Service Manual 522

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Inverter '
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6. PF Board (Ryobi 522PF, 522PFH)
- nJ~~"-\~ tf ~ I'\. ~ \-A,-I.-. t 0- ~ -y--.. "'-'t'A
7. Vacuum Timing Board U
LtA ..•.ot 0"(", ""-'- \l CtA)

8. Power Box , r ,...., f'1 c.,
b fyI. i.( J" \- en 6"'i t J_.l.'\. ~') r~ ,e.·t.e l''\..t \. --' ..,_ ...•
9. Timing Switch CS1, CS2

\Co~ <t pOwl-b K~pc. D'lO tiDr ~ -.it, Gu [,iJiCP ,~,lJ' •. ;.£""\
10. Water Fountain Roller Drive Motor Control Box

(Ryobl 522H and Ryobi 522PFH)
Dampening Solution Contraflow Prevention Device

(Ryobi 522PFH only)
tAl 1(, 11 Cf 'fc ti'l. C "', l.A-
Register Controller Box
r e ~\HA-u., (
\J ' ... ~
"VC K I;'
'-
."\p' t r (' IX
l' ~ " ~ '.. 'f-t
Input Checking Program

(Ryobi 522, 522H)
Output Checking Program

\,{ \-\.lJ Ii\ ~\..t("'\ 0'11 0 :"V," "'f~ '(
Error Indication "~ ~. ~'
ut 4. \.( .A b Iv~ G\ I-., en, ~ Cr ,)A ",t l\-\
Circuit Diagrams
PREFACE
• This manual is applicable for the Ryobi 522, 522H, 522PF

and 522PFH from serial number 1001.
• The Ryobi 522 and Ryobi 522H have two types of feeders
available, the Swing type stream feeder and the Rotary type
stream feeder (option). When the explanation differs due to
the type, the "Swing Feeder" or "Rotary Feeder" is indicated
with the machine name.
• In chapter 16 of this manual in the Ryobi 522PF and Ryobi
522PFH section No.1, No.2 and No.3 are used in place of
the first unit, second unit and perfecting unit to keep the
illustration explanation simple.
(NOTE) There are differences based on the machine serial

number with some of the contents of this manual
due to the design changes of the machine.
In these cases, the serial number is indicated with
a * mark. This * mark is also indicated with the
page number.
Please be careful when doing after sales service.
<REFERENCE>
• Sheet travel jam detector function addition
Ryobi 522PF, 522PFH * From SIN 1211
• Inverter change
Ryobi 522, 522H * From SIN 1522
• Water sensor addition
Ryobi 522H * From SIN 1530
Ryobi 522PFH * From SIN 1221
• Paper feed trouble detector function addition
Ryobi 522, 522H .: * From SIN 1656
Chapter 1 Hardware Structure
1-1 Parts arrangement illustration 11
1-2 Structure.. . .. .... .. . .. .... . ... . . .. . .. . . . .. . . . . .. . . .. . .. . . .. .. . 13
Chapter 2 CPU Board

2-1 Replacement of the parts
1) P.ROM 14
2) Jumper wire .... .. ............. ......... .. ... .......... ......... ... .. .. . 15
2-2 The battery replacement .............................................. 17
2-3 Power resetting circuit 18
..- Chapter 3 Inverter

3.1 Inverter input and output terminals
1) Ryobi 522, 522H <*
From SIN 1001 to SIN 1521),
Ryobi 522PF, 522PFH <*
From SIN 1001 to SIN 1219) 19
*
2) Ryobi 522, 522H < From SIN 1522),
*
Ryobi 522PF, 522PFH < From SIN 1220) .... . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-2 Protective function .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3-3 Display function and protective function .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 4 Sheet Controller Board

4-1 Sensor sensitivity adjustment and checking procedures
1) Ryobi 522, 522H <*
From SIN 1001 to SIN 1352) .
2) Ryobi 522, 522H <*
From SIN 1656),
From SIN 1353) .
4-2 Sensor connecting procedures
1) Ryobi 522, 522H <*
From SIN 1001 to SIN 1352) .
2) Ryobi 522, 522H <*
From SIN 1656),
From SIN 1353) .
Chapter 5 Connector Board

5-1 Connector board illustration 33
5-2 Interrupting system
1) Interrupting circuit ................................ ...................... 34
2) Interrupting input checking procedures ................................. 35
5-3 Matrix input
1) Matrix input circuit . ......... .. ..... ........ ... ...... ... .............. .. . 36
2) The matrix input checking method ...................................... 38
5-4 Output circuit
1) Checking LED . . . .. ... .. . . .. .. . .. .. . .. .. . .. .. .. . .. .. . . . .. . . . . . .. . 40
2) Machine counter and print counter ..................................... 41
3) The print counter (option) mounting procedures ........................ 41
5-5 Motor circuit
1) Motor circuit illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2) Motor speed adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3) Motor circuit checking procedures ..................................... 43
5-6 Air valve and air cylinder
1) The air cylinder for the cylinder ON .................................... 45
2) The roller air cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3) The metering roller air cylinder (Ryobi 522H and Ryobi 522PFH) 47
5·7 Option connector and dip switch DS1
1) MC8 48
2) MC10 48
3) FC9 48
4) CIS2 49
5) DS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 6 PF Board (Ryobl 522PF, 522PFH)

6-1 Blanket jam detector circuit
1) Sensitivity adjustment method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2) Sensor connecting procedures . . .. .. . .. . . . . .. .. . .. . . . .. . .. .. . .. .. . . . . . . 50
6-2 Sheet travel jam detection (* From SIN 1211)
1) Sensitivity adjustment procedures (* From SIN 1357) .. . 51
2) Sensor connecting procedures ......................................... 52
Chapter 7 Vacuum Timing Board

1) Checking LED : .
2) Theory .
Chapter 8 Power Box

8·1 Each motor thermal relay
1) Thermal relay setting value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2) Thermal relay installation position ...................................... 55
8·2 Hoist motor brake adjustment
1) Ryobi 522, 522H (* From SIN 1001 to SIN 1533),
From SIN 1001 to SIN 1221) 56
2) Ryobi 522, 522H (* From SIN 1534),
Ryobi 522PF, 522PFH (* From SIN 1222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8·3 Continuous lubrication program for the factory
8-4 Electrical differences between the 50Hz and the 60Hz machines 57
8·5 Lamp voltage .................................................. 57
Chapter 9 Timing Switch CS1, CS2
9-1 Timing switch adjustment
1) CS1 (Frame side) .
2) CS2 (Cover side) .
9-2 Role of the timing switch
1) When the paper is detected as normal at 2850
2) When a slewed paper, a double sheet
and a paper feed break is detected at 2850
Chapter 10 Water Fountain Roller Drive Motor Control Box

(Ryobi 522H and Ryobl 522PFH)
10-1 Continuous dampening system control board
1) Rough illustration .
2) Checking LED .
3) Water fountain roller drive motor speed adjustment variable resistor
4) Checking the speed setting voltage .
5) Water sensor checking LED
(Ryobi 522H *
From SIN 1530, Ryobi 522PFH From SIN 1221) *
10·2 Power unit for the water fountain roller drive motor
1) Indication section .
2) Connecting terminal .
10-3 Water fountain roller drive motor driver
1) Water fountain roller drive motor input and output terminal
2) The water fountain roller drive motor driver indication and
operation section .
3) Each mode and that switching procedures .
4) Water fountain roller drive motor driver checking procedures .
5) Replacement procedures of the after parts .
6) User parameter and protect mode .
Chapter 11 Dampening Solution Contraflow Prevention Device

(Ryobi 522PFH only)
1) Setting the breaking wire detection relay ............................... 72
2) Breaking wire detection relay operation indication lamp 72
Chapter 12 Register Controller Box

12-1 Structure Illustration 73
12-2 Register controller 1/0 board
1) Input circuit 75
2) Input circuit checking procedures . .. .. . .. . . . .. . . . .. .. .. . .. .. . . . . . . . . . . . 75
3) OS11 .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4) Relay checking LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12·3 Register controller CPU board
1) Jumper wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2) Variable resistor .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3) NC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4) NC2 78
5) LD·READY ......................................................... 78
Chapter 13 Input Checking Program (Ryobi 522, 522H)

13-1 Procedures. .. 79
13-2 Confirmation
1) Example of the matrix system input ..................................... 79
2) Example of the interrupting input ........................... .. .. . ........ 79
13-3 After the input checking, when wanting to operate the machine 80
Chapter 14 Output Checking Program

14-1 Output checking program procedures
1) When starting the output checking program .
2) Group numbers and output numbers indication .
3) The group number changing procedure .
4) Output checking procedures .
5) When finishing the output checking program .
14-2 Group numbers
1) Group 1 : Feeder section operation panel .
2) Group 2 : Monitor panel .
3) Group 3 : Each operation panel .
4) Group 4 : Motor circuits on the connector board .
5) Group 5 : Operation side solenoids (Ryobi 522 and Ryobi 522PF)
6) Group 5 : Operation side solenoids
(Ryobi 522H and Ryobi 522PFH) .
7) Group 6 : Non operation side solenoids
(Ryobi 522 and Ryobi 522PF) .
8) Group 6 : Non operation side solenoids
9) Group 7 : Motor .
10) Group 8 : Input matrix select lines .
11) Group 9 : Water fountain roller drive motor control circuit
Chapter 15 Error Indication

1) When there is damage on the data line side on the CPU board
2) When there is damage on the select line side on the CPU board
3) When the connector board, the PF board, the I/O extension board
(Ryobi 522H and Ryobi 522PFH) or the outside switch wiring
is damaged .
Chapter 16 Flow Charts

1) Drive lamp 101
2) Base machine oper,ation . .. .. .. .. . .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. . 102
3) Inching 103
4) Paper detector . .. . 104
5) Plate cylinder-Blanket cylinder ON ..................................... 106
6) Blanket cylinder-Impression cylinder ON ............................... 107
7) Ink form roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 108
8) Ink ductor 109
9) Water form roller (Ryobi 522 and Ryobi 522PF) . ..... .. .. ..... ......... 110
10) Water ductor (Ryobi 522 and Ryobi 522PF) ............................ 111
11) Water fountain roller drive motor (Ryobi 522H and Ryobi 522PFH) 112
12) Dampening roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 113
13) Water form roller ON/OFF lamp ........................................ 115
14) Feed 116
15) Vacuum ,... ............................................ .. .......... 117
16) Pump 118
17) Spray "............................... 119
18) Decurling device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 120
19) Paper feed table UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 121
20) Paper feed table DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 122
21) Delivery table DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
22) Electronic type double sheet detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 124
23) Slewed paper detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 125
24) Overrun detector . . . . . . .. . . . .. . . .. .. . . . . . . . . . .. . . . . . .. . . .. . . . . . . . . . .. . .. 126
25) Paper feed break detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 127
26) Feeder board jam detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 128
27) Sheet travel jam detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 129
Chapter 17 Circuit Diagrams

17-1 Control box 130
17-2 Connector board
1)-1 Input circuit diagram
( Ryobi 522, 522H (Swing Feeder)
Ryobi 522PF, 522PFH *
From SIN 1001 to SIN 1655 )
From SIN 1001 to SIN 1024
* .
133

(Ryobi 522, 522H (Swing Feeder) From SIN 1656) *
............... 135
Ryobi 522, 522H (Rotary Feeder)
( Ryobi 522PF, 522PFH
From SIN 1001 to SIN 1655 )
*
* .
137

