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2.1 INTRODUCTION
This chapter presents the broad design philosophy underlying this document. The
design philosophy derives from current knowledge of seismic hazards, observed
and recorded behavior of structures and components during earthquakes, and
consideration of consequences of failure of these structures and components.
Available documents on recommended seismic design practices for conventional
and special facilities (ASCE 2016, FEMA 2015) were used in the overall develop-
ment of design and evaluation philosophies.
The overall philosophy of this guidance document is based on the premise
that proper seismic design can be achieved by
(a) Determining all applicable seismic hazards for a site,
(b) Defining performance objectives for different usage categories of structures
and components,
(c) Establishing design bases that meet the prescribed seismic performance
objectives for these facilities, and
(d) Ensuring that the design and construction adhere to those bases.
The design philosophy presented for new facilities assumes that the code of record
is the 2018 IBC. Use of these guidelines with other similar codes and standards
that may be in effect in a particular community should result in comparable
designs.
The seismic design forces that this document discusses are based on the
assumption that ductility is provided in new design and that inelastic behavior will
occur in structures and components during strong ground motions. As a result,
the lateral design forces are significantly smaller than those that would be required
if the structures and components were designed to remain elastic.
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The evaluation of existing facilities may involve a different design basis or different
analysis techniques and acceptance criteria than used for new design, depending
on the regulatory requirements, or, in case of a voluntary upgrade, the perfor-
mance criteria established by the owner. Several key considerations are as follows:
(a) Evaluation acceptance criteria (stress and/or deformation limits) may be
more or less conservative than those for an equivalent new facility
depending on the intent of the evaluation.
(b) Additional requirements related to equipment functionality and systems
interaction may be appropriate.
(c) Loads on an existing structure may have changed over time, and the
assessment should consider the actual loads.
(d) Any changes in the operating basis (weight, operating conditions, etc.) may
affect the assessment and should be incorporated.
(e) Remaining design life.
The current building code philosophy is to design a building or structure for life
safety when subjected to the design seismic event. The building or structure is
designed to maintain its structural integrity and stability during the design seismic
event, but significant structural damage will likely occur during a major earth-
quake. Clear communication is needed to ensure that the owners and regulators
understand that structural damage is expected and that repairs will likely be
required after a design event.
Seismic risk can never be completely eliminated. Although conservatism can
be added to the design and/or review criteria, and a more detailed and extensive
investigation (at greater cost) may yield more accuracy and reliable information,
some level of seismic risk will always exist. This is true regardless of how much
time and resources are spent in the design or retrofit of a facility. For the
evaluation of existing structures and for voluntary upgrades, the goal should
always be to “minimize the risk” given available resources. To avoid conflicting
expectations among engineers, owners, regulators, or other affected parties, the
following points should be discussed openly and possibly agreed to in writing to
avoid misunderstandings at later dates:
(a) All parties must recognize the lack of complete assurance of meeting the
desired performance criteria during a design event, particularly when
seismic evaluations are conducted for existing facilities. Besides the uncer-
tainties associated with material properties and structural behavior (uncer-
tainties that are typically larger for existing facilities than for new designs),
large uncertainties are associated with the earthquake input motion in
terms of amplitude, frequency content, and duration.
(b) The engineer has an obligation to use the degree of care and skill ordinarily
exercised by reputable, experienced engineering professionals in the same
or similar locality and under similar circumstances at the time the
evaluation is performed
(c) All parties must recognize that geologic, seismic, environmental, structural,
and geotechnical conditions can vary from those encountered when and
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where the engineer obtained the initial data used in the evaluation and that
the limited nature of the data necessarily causes some level of uncertainty
with respect to its interpretation, notwithstanding the exercise of due
professional care.
(d) All parties must recognize that the extent of the engineer’s evaluations is
always limited by the time frame and funds available for the investigation. A
more detailed and extensive investigation, at greater cost, might yield more
accurate and reliable information that might affect some of the engineer’s
decisions and judgments.
