL 3
12 0234-1126 BRACKET-GUARD 1
13 0234-1127 BRACKET-GUARD 1

Page 78 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Heater Installation
3

5 1
9
7

8 2
10 11

2011 Copyright Cummins Power Generation Page 79

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Heater Installation

Item Part No. Description Qty

A030U836 HEATER,COOLANT (110 V) 1
1
A030U839 HEATER,COOLANT (230 V)
2 0333-0790 BRACKET-HEATER 1
3 0505-2484 TEE-PIPE 1
4 0503-3154-04 HOSE-COOLANT 1
5 A034X769 HOSE-COOLANT 1
6 0505-2483 NIPPLE-PIPE 1
7 A024M044 CLAMP-HOSE 4
8 0800-6520-56 SCREW-HEX FLG HD 3
9 0800-6520-03 SCREW-HEX FLG HD 2
10 0860-2127-07 NUT-HEX 2
11 0850-2114-05 WASHER-SPR LK 2

Page 80 2011 Copyright Cummins Power Generation

Publication 0961-0218 Parts Manual
Issue 3 - 5 - 2012 Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e

Tool Kit-Service For Engine Repair

0417-0236 - Tool Kit

Item Part No. Description Tool Illustration Remark

1 0420-0642 TOOL-REMOVAL (VALVE SPRING) SPECIAL TOOL

2 0420-0643 TOOL-REMOVAL (VALVE GUIDE) SPECIAL TOOL

3 0420-0644 TOOL-REMOVAL (VALVE STEM) SPECIAL TOOL

4 ------------- VALVE SEAT CUTTER (TYPICAL) STANDARD TOOL

5 ------------- DEPTH GAUGE (TYPICAL) STANDARD TOOL

6 0420-0645 TOOL-REMOVAL (CYLINDER LINER) SPECIAL TOOL

7 ------------- PISTON RING COMPRESSOR (TYPICAL) STANDARD TOOL

8 ------------- OIL FILTER WRENCH (TYPICAL) STANDARD TOOL

9 ------------- BASIC PULLER (TYPICAL) STANDARD TOOL

10 ------------- SPILL CUT-OFF AID (TYPICAL) STANDARD TOOL

2011 Copyright Cummins Power Generation Page 81

Parts Manual Publication 0961-0218
Model: C30 D6 - C38 D5 And C30 D6e - C38 D5e Issue 3 - 5 - 2012

Tool Kit-Service For Engine Repair

Item Part No. Description Tool Illustration Remark

11 0420-0646 TOOL-REMOVAL (REAR OIL SEAL) SPECIAL TOOL

12 0420-0647 TOOL-REMOVAL (FRONT OIL SEAL) SPECIAL TOOL

13 0420-0648 TOOL-REMOVAL (GE COVER) SPECIAL TOOL

Page 82 2011 Copyright Cummins Power Generation

Cummins Power Generation Cummins Power Generation Cummins Power Generation
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