( Ryobi 522PF, 522PFH From SIN 1353 *
From SIN 1656
)
* 139
2) Output circuit diagram (AC circuit) ..................................... 141
3) Output circuit diagram (DC circuit) ..... .......... ....... .. ...... ....... 143
4)-1 Parts arrangement diagram
( Ryobi 522, 522H
Ryobi 522PF, 522PFH
* *
)
.
145
( RRYObbi522'p522H *FFHromSIN 14 15to SIN 1655 ) 146
yo i 522 F,522P * From SIN 1198 to SIN 1352
( Ryobi 522, 522H * From SIN 1656 )
Ryobi 522PF, 522PFH * From SIN 1353 147
17·3 PF board (Ryobi 522PF, 522PFH)
1) Circuit diagram ........................................................ 148
2) Parts arrangement diagram ..... ........... ... .. ... ..... ............ .. 150
17-4 Vacuum timing board
1)-1 Circuit diagram (Ryobi 522PF * From SIN 1001 to SIN 1199,
522PFH * From SIN 1138 to SIN 1197) .............................. 152
1)-2 Circuit diagram (Ryobi 522, 522H (Rotary Feeder)
Ryobi 522PF * From SIN 1200, 522PFH * From SIN 1198 ) ......... 153
2)-1 Parts arrangement diagram (Ryobi 522PF * From SIN 1001 to
SIN 1199, 522PFH * From SIN 1138 to SIN 1197) .. . .. 154
2)-2 Parts arrangement diagram (Ryobi 522, 522H (Rotary Feeder),
Ryobi 522PF * From SIN 1200, 522PFH * From SIN 1198) 155
17·5 Power box
1)-1 Circuit diagram
( ~~~gl
~~~p~2;tt ~~:~~r~~~6~
to SIN 1024) 156
1)-2 Circuit diagram (Ryobi 522PF, 522PFH * From SIN 1025) .......... 157
1)-3 Circuit diagram (Ryobi 522, 522H (Rotary Feeder» ................. 158
Ryobi 522, 522H (Swing Feeder) 159
( Ryobi 522PF * From SIN 1001 to SIN 1024 .
(Ryobi 522PF, 522PFH * From SIN 1025) .. .. 160
2)-3 Parts arrangement diagram (Ryobi 522, 522H (Rotary Feeder» 161
-_, 17·6 Monitor panel circuit board
1) Circuit diagram ........................................................ 162
2) Parts arrangement diagram ........................................... 163
17.7 I/O extension board (Ryobi 522H and Ryobi 522PFH)
1) Circuit diagram ........................................................ 164
2) Parts arrangement diagram ........................................... 165
17·8 Water fountain roller drive motor control box
(Ryobi 522H and Ryobi 522PFH)
1) Connecting diagram inside box ..................... .. ........... ... ... 166
2) Parts arrangement diagram inside box ................................ 167
3) Connector and pin arrangement ....................................... 167
4) Continuous dampening system control board circuit diagram ......... 168
5) Continuous dampening system control board
parts arrangement diagram ......................................... 170
17.9 Dampening solution contraflow prevention device circuit diagram
(Ryobi 522PFH only)
1) Except U.S.A. and Canada .......... .................... .. ...... ...... 172
2) For U.S.A. and Canada .
17-10 Register controller (Option)
1) Connecting diagram inside box . 174
2) Parts arrangement inside box . 175
3) Register controller 1/0 board circuit diagram . 176
4) Register controller 1/0 board parts arrangement . 177
5) Register controller display board circuit diagram . 178
6) Register controller display board parts arrangement . 179
17-11 Operation panel actual wiring diagram
1) Feeder section operation panel (Ryobi 522 and Ryobi 522PF) 180
2) Feeder section operation panel (Ryobi 522H and Ryobi 522PFH) 182
3) Auxiliary switch panel . 184
4) Operation side panel (first unit) (Ryobi 522 and Ryobi 522PF) . 185
5) Operation side panel (first unit) (Ryobl 522H and Ryobl 522PFH) 186
6) Unit panel (second unit) (Ryobi 522H and Ryobi 522PFH) . 186
7) Operation side panel (second unit) (Ryobi 522 and Ryobi 522PF) 187
8) Operation side panel (second unit) (Ryobi 522H and Ryobi 522PFH) 188
9) Unit panel (first unit) (Ryobi 522 and Ryobi 522PF) . 190
10) Unit panel (first unit) (Ryobi 522H and Ryobi 522PFH) . 192
11) Non operation side panel . 194
12) Perfecting unit operation panel (Ryobi 522PF only) . 196
13) Perfecting unit operation panel (Ryobi 522PFH only) . 197
17-12 Safety circuit diagram (For CE SPEC.)
1) Ryobi 522, 522H . 198
2) Ryobi 522PF, 522PFH . 200
17-13 Parts arrangement diagram
1) Ryobi 522 operation side . 202
2) Ryobi 522 non operation side . 203
3) Ryobi 522PF operation side . 204
4) Ryobi 522PF non operation side . 205
5) Ryobi 522H operation side . 206
6) Ryobi 522H non operation side . 207
7) Ryobi 522PFH operation side . 208
8) Ryobi 522PFH non operation side . 209
17-14 NP unit connector circuit diagram (Ryobi 522, 522H)
1) Ryobi 522 (* From SIN 1031 to SIN 1045) . 210
2) Ryobi 522, 522H (* From SIN 1046 to SIN 1235) . 211
3) Ryobi 522, 522H (* From SIN 1236) . 212
4) Ryobi 522, 522H (For CE SPEC.) . 213
17-15 Input matrix chart
1) Ryobi 522 . 214
2) Ryobi 522PF . 215
3) Ryobi 522H . 216
4) Ryobi 522PFH . 217
1-1 Parts arrangement illustration
The parts arrangement of the control box is as shown in the illustration below.
SHEET
CONTROLLER
- CONNECTOR
BOARD FOR
NPUNIT
t;
::J
C
c : ,:.-:
........• Q : ••••••••••••••• ,:.-:
••••• _••~
a:: C a: : C:
<: ~ 0Il(: ~:
0: Qu.O 0: Qu.O :
lD: a: OlD lD: a:OlD :
"i
0:
~Wa:
lDQW
a:l
o.
~Wa:
lDQ~
:
•
t;w: : ::J ii) !Z
Q.Zw
t; :
W:
::J ii)
Q.ZW
z :
:
Z: 0 =-0 Z: 0;'0 :
z· W Z: w:
8i•................................
~ 0:
o. :z::
~.
(OUTSIDE
(OUTSIDE , ••••••••••••••••••••••••••••••• J
OF THE
CENTER
OF THE
CENTER
BOARD)
BOARD)
Each board shown above has the following functions.

• CPU board The control board collects all the information and
issues output signals based on the input signals which
controls the machine (solenoids and LEOs).
• Connector board It is used to connect the CPU board and the switches
and the other input parts, and the board output to the
machine output system (solenoid, motor, and air
cylinder) by the signal from the CPU board.
• Sheet controller Amp circuit board including the operation side sensors,
the non operation side sensors, and the double sheet
detector.
• PF board (Ryobi 522PF, 522PFH) The circuit board that connects the perfecting unit input
system (push button switches) and the output system
(SOlenoids,air cylinders) to the CPU board.
• Vacuum timing board . The circuit board that controls the ON/OFF timing of
Ryobi 522, 522H (Rotary Feeder), ) the feeder vacuum and the feeder blower.
( Ryobi522PF,522PFH
• I/O extension board . The board that connects the continuous dampening
(Ryobi 522H and Ryobi 522PFH) system input system (push button switches) and the
continuous dampening system control board and CPU
board.
• Connection board for NP unit . The board that connects the signals of the safety
(NP unit connection only) circuit and operation switch when the NP unit is
connected to the Ryobi 522 and Ryobi 522H.
1·2 Structure
The electrical circuit structure is as shown in the illustration below.
SHEET CONTROLLER
..,
( OPllCAL SENSOR
OPS. NOPS, DOUBLE )
;-;~I ~
0.01')
FC31
clse
MICRO SWITCH
PROXIMITY ")
MCa. MCla
MC17. MC18
lkJ
*1
FC14
..,
SOLENOID AIR VALVE MC13, MC14
J MC15
OK MONITOR
FEEDER SEC110N OPERA110N PANEL ~ CISI II FC10 Fca I INTERRUPTING
CIS2 INPUT
~ FC2 1
AUXILIARY SWITCH PANEL MC3 I
OPERA110N SIDE PANEL (FIRST UNIT) MC2 I
UNIT PANEL (FIRST UN In
".., d)
MC5 I MATRIX
INPUT
OPERA110N SIDE PANEL ~ FC3 I
I
(SECOND UNIT) J
MC4
-& 0
a:
«
NON OPERATION SIDE PANEL "..,J MC7 I
0
0
CD
a:
NP UNIT (522 ONLY) MCa I « ~
J 0 0
m OUTPUT
DRIVE MOTOR
)E- INVERTER MCII I a: ~ FC4 I
0
bW
HOIST MOTOR, PUMP BLOWER )E- POWER BOX FClt I z
z
}-
PREDETERMINED STOP SWITCH,
l1M1NO SWITCH
NPUNIT
CONNECTION
BOARD
0
0
r
I
---------------------------------1
522PF, 522PFH I
I NCI I
I
I
I
.
I T
PERFECl1NO UNIT OPERA110N PANEh' I
1
I
BLANKET JAM SENSOR
PFBOARD
.§I!: 1
MCII STABLE
VOLTAGE
DC5V I
I
I PERFECl1NO UNIT OPERA110N PANEL}--=- ~
SOLENOID, AIR VALVE 1
-- Il-:
------- - - - - - - - - - - - - - - - - - - - - - - - - -I
I 522 (Rot.ry Feeder). 522H (Rotaly Feeder). 522PF. 522PFH I
r-I DC24V
I I
I I 12'
P
I MCI
I VACUUM VALVE VACUUM I
I
I
BLOWER VALVE
TIMING
BOARD
I
I
MC13
rMC12
l STABLE
VOLTAGE
I I DC12V
I VACUUM TIMING SWITCH
I
I
I i
::::::::::::::::::::::::::::::::: _____________
l ___
, AC200V
r
I Ryobl 522H, 522PFH (NO.3. for the Ryobl522PFH only.)
1 MC32 r MC31
.
F===
UNIT PANEL (SECOND UNIT)
"J ""
MC33
t---
0
a:
OIl: C§: -G>
\bI
I MC34 0
NO.1 - NO.3 WATER ~ NO.1 - NO.3 WATER ~ ClQ CD
FOlJNTAIN ROLLER CISlO, 11
FOUNTAIN ROLLER DRIVE MOTOR CIS12,13
Z!i
2g Z
DRIVE MOTOR DRIVER 0
enZ
NO.1 - NO.3 WATER VOLUME
CONTROLVR
'I
}
CIS14.15
CISle.17 II ~
~o u. H~ ~
)(
*2 NO.1 - NO.3 WATER SENSOR
NO.1 -NO.3
DAMPENING SPEED UP BUTTON
J *2 CIS18
MC1l
i~
tJ~
w
g I
I
I
I
(NOTE) *1 Ryobi 522, 522H <*

From SIN 1656), Ryobi 522PF, 522PFH From SIN 1353) <*
*2 Ryobi 522H <*
From SIN 1530), Ryobi 522PFH From SIN 1221) <*
Chapter2 CPU Board
2·1 Replacement of the parts

When the output from the CPU board is not correct even though the input to the CPU board is correct,
replace the CPU board with a new one. When replacing the parts, please be careful of the following
points listed below.
1) P-ROM
There are two different part numbers for the CPU board, one that includes the P-ROM and one that does
not include the P·ROM. The CPU board with the P·ROM mounted is an exclusive part. The CPU board
without the P·ROM mounted is the part that can also be used on other machine.
CPU board with P-ROM CPU board

Model Serial No. P-ROM
(CPU board + P·ROM) (Without P·ROM)
Ryobi522 ** From SIN 1001 to SIN 1109 5330 61 641·1 5522 61 803-1
** From SIN 1110 to SIN 1655 or
---------
(ExceptCE 5522 61 640-7 5330 61 641-2 5522 61 801-7
SPEC.) * From SIN 1656 5522 61 640-8 5522 61 801-8
Ryobi522 5330 61 641-2
(ForCE 5522 61 647-1 5522 61 807-1
SPEC.)
** From SIN 1351 to SIN 1529 5522 61 641-1 5330 61 641·1 5522 61 805-1
Ryobi522H
** From SIN 1530 to SIN 1655 5522 61 641-2
or
5330 61 641·2 5522 61 805-2
(ExceptCE
* From SIN 1656 to SIN 1694
---------
SPEC.) 5522 61 641-3 5522 61 805-3
* From SIN 1695 5522 61 641·4
5330 61 641·2
5522 61 805-4
Ryobi522H
(ForCE 5522 61 648-2 5522 61 808-2
SPEC.)
Ryobi522PF ** From SIN 1001 to SIN 1210 5523 61 640-2 5330 61 641·1 5523 61 801-2
** From SIN 1211 to SIN 1352 or
---------
(ExceptCE 5523 61 640-3 5330 61 641·2 5523 61 801-3
SPEC.)
* From SIN 1353 5523 61 640-4 5523 61 801-4
Ryobi522PF 5330 61 641-2
(ForCE 5523 61 647-1 5523 61 807-1
SPEC.)
Ryobi ** From SIN 1171 to SIN 1213 5523 61 641 5523 61 805
522PFH ** From SIN 1214 to SIN 1220 5523 61 641-1
5330 61 641·1
or 5523 61 805-1
(ExceptCE ** From SIN 1221 to SIN 1352 5330 61 641-2
5523 61 805-2
---------
5523 61 641-2
SPEC.)
* From SIN 1353 5523 61 641-3 5523 61 805·3
Ryobi
522PFH 5330 61 641-2
5523 61 648-2 5523 61 808·2
(ForCE
SPEC.)
(NOTE) When the CPU board 5330 61 641-2 is mounted on the machines with the * mark, the exclusive
bracket 5530 61 639C is required.
When doing the after sales service using the circuit board without the P·ROM, pull off only the P-ROM from
the old circuit board before replacing it and mount the P-ROM on the new circuit board. At this time, please .
be careful not to bend the P-ROM pins when removing and mounting the P-ROM. Using the P-ROM
removing tool for this is convenient (commercially available).
Also when mounting the P-ROM, be careful of the P-ROM mounting direction. Mount the P-ROM socket
notch part in the same direction as the P-ROM notch.
0
0 0
0 0
0 0 5522
0 0
0 0
2) Jumper wire
On the CPU board, by switching the jumper wire it can also be used on other machines. If the jumper
wire is not mounted correctly, the CPU board will not work, so when replacing the CPU board with a new
one, please check the jumper wire connection position.
The CPU board jumper wire position is as shown in the following illustrations.
<Ryobi 512> <Ryobi 3302M>
<Ryobi 582H>
<Ryobi522, 522H,522PF,522PFH,524H>
<Ryobi 662PFH>
Set to 256
r-----------., I
Set to 64
r-----------.,
J3 256 I
r-----------.,
I
Setto128
J3 256 I
: 25~J3 CDrJ256 : I 25~. CD~. I
I 12 •• N.. I I 25tJJ.
I 12 •• CD~.
N.. I
I I 12 ~ N I
164 •••.••• I I 6 •.• I 16·· •...•• I
I J4 64 I I J4 64 I I J4 64 I
:
I
I
I
I
L
25~~1
J5
12 • •
64..
~56 64
• 128
I
I
I
JI
: :
12 •
I 25tJJ·
I
L
I
64
J5
• i 128
56
64
:
I
I
JI
:
I 256~.
I 128
I
L
I
64..
J5
i56
64 I
128 I
I
JI
:
r------- --.,I
I
II
I
25[]. [J.
J3
12 ••
84 ••
256
~..
~ ••
II
I
I J4 64 I
* All machines
Do not short circuit
both. r---I
I J12 I
:
I
I
I
2U·· [J56
12 • •
J5
• •
• 64
• 128 I
:
L JI
I ~NI
I MI
I II
~ __ I
* All machines
Short circuit the two
lower sides.
r---------.,
i
I
J~~5
•
J~~6
•
J~~7
•
:
I
I • • • I
I • • • I
I I
I • • • I
L. ..J
___ F_C_2 1 1 F_C_3 _
r---------.., r---------..,
ilili fiii:
L.
<Except Ryobi 3302M>

..J L.
<Ryobi 3302M>
..J
upper sides. lower sides.
(NOTE) * All machines Ryobi 3200PFA, 3302M, 512,522, 522H. 522PF. 522PFH. 524H. 582H,
662PFH
(2) CPU board 5330 61 641-2
<Ryobi 3200PFA>
<Ryobi522,522H.522PF,522PFH,524H>
Set to 64 - 128 Set to 256, 512

r---------,
I 64 - 128 I
j---------,
I 64 - 128 I
ll·rAll
I 256 J6 I
:I~·I:
I 256 J6 I
1..
I 512 _ I I _ 512 JI
j------64 - 128
I
--, I
:I~·I:
I 256 J6 I
I..
I 512 J.
I
j---------, * All machines

Short circuit
: J12~ON :
: WDT :
j---------,
I ICE, OFF I
I I
I
L • OFF ~I : J131rAi :
I M1 I
I
L.
I
.I
* All machines
set to ON side
(NOTE) * All machines'" Ryobi 3200PFA, 3302M, 512, 522, 522H, 522PF, 522PFH, 524H, 532T, 562T, 582H,
662H.662PFH
2-2 The battery replacement

There is a battery on the CPU board, used as a back up power source for the memory (RAM) if a power
failure occurs. On the Ryobi 522 and Ryobi 522PF, when the output voltage of this battery decreases,
the following troubles will be caused.
[Trouble 1] The speed setting value will always be reset to 3,000 RPH when turning the power OFF.
[Trouble 2] The machine counter will ignore the count below 10 when turning the power OFF.
[Trouble 3] The print counter will ignore the count under 10 when turning the power OFF.
If these troubles occur, replace the battery immediately.
I Battery Assy part No. --.-- 5330 61 646

2·3 Power resetting circuit
On the CPU board there is a circuit to reset the CPU board if there is a voltage drop to the CPU board.
A variable resistor VR1 is used on the CPU board to adjust the reset voltage. Please do not touch the
variable resistor VR1 because it has already been adjusted In the factory so that it resets the CPU board
at4.8V.
VR1 ~RAM I
-. Do not touch.
m
~ROM I
D
~
D fl
~~
? CPU I D
~~
3·1 Inverter Input and output terminals
1) Ryobi 522, 522H <* From SIN 1001 to SIN 1521),
From SIN 1001 to SIN 1219)
To NO.62 wiring MC9-1
To No.61 wiring MC9·3
To connector board To No.63 wiring MC9-2
To No.60 wiring MC9-6
To NO.347 wirin MC17-3 *

To register controller I/O board
To No.66 wiring MC9-7
1
To connector board To No.64 wi~ing MC9·4
To main switch {
To drive motor {
• Power source terminal· ....····.. R, S, T
The three phase 200V is supplied to the inverter.
• Output terminal ..· ·· · U, V, W
These terminals send the controlled frequency and voltage to the
drive motor from the inverter.
• Drive signal terminal · STF (No. 61 wire), STR (No. 62 wire), SO (No. 63 wire)
When the STF and the SO are in a short circuit, the drive motor will
rotate in the forward direction and when the STR and the SO are in a
short circuit, the drive motor will rotate in the reverse direction.
• Reset signal terminal· ·.. RT (No. 64 Wire), SO (No. 65 wire)
This circuit resets the inverter. When the relay is connecting the RT
and the SO in a short circuit, the inverter will be reset to stop the
drive motor immediately.
• Speed setting terminal ....·..·..· 2 (No. 60 wire), 5 (No. 56 wire)
2 Speed set voltage supplied
5 OV
By increasing the DC voltage to the terminals 2 and 5, the drive motor
speed is controlled.
• RL terminal·.......................... RL (No. 66 wire), SO (No. 65 wire)
When the relay is connecting the RL and the SO in a short circuit,
9Hz will be outputted without any relation to the DC voltage between
the terminals 2 and 5. Therefore after the relay connects the RL and
the SO in a short circuit, and the relay connects the STF and the SO
in a short circuit, the drive motor will rotate in the forward direction at
approx. 1,000 RPH (9Hz).
2) Ryobi 522, 522H <*
From SIN 1522), Ryobi 522PF, 522PFH <* From SIN 1220)
(NOTE) The appearance, wiring and function of the inverter is the same between the one
for CE SPEC. and the one except CE SPEC.. But, the parameter of the inverter
is different. Please use the inverter that matches the machine specifications.
ontrol circuit terminal]

A
B <REFERENCE>
* C MC17 ..... To the regl ster
*To No.347 wiring MC17·3

-- SE controller I/O boar d
MC9 ....... To the conne ctor
RUN
SU board
IPF
OL (NOTE) * The machine with the
FU register controller onl y.
FM
To NO.65wiring MC9·5
SO
,..-- RL
RM
--- RH
RT
AU
STOP
To NO.64wiring MC9·4
MRS
L RES
AM
To NO.63wiring MC9·2 10E
SO
To No.61 wiring MC9·3 10
STF To No.60 wiring MC9·9
STR
JOG/OH
2
5
4
- To No.56 wiring MC9·6
CS
1
PC
To the drive
motor
To the power
• switch
• Power source terminal ..·····.... R, S, T
The three phase 200V is supplied to the inverter.
• Output terminal · ·.. U, V, W
These terminals send the controlled frequency and voltage to the
drive motor from the inverter.
• Orive signal terminal ·...... STF (No. 61 wire), STR (No. 62 wire), SO (No. 63 wire)
When the STF and the SO are in a short circuit, the drive motor will
rotate in the forward direction and when the STR and the SO are in a
short circuit, the drive motor will rotate in the reverse direction.
• MRS terminal· ·...... MRS (No. 64 wire), SO (No. 65 wire)
This circuit stops the output of the inverter. When the relay is
connecting the MRS and the SO in a short circuit, the output of the
inverter will be stopped.
• RES terminal· ..·....·....·....·...... RES (No. 64 wire), SO (No. 65 wire)
This circuit resets the inverter alarm indication. When the protective
circuit of the inverter operates, when the relay is connecting the RES
and the SO in a short circuit, the inverter alarm indication will be
reset.
• Speed setting terminal· ..···.... 2 (No. 60 wire), 5 (No. 56 wire)
2 Speed setting voltage supplied
5 OV
By increasing the OC voltage to the terminals 2 and 5, the drive motor
speed is controlled.
• RL terminal ..· ·..· · ·.... RL (No. 66 wire), SO (No. 65 wire)
When the relay is connecting the RL and the SO in a short circuit,
9Hz will be outputted without any relation to the OC voltage between
the terminals 2 and 5.
Therefore after the relay connects the RL and the SO in a short
circuit, and the relay connects the STF and the SO in a short circuit,
the drive motor will rotate in the forward direction at approx. 1,000
RPH (9Hz).
• RT terminal ..· · ·..·.... RT (No. 66 wire), SO (No. 65 wire)
This circuit selects the acceleration time when doing the inching.
When the relay is connecting the RT and the SO in a short circuit, the
inverter second acceleration and deceleration time will be selected
and then shorten the acceleration time.
• Run terminal· ···..· ···.... Run (No. 347 wire), SE (No. 56 wire)
• These are the output circuit of the signal while the inverter operates.
When the inverter operates over 0.5Hz, the voltage between RUN and
SE will beOV.
This signal is used as the register controller operation condition.
3-2 Protective function (Ryobi 522, 522H * From SIN 1001 to SIN 1521, Ryobi 522PF, 522PFH *
From SIN 1001to SIN 1219)
Protective functions are incorporated to protect the inverter from overcurrent and over voltage. When
the protective function is activated, the transistor base is shut off and the motor comes to a stop after
free running. To restart the motor, it is necessary to push the stop button or by shutting OFF the input
power once and then putting it ON to reset it. Also when the protective function is activated, the
ALARM lamp will light up.
Overcurrent stall When current of 150% or more of the inverter

prevention rated current flows in the motor during
acceleration of the motor by the inverter, this
function stops the rise of the frequency until
the load current reduces to prevent the inverter
from resulting in overcurrent trip. Also when
overcurrent of 150% or more of the rated
current flows during steady (constant speed)
operation, this function reduces frequency until
load current reduces to prevent the inverter
from resulting in overcurrent trip. When load
current has reduced below 150%, this function
increases frequency again and permits
acceleration to be continued up to the preset
frequency.
Overcurrent When overcurrent of 200% or more of the Possible causes could be the
shut off inverter rated output current occurs, a inverter output short circuit,
protective circuit is activated to stop the ground fault, excessive load
inverter. inertia (GD2) or start during
free running of the motor.
Check carefully for the cause
and correct it and then start
operation again.
Instantaneous When the power failure occurs for 15m

power failure seconds or longer (this applies also to the shut
protection off inverter input power source), instantaneous
power failure protective function is activated to
stop the output of the inverter and keep it
stopped.
Overload shut The electronic thermal relay built In the inverter Check for the cause of the
off (electronic detects overload of the motor during operation overload and decrease the
thermal relay) in rated conditions or motor overheating in low load.
• speed operation and the protective circuit is
activated to stop and protect the inverter
output.
Fin overheat The inverter performs forced cooling with a Check the cooling fan and
protection built in fan. When the semi-conductor cooling ambient temperature.
fan is overheated due to the failure of the fan,
a thermal sensor is activated to stop the
inverter output and keep it stopped.
3.3 Display function and protective function (Ryobi 522, 522H * From SIN 1522, Ryobi 522PF,
522PFH * From SIN 1220)
The four figure display is installed on the inverter surface. This will display the following two kinds of
contents.
1) Output current value display

The output current value of the inverter is displayed. The inverter fixed current is 33A.
2) Protective function display

It displays the protective function when the trouble in the inverter and the drive motor occurs and when
the protective function of the inverter actuates. This display will disappear when the reset signal is
inputted to the inverter RES terminal. The contents and display of the protective function are shown in
the following list.
Name Contents Display
When an overcurrent of 200% or more of the Inverter fixed During C '1/- '(OC,)
Overcu rrent shut off output current occurs while accelerating or deceleratln~, or acceleration L '-"_I
Main circuit element
during fixed speed operation, and when the main c rcult Durln3 fixed
element overheats due to the stopping of the cooling fan or an spee
F_. e(::J
_'_L (OC2)
overheating overload, a protective circuit is activated to stop tne inverter During
C '-1/-,:"' (OC3)
output. deceleration ','_II ,
When the main circuit direct current voltage inside the Inverter During ,- ,- ,
C. ,-/,_, I (OV')
Is over the fixed value caused by the regenerative energy acceleration
Regenerative overvol-
tage shut off
when braking the motor while accelerating or decelerating, or our',
during fixed speed operation, a protective circuit is actuated to spee
fixed '-,-,2 (OV2)
LUU
stop the inverter output. This may be actuated by the surge During
voltage that occurs in the power system. C ,-, .:-'(OV3)
deceleration LUU_'
The electronic thermal rela~ built In the inverter detects overload of the motor
Overload
shut off
Motor
by the decrease of the coo ing capaclt¥ during fixed speed operation or motor
overheating and the protective circuit Is activated and stops the inverter ErHI7 (THM)
(elec- output.
tronic When the current of '50% or more of the fixed output current flows and does
thermal
relay)
Inverter
not reach the overcurrent shut off (OC) (200% or less), the electronic thermal
relay for protecting the main circuit transistor Is activated and stops the
C '-U,- (THT)
LI 11/
inverter output. (overload durability: 150% 60 seconds)
Instantaneous power When a power failure occurs for 150ms or more and the power reverts within
'OOms, the Instantaneous power failure protection will actuate to prevent the C' OC (IPF)
failure protection misoperation of the control circuit and stop the inverter output. LI 1 1
Protecting the short
voltage
When the power voltage will be below 150V, the Inverter output Is stopped. ,-" ,-
C. UUI (UVT)
Output side ground
fault circuit overcur·
When a ground fault circuit occurs on the outFtut side ~Ioad side) of the
inverter and the overcurrent of the ground fau t circuit ows, the inverter E. '-',-,-
1-
(GF)
rent protection output Is stopped.
Parameter error
When the trouble occurs on the parameter that Is memorized, the inverter
output is stopped.
,- rL
C.
,-,c (PE)
If the calculation of the built In CPU Is not completed within the fixed time, this '(CPU)
C ,- Ctl,_,
CPU error will be jUdged as a trouble itself and the inverter output Is stopped. LU
When current of '50% or more of the inverter fixed current flows In the motor,
During ac- this function stops the rise of the frequency until the load current reduces to No indication
celeration prevent the inverter from resulting in overcurrent shut off. When it is under
'50%, It will rise again.
During When current of 150% or more of the inverter fixed current flows In the motor,
Current fixed this function reduces the frequency until the load current reduces to prevent - ,-,
/:.U'-I
,- (OLT)
limited speed op- the inverter from resulting In overcurrent shut off. When it is under' 50%, it
eration will return to the set frequency.
stall pre-
vention If the re~enerative energy of the motor increases over the brake capaci7r' the
failing 0 the frequen~ will stop and prevent the Inverter from resulting n the
During de- overvolta~e shut off. t the pOintthat the regenerative energy decreases, the
deceleration will continue again. When current of 150% or more of the No indication
celeration inverter fixed current flows in the motor, this function stops the rise of the
frequency until the load current reduces to prevent from resulting in the
overcurrent shut off. When It Is under' 50%, it will fall again.
4·1 Sensor sensitivity adjustment and checking procedures
1) Ryobi 522, 522H <* From SIN 1001 to SIN 1655), Ryobi 522PF, 522PFH <* From SIN 1001 to SIN
1352)
VR1 LD1
Operation side slewed
paper detector sensor
1
-----------
VAl
t::::\ r:;)LO I~
7 Operation side slewed
adjustment variable
resistor
LD7
CJ
.•••
:II
-~
~
@
\3' ~LD2
~H MS I
checking LED
Non operation side

Cylinder ON level
checking LED -.~
.-~~~0 OPSL07
H
3
~
slewed paper detector
sensor checking LED
- I
VR2
Non operation side
slewed paper detector f
:ll
~@ r;tos-t~
,. ~
VAZ IMP~ \.:)sE
VCSI
~LD3
Double sheet detector
checking LED
sensor adjustment
variable resistor LD4
, ~: ,.QL06
~ :II
LDG setting completed LED

level checking LED V:II LDS
CaUBLE ::
VR3
~ : ~ ~ _ n ~~;n~h:~~~
LED
sensor adjustment
variable resistor lo~:l 'I >~ -~
COUBLE
~
o
(1) Operation side slewed paper detector sensor
CD Turn the VRl sensitivity adjustment variable resistor in the clockwise direction fully.
® At this time, check that the checking LED (LD1) lights up. If it lights up, the sensitivity
adjustment will be completed.
® If the checking LED does not, return the variable resistor VRl in the counterclockwise direction
slowly until it lights.
(2) Non operation side slewed paper detector sensor

CD Turn the VR2 sensitivity adjustment variable resistor in the clockwise direction fully.
® At this time, check that the checking LED (LD2) lights up. If it lights up, the sensitivity
• adjustment will be completed.
® If the checking LED does not, return the variable resistor VR2 in the counterclockwise direction
(3) Double sheet detector sensor
CD Turn OFF the power switch once and turn it back ON.
® Turn the VR3 sensitivity adjustment variable resistor in the clockwise direction until the checking
LED (LD3) lights and then turn it one scale more in the clockwise direction from where the
checking LED (LD3) lit up.
(4) Checking procedures

• LD1 When the operation side slewed paper sensor detects the paper, the light is OFF.
• LD2 When the non operation side slewed paper sensor detects the paper, the light is
OFF.
• LD3 When the double sheet detector detects the paper, the light is OFF.
• LD4 When the double sheet detector sensitivity setting is completed, the light is OFF.
• LD5 When the timing switch CS1 is ON (190° to 285°), the light is ON.
• LD6 When the double sheet detector sensitivity detects a double sheet, the light is
ON.
(NOTE) The double sheet detector sensitivity setting is done using the first sheet every
time automatically. Also during this setting, the sensitivity sometimes will detect a
double sheet even though there is only one sheet between the sensors.
Therefore with the first sheet fed, this LED (LD6) will sometimes light up but this
is normal.
• LD7 Lights up when the double sheet detector will be the cylinder ON level.
Ryobi 522 <* From SIN 1001 to SIN 1209)
................................ Does not use this LED (LD7) circuit.
Ryobi 522 and 522H <* From SIN 1210)
Ryobi 522PF and 522PFH
................................ When the slewed paper switch on the feeder sub panel
is turned OFF, the Ryobi 522PF will detect the cylinder
ON by using the double sheet detector sensor in the
center. (When printing postcards)
Chapter 4 Sheet Controller Board
VR1
Operation side slewed RI
I II
RA
~
I
lDOPS
~
Operation side slewed
adjustment variable
resistor
~
,0 +
CIS31 - @ A"\ (T'\
\..y \...J
LD OP/S
('")
w~
checking lED
LD N·OPS
VR2
Non operation side
@ R2 OPS
) (S) C) H*
V
Non operation side
sensor checking LED
sensor adjustment LD N-oPS lD DOUBLE
variable resistor VR3N-OPS . ~= / Double sheet detector
7 sensor checking lED
VR3 ®CS) C) g::

L D DOUBLE/' Not used.
!!Al a_/
Double sheet detector DOUBLE /
sensor adjustment
variable resistor n + Not used.
NfEf~ Lt)y
c:' 0
C LD CS I
(1) Operation side slewed paper detector sensor

® At this time, check that the checking lED (lD OPS) lights up. If it lights up, the sensitivity
® If the checking lED does not, return the variable resistor VR1 in the counterclockwise direction
(2) Non operation side slewed paper detector sensor

® At this time, check that the checking LED (LD N-OPS) lights up. If it lights up, the sensitivity
® If the checking LED does not, return the variable resistor VR2 in the counterclockwise direction
(3) Double sheet detector sensor

• CD Turn OFF the power switch once and turn it back ON.
® Turn the VR3 sensitivity adjustment variable resistor in the clockwise direction until the checking
LED (lD DOUBLE) lights and then turn it one scale more in the clockwise direction from where
the checking LED (LD DOUBLE) lit up.
CD LD OPS· ..···..··.. When there is nothing on the operation side slewed
paper detector sensor, it will light. When there is a sheet
@~CD of paper on the operation side slewed paper detector
LD OPS sensor, it will go OFF.
Red @~®
LD N-OPS ® LD N·OPS· ....···· When there is nothing on the non operation side slewed
@~® paper detector sensor, it will light. When there is a sheet
LD DOUBLE of paper on the non operation side slewed paper detector
@~®
G_n{ LD CS2
@~® ® LD DOUBLE· .... When

sensor, it will go OFF.
there Is nothing between the double sheet
LD CS1 detector sensors, it will light. When there is a sheet of

r- paper between the double sheet detector sensors, it will
Lt,--® go OFF.
~(J)
LD 0
~~®
LD~~® @ LD05· ..·.... ·...... Double sheet detector setting completed signal
LD 8 When the double sheet detecting automatic sensitivity
~~@ adjustment is completed, this LED lights. This LED is on
LD~ the CPU board (Lights only when the automatic
Red ~®
LD 6 sensitivity adjustment is completed.) and does the double
~~@ sheet feeding correction by the double sheet detecting
LD~~@ signal (OUT 1) sent from the sheet controller board.
LD 4
@ LD04· ..·..·..·.... · When the double sheet detector detects the cylinder ON
~~®
,- LD~
LD~
~@
level, the LED lights ON.
(NOTE) When the slewed paper detector switch on the
auxiliary switch panel is OFF, the double sheet
LD 1 detector sensor detects the cylinder ON when
printing postcards.
LD~ ® LD03 ..·............ Operation checking LED of the non operation side
LD@; slewed paper detector sensor

Green
When the non operation side slewed paper detector
LD~
sensor detects the paper, this LED lights .
•
LD@f.
@ LD02· · ·.. Operation checking LED of the operation side slewed
LDI 1
When the operation side slewed paper detector sensor
detects the. paper, this LED lights.
Chapter4 SheetControllerBoard
@ LD01· ....·..···....· Double sheet detector output checking LED
@ When the double sheet detector sensor receiving level is

the double sheet level, this LED will light. However the
LOOPS
sheet controller board checks whether a double sheet
@ has been fed only at the section (190°-285°) that the
LD N-OPS
timing switch CS1 is ON. Therefore this LED will not
@ light even when inserting two sheets of paper between
12
LD DOUBLE
the sensors except during this time section. Also when
G_{ the double sheet detecting sensitivity adjustment has not

finished (When the LD05 goes OFF), this LED may light
even when inserting only one sheet of paper but this is
LD CS1 normal.
LD~1
Lola @ LDI3· · · Timing switch (CS1) input signal checking LED

When the operation side timing switch (190°-285°) is
Red
I
~:~
@ LDI2
ON. this LED goes off. The double sheet detecting
automatic sensitivity adjustment will be done on the
sheet controller board using this signal.
·...... Double sheet detector OFF switch checking LED

LD~ When setting the double sheet detector switch on the
auxiliary switch panel to the OFF side, this LED will light.
L~ When this LED lights. the sheet controller board cannot
detect a double sheet.
LD~
@ LDI1 Feeder ON signal checking LED

LD~~2
......- @ When the feeder is ON, this LED will light.
LD 1
@.-@
LD~
~.-@
Green
LD'd
~.-@
LDI 3
LDI~'-@
LD~'-@
4-2 Sensor connecting procedures
The operation side sensor, non operation side sensor, and the double sheet detector are connected on
the sheet controller board else as shown in the illustration below.
1) Ryobi 522, 522H <* From SIN 1001 to SIN 1655), Ryobi 522PF, 522PFH <* From SIN 1001 to SIN
1352)
Operation side ) Receiver (gray) SOt

slewed paper sensor 56
Op-q
Projector
502
(red) 56
MS-R
54
Receiver 503
. .. (gray) OP-L
Non operation side ) 5"
slewed paper sensor SO.
Projector (red) MS"""
Double sheet 50S
detector sensor
receiver
) Gray
506
56
DU-R
507
Double sheet
detector sensor
projector
) Red
508
DU"""
Operation side Receiver (Gray) ,0
::oJl
+
}
1
slewed paper
detector sensor
2
3
,0 +
Projector
4
'Jl
(Gray with red fine)
5
Non operation side } Receiver (Gray)
6 If +
slewed paper ::o~ -
detector sensor 7 z
8 , I +
Projector ,~-
(Gray with red line) 9
Shield
10
- +
0
Receiver 11 g B
12
}
I
Double sheet 13 ;:0 -
detector sensor
14 ,g
1° +
15
Shield
Projector 16
17 n +
,
VI
18
19
20
-- 0
CIS2
option connector
5-2 Interrupting system
1) Interrupting circuit
The interrupting circuit section from the connector board illustration is shown in the illustration below. At
the interrupting circuit, when the interrupting signal is inputted from the CS1, CS2 and the COUNT UP
signal, the interrupting indication LEOs LO-IRO through LO-IR4 will light up or go off.
At this. time, the interrupting signal is inputted to the CPU board from the connector board interrupting
circuit. Also the CPU board receives these signals from *the photo coupler.
*The photo coupler is the system that changes the electric signal to a photo signal and moreover changes
that signal to an electric signal.
Photo coupler on the CPU board.
I~ I I I
Interrupting input-
indication LED
To the FC9 {
•... :Jl ."..• ~ ~

~ ."." ~ ~
•... ."
U>
..•
•• .•.':" .
U>
•
'"
VI
U
>
0
.
> Vi
~ U
cr
w
..J
..J
..•
.
>
'" ~•
:- ;..
Cl
'g ':3
•...
~ ... n.
e :>
...
I
"to
•...
I
'0 ...u
M ~ W
~
U
~
OPS P R COUNTEH
(oPlIOH)
2) Interrupting input checking procedures
The interrupting input checking is done by the IROthrough IR4 on the connector board.
LO- IRO lR I lR2 IR3 lR 4
~ ~ ~ ~ ~ ~ - Interrupting input section

on the connector board.
• IRO When the COUNT UP signal from the preset repeat counter is inputted. it lights up.
• IR1 ·..· · When the timing switch CS1 turns ON (190°) it will light up and when it turns OFF
(285°) it will go off.
• IR2· · · When the timing switch CS1 turns OFF (285°) It will light up and when it turns ON
• IR3 When the timing switch CS2 turns ON (328°) it will light up and when it turns OFF
• IR4 When the timing switch CS2 turns OFF (120°) it will light up and when it turns ON
<REFERENCE> The interrupting input can be checked by the input checking program.
See "Chapter 13 Input Checking Program".
5-3 Matrix input
1) Matrix input circuit
When including only the parts related to th~ select line L1 from the input circuit illustration by the matrix
input, it will look like the illustration below.
The photo coupler The photo coupler
for inputting the data line The data lines The select line to select L1
11111 111 I_I~ •• IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
r~~1 1!1!1!1!~ I I I I I I 1 I ~
FC6 - - - - - - - - - -1-- - - - - - - - -1-- - - - - - -~--

16< , '" Ill" IS " IJ 12 11)(10 , • 1 , 51, ')(J 2 1')1
t_ I
••• ).2.·1
I
TO THE OOTPUT
CIRCUIT DIAGRAM
B .,,, _ The input

""o
_ TIS! checking
switch
~.,
4H' .!:.!.
""'-
j j j ; ;1;-; ;;.;. :i ; I :
Dill DIM
,F ,;: "I ~ c
I I I , I
, , ,, ,,
I I I I
,,
I
, ,
I I I I
, ,
,Ti
I
,
I
'I, I
,, , 1--'-'- , ,
I I 1 I I 1 IT I I
,
-
I II I I I I I I IT I
I I I
I I I
I I I I
~ '" -
I
-- -
I I I I I
I
•. '::""- ... '='~
~~~~~~~l~~
,,-.............
nononno
....-
00
J:;:'~~~:;-:;j~
When this part connection is indicated in more detail,