(e) When evaluating existing facilities, all parties must agree on reasonable
limits to the engineers’ design responsibility and liability with regard to the
adequacy of the original design and construction. Normally, the evaluating
engineer should not assume responsibility for the original design and
construction. Owners and engineers should be made aware of extensive
uncertainties that may remain in the absence of significant investigations.
This document is also intended to reflect current common practice and
should not limit the engineer from developing designs and retrofits consistent with
emerging knowledge.
Table 2-1 shows the relationships between performance objectives and risk
categories. Design for all risk categories should provide for structural integrity.
In addition, hazardous material–handling facilities and components should be
designed to ensure containment of such hazardous material. Similarly, essential
facilities and certain structures and components in the hazardous material–
handling facilities should be designed to maintain selected functionality. Finally,
the qualitative seismic risk for each risk category should be consistent with the
philosophy discussed in this section, as shown in the last column of Table 2-1.
A petrochemical or other industrial facility will likely have structures and
buildings that fall within different risk categories. Critical firefighting and central
process control facilities are examples of structures that fall within the essential
risk category (Category IV). Process units handling inert solids may be classified as
Category II. The owner or the local building official should review the risk
category to be used for specific units, structures, or buildings.
Performance Objectives
Maintain Contain
Structural Hazardous Maintain Qualitative
Risk Categories Integrity Materials Functions Seismic Risk
greater hazard to life safety should have a lower risk of not meeting their
performance objectives. This risk is based on current knowledge of seismic
behavior and is not quantified.
(e) Seismic review of systems and components: Experience indicates that many
systems and types of equipment are generally seismically rugged, that is,
they are ordinarily constructed such that they have inherent seismic
capacity to survive strong motions without significant loss of function.
The engineer should assess the systems and components, especially those in
the hazardous and essential categories, to determine their ruggedness.
Those systems and components that are deemed to be susceptible to strong
ground shaking should be reviewed in more detail (see ASCE 7-16,
Chapter 13 for guidance on equipment qualification). Such a review may
be demonstrated by experience data, analysis, testing, or any combination
thereof.
(f) Redundancy: Experience indicates that redundancy is a significant factor
affecting the survivability of a structure or component during strong
ground motion. Many structures and components at petrochemical and
other industrial facilities lack redundancy. Consideration should be given to
providing redundant structural systems to the maximum extent practicable.
Although providing redundancy may result in a small increase in the
construction costs, it will also reduce the seismic risk by providing alternate
load paths and additional energy dissipation mechanisms.
(g) Seismic interaction: Seismic interaction, such as impact or differential
displacement, may have adverse effects on the performance of sensitive
systems and components. Therefore, separation of such items to preclude
seismic interaction with other nearby structures and components is a basic
design principle. If separation is not practical, then seismic interaction
should be accounted for in design through analysis.
The guidance provided in this document is generally based on the elements
mentioned above. Implementing these design principles should result in a design
that will meet the performance objectives. In particular, both strength and
ductility requirements should be specified to meet the structural integrity,
containment, or functionality criteria. As expected, the permissible ductility values
listed in later sections of this document are relatively high and apply to the
performance criterion of maintaining structural integrity. They would necessarily
be lower if a performance criterion of functionality were specified.
influences seismic importance factor, Ie, and seismic design category. Understand-
ing that different structures within a facility can have different importance factors
assigned to them is important. Most process facilities likely fall into Risk
Category III, with a seismic Ie = 1.25 and maximum Seismic Design Category “E”
designation. Certain facilities, such as process control rooms that are required to
function to properly shut down one or more process units after a major seismic
event, may need to be classified as Risk Category IV with a seismic Ie = 1.5 and up
to a maximum Seismic Design Category “F” designation. The local Authority
Having Jurisdiction may require classification as Risk Category IV based on the
type and quantities of toxic substances present. Section 1.5.3 of ASCE 7-16
provides, for a building or structure containing toxic, highly toxic, or explosive
substances, a possible reduction from a Risk Category IV or III to Risk Category II
with Ie = 1.0. An owner must demonstrate to the satisfaction of the Authority
Having Jurisdiction that a release of any of these substances does not pose a threat
to the public. The owner must have performed a hazard assessment as part of an
overall risk mitigation plan. The risk mitigation plan must incorporate the hazard
assessment, a prevention program, and an emergency response plan. The reader is
referred to Section 1.5.3 of ASCE 7-16 for detailed requirements of the three
elements of the risk mitigation plan. Section 1.8 of ASCE 7-16 adopts 29 CFR
1910.1200 Appendix A, Health Hazard Definitions (OSHA 2000), as a consensus
standard. This OSHA standard’s definitions of “highly toxic” and “toxic” sub-
stances are identical to the definitions of those terms in IBC Section 307, High-
Hazard Group H.
