Parts Manual: Generator Set

Parts Manual
Generator Set
C44 D5
C55 D5
C66 D5
C40 D6
C50 D6
C60 D6
English - Original Instructions 11 - 2011 A035H834 (Issue 2)

Parts Manual Publication A035H834
Model: C44 D5 - C66 D5 And C40 D6 - C60 D6 Issue 2 - 11 - 2011
“Intentionally Left Blank”
Page 2 2011 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 2 - 11 - 2011 Model: C44 D5 - C66 D5 And C40 D6 - C60 D6
Table of Contents
SECTION A (Base Engine Parts)
Description Page
Alternator................................................................................................................................................ 9
Camshaft & Rocker Arm......................................................................................................................... 10
Connecting Rod Assembly..................................................................................................................... 13
Cooling System....................................................................................................................................... 14
Crankshaft ............................................................................................................................................. 17
Cylinder Block......................................................................................................................................... 18
Gasket Set.............................................................................................................................................. 19
Cylinder Head......................................................................................................................................... 20
Dipstick Arrangment............................................................................................................................... 21
Exhaust Manifold.................................................................................................................................... 22
Fuel Filter................................................................................................................................................ 23
Fuel injection Pump................................................................................................................................ 24
Flywheel.................................................................................................................................................. 25
Injector.................................................................................................................................................... 26
Lubricating System................................................................................................................................. 27
Piston Assembly..................................................................................................................................... 29
Starter..................................................................................................................................................... 30
Turbo charger......................................................................................................................................... 31
SECTION B (Upfit Parts)

Actuator Installation ............................................................................................................ 34
Air Filter Installation ............................................................................................................................... 36
Air Filter Installation ................................................................................................................... 38
Battery Installation ................................................................................................................................. 40
Battery Charger Installation .................................................................................................................. 42
Circuit Breaker Installation .................................................................................................................... 43
Circuit Breaker Installation .................................................................................................................... 45
Circuit Breaker Installation ................................................................................................................... 48

Circuit Breaker Installation ............................................................................................................. 52
Circuit Breaker Installation . ............................................................................................................. 54
2011 Copyright Cummins Power Generation Page 3
Description Page
Circuit Breaker Installation .............................................................................................................. 66
Circuit Breaker Accessories Installation .......................................................................................... 68
Circuit Breaker Accessories Installation ......................................................................................... 71
Chassis Installation ........................................................................................................................ 72
Cooling System Installation ........................................................................................................... 74
Cooling System Installation. ............................................................................................................ 75
Cooling System Installation ............................................................................................................ 77
Control Panel Installation................................................................................................................ 78
Control Panel Installation............................................................................................................... 80
Control Panel Installation................................................................................................................ 82
Current Transformer Installation..................................................................................................... 84
Current Transformer Installation.................................................................................................... 85
Current Transformer Installation ................................................................................................... 86
Current Transformer Installation.................................................................................................... 87
Current Transformer Installation................................................................................................... 88
Current Transformer Installation .................................................................................................... 89
Current Transformer Installation ................................................................................................... 90
Current Transformer Installation .................................................................................................... 91
Duct Installation ................ .......................................................................................................... 92
Duct Installation ............................................................................................................................ 93
Duct Installation ............................................................................................................................. 94
Electrical Coil Installation............................................................................................................ 95
Enclosure Installation ................................................................................................................. 96
Fuel System Installation ................ .............................................................................................. 97
Fuel System Installation ................................................................................................................ 99
Generator Installation .................................................................................................................... 100

Description Page
Ground Fault Installation ............................................................................................................... 102

Guard Installation ........................................................................................................................... 103
Guard Installation ................................................................................................................ 105
Heater Installation .............................................................................................. 106
Oil Drain Installation ....................................................................................................................... 107
Silencer Installation ........................................................................................................................ 108
Silencer Installation ........................................................................................................................ 110
Skid Installation .............................................................................................................................. 112
Skid Installation ............................................................................................................................... 114
Skid Installation ............................................................................................................................... 116
Voltage Regulator Installation...................................................................................................... 117


SECTION A
(Base Engine Parts)


Alternator
2
5
Item Part No. Description Qty

1 0191-2532 ALTERNATOR ASSLY (12V 35 AMP) 1
2 0191-2533 BRACKET-ALTERNATOR 1
3 A034J202 ROD-THREADED 1
4 A034J208 NUT-LOCK 1
5 A034J197 BOLT-HEX HD 1
6 A034J196 BOLT-HEX HD 2

Cam Shaft & Rocker Arm
27 28
12
13
10
15
16
15
26 20
30
19
9
11
14
17 18
8 21
24
7
29 23 5
22
4
3
25
6 2

Cam Shaft & Rocker Arm

1 0105-0790 CAMSHAFT ASSLY WITH CYL PIN 1
2 0507-0044 GEAR SPUR 1
3 0105-0791 BEARING CAMSHAFT (COMPLETE SET OF CAMSHAFT BUSHES) 1
4 0105-0792 SHIM CAMSHAFT 1
5 0406-1243 KEY LOCK 1
6 0323-2690 HOUSING PIN 1
7 0115-0572 TAPPET 8
8 0115-0573 PUSH ROD 8
9 0115-0574 SHAFT ROCKER ARM (RKR LEVER ASSY LEFT) 4
10 0115-0575 SHAFT ROCKER ARM (RKR LEVER ASSY RIGHT) 4
11 0508-1347 BUSHING (INCLUDED IN ITEM NO. 9 & 10) 8
12 0115-0576 NUT TAPPET 8
13 0506-0062 SPRING COMPRESSION 3
14 0115-0577 SHAFT ROCKER ARM 1
15 0800-6555 SCREW HEX HD 3
16 0800-6556 SCREW-HEX HD 1
17 0518-0828 CLIP SPRING 2
18 0110-4149 SPRING VALVE 8
19 0406-1244 RETAINER SPRING 8
20 0406-1245 RETAINER SPRING (COLLETS) 16
21 0541-1729 VALVE KIT 1
22 0115-0586 BRACKET-ROCKER ARM (NO 1) 1
23 0115-0588 BRACKET-ROCKER ARM (NO 2 & 3) 2
24 0115-0587 BRACKET-ROCKER ARM (NO 4) 1
25 0800-6594 SCREW HEX HD 4
26 0115-0585 TAPPET ADJUSTER 8
27 0506-0065 SPRING-COMPRESSION 1
28 0505-2558 NIPPLE-PIPE 1
29 0815-1606 SCREW-DRIVER (GRUB) 1
30 0506-0066 SPRING-COMPRESSION 2
– 0526-2427 WASHER-FL (FOR VALVE SPRING) 8