it will look like the illustration below.
~"SSII
~~SSIO
~~
0208 MC1-1 ~ PBI~
~
0201 MC1-S ~PB13
--t::+--@--O ..,-
~
020& MC1-~ -1- PBI2
~~
0211 HC1-11 -1-PB11
~
0209 HC1-& -1-PBIS
~
~PBIG
The photo coupler that
inputs the DO. The photo coupler that selects L1.
/ /
TEST
SWI
o
SW2-1 RUN
RA2 t
RA5
At this time, when the PB16 in the illustration turns ON, the current will flow in the direction of the arrow
in the illustration above and will turn the photo coupler ON that inputs the DO on the CPU board. By this,
the CPU knows that the PB16 is ON.
Also at this time, the checking LED LD-DO lights up. The L2 through L12 is the same as the L1.
2) The matrix input checking method
The input by the matrix system cannot be checked during the machine operation because several
switches are connected on one input line. The input checking by the matrix system is done by the
following procedures. Please refer to "18-14 Input matrix chart" (On the back of the control box
cover).
Data line checking LED
T~----i----~l
~~=§:
DlI " :
D6 " I
D7 ,,~:
Select line
.. --------------' checking LED
[Procedures)
CD Turn the power OFF and remove the flat cable FC6.
® Shift the changeover switch SW1 to the TEST side.
® Select the select line of the switch to be checked by the OS2 and the OS3. When the OS2 or the
OS3 to be checked is ON, that line will be checked.
Only one select line can be checked at a time.
@) Turn the power ON.
[Check)
CD The selected select line will be indicated by the LO-L 1 through LO-L 12.
® The switch that is connected with that select line and data line (DO through 07) ON-QFF condition will
be indicated by the LD-OO through LO-07.
[Complete)
After completing the checking, turn the power OFF and connect the FC6 and the sure all the DS2 through
OS3 switches are turned OFF and then set the SW1 at the RUN side.
(NOTE) The matrix input can also be checked by using the input checking program. See "Chapter 13
Input Checking Program".
<Checking method example>
[When checking the input of each button on the feeder panel]
CD Turn the DS2-3 ON by following the procedures on the previous page and select the select line
(L3).
® Check that only the LD-L3 lights up of the LO-L 1 through LO-L 12.
® Check each button input condition by the LD-DO through LD-D7.
PB2 (Emergency stop button) ------ ON LD-DO lights up
PB3 (Forward inching button) ------ ON LD-D1 lights up
PB4 (Reverse inching button) ------ ON LD-D2 lights up
PB5 (Vacuum button) ----- ON LD-D3 lights up
PBS (Pump button) ----- ON LD-D4 lights up
PB7 (First unit form roller button) ---- ON LD-D5 lights up
PB8 (Second unit form roller button) --- ON LD-D6 lights up
DDlpB3IDlpB51IPBsl ® 0
@lpB41DlpB811PB71
<Reference when checking>