For facilities governed by the IBC, structures and buildings must be classified
for use. Quantities of hazardous materials present in a process building or
structure in excess of the tabulated limits will require classification in the
hazardous group. The specific subgroup classification will depend on whether
the process materials present are combustible, flammable, or explosive liquids,
gases, and dusts and the range of values for their associated physical properties:
flash point, vapor pressures, ignition points, etc. The assigned risk category will
govern the construction type and level of fire protection required. In moderate to
severe seismic design categories, larger areas and structure heights necessary for
the successful function of a given petrochemical or industrial process may be
realized by maximizing the fire ratings of structural members. This may govern
the selection of fireproofing materials, particularly where weight is a concern, that
is, use of proprietary intumescent coating or lightweight proprietary cementitious
fireproofing profiled over structural steel as opposed to normal weight box-type
concrete fireproofing.
The IBC requires design load conditions to be shown on the construction
documents. In addition to dead, live, snow, flood, and wind data, all of the
pertinent seismic data are required: importance factor, spectral response factors,
site class, seismic design category, base shear, response coefficient, response factor,
and identification of the seismic force–resisting system and the type of analysis
procedure used. Inclusion of seismic data is required even if seismic loads do not
control design.
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Importance factors may be different for a structure and for the components of
a structure. Note that importance factors for snow loading will be different from
seismic loading for the same risk category. Critical piping systems and equipment
may require use of component importance factor Ip = 1.5, where the supporting
structure in Category III would use Ie = 1.25. The piping system or equipment
would be designed for the higher value and the structure for the lower value. An
example where Ip = Ie = 1.5 might occur is when a single vertically cantilevered
column supports a pipe or piping that requires Ip = 1.5. Using the more stringent
value for both the supporting structure and the component may be prudent in this
instance.
The model building code also has detailed requirements for structural
observation and for written seismic force–resisting system special inspection and
testing plans to be included in the construction documents for piling, foundations,
concrete, steel, and masonry construction. If the structure is in Seismic Design
Category “C” or greater, a written seismic quality assurance plan for the seismic
force–resisting systems is also required. The plan identifies the components of the
seismic force–resisting systems and the types and frequencies of testing, inspec-
tion, and observation. As the severity of the seismic design category increases,
additional systems must be included in the plan.
• The response modification coefficient, R, should not exceed 2.5 for bracing
systems unless they are detailed in accordance with the provisions of ASCE 7.
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New design for hazardous and essential facilities should include an independent
peer review. Such independent reviews may be performed by qualified engineers
from the design organization who are unrelated to the project. These reviews
should examine design philosophy, design criteria, structural systems, construc-
tion materials, and other factors pertinent to the seismic capacity of the facility.
The review need not provide a detailed check, as normally performed in the design
References
ASCE. 2014. Design loads on structures during construction. ASCE 37-14. Reston, VA:
ASCE.
ASCE. 2016. Minimum design loads and associated criteria for buildings and other
structures. ASCE/SEI 7-16. Reston, VA: ASCE.
FEMA. 2015. National earthquake hazard reduction program recommended provisions for
seismic regulations for new buildings and other structures—Part 1. Provisions and Part 2
Commentary. FEMA 1050. Washington, DC: Building Seismic Safety Council.
IBC (International Building Code). 2018. International building code. Country Club Hills,
IL: International Code Council.
OSHA. 2000. Occupational safety and health administration standards. 29 CFR 1910.
Washington, DC: US Dept. of Labor.