Connecting Rod Assembly

2

1 0114-0457 CONNECTING ROD 4
2 0114-0458 CONNECTING ROD BUSH (SET OF 4 BUSHES) 1
3 0114-0459 BOLT CONNECTING ROD 8
4 0114-0460 BUSHING CONN ROD (SET OF CR BEARING) 1

Cooling System
14
13
12
13
16
11
15
17
5 1
1
4
3
7
2
10

Cooling System

1 0132-0528 PUMP WATER ASSLY 1
2 0512-0452 PULLY 1
3 0130-8413 SPACER FAN 1
4 – FAN RADIATOR (REFER RADIATOR INSTALLATION) 1
5 0511-0260 BELT DRIVE 1
6 0132-0532 GASKET-WATER PUMP 1
7 0800-6604 SCREW-HEX HD 4
8 0155-5062 GASKET-FLANGE 2
9 0406-1254 PLATE-LOCK 3
10 0512-0458 SCREW-HEX HD 6
11 0130-8460 TUBE-WATER (ASSLY) 1
12 0503-3178 HOSE COOLANT 1
13 0503-3195 CLAMP-HOSE 2
14 0130-8415 THERMOSTAT 1
15 0503-3179 HOSE COOLANT 1
16 0503-3036-02 CLAMP 2
- 0541-1730 REPAIR KIT, WATER PUMP 1
17 0132-0529 GASKET-WATER PUMP 1


Crankshaft
7
8
10
1
2
5 4

1 0104-2190 CRANKSHAFT ASSLY 1
2 0507-0045 GEAR SPUR 1
3 0406-1246 KEY LOCK 2
4 0512-0453 PULLEY 1
5 0800-6557 SCREW HEX HD 1
6 0509-0561 SEAL SHAFT 2
7 0510-0272 THRUST BEARING (SET) 1
8 0104-2191 SET BEARING-CRANKSHAFT (STD) 1
9 0516-2155 PIN-DOWEL 1
10 0306-5448 SPACER-CONTACT 1

Cylinder Block
17
9
27 2
18
23
15
1
22
21
26
16
14 13
5
20 4
19
3
8 12
7 6
10
25
24
11

Cylinder Block

1 0110-4158 BLOCK CYLINDER 1
CYLINDER LINER OD FINISHED / ID SEMIFINISHED
2 0110-4143 4
(HONING IS REQUIRED)
3 0800-6558 SCREW HEX HD 10
4 0103-0870 GEARCASE 1
5 0130-0871 GASKET GEARCASE 1
6 0130-0878 COVER GEARCASE 1
7 0509-0562 SEAL SHAFT 1
8 0103-0873 GASKET GEARCASE 1
9 0115-0578 SHIELD PUSH ROD 1
10 0102-1580 PAN OIL 1
11 0517-0457 PLUG-DRAIN 1
12 0102-1591 GASKET OIL BASE 1
13 0526-2428 WASHER-FL 1
14 0517-0470 PLUG-CAP 1
15 0502-1735 SLEEVE-TUBE 1
16 0502-1736 SLEEVE-TUBE 1
17 0516-2157 PIN-DOWEL 2
18 0516-2158 PIN-DOWEL 2
19 0516-2159 PIN-DOWEL 12
20 0800-6597 SCREW-HEX HD 3
21 0234-1113 GASKET-COVER 1
22 0130-8463 COVER-GUARD 1
23 0526-2429 WASHER-FL 3
24 0526-2428 WASHER-FL 1
25 0800-6599 SCREW-HEX HD (COMBI) 12
26 0123-2436 BREATHER CRANKCASE 1
27 0103-0876 GASKET, BACKPLATE 1
– 0509-0576 SEAL-O RING 1
– 0516-2156 PIN-DOWEL 4
– 0800-6596 SCREW-HEX HD (COMBI) 3
– 0541-1769 VALVE KIT 1
Gasket Set

– 0541-1731 GASKET KIT (OVERHAUL) (COMPLETE SET OF GASKETS) 1

Cylinder Head
2 7
3
6
13
9
1
12
11
10
14
4
5

1 0110-4172 HEAD CYLINDER ASSLY WITH VALVES 1
2 0110-4152 GUIDE VALVE INLET STD 4
3 0110-4167 GUIDE VALVE EXHAUST STD 4
4 0110-4183 RING VALVE SEAT INLET 4
5 0110-4157 RING VALVE SEAT EXHAUST 4
6 0520-2699 STUD 17
7 0860-2139 NUT HEX 17
8 0110-4159 GASKET CYLINDER HEAD 1
9 0134-5408 COVER CYLINDER HEAD 1
10 0154-3307 GASKET MANIFOLD 1
11 0520-2704 STUD 2
12 0509-0573 SEAL-O RING 4
13 0502-1737 SLEEVE TUBE (PROTECTIVE) 4
14 0234-1116 GASKET COVER 1
– 0110-4175 GUIDE VALVE SEAL EXHAUST (STEM SEAL) 4
– 0110-4174 GUIDE VALVE SEAL INLET (STEM SEAL) 4
– 0159-1741 CLIP FILLER 1
– 0541-1769 VALVE KIT 1

Dipstick Arrangement

1 0123-2437 DIPSTICK OIL 1
2 0123-2438 TUBE OIL 1
3 0505-2550 FLANGE PIPE 1
4 0155-5040 GASKET FLANGE 1

Exhaust Manifold
4
2

1 0154-3310 MANIFOLD EXHAUST 1
2 0154-3309 GASKET MANIFOLD 1
3 0155-5074 GASKET EXHAUST TC TO MANIFOLD 1
4 0155-5059 GASKET-EXHAUST 1