Generally when each switch is ON, the LD-DO through LD-D7 will light up, however there are some
exceptions so please be careful.
• Safety switch
For the Ryobi 522, 522H LS10 through LS20, LS22 through LS23, LS40
For the Ryobi 522PF, 522PFH LS10 through LS20, LS22 through LS23, LS30 through LS32
When the switch turns ON, when opening the safety cover or the safety bar operates, the LED (LD-DO
through LD-D7) will go off.
• Paper jam ON/OFF switch
For the Ryobi 522, 522H SS12, SS13
For the Ryobi 522PF, 522PFH SS12, SS13, SS22
When the switch is set at the OFF position the LED (LD-DO, LD-D1, LD-D5) will light.
• Input from the sheet controller
SC1
When the sensitivity of the double sheet detector sensor detects a double sheet, the LED (LD-
05) will light. See the checking method of "Chapter 4 Sheet Controller".
SC2, SC3
When nothing is over the sensors at the operation side and the non operation side, the LED
(LO-OS, LD-D7) will light.
SC4 (Ryobi 522PF, 522PFH only)
When paper is between the center sensors, the LED (LD-DS) will light.
5-4 Output circuit
1) Checking LED
(1) Relay output circuit checking LED
The operation checking LEOs are mounted on all the relays on the connector board. The relay
operation is checked by using these LEOs. These LEOs L01 through L032 light up when the relay
R1 through R32 (except R4, RS, R26 through R31) turns ON.
Checking LED
~ (When the LED lights up, turn the relay ON)
LD7<ID~///
07 ~ ~ 02.r/-KJ-- f8
:I: ~
o '"t
<r ~I
:::L 0
LD8 ® '1J LD2!(§}
08 -KJ-- 02!5-KJ--
•...• :::0 :::0
. <X) N
:I: UD
o
_ rn
n
CXJ)
Q-l
c
r
L-_..J
:J:
z rn
:::0
(2) Transistor output circuit checking LEOs

The transistor output circuit has the same checking LEOs as the relay output circuit. The output
signal from the CPU is checked by these LEOs.
<D OIL
When this LED lights up, the R33 will turn
(OIL MOTOR) ON.
® BRAKE
When this LED lights up, the R4 (BRAKE) in
the power box will turn ON.
~cc~
~l:i:l:i:l:l
~
!:!
® SV
"UI UI 101 N •• When this LED lights up, the RS (SPRAY
.
~K~K~KTf
0
TR36
RA3!51
1
RA3 ••••.•
I I
---'
VALVE) in the power box will turn ON.
® COUNT
When this LED lights up, the sheet counter
adds 1.
® BZ1
When this LED lights up, the BZ1 on the
feeder panel will sound.
2) Machine counter and print counter
The machine counter and the print counter have internal batteries. Therefore even when turning the
machine OFF, the indication will remain on. The battery"life is for a minimum of seven years but just the
counter battery cannot be replaced. When the battery is dead, the whole counter has to be replaced.
Also this counter count can be increased when short circuiting the terminals No. 1 and No. 2 even though
there is no voltage from the outside.
·. . . , ..
>®:.:::-:-::>
3 -:'.
·..... -:.' .':-:-
. ......
..
· .
3) The print counter (option) mounting procedures

The print counter (part no. 97 865) is an option on the Ryobi 522. The print counter is mounted by
following the procedures below.
[Procedures]
CD Remove the seal that is mounted over the print counter mounting hole on the feeder sub panel and fix
the print counter in the mounting hole by using the bracket.
® Connect the No. 351 wire to the print counter No. 1 terminal and the No. 56 wire to the No. 2
terminal. The No. 351 wire and the No. 56 wire are taped near the panel.
Chapter 5 Connector Board
5-5 Motor circuit

1) Motor circuit illustration
R4 operation checking LED
\
!~~!~;I
-1....-1fL1f~UlLJ
~ UI
om~~K"ff
O
TR36
RA35/
RA3~~
I I
_
C2I [I W
E OH"{i ~ i!Q
Speed indication LED
LD-SPO- LD-SP4 SP<J} ~ ~ I
sP-o "" ~~
.9!50 ~
SP+, PS-:
0
VR2: TOP SPEED TOPyRD
Adjustment variable resistor BOTTOH Speed setting voltage checking pin
YR
VR1: BOTTOM SPEED

Adjustment variable resistor
LO 1(0) LO 2@ LO 3@
01 ~ 02 ~ D3 ~
:;0 :;0 :;0
•..• N W
(1) c...
-f 0
::0 C')
R1 motor forward R2 motor reverse R3

rotation relay rotation relay inching relay
2) Motor speed adjustment
• 3,000 RPH
The 3,000 RPH speed is adjusted by the VR1 (BOTTOM SPEED).
When turning the VR1 in the clockwise direction, the speed will be increased and when turning it in the
counterclockwise direction, the speed will be reduced .
• 13,000 RPH
The 13,000 RPH speed is adjusted by the VR2 (TOP SPEED).
When turning the VR2 in the clockwise direction, the speed will be increased and when turning it in the
counterclockwise direction, the speed will be reduced.
<REFERENCE>
The method to set the machine speed to 13,000 RPH without feeding paper
CD Set the speed to be 13,000 RPH by pushing the forward inching button.
® Turn off the slewed paper detector switch on the feeder sub panel.
® Start the motor by pushing the drive button and turn the feeder ON by pushing the feeder
button.
® • Ryobi 522 <* From SIN 1001 to SIN 1209)
................................ Put a sheet of paper over one sensor on either the operation side or
the non operation side.
( •• Ryobi 522 and 522H
Ryobi 522PF and 522PFH
<* From SIN 1210)
................................ Insert a sheet of paper between the center sensors.
3) Motor circuit checking procedures

(1) Relay output circuit checking procedures
The relationship between the indication of the motor operation condition and the using relay
operation condition is shown in the list below, therefore it can be checked whether the output signal
is outputted normally or not.
During Opera- Vertical fixed Inching

Place Name Sign
stop tion position stop Forward Reverse
STF LD1
x 0 0 0 x
(Forward signal) R1
Connector
STR LD2
board X X X X 0
(Reverse signal) R2
JOG
LD3
X X 0 * 0 * 0
R3
Power
BRAKE R4 0 X X X X
box
o .....ON
X •.... OFF
Slow inching OFF (X)

(2) The speed setting circuit checking procedures
The speed setting circuit converts the 5 bit digital signal from the CPU to the voltage signal, and
sends this voltage signal to the inverter as the speed setting signal.
The digital signal from the CPU is checked by the LD-SPO through LD-SP4.
The voltage signal to the inverter can be measured with a direct circuit voltage range tester by using
the check pins SP- and SP+. The relationship between the machine rotation speed and the digital
signal from the CPU board and the voltage signal to the inverter is shown below.
Machine Digital signal from the CPU board Voltage

rotation between SP-
speed LD-SPO LD·SP1 LD·SP2 LD-SP3 LD·SP4 and SP+
1,000 RPH and
when the machine X X X X X Approx.OV
is stopped
3,000 RPH 0 X X X X Approx. 1.0V
3,500 RPH X 0 X X X Approx. 1.2V
4,000 RPH 0 0 X X X Approx. 1.3V
4,500 RPH X X 0 X X Approx. 1.5V
5,000 RPH 0 X 0 X X Approx. 1.7V
5,500 RPH X 0 0 X X Approx. 1.8V
6,000 RPH 0 0 0 X X Approx. 2.0V
6,500 RPH X X X 0 X Approx. 2.2V
7,000 RPH 0 X X 0 X Approx.2.3V
7,500 RPH X 0 X 0 X Approx. 2.5V
8,000 RPH 0 0 X 0 X Approx. 2.7V
8,500 RPH X X 0 0 X Approx. 2.8V
9,000 RPH 0 X 0 0 X Approx. 3.0V
9,500 RPH X 0 0 0 X Approx. 3.2V
10,000 RPH 0 0 0 0 X Approx. 3.3V
10,500 RPH X X X X 0 Approx. 3.5V
11,000 RPH 0 X X X 0 Approx. 3.7V
11,500 RPH X 0 X X 0 Approx. 3.8V
12,000 RPH 0 0 X X 0 Approx. 4.0V
12,500 RPH X X 0 X 0 Approx. 4.2V
13,000 RPH 0 X 0 X 0 Approx. 4.3V
o Light ON
X Light OFF
5-6 Air valve and air cylinder
1) The air cylinder for the cylinder ON
The air valve for the cylinder ON operation and the air cylinder operation condition are shown in the list
below.
AV31 AV30 AV14 AV13 AV11 AV10
Valve Valve Cylinder

Air cylinder Machine condition
No. condition condition
First unit First unit

ON Pull plate cylinder-blanket cylinder ON
plate cylinder-blanket cylinder
AV10
lower side
Piston stroke 24mm First unit
OFF Push plate cylinder-blanket cylinder OFF
First unit
First unit ON Pull blanket cylinder-impression
plate cylinder-impression cylinder cylinder ON
AV11
upper side First unit
Piston stroke 22mm OFF Push blanket <glinder-impression
cylinder FF
Second unit
Second unit ON Push plate cylinder-blanket cylinder
plate cylinder-blanket cylinder OFF
AV13
paper feed side
Second unit
Piston stroke 21 mm OFF Pull plate cylinder-blanket cylinder
t" ,
.. j.e, 'A. 'I. '\ '1J'.•/4., ON
Second unit Second unit

ON Push blanket <glinder-impression
blanket cylinder-impression
cylinder N
AV14 cylinder
delivery side Second unit
OFF Pull blanket <glinder-impression
Piston stroke 21 mm
cylinder FF
Perfecting unit
Perfecting unit ON Push plate cylinder-blanket cylinder ON
plate cylinder-blanket cylinder
AV30
delivery side Perfecting unit
OFF Pull plate cylinder -blanket cylinder OFF
Piston stroke 22mm
Perfecting unit
• Perfecting unit
ON Push blanket cOlinder-impression
blanket cylinder-impression
cylinder N
AV31 cylinder
feeder side Perfecting unit
OFF Pull
Piston stroke 29mm blanket <glinder-impreSSion
cylinder FF
The air valve condition is checked by using the coil operation checking lamp.
(NOTE) The AV30, AV31 are for the Ryobi 522PF only.
2) The roller air cylinder
The air valve for the form roller operation and the air cylinder operation condition are shown in the list
below.
\\ 0 ~.L~(f ~ ~JtU~-
IAt \A-lI\. Y\ ~ ~ ~O K-h/\ vt, P\. -
Y1.ob Wii\. 'f'~l"\- O~f}''lrt~
f~ vce·

No. condition condition ~f"'-(O'l.""
t c.~\,L""lU~'
ON Pull First unit ink form roller ON Q,t< AV'~ tt.'i...A.
AV9 First unit ink form roller "\
OFF Push First unit ink form roller OFF Lt ~'!\•.•
"
~.L"'" t~~i
AV18 First unit water form roller
ON Pull First unit water form roller ON
~ ~~~t~)
~ U I,(. t-t(A~
OFF Push First unit water form roller OFF -J
~ A. . e. Ct." "',
"j (r \ IA- <A..
ON Pull Second unit ink form roller ON
AV12 Second unit ink form roller
OFF Push Second unit ink form roller OFF &
ON Pull Second unit water form roller ON
AV21 Second unit water form roller
OFF Push Second unit water form roller OFF
ON Pull Perfecting unit ink form roller ON

AV29 Perfecting unit ink form roller
OFF Push Perfecting unit ink form roller OFF
Perfecting unit water form roller

ON Pull ON
AV26 Perfecting unit water form roller
Perfecting unit water form roller
OFF Push OFF
3) The metering roller air cylinder (Ryobi 522H and Ryobi 522PFH)
The air valves for the metering roller operation and the air cylinder operation condition are shown in the
list below.

No. condition condition
ON Pull First unit metering roller ON

AV20 First unit metering roller
OFF Push First unit metering roller OFF
ON Pull Second unit metering roller ON

AV23 Second unit metering roller
OFF Push Second unit metering roller OFF
ON Pull Perfecting unit metering roller ON

AV28 Perfecting unit metering roller
OFF Push Perfecting unit metering roller OFF
5-7 Option connector and dip switch DS1
1) MC8
This is the connector for connecting the optional NP unit on the Ryobi 522.
Me8 MC8·1P
2P ............... (118) Select line L1
3P
4P ............... (238) Select line L12
5P
6P ............... (310) Feed lamp
7P ............... (185) Safety cover
9P ............... (231) Forward inching button
lOP ............... (115) Feed button
llP
12P ............... (230) Emergency stop button
13P ............... (113) Drive button
14P ............... (233) Speed controller
15P ............... (232) Reverse inching button
2) MC10
This is the connector for connecting the optional preset repeat counter.
MC10 MC1 0·1 P . (68) Count signal
SHEET COUNTER
2P . (68) Count signal
3P . (56) Power OV
4P . (220) Count up signallRO
5P . (55) Power+ 24V
(Count up signal)
Power+ 24V
3) FC9
This is the connector that connects the PF board on the Ryobi 522PF, 522PFH. It is not used on the
Ryobi 522, 522H.
FC9 PF BOARD
31 21
~I I~
4) CIS2
The CIS2 on the connector board is connector that is set up for future options so it is not used now.
CIS2
D 127
D 128
D 186
D 188
D 237
D 238
D 55
D 55
D
D 54
D 54
D 56
D 56
-
5) OS1
2 3 4
1 2 3 4
101-10101
OFF
DSl
• OS1-1 Paper feed break detector OFF switch, feeder board jam detector OFF switch
(Ryobi 522, 522H * From SIN 1656, Ryobi 522PF, 522PFH * From SIN 1353)
This is the paper feed break and feeder board jam detector ONIOFF switch. When a paper break and
feeder board jam is detected, the 051·1 will look like below.
ON Continuous operation
OFF Feeder stop
• 051·2 Count up changeover switch

This is the changeover switch.
When connecting the optional preset repeat counter, the feeder or the vacuum can be stopped when
the preset number of sheets is reached.
ON Feeder stop
OFF Vacuum stop
,
• OS1-3 Input checking program switch
When turning ON the OS1-3 and turning ON the power switch, the input checking program will be
started.
• OS1-4 Output checking program switch

When turning ON the 051·4 and turning ON the power switch, the output checking program will be
started.
6-1 Blanket Jam detector circuit
1) Sensitivity adjustment method
CD Stop the machine at the position where

the blanket is over the sensor.
® Set the cylinder ON by using the
perfecting unit cylinder ON switch.
~I~I ~RO ADJUSTMENT

[Rough adjustment) ® Set the micro adjustment VR4 in the
center.
§O
® Turn the rough adjustment VR3 in the
clockwise direction until the checking LED
lights.
~I~I ~SITlVITY [Micro

ADJUSTMENT adjustment] ® Turn the micro adjustment VR4 in the
counterclockwise direction slowly until the
~ - CHECK ING LEO checking LED goes off.
® From that point, turn the micro adjustment
VR4 about 30° degrees more in the
counterclockwise direction.
(J) Run the machine with the cylinder ON

and check that the blanket jam detector
does not actuate.
(i~, . r.
'':J ~".. t1 <:
'>l t \-.....
ti ", C ,.. -'J'
1, C '"
n
I ~.
1'- (, , v
" ••••.
v"-
6-2 Sheet travel jam detection (* From SIN 1211)

1) Sensitivity adjustment procedures <*
From SIN 1357)
The sheet travel jam detector uses the special sensor for long distance detection, in order to secure the
detecting accuracy even when changing the distance between the sensor and the paper. So, the sensor
sensitivity must be accurately adjusted to detect only the jammed sheet. When readjusting the sensor or
when replacing the sensor, please do the sensitivity adjustment with the following procedures. When the
sheet travel jam detector sensor detects the something which is not moving during the press one rotation,
the press automatically stops.
[Procedures]
CD The sensitivity adjustment variable resistor is located at the side of the sensor body.
® Set the sensitivity adjustment variable resistor as shown the illustration below.
rITrn
!
To be
horizontal
with the
L bottom face
of the
sensor.
While the machine is stopped, move the back guide from fully inside to fully outside, and check that
sensor does not detect anything. When the sensor detects something, its LED lamp will lights. When
the sensor detects something, slightly turn the sensitivity adjustment variable resistor in the
counterclockwise direction, and check it again.
® When detecting the sheet travel jam even when the sheets passes normally, readjust the sensitivity
adjustment variable resistor turning the it in the clockwise direction to keep the longer detecting
distance.
After readjust the sensor, be sure to repeat the checking procedures.
(NOTE) 1. The sensor may detect the plug of the air shower, so please be careful.
'2. The sensor sensitivity adjustment on the machines <*
From SIN 1211 to SIN 1356) is not
required.
Brown To No.55 wiring on the NOPS terminal box
55
~@~
@@@
MC25
1) Checking LED
(1) Ryobi 522PF (* From SIN 1001 to SIN 1199), Ryobi 522PFH (* From SIN 1001 to SIN 1199)
/" CD Timing switch (CS41)

[!].5523 61 612 When the timing switch (CS41) turns
ON, this LED will light.
1 _
® Vacuum input (R16)
o When the vacuum relay (R16) on the
connector board turns ON, this LED will
light.
® Vacuum output (SOL16, SOL16A)
When this LED lights, the R41 on this
circuit board will turn ON and the
vacuum valve (SOL16) and the blower
:
o 151
valve (SOL16A) will turn ON.
'-'
r:l~
Tli
DI
(2) Ryobi 522, 522H (Rotary Feeder)