Fuel Filter
8
3
9
6
4
7
6
1
7
6
5

1 0148-1394 BRACKET FUEL FILTER 1
2 0149-2967 ELEMENT FUEL FILTER 1
3 0122-0973 HEAD-FILTER 1
4 0501-1182 LINE FUEL (FUEL FILTER TO FIP) 1
5 0501-1181 LINE FUEL (FEED PUMP TO FUEL FILTER) 1
6 0502-1625 BOLT-BANJO (M14) 3
7 0509-0495-02 WASHER-SEALING 6
8 0502-1624 BOLT-BANJO (M12) 1
9 0509-0495-01 WASHER-SEALING 2
10 0800-6594-62 SCREW-HEX HD 2
11 0526-2400-31 WASHER-FL 2

Fuel Injection Pump
5
3

1 0501-1162 LINE FUEL 1
2 0149-2886 FEED PUMP 1
3 0149-2953 GASKET FIP SUPPORT 1
0149-2937 PUMP FUEL (G4) 1
4 0149-2936 PUMP FUEL (G6) 1
0149-2938 PUMP FUEL (G7) 1
A040X039 PUMP FUEL (G8) 1
5 0507-0055 GEAR-SPUR (FIP DRIVE) 1
- A040X047 TUBE FUEL (60 Hz) 1
- A040X051 HOSE, OVERFLOW LINE (60 Hz) 1
- A035P605 ROD, THROTTLE (FIVE ADJUSTMONT DEVICE) 1

Flywheel

1 0104-2193 FLYWHEEL ASSLY WITH RING GEAR (SEA-10) 1
2 0507-0047 GEAR RING 1
3 0104-2194 HOUSING FLYWHEEL (SAE-3) 1
- 0406-1252 PLATE-LOCK 4
- 0800-6612 SCREW-HEX HD 8

Injector

1 0147-1003 INJECTOR FUEL 4
2 0526-2362 WASHER,COPPER 4

Lubrication System
12
11
5 6
9
4
10

Lubrication System

1 0120-0963 HEAD-FILTER 1
2 0122-0962 ELEMENT-OIL FILTER 1
3 0122-0960 GASKET OIL FILTER 1
4 0102-1582 COOLER OIL (ALUMIMIUM) 1
5 0102-1583 GASKET OIL BASE 1
6 0102-1594 COVER-OIL COOLER 1
7 0509-0585 WASHER-SEALING 4
8 0526-2425 WASHER-FL (SEAL) 8
9 0800-6608 SCREW-HEX HD 8
10 0800-6609 SCREW-HEX HD 27
11 0102-1584 GASKET-OIL BASE 1
12 0120-1405 PUMP-OIL ASSEMBLY 1

Piston Assembly

1 0112-0353 PISTON SET (PISTON - 4 + PIN - 4 + CIRCLIP - 8) 1
2 0541-1761 RING SET PISTON (TOP - 4 MIDDLE - 4 + OIL RING - 4) 1

Starter

1 0191-2534 STARTER MOTOR 1
2 A035J386 SOLENOID SWITCH ( Lucas Part No : 26258785) 1

Turbo charger

0127-0469 TURBO CHARGER (G4/G6) 1
1
0127-0470 TURBO CHARGER (G7) 1
2 0505-2574 CROSS PIPE (G4/G6) 1
3 0503-3202 HOSE AIR 1
4 0503-3203 CLAMP HOSE 2
- 0502-1744 ADAPTER HOSE 1
- 0503-3201 CLAMP HOSE 2
- 0123-2449 TUBE OIL 1
- A040S639 HOSE OIL 1


SECTION B
(Upfit Parts)

Actuator Installation
SEE DETAIL A
DETAIL A
SCALE 1/2

Actuator Installation
1 0306-5444 BRACKET 1
2 0306-5358 ACTUATOR 1
3 0526-2400-22 WASHER,FLAT 2
4 0800-6494-12 SCREW,HEX HEAD 2
5 0850-2114-07 WASHER,LOCK 2
6 0860-2127-09 NUT,HEX 2
7 0150-2915 SENSOR,MAGNETIC PICKUP 1

Air Filter Installation (Medium duty)
8 3 9 10
1
4
5
6

1 A034P564 BRACKET,AIR FILTER 1
2 A034P648 FILTER,AIR (MD) 1
3 A034P557 HOSE,AIR 1
4 0526-2400-25 WASHER,FLAT 4
5 0850-2114-09 WASHER,LOCK 4
6 0800-6494-27 SCREW,HEX HEAD 4
7 0800-6520-57 SCREW,HEX FLANGE HEAD 2
8 0503-3163-01 CLAMP,HOSE 1
9 0503-3163-02 CLAMP,HOSE 1
10 0140-4287 INDICATOR,SERVICE 1

Air Filter Installation (Medium Duty)
8
9
6
5
4 3 1

1 A034P656 AIR FILTER, SAFETY 1
2 A034P674 NUT, HEX 1
3 A034P660 ELEMENT, AIR CLEANER (MD) 1
4 A034P664 GASKET, IRRG 1
5 A034P668 SEAL ASY (BOLT SEAL) 1
6 A034P672 NUT, WING 1
7 0110-4179 EJECTOR VALVE 1
8 0140-4341 HOSE CLAMP, WORM 1
9 A034P676 BRACKET ASY 2

Air Filter Installation (Heavy Duty)

8 3 9 10
1
4
5
6

1 A034P564 BRACKET,AIR FILTER 1
2 A034P650 FILTER,AIR 1
3 A034P555 HOSE,AIR 1
4 0526-2400-25 WASHER,FLAT 4
5 0850-2114-09 WASHER,LOCK 4
6 0800-6494-27 SCREW,HEX HEAD 4
8 0503-3163-01 CLAMP,HOSE 1
9 0502-1721 CLAMP,TUBE 1
10 0140-4287 INDICATOR,SERVICE 1