Ryobi 522PF <*From SIN 1200), Ryobi 522PFH (* From SIN 1198)
CD Timing switch (CS41)
When the timing switch (CS41) turns
ON, this LED will light.
Vacuum input (R16)
When the vacuum relay (R16) on the
connector board turns ON, this LED will
light.
Vacuum output (SOL16)
When this LED lights, the R41 on this
circuit board will turn ON and the
RA2 vacuum valve (SOL16) will turn ON.
L @ Blower output (SOL16A)
@VAC When this LED lights, the R42 on this
-K}-OJ circuit board will turn ON and the
-K}-02 blower valve (SOL16A) will turn ON.
Chapter 7 Vacuum Timing Board
2) Theory
TIMING SWITCH
(CS.I)
~ ~
I
J
I
~ m ~
I
J
L
I I
VACUUM INPUT I
I
(RIG) I
~ I
VACUUM VALVE (SOllG)

BLOWER VALVE (SOllGA)
8·1 Each motor thermal relay
Each motor circuit has a thermal relay mounted. This protects the motor from overcurrent, therefore do
not change the setting value.
1) Thermal relay setting value
Thermal relay Magnet relay Motor name Setting value Reset system
TH7 MS7 Hoist motor 0.75 Manual reset
TH24 MS24 Pump motor 3.6 Automatic reset
TH32 MS32 Spray motor 0.63 Automatic reset
TH25 MS25 Decurling device 0.63 Automatic reset
TH7 TH24 TH25 TH32
1001100110011001
HOIST HOIST SPRAY
DOWN UP MOTOR
8-2 Hoist motor brake adjustment
1) Ryobi 522, 522H <*
From SIN 1001 to SIN 1533), Ryobi 522PF, 522PFH <*
From SIN 1001 to SIN
1221)
The hoist motor is a motor that has a gearhead with a magnet brake. On this hoist motor the brake
torque can be adjusted by turning the adjustment bolt without disassembling the motor.
When tightening the adjustment bolt (See the illustration below) in the clockwise direction, the brake
torque will be increased and when loosening it in the counterclockwise direction, the brake torque will be
reduced.
Brake Amm
torque 50Hz 60Hz
6000/0 - 13
400% 13.5 14
320% 14.5 15
160% 16 16.5
Free 22
2) Ryobi 522. 522H <*From SIN 1534), Ryobi 522PF, 522PFH <*
From SIN 1222)
A magnet brake is built into the motor so the brake torque adjustment Is unnecessary. The brake torque
is 300% in the 50Hz machines, and it is 360% in the 60Hz machines.
8·3 Continuous lubrication program for the factory
When the machine is assembled at the factory, this program is used that operates the lubrication pump
motor intermittently to supply the oil through all the lubrication pipes.
1) Starting procedures
Tum ON the power switch while pushing the feeder button (PB25) and the vacuum button (PB5) on the
feeder section operation panel.
2) Function
The lubrication pump motor starts about every 35 seconds and continues to supply oil until the power
switch is turned OFF. At this time, the other functions cannot be operated.
_8·4 Electrical differences between the 50Hz and the 60Hz machines
The stabilizer for the fluorescent lamp will be different depending on the power source frequency. So
please be careful when installing it in an area that has the different frequency.
1) Fluorescent lamp on the delivery section

Replace the fluorescent lamp set itself.
[The fluorescent lamp set part number]
• 50Hz 99 995
• 60Hz 99 994
2) Fluorescent lamp on the infeed section (Ryobi 522PF, 522PFH)

Replace fluorescent lamp stabilizer in the power box.
[Stabilizer part number]
• 50Hz 99 963
• 60Hz 99 962
8·5 Lamp voltage

The Ryobi 522PF and 522PFH perfecting unit ink section lamp can be connected to either 100V or
200V.
1) When using 100V through 120V lamps

Connect to the 49 and S1 on the terminal base.
2) When using the 200V through 240V lamps

Connect to the R1 and S1 on the terminal base .
•
<REFERENCE> 100V lamp bulb part number 955 13 001
200V lamp bulb part number 955 13 002
Operation checking of the CS1 and the CS2 is done by the Interrupting input checking LED IR1 through
IR4 on the connector board.
1) CS1 (Frame side)

The CS1 is adjusted to turn ON with the timing plate on 190° and to turn OFF on 285°.
When the CS1 turns ON, the interrupting checking LED IR1 lights up and the IR2 goes off.
2) CS2 (Cover side)

The CS2 is adjusted to turn ON with the timing plate on 328° and to turn OFF on 120°.
When the CS2 turns ON, the interrupting checking LED IR3/ights up and the IR4 goes off.
<REFERENCE> The operation checking of the CS1 and the CS2 can be done using the input checking
program. When using the input checking program, the buzzer will sound at the moment
that the CS1' or the CS2 turn ON and OFF. r'
9-2 Role of the timing switch
At the moment that the CS1 turns OFF (285°), the cylinder ON detection, slewed paper detection, and
the double sheet detection will be done. After that at the moment that the CS2 turns ON (328°), the
CS2 turns OFF (120°), and the CS1 turns ON (190°), the three cylinders ON/OFF and the ink form roller
ON/OFF will be done.
Next the process that detects the sheet of paper as normal at 285° and prints, and the process that
detects the slewed paper at 285° and goes out from the printing condition as the opposite will be shown
in the list below.
Timing switch Timing First rotation Second rotation Third rotation
Detects the paper as Perfecting unit

CS1 turns 285° normal plate cylinder-blanket
OFF cylinder ON
First unit Second unit
CS2 turns ON 328° plate cylinder-blanket plate cylinder-blanket
cylinder ON cylinder ON
Second unit Perfecting unit
CS2 turns 120° ink form roller ON, ink form roller ON,
OFF blanket cylinder- blanket cylinder-
imoression cvlinder ON imoression cvlinder ON
First unit
CS1 turns ON 190° ink form roller ON,
blanket cylinder-
imoression cvlinder ON
Timing switch Timing First rotation Second rotation Third rotation Fourth rotation
Detects a slewed Perfecting unit

CS1 turns 285° paper, a double g,ate cylinder-
OFF sheet, and a lanke cylinder
paper feed break OFF
First unit Second unit
CS2 turns ON 328° g,ate cylinder- glate cylinder-
lanke cylinder lanke cylinder
OFF OFF
Second unit ink Perfecting unit
form roller OFF, ink form roller
CS2 turns 120° OFF, blanket
OFF planket ~ylinder-
~ylinder7
I~resslon
cinder OFF Im~resslon
cyinder OFF
First unit
ink form roller
CS1..turns ON 190° OFF, blanket
cylinder-
im~ression
cy inderOFF
(NOTE) The automatic cylinder ON and automatic form roller ON can only be done during the motor rotation
and swing front lay operation.
Chapter 10 Water Fountain Roller Drive Motor Control Box (Ryobl 522H and Ryobl 522PFH)
Chapter 10 Water Fountain Roller Drive Motor Control Box

10-1 Continuous dampening system control board

1) Rough illustration
The continuous dampening system control board receives the signal from the 1/0 extension board or the
dampening speed up button on the delivery section operation panel (OPS) and then sends the operation
signal or the speed setting signal to the water fountain roller drive motor driver.
(1) Ryobi 522H <* From SIN 1351 to SIN 1529), Ryobi 522PFH <* From SIN 1138 to SIN 1220)
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Water sensor - 1 • I ~u, IR-'lN'IIoo- ute--f+o- Water sensor CIS
checking LED
liT
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connector
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operation panel'\1I 0
•• fi·O·············~···bi ,~p:
(OPS»
O! 31 ~ ~ .... -~s .;:- a=J~ ••
- Control signxd
checking LED
iO; ~ ::0110- a;;;~
m ,oii ...10 0; :::::
">
!!!l.- I
0'· a
a Water adjustment
variable resistor
connector
1.01 ~ 3!tO
.... ..J
.;;;
_...~.~ ..
..
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0-0.0 0:__
Speed adjustment - m :::: ; ••••••
var,"able resl"stor !!!f.- •• I • =;II '''--''Lt=··.··, : "L-lill3

!!L x, -- ,.. : :.... ,
~ II .••. ~UIC: 0-:
EO ~ I I = "0< 1....... ; ~
--"-'11'
Speed setting voltage
00 :::::
:
i:t ~ "-t+-IK
~ ~O ~ '[I' ::: checking pin

10 iiE :j I II I~ •• ::::: Itit
all.... ",:::.(.
~
~ ~0110=0
10 ~J =:' ,~. 1:[1-" :: 0" :0
1
jj ~:" r:"l ••
aO I( _ · Water fountain roller
I 0 I :j 101!01~
III' -- '"
a .,.== :: ==::: drive motor driver
i ~" '0, fi ~'::'P;' 1:'1[)

input· output signal
-- 0 0 0 0---"" --,",
10 "'"
a •• '" ••" ~
connector
~O ~ 3" :0'1 : ';;:~Ill/[!:::

0
i
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--...
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e;:. _ ".
FC connector
(110 extension board)
2) Checking LED
The following signal checking LED are mounted on the continuous dampening system control board.
The speed signal outputted to the

LED When the LED is ON or OFF. water fountain roller drive motor
driver
When pushing each units dampening
FAST1-FAST3 speed up button (PB46-PB48), the Dampening speed up speed
LED will light.
When the predampening signal
~o PRE1-PRE3 ~No.1 PRE-No.3 PRE) is inputted

rom the I/O extension board, the
LED goes OFF.
When the cleaning signal (No.1
Predampenlng speed
~o WASH1-WASH3 WASH-No.3 WASH) is in~utted from

the I/O extension board, t e LED will
go OFF.
Cleaning speed
-'3) Water fountain roller drive motor speed adjustment variable resistor
The water fountain roller drive motor speed adjustment variable resistors for each unit are arranged as
shown in the illustration below on the continuous dampening system control board.
O
WASH1-WASH3: Cleaning speed adjustment variable resistor
~ ~ PRE1-PRE3: Predampening speed adjustment variable resistor
;:O~ll \~
n
~
~Rn. -
t~,,)·
BOnOM1-BOnOM3: Bottom speed adjustment variable resistor
FAST1-FAST3: Dampening speed up speed adjustment variable resistor
TOP1-TOP3: Top speed adjustment variable resistor
"OR1:u~
; I
..
=
The water fountain roller drive motor speed adjustment will be done by
following the list.
~
Setting speed
Adjustment
Firstunitand Perfecting unit
variable Speed setting procedures Seconduniton the
resistor Ryobi522Hand on the Ryobi
Ryobi522PFH 522PFH
BOnOM1- Set the dampening volume adjustment variable

resistor on the delivery section ~eration panel to 240RPM 180RPM
BOnOM3 the "0" position and set the spee .
Set the dampening volume adjustment variable
TOP1-TOP3 resistor on the delivery section operation panel to 2,400RPM 1,800RPM
the "10" position and set the speed.
When pushing the dampening speed up button on
FAST1·FAST3 the delivery section operation panel, the dampening
speed will be the dampening speed up speed. Set 2,400RPM 1,800RPM
the speed in this condition.
• When the water fountain roller switch is on the "1·
position while the drive motor is running, if pushing
PRE1-PRE3 the water form roller ON/OFF button, the
dampening speed will increase for 8 seconds and 1.200RPM 900RPM
then PRE1-PRE3 will go off. Set the speed in this
condition.
When setting the water fountain roller switch at the
WASH1-WASH3 ·W· position, it will be the cleaning speed. Set the 240RPM 180RPM
speed in this condition.
(NOTE)1. The water fountain roller speed of the first unit and second unit on the Ryobi 522H and Ryobi
522PFH will be 1/20 of the drive motor speed. The water fountain roller speed of the
perfecting unit on the Ryobi 522PFH <* From SIN 1001 to SIN 1216) will be 1/15 of the
drive motor speed, and on the Ryobi 522PFH <* From SIN 1217), it will be on the drive
motor speed.
2. When turning each variable resistor in the clockwise direction, the water fountain roller drive
motor speed will be increased.
3. The perfecting unit is for the Ryobi 522PFH only.
4) Checking the speed setting voltage

The speed setting voltage is sent to each water fountain roller drive motor driver from the continuous
dampening system control board.
The speed setting voltage is checked by attaching the tester set in the direct current range to the check
pin G terminal and REF1-REF3.
o ~ '" REF1 ... The first unit +terminal
w 0 REF2 ." The second unit +terminal
o~ REF3 The perfecting unit +terminal
'" G All unit-terminal
The relationship between the speed setting voltage and the water fountain roller drive motor speed is as
shown in the illustration below.
Voltage between REF and G Water fountain roller drive motor speed
Approx. 0.6V 180RPM
Approx. 0.8V 240RPM
Approx. 2.0V 600RPM
Approx. 3.0V 900RPM
Approx. 4.0V 1,200RPM
Also each water fountain roller drive motor operation signal is outputted from the
continuous dampening system control board. If this operation signal is not outputted,
the water fountain roller drive motor will not be operated.
Please refer to the "10-3 Water fountain roller drive motor driver" section for the
checking of the operation signal explanation.
5) Water sensor checking LED (Ryobi 522H *From SIN 1530, Ryobi 522PFH * From SIN 1221)
When the water sensor on each unit detects that there Is no dampening solution, the LED will light.
If this LED lights, the dampening speed up button lamp on the delivery section operation panel will light.
Also the alarm signal will be outputted to the CPU board. At this time if the water fountain roller switch is
ON, the error message will be indicated on the feeder section operation panel. For the error message
explanation, please see "Chapter 13 Error Message".
IQ .............
, Will not be used. Always lights.
iO .............. No. 3 water sensor checking LED
~O .............. No.2 water sensor checking LED
1-0 .............. No. 1 water sensor checking LED

10-2 Power unit for the water fountain roller drive motor
This power unit is the device that supplies the DC 280V to the water fountain roller drive motor driver.
1) Indication section
Indication sign Name Outline

When the voltage between the P and the N
is outputted, the light is ON. When
attached to the terminal base, this green
POWER Power indication
color lED light goes OFF completely, and
after one minute with the input AC 200V "
off and then starts to operate it.
=-"
Register This lED is usually ON. When increasing 0"_.
controller the voltage between the P and the N by
REGEN
operation the drive motor register controller
indication operation, It will light up brighter.
~'~- r::s:' A
_-.
"", _
c •••..•
eft
_
...... .............
i,.......... ,... "...
,....
Terminal sign Name Outline
GR Frame guard This is the frame guard of this unit.