8
9
6
5
4 3 1

1 A034P656 AIR FILTER, SAFETY 1
2 A034P674 NUT, HEX 1
3 A034P662 ELEMENT, AIR CLEANER (HD) 1
4 A034P664 GASKET, IRRG 1
5 A034P668 SEAL ASY (BOLT SEAL) 1
6 A034P672 NUT, WING 1
7 0110-4179 EJECTOR VALVE 1
8 0140-4341 HOSE CLAMP, WORM 1
9 A034P676 BRACKET ASY 2


1 A034P652 AIR CLEANER ASY 1
2 0140-4255 RAIN HOOD, METAL 1

Battery Installation (A035B447) 6 7

5
4
2
3
1
BATTERY
FOR REF ONLY
3D VIEW
WITH STANDARD AND 500L SKID
6 7 5
4
2
3
1
BATTERY
FOR REF ONLY
3D VIEW
WITH CONTAINMENT TANK

Battery Installation (A035B447)

1 A034F667 INSULATION 3
2 0416-1459 HOLD DOWN, BATTERY 1
3 0416-1458 ROD, BATTERY RETAINING 2
4 0850-2114-07 WASHER, LOCK 2
5 0860-2127-09 NUT, HEX 2
6 0416-1390-07 CABLE, ELECTRICAL 1
7 0416-1391-08 CABLE, ELECTRICAL 1
8 A035R697 HOLD ON BATTERY 2

Battery Charger Installation (A040S959)
1
2

1 0416-1449 CHARGER-BATTERY 1
2 0803-2025-01 SCREW-SET SLTD 4

Circuit Breaker Installation (3 POLE,160A)
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW
FOR LABLE INFORMATION

Circuit Breaker Installation

1 A040N481 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
5 A034J279 BREAKER,CIRCUIT 160A 3P () 1
6 0098-8981-01 LABEL-INFORMATION () 1
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
9 A035C485 COVER,CIRCUIT BREAKER () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,200A (40kWe - 120/240 V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,250A (50kWe - 120/240 V)
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,160A (40 kWe - 220V) + ( 60kWe - 380 V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE ,400A (60kWe - 120/240 V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,80A (44kVA - 400V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,100A (55kVA - 400 V) + (40kWe - 380V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,125A (66kVA - 400V) + (50kWe - 380 V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,200A (50kWe - 220V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Installation (3 POLE,250A (60kWe - 220V))
10
2
3
4
5
9
3D VIEW
6 7 8
DETAILED VIEW


2 0526-2400-22 WASHER-FL 4
3 0850-2114-07 WASHER-SPR LK 4
4 0800-6494-10 SCREW-HEX HD 4
7 0098-8981-02 LABEL-L2 () 1
8 0098-8981-04 LABEL-N () 1
10 0814-2166-01 SCREW-FL HD XREC 4

Circuit Breaker Accessories Installation (63-250A, 3 PHASE )
3D VIEW
(FOR CLARITY OF ASSEMBLY)
2 1

1 0320-2156-05 TERMINAL SPREADERS 3P 2
3 A030H963 BARRIER, PHASE 4

Circuit Breaker Accessories Installation(400-630A,3 PHASE)
3D VIEW
2 1


Circuit Breaker Accessories Installation (63-250A,1 PHASE)
3
3D VIEW
1 2 (FOR CLARITY OF ASSEMBLY)

1 0320-2119-03 INSTALLATION, CIRCUIT BREAKER ACCESSORIES 2

Circuit Breaker Accessories Installation (400-630A,1 PHASE)
2 1 3D VIEW


Chassis Installation (A035A547)
16
11
10
7
15
17
14
13
15
9 15 14 13
14
13 2
2
1
4
3
6
11 5
10 24 12
24
23
15 13
14 13
13 14
22
8
21
19
18
20

Chassis Installation (A035A547)

1 A034S350 BASE,SKID 1
2 0402-0958 ISOLATOR-VIBRATION 4
3 A040K503 GASKET,FLANGE 1
4 A040K398 NECK,FILLER 1
5 0159-1741 CAP-FILLER 1
6 A035K750 SWITCH,LEVEL 1
7 A034U043 BRACKET,SHIPPING 2
8 A034U045 LABEL-N () 2
9 A035C485 PICKUP-FUEL 2
10 0526-2400-25 WASHER-FL 8
11 0850-2114-09 WASHER-SPR LK 8
12 0800-6494-29 SCREW-HEX HD 6
13 0526-2400-28 WASHER-FL 16
14 0850-2114-11 WASHER-SPR LK 14
15 0800-6494-45 SCREW-HEX HD 12
16 0800-6494-28 SCREW-HEX HD 2
17 0860-2127-11 NUT,HEX 2
18 0853-2046 WASHER-ET LK 2
19 0526-2402 WASHER-FL 2
20 0800-6523 SCREW-HEX HD 1
21 0860-2129 NUT-HEX 2
22 0800-6494-46 SCREW-HEX HD 2
23 0860-2127-13 NUT,HEX 2
24 0517-0477 DRAIN PLUG 3

Cooling System Installation ( (44 kVA) AND (40kWe))
11 13 1 2
3
4
14 5
15
8
7
6
7
9
12 10
16

1 A035A563 RADIATOR 1
2 A035D656 GUARD,RADIATOR 1
3 0526-2400-25 WASHER-FL 10
4 0850-2114-09 WASHER-SPR LK 10
5 0800-6494-26 SCREW-HEX HD 10
6 0526-2400-31 WASHER-FL 4
7 0526-2400-28 WASHER-FL 8
8 0800-6494-46 SCREW-HEX HD 4
9 0850-2114-11 WASHER-SPR LK 4
10 0860-2127-13 NUT,HEX 4
11 A035D515 HOSE,WATER 1
13 0503-2926 CLAMP 4
14 0130-8396 TANK COOLANT 1
15 A035B449 SHROUD RADIATOR 1
16 A024T601 GUARD, BELT 1
- 0154-3303 CHARGING AIR COOLER 1

Cooling System Installation (66 kVA) AND

) (60kWe)
7 15
1
8
9
10
25 16
19
14
4 17
3
2
22
8 21 9 23
3
20
18 3 5 6 17
11 13
26
24

Cooling System Installation

1 A035A565 RDIATOR 1
2 0526-2400-31 WASHER-FL 4
3 0526-2400-28 WASHER-FL 12
4 0800-6494-46 SCREW-HEX HD 4
5 0850-2114-11 WASHER-SPR LK 4
6 0860-2127-13 NUT,HEX 4
8 0526-2400-25 WASHER-FL 12
9 0850-2114-09 WASHER-SPR LK 12
10 0800-6494-26 SCREW-HEX HD 8
13 0503-2926 CLAMP-HOSE 4
14 0503-3170 HOSE-VACUUM 2
15 0130-8403-01 TUBE-AIR 1
16 0130-8359 TUBE-AIR 1
17 0503-3151 ELBOW-HOSE 2
18 0130-8363-02 TUBE-AIR 1
19 0503-3094 CLAMP-HOSE 8
20 0130-8266-02 BRACKET-TUBE 1
21 0502-1724 CLAMP-TUBE 2
22 0800-6494-27 SCREW-HEX HD 4
23 0860-2127-11 NUT,HEX 4
26- A024T601 GUARD, BELT 1

Cooling System Installation (55 kVA) AND (50kWe)
11
13 15 3 4 2 14
16
345
17
678
12
7 9 10
18

1 A035A564 RADIATOR 1
3 0526-2400-25 WASHER-FL 10
4 0850-2114-09 WASHER-SPR LK 10
5 0800-6494-26 SCREW-HEX HD 9
6 0526-2400-31 WASHER-FL 4
7 0526-2400-28 WASHER-FL 8
8 0800-6494-46 SCREW-HEX HD 4
9 0850-2114-11 WASHER-SPR LK 4
10 0860-2127-13 NUT,HEX 4
13 0503-2926 CLAMP 4
14 A035R482 BRACKET,RADIATOR 1
15 0800-6494-27 SCREW-HEX HD 1
18 A024T601 GUARD, BELT 1

Control Panel Installation (PSO500)
5 6 11 8 9 7 6 1
10 11
16 25 26
15
23
14 24
12
17
12 18
13
22
20 21 19

Control Panel Installation(PSO500)

1 A040N176 PANEL,CONTROL 1
2 0308-1278 BEZEL-SWITCH (E-STOP) 1
3 0308-1277 SWITCH-PUSH BUTTON 1
4 0300-6445 CONTROL 1
5 0526-2400-16 WASHER-FL 4
6 0803-2025-01 SCREW-SET 7
7 A040T120 RAIL,MOUNTING 1
8 A031B582 RELAY,CONTROL 1
9 0307-3195 RELAY,CONTROL 1
10 A035F510 TERMINAL BLOCK 24
11 0307-3194 RELAY-LOCKOUT 6
12 0526-2400-25 WASHER-FL 16
13 0800-6494-29 SCREW-HEX HD 8
14 0850-2114-09 WASHER LOCK 8
15 0860-2127-11 NUT,HEX 8
16 0508-1344-02 GROMMET 1
17 0338-5305 HARNESS,EXTENSION 1
18 0526-2403-28 SCREW-HEX HD 4
19 0800-6526-48 SCREW,HEX HEAD 1
20 0850-2114-12 WASHER,LOCK 1
21 0853-0040-56 WASHER,LOCK 1
22 0860-2127-14 NUT,HEX 2
23 0526-2403-25 WASHER,FLAT 1
24 0800-6526-28 SCREW,HEX HEAD 1
25 0850-2114-10 WASHER,LOCK 1
26 0860-2127-12 NUT,HEX 1
27 A040S375 HARNESS,ENGINE 1
28 A041B813 HARNESS,INTERFACE 1

Control Panel Installation (PC1.1 ELECTRONIC GOV.)
10
11
12
13
11
12
17
14
33 1
22
8
2
5
4
15 16 9
6 31 32
5
30 21
29
20
23 18
24
18
19
28
26 27 25

Control Panel Installation (PC1.1 ELECTRONIC GOV.)

2 0308-1278 BEZEL,SWITCH 1
3 0308-1277 SWITCH,PUSH BUTTON 1
4 0319-7548 PLATE,MOUNTING 1
5 0814-2166-01 SCREW,FLAT HEAD 4
6 0300-6014 CONTROL,GENSET 1
7 0814-2168 SCREW,FLAT HEAD 4
9 0803-2025-01 SCREW,SET 3
10 0327-1507 CARD,GOVERNOR 1
11 0526-2400-19 WASHER,FLAT 10
12 0814-2166-03 SCREW,FLAT HEAD 10
13 0327-1617-01 CARD,CONTROL 1
16 A035F510 BLOCK,TERMINAL 24
17 0307-3194 RELAY,LOCKOUT 6
18 0526-2400-25 WASHER,FLAT 16
19 0800-6494-29 SCREW,HEX HEAD 8
20 0850-2114-09 WASHER,LOCK 8
21 0860-2127-11 WASHER,LOCK 8
22 0508-1344-02 NUT,HEX 1
23 0338-5305 WASHER,FLAT 1
24 0800-6526-28 SCREW,HEX HEAD 4
25 0800-6526-48 WASHER,LOCK 1
26 0850-2114-12 NUT,HEX 1
27 0853-0040-56 GROMMET 1
28 0860-2127-14 HARNESS,EXTENSION 2
29 0526-2403-25 WASHER,FLAT 1
30 0800-6526-28 SCREW,HEX HEAD 1
31 0850-2114-10 WASHER,LOCK 1
32 0850-2127-12 WASHER,LOCK 1
33 0860-2127-06 NUT,HEX 4
34 A040N026 HARNESS, ENGINE 1

Control Panel Installation (PC1.1 MECH. GOV.)
10
11
12
16
13 1
32
21 8
2
3
5
4
7
14 15 9
6 30 31
20 28
29
19 22
17
23
17
18 27
25 26 24

Control Panel Installation (PC1.1 MECH. GOV.)