Main circuit
This is the alternating current power input
R.S.T. alternating
of the main circuit, the AC200V will be
200/220 VAC current power
inputted.
input
When the unit radiating board temperature
ALM Alarm output
is over 85±3°C, this point will be opened.
This Is the main circuit direct current
Main circuit power output that is supplied to the servo
P, N 280VDC direct current driver. Output the plus voltage to the P
power output and the minus to the N. Please be careful
that the DC 280V Is outputted.
(NOTE) Please be very careful of short circuits and reversing the connection between the P and the N.
If an output short circuit occurs, the unit will be damaged with the inside fuses welding. By
reversing the connections between the P and the N the output transistor module of the servo
driver will be damaged.
10-3 Water fountain roller drive motor driver
1) Water fountain roller drive motor input and output terminal
l ~Indication, adjustment,
/ I setting section
PRM
_No. __ DAT•••.
_
>::J POWlR Q III

ORlSET CJ~
@] ElB
Connector for the control

(Connected to the continuous
dampening system control board.)
J-Terminal base
Connector for the encoder

(Connected to the encoder in the
water fountain roller drive motor.)
~DynamiC brake monitor connector

D (This connector is not used.)
4) Water fountain roller drive motor driver checking procedures
To do the checking of the water fountain roller drive motor driver use the function of the RUN mode.
In the RUN mode it is possible to check the water fountain roller drive motor rotating speed, the peak
torque, the actual torque. the input condition and the error contents.
I~ I Peak torque
I¥l
(NOTE)When the ·0· is indicated between the speed and the peak torque indication, it has no relation to
the water fountain roller drive motor checking.
Switching to each indication can be done by using the 1~1 or the I¥l button.
(1) Speed indication (RPM)
~O The'water fountain roller drive motor rotation speed will be indicated.
~ Use this when adjusting the speed of the water fountain roller drive motor.
(2) Peak torque indication (%)

fT1iSI6fflfnlO 0 The maximum torque available to use is indicated by using a percentage of
~ 1000/0 of the rated torque.
This driver outputs a maximum of 330% torque.
(3) Actual torque indication (%)
c I n 0 The torque that is outputted presently by using a percentage of 100% of the
~
~ rated torque.
When a value of over 100% is continuously indicated, something is wrong on
the load side of the water fountain roller drive motor. Check the water
fountain roller pressure adjustment.
(4) Input condition indication
CD RUN: Checking the operation signal
PRM When the operation signal that Is outputted from the 110 board goes through
- NO.--DATA- the continuous dampening system control board and is inputted into the
water fountain roller drive motor driver, this LED will light up.
See the "5-4 Output circuit".
(2), ®. @ They are not used. (Will not light.)
@ Checking the outer section emergency stop input.
This LED is always ON.
@, (J) They are not used. (Will not light.)
® Checking the rotation direction
On the Ryobl 522H and Ryobi 522PFH. while the water fountain roller drive
motor operates. this LED will be OFF.
If this LED lights up and the water fountain roller rotates in the reverse
direction. please change the set up parameter and the rotation direction.
For the changing procedures please see the "'0·3 5) Replacement
procedures of the after parts".
(NOTE)While the water fountain roller drive motor is stopped, this LED may
light up, but this is normal.
@, ®'J. ® Checking the encoder signal
This is the LED for checking the encoder signal in the water
fountain roller drive motor.
It will go ON and OFF depending on the rotation of the water
fountain roller drive motor shaft.
@ It is not used. (Will not light.)
(5) Error indication
When something abnormal occurs in the water fountain roller drive motor or the water fountain roller
drive motor driver, the following error codes will be indicated. When the error code is indicated
correct the cause and then turn the machine power OFF and then turn the power ON again.
Error
Error contents Problem Cause
indication
Current group The motor output is cut off by the time up

E 0 • Hardware is damaged.
CPU run away of the watch dog timer.
Encoder The motor output cut off by the encoder • Encoder damaged
damaged signal wire breaking • Incorrect wiring
E 1
Motor The motor output is cut off when the • Large torque load
• Increase in the motor
overheating temperature in the encoder is over 85°C
temperature
• Large regenerating
during accelerating.
The abnormal increase in the main circuit
Main circuit over (Large load inertia)
E 3 direct current voltage and the motor
voltage • High input voltage
output Is cut off.
• A, B, C phases, and
GR incorrect wiring
• There is a short circuit

When the main circuit direct current has
Main circuit over or the ground circuit of
E 4 over current, the circuit is cut by the
current the motor power wire is
blowing.
damaged.
Overheating of The abnormal increase of the radiating • High surrounding

E 21 the radiating board temperature is detected and the temperature
board motor output Is cut off. • Large load torque
• Large load torque

• The motor output shaft
Overload
When the over current to the motor is locked.
(Alarm sounds
E 22 occurs over a fixed time, the motor • A, B, and C phases
for a fixed
output is cut off. incorrect wiring
period)
• Poor gain adjustment of
each unit
Lower than the When the fixed value of the main circuit
E 23 fixed main circuit voltage is not reached, the motor output • Decrease the main
circuit voltage
voltage is cut off.
When the speed is over the fixed motor

E 24 Over speed • Large speed command
speed, the motor output is cut off.
5) Replacement procedures of the after parts
When replacing the water fountain roller drive motor driver with the after parts. the setup parameter (No.
83) has to be changed. If the setup parameter is not set up correctly, the water fountain roller drive motor
and the water fountain roller drive motor driver will not function.
(1) Switching over from the RUN mode to the SETUP mode
Push the RESET and 110-35>1 at the same time and release the RESET button first.
(2) Initial setup parameter value and the setting value used by the Ryobi 522H and Ryobi 522PFH.
Setting value on the first unit and

Parameter Setting value on the perfecting
Initial value second unit on the Ryobi 522H and
No. unit on the Ryobi 522PFH
Ryobi 522PFH
81 0 0 0
82 0 0 0
83 0 1
o C* FROM SIN 1001 to SIN 1216)
1 t* FROM SIN 1217)
84 0 0 0
85 0 0 0
86 0 0 0
87 0 0 0
88-99 They are not used.
(NOTE) Only the setup parameter No.83 has to be changed. When the setup parameter No.83 is 0, the
water fountain roller rotation will be reversed.
o 83 83
11"7/
.., is indicated by flickering on the display.
111111111
(4) Complete the SETUP mode

When pushing the IQI button, the SETUP mode will change to the RUN mode.
This will complete the setup parameter setting.
6) User parameter and protect mode
For the Ryobi 522H and Ryobi 522PFH it is not necessary to change the user parameter and the protect
mode.
So please be careful not to change the setting by mistake.
<REFERENCE> Initial user parameter mode value and the setting value used by the Ryobi 522H and
Ryobi 522PFH is as shown In the following list.
Setting value on the Ryobi 522H

User parameter No. Initial value
and Ryobi 522PFH
0 100 100
1 100 100
2 1,00 100
3 50 50
6 100 100
7 0 0
9 0 0
11 0 0
20 3 3
23 10 10
24 10 10
Chapter 11 Dampening Solution Contraflow Prevention Device
(Ryobi 522PFH only)
This device operates when the dampening solution cooling/circulation device turns off to
prevent the water in the first and second unit water fountains from flowing back into the
perfecting unit water fountain.
This device is made up of a breaking wire detection relay that is mounted in the dampening
solution cooling/circulation device and two magnet valves that are mounted on the perfecting
unit.
1) Setting the breaking wire detection relay

The breaking wire detection relay is set to O.3A (1.2 graduation on the
setting scale)
<REFERENCE> 1.2xO.2S-0.3A
2) Breaking wire detection relay operation indication lamp

When the ci~culatlon pump current value on the dampening solution
cooling/circulation device is below O.3A, the breaking wire detection
relay operation Indication lamp will light. At this time, the two magnet
,.2~.8
valves that are mounted on the perfecting unit will close to prevent the
l.o\}~ !J.o water from flowing backwards.
x~A
12·1 Structure illustration
The Ryobi 522, 522H, 522PF, 522PFH register controller is structured as shown in the illustration
below.
,
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•.
0
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55 ,,, c::
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Register controller
I
CIS2
1 I I CISI
(3 (3 (3 () () (3 display board
~ ~ ~ ~ ~ ~
- '-- - - - '-- Push button switch Indication LED
,r"PB60·PB61n rTt570T6'nr Register controller

Register controller I/O board 0 POOl PB67 :: LD71 LD77
,
0
CPU board
,, POO2
0 ~~?l !! LD72
----------, , r----------,
, ,
POO3
,i PB64 only ::
(~~~~~H
:: LD73
LD74
Output i ! Input : : POO5
L _____ ::
•••••• ____ LD75
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circuit : : circuit :
, I :FCll: I
,,
, 0
I-
: ,_.,,-+---[£g[ t FC33
L_-r-t--'
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0
'FC8 -+Input (Push button switch.~Register controller

rot etlan OK)
I
FC34
-Output (Motor, Breke) I-
MC17:1 rMCiO I NCI I /NC2l

I: DC5V I
Stable voltage DC12V I
II J
J
t AC200V(From control box)
'-- *Register controller rotation OK (From inverter)

DC24V
} (From control box)
• Register controller display board It is used to set the necessary push button switches for
the register controller operation or the indication LED.
• Register controller I/O board The signals of the push button switches are inputted to
the register controller CPU board. Also the control of
each motor and brake is done by the output signal from
the register controller CPU board.
• Register controller CPU board The signals of the push button switches are inputted to
the register controller display board and outputs the
signal that turns ON/OFF each motor. Also the vertical
and lateral position is outputted to the register controller
display board by the signal from each potentiometer.
* Register controller rotation OK The movement of the Ryobi 522, 522H, 522PF,
522PFH machine and the register controller are
dependent on each other but, only when this signal is
OFF, (While the Ryobi 522, 522H, 522PF, 522PFH
drive motor is stopped) each motor of the register
controller will be not able to operate.
12-2 Register controller I/O board
1) Input circuit
This is the structure of the following matrix input circuit on the register controller I/O board. Each input
signal is taken in from this matrix input circuit and sent to the register controller CPU board.
Select line 07 06 05 04 03 02 01 DO
Reg. contr. PB6S PB64 PB63 PB62 PB61 PB60

LO
rotation OK Indication LOCK Vertical (-) Vertical (+ ) Lateral (-) Lateral (+)
PB68 PB67 PB66

L1 OS11·4 OS11-3 OS11·2 OS11-1
Third unit Second unit First unit
2) Input circuit checking procedures
[Reg. contr. I/O board upper right side edge]

FC8
•••(17
-----~
-II!,,.,, ..,,! I'
/ ,,0 10•• 0
MC17
Connected signal
(Reg. contr. OK)
(Procedures)
CD Turn the power switch OFF and remove the flat cable FC8.
® Remove the jumper wire from the jumper pin.
® Select the input select line that you want to check.
Selecting select line Jumper pin condition
LO Is not mounted on either side. RUN BTEST
L1
Set the TEST side to be in short
circuit by using the jumper wire.
RUN I·~ ITEST
® Turn the power switch ON.
(Check)
CD Either one of the selected select lines LED LO-LO or LO-L 1 will light.
® Indicates the switch ON/OFF condition that is connected on that select line and data line (00-07)
by using LO-LO through LO-L7.
(Completed)
When completing the checking and after turning the power switch OFF, insert in the FC8 and set the
RUN side to be in short circuit by using the jumper wire.
(NOTE) The register controller rotation OK L06 will be ON when the machine is OFF (While the drive
motor is stopped).
4) Relay checking LED
The operation checking LEOs are mounted on all the relays on the register controller board.
The relay operation is checked by using these LEOs.
These LEOs light up when the relay turns ON.
~ lIlY ••
o • JOIS
;0
D5Z
11:1.
::.:::
~-
0 o-- 1111
12·3 Register controller CPU board
This is the register controller CPU board in the illustration as shown below.
~NC1(DC5V)
Short circuit the ON side

r----'
I ('I') N I
I .., .., I
r-----~...,
:00:
I.
I
: ~ I- ~
• I
I
I~I
L
IJ5~1 .J
IZ
L ~:'"
J Do not short circuit both ®
r---...,
I ~ I LD·READY
/
:~I~
:
Ill. .., I
(Always lights up)
I~~ ~
L- - - j ~ Short circuit
D~D~D~D~C1~D~DgD~
~ NC2 (DC12V)
bd I CISl I 1__ C_IS2 _
r---.1) Jumper wire

On the register controller CPU board, by switching the jumper wire it can also be used on other models.
If the jumper wire is not mounted correctly, the register controller CPU board will not work, so when I
replacing the register controller CPU board with a new one. Please check the jumper wire connection
position.
The jumper wires (J1 , J2, J3, J5) positions are as shown in the illustration above.
2) Variable resistor
The variable resistors (VR1 through VR8) are used on the register controller CPU board.
Please do not touch these variable resistors because they have already been adjusted in the factory for
the adjusting gain of the AID converter.
Chapter 12 Register Controller Box
3) NC1
The NC1 is the connector for supplying the DC5V to the register controller CPU board.
When the voltage that is supplied to the NC1 is less than DC5V, the register controller CPU board will not
operate correctly. When this happens, check the following voltage.
Pin No. Voltage supplied
1P OV
2P OV
3P
4P +5V
5P +5V
4) NC2
Ne1
The NC2 is the connector for supplying the DC12V to the register controller CPU board.
When the voltage that is supplied to the NC2 is less than DC12V, the input value from the potentiometer
will be different and the correct register adjustment cannot be done. When this happens, check the
following voltage.
4 r::-:-:l~. 1.
~ Pin No. Voltage supplied
NeZ ~ 1P
2P
OV
OV
3P +12V
4P +12V
5) LD-READY
When the register controller CPU board operates correctly, this LED is always ON. Therefore if this LED
goes OFF, check the previously covered items "12·3 1), 2), and 3)" and even if after that and the
operations are proper with this LED still OFF, replace the register controller board with the after parts.
CPU board with P·ROM

(CPU board+P-ROM)
CPU board
(Without P-ROM)
P-ROM
The Ryobi 522, 522H has the input checking program built in. When using this program,
each input condition to the CPU can be checked easily by the display on the main operation
panel and the buzzer.
13·1 Procedures
When turning the power ON with the 0$1-3 switch on the connector board turned ON. the buzzer will
sound and the input checking program will start.
At this time. the speed indication section lights on the main operation panel will turn OFF.
On the connector board

234
J
1 2 3 4
10101-101 ( 1 I
---OFF---
13·2 Confirmation
Turn ON/OFF the switch that you want to check. The ON or OFF switch line number and the data
number are indicated and the buzzer sounds.
When the buzzer sounds and the line number and the data number are indicated mutually, that switch
input to the CPU is OK.
1) Example of the matrix system input
When pushing the emergency stop button PB2 (L3-00) on the feeder control panel ON or OFF. it will
appear on the sheet counter display as shown in the illustration below.
(31__ 1 J..
Mutually indicated> ( !
10J
2) Example of the interrupting input
When turning the timing switch CS2 (IR3) ON, it will appear on the sheet counter display as shown in the
illustration below.
( 11_13J'"
/
1 will be flickering The interrupting number will light up.
13·3 After the input checking, when wanting to operate the machine
After the input checking, turn the power switch OFF and after turning the 051·3 switch on the
connector board OFF, turn the power switch back ON and the machine will return to the normal
program.
The Ryobi 522, 522H, 522PF and 522PFH have an output checking program. It is used to
check the circuits, for example the solenoids, motors and the LED indication. The output
checking program on the Ryobi 522, 522H, 522PF and 522PFH is divided into 9 groups, the
group 1 through the group 9. So each section listed below can be checked individually.
For more detail, see the item of "14·2 Group numbers".
• Group 1 Used for checking each indication on the feeder operation panel.
• Group 2 Used for checking each display on the main operation panel.
• Group 3 Used for checking each output and display on each operation panel
except the feeder operation panel.
• Group 4 Used for checking drive motor circuits on the connector board.
• Group 5 Used for checking the air cylinders and the solenoids on the
operation side.
_, • Group 6 Used for checking the solenoids on the non operation side.
• Group 7 Used for checking the hoist motor, pump motor, decurling device,
spray device, and lubrication pump motor.
• Group 8 Used for checking the input matrix select lines.
• Group 9 Used for checking the water fountain roller drive motor control circuit
on the I/O extension board.
14·1 Output checking program procedures