2 0308-1278 BEZEL,SWITCH 1
3 0308-1277 SWITCH,PUSH BUTTON 1
5 0814-2166-01 SCREW,FLAT HEAD 4
6 0300-6014 CONTROL,GENSET 1
7 0814-2168 SCREW,FLAT HEAD 4
9 0803-2025-01 SCREW,SET 3
10 0327-1617-01 CARD,CONTROL 1
11 0526 -2400 -19 WASHER,FLAT 6
12 0814 -2166 -03 RELAY,CONTROL 6
14 0307-3195 BLOCK,TERMINAL 1
15 A035F510 RELAY,CONTROL 24
17 0526 -2400 -25 WASHER,FLAT 16
18 0800-6494-29 SCREW,HEX HEAD 8
19 0850-2114-09 WASHER,FLAT 8
20 0860-2127-11 SCREW,HEX HEAD 8
21 0508-1344-02 WASHER,LOCK 1
22 0338-5305 NUT,HEX 1
23 0800-6526-28 WASHER,FLAT 4
24 0800-6526-48 SCREW,HEX HEAD 1
25 0850-2114-12 WASHER,LOCK 1
26 0853-0040-56 WASHER,LOCK 1
27 0860-2127-14 NUT,HEX 2
28 0526-2403-25 WASHER,FLAT 1
29 0800 -6526 -28 SCREW,HEX HEAD 1
30 0850 -2114 -10 WASHER,LOCK 1
31 0860 -2127-12 NUT,HEX 1
32 0860 -2127-06 NUT,HEX 4
33 A040N192 HARNESS,ENGINE 1

Current Transformer Installation (200/400:5,1,2&3 WIRE THREE PHASE

(44kVA - 400V), ( 40kWe - 220V), (40kWe - 380V))
4 3 1 2

1 A040N849 BRACKET, TRANSFORMER 1
2 A035E751 TRANSFORMER, CURRENT 3
3 0526-2403-19 WASHER, PLAIN 2
4 0800-6494-03 SCREW, HEX HEAD 2

Current Transformer Installation (250/500:5,1,2&3 WIRE THREE PHASE)

(55kVA, 66kVA - 400V), (50kWe, 60kWe - 220V , 380V))

2 A035F320 TRANSFORMER, CURRENT 3
3 0526-2403-19 WASHER, -FL 2
4 0800-6494-03 SCREW, HEX HEAD 2

Current Transformer Installation (400:5,1&3 WIRE,1 PHASE DUAL VOLTAGE (40kWe - 120/240 V))
4 3 1 2

3 0526-2403-19 WASHER, FL 2
4 0800-6494-03 SCREW, HEX HEAD 2

Current Transformer Installation (400:5, 1&3 WIRE,1 PHASE)

3 0526-2403-19 WASHER, FL 2
4 0800-6494-03 SCREW, HEX HEAD 2

Current Transformer Installation (500:5,1&3 WIRE,1 PHASE)

3 0526-2403-19 WASHER, FL 2
4 0800-6494-03 SCREW, HEX HEAD 2

Current Transformer Installation (700:5,1&3 WIRE,1 PHASE)

3 0526-2403-19 WASHER,FL 2
4 0800-6494-03 SCREW, HEX HEAD 2

Current Transformer Installation (700:5,1&3 WIRE,1 PHASE DUAL VOLTAGE (60 kWe - 120/240 V))

3 0526-2403-19 WASHER, FL 2
4 0800-6494-03 SCREW, HEX HEAD 2

Current Transformer Installation (500:5,1&3 WIRE,1 PHASE DUAL VOLTAGE (50kWe - 120/240 V))

3 0526-2403-19 WASHER,FL 2
4 0800-6494-03 SCREW, HEX HEAD 2

Duct Installation (UC224E & UC224F (55kVA & 66kVA , 400V) + ( 50kWe , 60kWe - 220V)
+ (60kWe - 380 V) + ( 50kWe, 60kWe - 120/240 V)
2 3 1

1 A040N466 BRACKET,ALTERNATOR () 1
2 A040N468 HOSE 1
3 0503-3163-04 CLAMP-HOSE 1

Duct Installation (UC224G)
2 3 1

1 A040N466 BRACKET,ALTERNATOR 1
2 A040N468 HOSE 1
3 0503-3163-04 CLAMP-HOSE 1

Duct Installation (UC224C & UC224D -- (44kVA, 400V) + ( 40kWe - 220V))

+ (40 kWe, 50kWe - 380V) + (40kWe - 120/240 V)
2 3 1

1 A040N466 BRACKET,ALTERNATOR () 1
2 A040N468 HOSE 1
3 0503-3163-04 CLAMP-HOSE 1

Parts Manual Publication A035J834
Electrical Coil Installation (A035J877)

1 A032X741 COIL 1

Enclosure Installation (A035A759)

16
14
13
15
10 9
12 11
7
2
8
3
4

1 A034U564 ENCLOSURE 1
2 0526-2400-37 WASHER, FLAT 4
3 0850-2114-17 WASHER, LOCK 4
4 0800-6519-06 SCREW, HEX HEAD 4
5 0526-2400-25 WASHER, FLAT 24
6 0800-6494-28 SCREW, HEX HEAD 12
7 0850-2114-09 WASHER, LOCK 12
8 0860-2127-11 NUT, HEX 12
9 0406-1220 HINGE RH 1
10 0406-1221 HINGE LH 1
11 0406-1225 DOOR 10CH 1
12 0406-1251 CATCHE DOOR 1
13 A024T309 SWITCH, PUSH BUTTON 1
14 A019W413 COVER, SWITCH 1
15 A024T326 SWITCH,BEZEL 1
16 0509-0598 PLASTIC WASHER 1

Fuel System Installation
2 1

1 A040L182 HOSE,FUEL 1
2 A040L186 HOSE,FUEL 1

14 13
10 12 11 7 543 2 1 9


2 0800-6520-56 BRACKET,FUEL SYSTEM 1
3 0333-0815-03 WASHER,FLAT 4
4 0502-1725 WASHER,LOCK 4
5 0502-1726 SCREW,HEX HEAD 4
7 0526-2400-22 VALVE,FUEL 4
8 0850-2114-05 ADAPTER,PIPE 1
9 0860-2127-07 HOSE,FUEL 1
10 0503-3036-02 HOSE,FUEL 1
11 0503-3154-01 LINE,FUEL 1
12 0503-3154-06 LINE,FUEL 2
13 A035F510 ADAPTER,PIPE 1
14 A035F510 HOSE,FUEL 1

Generator Installation (A035J509)
3
2
1
4
2
1
5
2
1

1 0526-2401-10 WASHER, FLAT 20
2 0850-2114-11 WASHER, LOCK 20
3 0800-6494-43 SCREW, HEX HEAD 8
4 0800-6494-48 SCREW, HEX HEAD 4
5 0800-6494-46 SCREW, HEX HEAD 8

Ground Fault Installation ( A040S957)
1
2
4
7 6 5

Ground Fault Installation (A040S957)

2 0803-2025-01 SCREW-SET SLTD 5
3 0307-3160 RELAY-GROUND FAULT 1
4 0307-3194 RELAY-LOCKOUT 2
5 0403-7099-08 RAIL-MOUNTING 1
6 0526-2400-11 WASHER-FL 2
7 0315-1765 HARNESS,REGULATOR 1

Guard Installation (For CAC Application)

)
5 6 7 1 9 4
2
5
6
7
5
6
7
3
8

1 A040K144 BRACKET,GUARD 1
2 A040K140 GUARD,EXHAUST 1
5 0526-2400-25 WASHER-FL 5
6 0850-2114-09 WASHER-SPR LK 5
7 0800-6494-26 SCREW-HEX HD 5
8 0800-6520-55 SCREW-HEX FLG HD 1
9 0860-2127-11 NUT,HEX 1

Guard Installation (for Non CAC Application)
8
7
6
4
3
2
6
7
8 X
8
7
6
VIEW FROM ARROW X

Guard Installation

1 A040X777 BRACKET,GUARD 1
4 A040X775 GUARD,EXHAUST 1
6 0526-2400-25 WASHER,FLAT 5
7 0800-6494-26 SCREW,HEX HEAD 5
8 0850-2114-09 WASHER,LOCK 5

Heater Installation
13
12
10
6
4
11
3
7
8
9
2

1 0333-0809 BRACKET,HEATER 1
3 0333-0815-03 HEATER,COOLANT 1
4 0502-1725 COUPLING,HOSE 1
5 0502-1726 COUPLING,HOSE 1
7 0526-2400-22 WASHER,FLAT 2
8 0850-2114-05 WASHER,LOCK 2
9 0860-2127-07 NUT,HEX 2
10 0503-3036-02 CLAMP,HOSE 4
11 0503-3154-01 HOSE,COOLANT 1
12 0503-3154-06 HOSE,COOLANT 1
13 A035F510 BLOCK,TERMINAL 4

Oil Drain Installation (A040N012)
2
1 5 6 8 7

1 A040K163 BRACKET,OIL PUMP 1
2 0526-2400-22 WASHER-FL 2
3 0800-6494-11 SCREW-HEX HD 2
4 0120-1414 PUMP,OIL 1
5 A040N007 ELBOW,PIPE 1
6 0504-0343 VALVE-BALL 1
7 A040N010 HOSE,OIL 1
8 0503-3036-02 CLAMP-HOSE 1

Silencer Installation (Enclosed Set)
15
21
8 6 17 18
16 19
5
7
3
12
11
2
13
20 14
4
12
11
12
2
11
13 2
14 10
13
14 9
1
DETAIL A

1 A034P933 MUFFLER 1
2 A034X644 GASKET-EXHAUST 3
3 A034X642 PIPE, EXHAUST 1
4 A034W961 PIPE,EXHAUST 1
6 A034W955 PIPE-EXHAUST 1
8 0155-4776 CLAMP-EXHAUST 3
9 0526-2400-28 WASHER-FL 2
10 0800-6494-44 SCREW-HEX HD 2
11 0526-2400-31 WASHER-FL 12
12 0800-6494-63 SCREW-HEX HD 12
13 0850-2114-13 WASHER-SPR LK 12
14 0860-2127-15 NUT,HEX 12
15 A034X651 CAP,RAIN 1
16 A041D418 GASKET,EXHAUST 1
17 A041J452 CLAMP 2
18 A041N434 WRAPPER,GUARD 1
Silencer Installation (Open Set)
6 8
5 1
3 2

Silencer Installation

1 0155-4779 PIPE-EXHAUST () 1
2 0155-4776 CLAMP-EXHAUST () 1
3 A034X644 GASKET-EXHAUST () 1
4 A034P931 SILENCER () 1
5 0526-2400-31 WASHER-FL 4
6 0800-6494-63 SCREW-HEX HD 4
7 0850-2114-13 WASHER-SPR LK 4
8 0860-2127-15 NUT,HEX 4

Skid Installation (S3.8(WITH STD TANK))
19
10 SEE DETAIL C
SEE DETAIL B 10 9 8
9 7
8 4
4
1
SEE DETAIL A
3 20
18
16
15
17
DETAIL A
13
12 6
11 10
5 9 11
10 14
8 12
9 13
8
DETAIL C
DETAIL B

Skid Installation

1 A034S350 BASE,SKID 1
2 0159-1741 CAP-FILLER 1
6 A034U045 STRAP 2
7 0149-2857-02 STRAINER-FUEL 2
8 0526-2400-28 WASHER-FL 12
9 0850-2114-11 WASHER-SPR LK 12
10 0800-6494-45 SCREW-HEX HD 12
11 0526-2400-25 WASHER-FL 4
12 0850-2114-09 WASHER-SPR LK 4
13 0800-6494-28 SCREW-HEX HD 4
14 0860-2127-11 NUT,HEX 2
15 0853-2046 WASHER-ET LK 2
16 0526-2402 WASHER-FL 2
17 0800-6523 SCREW-HEX HD 1
18 0860-2129 NUT-HEX 2
19 0403-7339 Mount Engine 1

Skid Installation
19
7 10 9 8
SEE DETAIL B 10 SEE DETAIL C
9
2 SEE DETAIL A
8
20
4
3 1
18
15
13 16
17
12
11 DETAIL A
14
10
10
9 9
11
8 8
12
6
5 13
DETAIL B DETAIL C

Skid Installation

1 A035D947 BASE,SKID (500L) 1
3 0159-1741 CAP-FILLER 1
4 A035L092 SWITCH,LEVEL 1
6 A034U045 STRAP 2
7 0159-1779-04 PICKUP-FUEL 2
8 0526-2400-28 WASHER-FL 12
9 0850-2114-11 WASHER-SPR LK 12
10 0800-6494-45 SCREW-HEX HD 12
11 0526-2400-25 WASHER-FL 4
12 0850-2114-09 WASHER-SPR LK 4
13 0800-6494-28 SCREW-HEX HD 4
14 0860-2127-11 NUT,HEX 2
15 0853-2046 WASHER-ET LK 2
16 0526-2402 WASHER-FL 2
17 0800-6523 SCREW-HEX HD 1
18 0860-2129 NUT-HEX 2

Skid Installation
19
10 9 8
10 7
SEE DETAIL B
SEE DETAIL C
9
8
4
SEE DETAIL A
2 20 1
18
15
16
17
DETAIL A
13
12
11
10
14 10
9 11
5 9
8 12
8
13
6
DETAIL B DETAIL C

Skid Installation

1 A035E115 BASE,SKID (CONTAINMENT) 1
2 0159-1741 CAP-FILLER 1
6 A034U045 STRAP 2
7 0149-2857-02 STRAINER-FUEL 2
8 0526-2400-28 WASHER-FL 12
9 0850-2114-11 WASHER-SPR LK 12
10 0800-6494-45 SCREW-HEX HD 12
11 0526-2400-25 WASHER-FL 4
12 0850-2114-09 WASHER-SPR LK 4
13 0800-6494-28 SCREW-HEX HD 4
14 0860-2127-11 NUT,HEX 2
15 0853-2046 WASHER-ET LK 2
16 0526-2402 WASHER-FL 2
17 0800-6523 SCREW-HEX HD 1
18 0860-2129 NUT-HEX 2

Voltage Regulator Installation (SX460 - PSO500 WITH NON PMG)
1 2 3 4

1 0305-1058 REGULATOR,VOLTAGE 1
2 0526-2400-19 WASHER,FLAT 4
3 0850-2114-05 WASHER,LOCK 4
4 0800-0309-93 SCREW,HEX HEAD 4
5 A040A994 HARNESS,REGULATOR 1

Cummins Power Generation Cummins Power Generation Cummins Power Generation
1400 73rd Avenue NE Columbus Avenue 10 Toh Guan Road #07-01
Minneapolis Manston Park TT International Tradepark
MN 55432 Manston Singapore 608838
USA Ramsgate
Kent CT12 5BF
United Kingdom
Tel:+1 (763) 574-5000 Tel:+44 (0) 1843 255000 Tel: (65) 6417 2388
Fax:+1 (763) 574-5298 Fax:+44 (0) 1843 255902 Fax:(65) 6417 2399
e-mail: pgamail@cummins.com e-mail: cpgk.uk@cummins.com e-mail: cpg.apmktg@cummins.com
Web: www.cumminspower.com Web:

www.cumminspower.com Web:
www.cumminspower.com
Cummins Power Cummins Power Generation

Generation Rua Jati, 310 - Cumbica
35A/1/2, Erandawana Guarulhos –SP
Pune 411 038 Brazil
India CEP: 07180-900
Tel.: (55 11) 2186 4195

Tel.: (91 020) 3024 8600 Fax: (55 11) 2186 4729
Fax: (91 020) 6602 8090
e-mail: falecom@cumminspower.com.br
e-mail:
cpgindia@cummins.com
Web: www.cumminspower.com Web:

www.cumminspower.com
®
Cummins , the “C” logo, and “Our energy working for you.”
are trademarks of Cummins Inc.
©2011 Cummins Power Generation, Inc. All rights reserved

Parts Manual: Generator Set

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Parts Manual: Generator Set

Uploaded by

Copyright:

Available Formats

Parts Manual

English - Original Instructions 11 - 2011 A035H834 (Issue 2)

“Intentionally Left Blank”

Page 2 2011 Copyright Cummins Power Generation

SECTION B (Upfit Parts)

Circuit Breaker Installation ................................................................................................................... 48

Page 4 2011 Copyright Cummins Power Generation

Ground Fault Installation ............................................................................................................... 102

2011 Copyright Cummins Power Generation Page 5

“Intentionally Left Blank”

Page 6 2011 Copyright Cummins Power Generation

2011 Copyright Cummins Power Generation Page 7

“Intentionally Left Blank”

Page 8 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 9

Cam Shaft & Rocker Arm

Page 10 2011 Copyright Cummins Power Generation

Cam Shaft & Rocker Arm

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 11

“Intentionally Left Blank”

Page 12 2011 Copyright Cummins Power Generation

Connecting Rod Assembly

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 13

Page 14 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 15

“Intentionally Left Blank”

Page 16 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 17

Page 18 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 19

Item Part No. Description Qty

Page 20 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 21

Item Part No. Description Qty

Page 22 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 23

Fuel Injection Pump

Item Part No. Description Qty

Page 24 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 25

Item Part No. Description Qty

Page 26 2011 Copyright Cummins Power Generation

2011 Copyright Cummins Power Generation Page 27

Item Part No. Description Qty

Page 28 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 29

Item Part No. Description Qty

Page 30 2011 Copyright Cummins Power Generation

Item Part No. Description Qty

2011 Copyright Cummins Power Generation Page 31

“Intentionally Left Blank”

Page 32 2011 Copyright Cummins Power Generation