1) When starting the output checking program
To enter the output checking program, turn ON the OS1-4 on the connector board and turn the power
switch ON. The buzzer will sound and the output checking program starts.
1 2 3 4
1 2 3 4
1010\01-1
---OFF---
2) Group numbers and output numbers indication

In the output checking program, the group numbers and the output numbers will appear on the speed
indication section, on the main operation panel as shown in the illustration below.
( /I__ /J
/
The group numbers indicated
~
The output numbers in
(Group 1 though Group 9) each group indicated.
3) The group number changing procedure
When pushing the pump switch (PSS) on the feeder operation panel, the group number for the output
checking program will be advanced. However, depending on the timing when pushing the pump switch
(PSG), the group number may not change at first, therefore keep pushing the button until the group
number changes.
-- PB6~Di o@o [IJ ~ l!!J

III EKJ ~
fYTjl
lbLl...lJ
X100 RPH
.r- 4) Output checking procedures

First select the solenoid or LED group number that needs to be checked with the output checking
program. The output checking program will be on the LED or the solenoid and check each one in order.
If the LED or the solenoid do not go ON, check the circuit by using the output circuit diagram.
5) When finishing the output checking program

When finishing the output checking program, turn the power switch OFF.
At this time, do not forget to return the 051·4 switches to the OFF positions.
14·2 Group numbers
In this section, the group indications and the input parts names that are used for each panel along with
the input select lines and the data lines will be shown.
1) Group 1 : Feeder section operation panel
The lamps on the feeder section operation panel light in the order shown in the illustration below.
(1) Except CE SPEC.
(Ryobi 522 and Ryobi 522PF)
CD Pl17 ® PL2 S PL3 S PL4
~J
~' 3 0
¢
PB1 L1, 03
0
fH i)
PB3 L3, 01 PB25 II 05

0
~
PB5 PB6 L3, 04

®
@ , l3.03
522<9>
G PL1 522PF ®> PL18 522PF·<9>PL7 ~ PL6 (/) PL5
CD PL17 ® PL2 @ PL3 ~ PL4
¢ ~ \. 1~ 1~
/-
~~ 0 0
PB1 l1,03 PB3 L3, 01
0 0 D
PB25l1,05 PB5 PB6 L3,04
®
~ l3.03
o PB2
A
0 DO
PB4
r6
PB26
J
PB8
~ PL19 ~ PLl @ PL18 PL6

J~~ r:~
o o
PB3
L3,01
PB25
L1,05
o
PB6
L3,04
®
A ~ 11
DODD
PB4 LPB26~ PB9 PB8
L3.02 L1,04 L3,07 L3,06
-----
®522, @l522PF @522PF ® PL6 r:J) PL5
PL18 PL7
1
r:o
pL2 L4
J<t
o o
PB3
L3,01
PB25
L1,05
PB6
L3,04
®
A
(J ,...,
ODD
PB4 ~PB2~ PBS
L3' 02 L1, 04 L3' 06
-----------
® PU8 r:J) PL6
(NOTE)1. The PL17 (Drive lamp), the PL2 (Feed lamp), the PL5 (First unit water form roller lamp), the
PL6 (Second unit water form roller lamp), the PL7 (Perfecting unit water form roller lamp) and
the PL18 (Roller cleaning lamp) have the same lamps on other operation panels. These
lamps on the other operation panels are connected on the same circuits with the feeder
operation panel lamps.
Therefore when the above lamp lights in the output checking program group 1, the lamp will
light up on the other panels at the same time.
2. The PB6 (PL6) on the Ryobi 522H and 522PFH is the water form roller PB (lamp).
2) Group 2 : Monitor panel
Each LED on the monitor panel lights up in order.
[JJ ~ ~
@LED1 ®LED2 @LED3
" " "

ODD
3) Group 3 : Each operation panel

Each operation panel lamp will light up in order.
(1) Except CE SPEC. (2) For CE SPEC.

[Non operation side panel] [Non operation side panel]
<!> 3Q
(;=)
0
&
0
PB12L1, 03
0
PB16l1,06
(;=)
PB1311,04
O PB15
L1,01 o
PB13l1,04
II Ilr~l~l
(~.
• @PL11 -
<~ •
C~~'O~4
@
@PL11
0
PB14 L1, 05 PB14L1, 05
~
- <:J A
DpB17
~ <:J
DPB17
A
0:0:
5510 5511
l1,06 L1,07
L1,02
0:0:
5510 5511
L1, D6 L1,07
L1.02
0 0
[Operation side panel (first unit)] [Operation side panel (first unit)]
(Ryobi 522 and Ryobi 522PF) (Ryobi 522H and Ryobi 522PFH)
U.OO
&
Q ()
06
L4, 0~ L4'D4D:; L4,OOD;
0
l4.D2
851 0 0 SS2
U.D'~ I I
L4.03 L4,07 ~L4, D5 I L4.01 I
SS4 SS3 SS1·
o 0
.,. t"
·O:s:,040~ 4,06 I
L4,D6
SS4
L4.01
[Operation side panel (second unit)]
PS10
L3,D6
PB11D~
L3, D6
'} <5l PL9
[Operation side panel (second unit)]

(Ryobi 522 and Ryobi 522PF) k r ~
L5,06D r:'L5'04D ":l.s,ooD ?
SS8 '0 SS7 0 SS5 0
L5,07 , L5,D5 IL5,01 I
I 87
2:67- -:d7e 2:d7e

15,D2 321
SS8
lll.D3
~ ~ ~
...,
GPL9 D~ooD~D~
(- Ii
15.D6
ODD
sse
Lll. , Lll. D7
PB11
SOUl
l3,D6
[8]1
0'0
SS9
11000000110
8890
(NOTE)The perfecting unit is for the Ryobi

0 0
522PFH only.
(NOTE) CUl (counter) on the operation side panel (second unit) will not operate without turning the SSg
(counter ON/OFF switch) ON even during the output checking program,
[Unit panel (first unit)]
(Ryobi522,522PF)
(1) Except CE SPEC.
ISP114
0 0
A ffi
0 PB20
L2,02 PB19
D
PB18
L2,01
0 L2,OO 0

(Ryobi 522, 522PF)
(2) For CE SPEC.
~ A ~~ (+)
DoOo
PB103 L12,04 L2,02 PB19 L2, DO L2,01
(j) PL14
A ~@J
7
,.-,
(t) L14. 01-'L14. DO L14. 03
97L14. 02
0PB20
L2, D2
0
PB19 L2. DO
0 PB18
L2, D1
~
5523
~
5524

Cl)PL14
A ~7DL14'~0
t+" ")
\S~4'D2
L14, L14,Q7
00
L2.02 PB19 L2, DO
PB18
L2.01 5524
[Unit panel (second unit)]

(Ryobi 522H. 522PFH)
~
97
L14~D4 L1~D6
~.
5525 5526
[Perfecting unit operation panel] [Perfecting unit operation panel]

(Ryobi 522PF only) (Ryobi 522PFH only)
PB21
L3.07
~
o PB22
LIO.Ol
(-=) <S>PL16_Dj
@ D~~o.
PB22
rB23
LIO. DO
®>-
o PB24
LIO.02
PB23
L10, DO
J- ~ ~
&
L9,00D0
SSl7
L9.01
0
L9.
SSl8
L9.03
02D ()0 LS·
D6
U r'1J ~9,DoU~
LS.D7lU t9.oslU1 L9,D1lUJ
I I 5520 5519' 5S17 I
f" .\- &'
o
'''':dj''''
l15. D~ l15. DO
04D ()0 I<DC)

L9.
SSl9
L9.05
I
L9.D6
SS20
LO, D7 D0 \ ,
0
8827 8828
(NOTE) The PL 12 (drive lamp). the PL 10 (roller cleaning lamp), the PL11 (feed lamp), the PL9 (second
unit water form roller lamp), the PL8 (first unit water form roller lamp) and the PL 15 (perfecting
unit water form roller lamp), are the same lamps on the same lamps on the feeder control panel.
Also these lamps are connected on the same circuit as the lamps on the feeder panel.
Therefore when the lamps in the list above lights up in the output checking program group 3, the
lamp on the feeder operation panel will light up at the same time.
~~~=
"Ill W N ••
. ~I
omJf~H'Hff
O
TR36
RA3~1
RA3'_'
I
_
•
"
n
...,J
I
n CD R1 (STF)
~ The R1 (STF) will turn ON for a moment.
m 2 The drive motor will not rotate because the
i°3 time that it is ON is too short.
® R2 (STR)
The R2 (STR) tums on for a moment.
The drive motor will not rotate because the
time that it is ON is too short.
sp"C]
Sp-o
® R3 (JOG)
The R3 (JOG) will turn ON.
@ R4 (BRAKE)
The R4 (BRAKE) will turn ON and then the
motor brake will turn ON. The R4 (BRAKE)
relay is located in the power box under the
feeder table.
®-@ Speed setting voltage

The 3,000 RPH through 13,000 RPH speed
setting voltage is outputted in order.
The relationship between the speed and the
checking LEOs (LO SPO through SP4) and
the output voltage (SP+, SP-) can be seen
in "5-5 Motor circuit".
5) Group 5 : Operation side solenoids (Ryobi 522 and Ryobi 522PF)
The solenoids and the air valves will turn ON in the order shown in the illustration below. Also the air
cylinder operation will be in the same order as the air valve.
522 ® AV12
522PF @ Second unit ink form
roller air cylinder
522 <ID AV21 <Q> AV9

522PF @ Second unit water form lID First unit ink form roller
\ roller air cylinder air cylinder
,
(J) AV18
<S> First unit water form
roller air cylinder
.~ AV11
First unit blanket-
impression cylinder ON
air cylinder
Q) AV10 I
First unit plate •
}1- -. - -.,
blanket cylinder ON
~t:"j __ :tlr~'~)00 air cylinder
522PF ~ Perfecting unit plate •

AV30 blanket cylinder ON ai @AV13
cylinder / I / Second unit plate • blanket
522PF G Perfecting unit blanket • cylinder ON air cylinder
AV31 impression cylinder ON air
cYlinder/
CD SOL6 522PF @ Perfecting unit water Second unit blanket •

_~-.chain delivery lowering solenoid AV26 form roller impression cylinder ON air
cylinder
522PF @ Perfecting unit ink form

AV29 roller

6) Group 5 : Operation side solenoids (Ryobi 522H and Ryobi 522PFH)
The solenoids and the air valves will turn ON in the order shown in the illustration below. Also the air
cylinder operation will be in the same order as the air valve.
522H CSlAV12
522PFH @
Second unit ink form roller
air cylinder 522H Ell AV9
522H • AV23 522PFH 18>
522PFH @ First unit ink form roller
Second unit metering roller air cylinder
522H @
522PFH @ AV21
Second unit water form roller 622H 18> AV18
air cylinder 622PFH llI>
First unit water form roller
air cylinder
!3AVU
First unit blanket-
impression cylinder ON
air cylinder
eAV10
First unit plate-
blanket cylinder ON
air cylinder
522PFH e ~ AV13
AV30 Second unit plate-blanket
Perfecting unit plate- cylinder ON air cylinder
blanket cylinder ON air
cylinder
($ AV14
Second unit blanket-
I
522PFH a> impression cylinder ON air
AV31 cylinder
Perfecting unit blanket-
impression cylinder ON air
cylinder
<D SOL6
Chain delivery
522PFH ® 522PFH@
lowering solenoid AV26
AV29
Perfecting unit ink form roller Perfecting unit water form roller
522PFH <I.t
AV28
Perfecting unit metering roller

AV28 AV23 AV20 AV26 AV29 AV21 AV12 AV18 AV9
7) Group 6 : Non operation side solenoids (Ryobi 522 and Ryobi 522PF)
The non operation side solenoids will operate In the order shown in the Illustration below.
(NOTE) On the Ryobi 522PF, the vacuum valve and the blower valve are connected to the vacuum
timing board. Therefore these valves will not operate in the output checking program. The
checking should be done by using the relay on the connector board.
@S0L19
First unit ink (J;S0L22
@ SOL20 ductor solenoid Second unit ink ductor
First unit water ductor solenoid
solenoid ~S0L23
Second unit water
ductqr solenoid
~S0L28 $S0L27
Perfecting unit water Perfecting unit ink
ductor solenoid ductor solenoid
8) Group 6 : Non operation side solenoids (Ryobi 522H and Ryobi 522PFH)
The non operation side solenoids will operate in the order shown in the illustration below.
(NOTE) On the Ryobi 522PFH, the vacuum valve and the blower valve are connected to the vacuum
timing board. Therefore these valves will not operate in the output checking program. The
checking should be done by using the relay on the connector board.
@S0l19
First unit ink
ductor solenoid ~SOL22
Second unit ink ductor
~SOL15 solenoid
Feeder solenoid
(3) SOl1l
Paper stop solenoid
SSOL27
Perfecting unit ink
ductor solenoid
<D M4 hoist motor elevating
o M4 hoist motor lowering
fv spray valve
P ?52
<!> M2 pump motor
G M3
spray motor
decurling device motor
The M4 (Hoist motor) will not be operated when the elevating or lower limit switch operates even during
the output checking program.
L1
~L2
'SL3
evL4
(5)L5
»
c.I
L6
(1)L7
SL8
9L9
@L10
@L11
@L12
~o
114
oLJ nlll....
LAlli
_. @ L14
@~Iuu~r
@115 021.....
~ III •..•..• ® L15
<]-=~ ~;~~J7 ~J6

<}- ~30 ~J5 --K)--'lJ4
MC33 •
245 244 • MC34 •
251 250
247 246 258 253 252

•
.2 PANEL NO.3 PANEL
•
Each input matrix select line will be outputted from L1 through L12 in order. At this time, the data line
checking LED DOthrough 07 corresponds with the select line.
\Wl'~_ -<DWM1
1 2 RAJLD@ ''';:!2
'MA2 -VI OJ ® WM2
@~.
LD2~J
~ WU3 -WS (3)WM3
LD~~'-I .
WASH1~?
o
» @~.~
~ LD4
'"U2I RA7
WASH2
@ -,..,.r.:-.
_~09
() DI ~ ''-I
o
Z
LDS
-i
WASH3 ...~ 011
@<~.-
IDS
PRE1 IA 01J
2I~ @<~ ..
MC31 LD7
POWER PRE2 ~~~
• 8: + ~< , ...•
('{RE3 --kJ-!17
~y@< ,'0 " •••
°it ~~l4 lD9
. 'l 029 021

• ~ 027 028
OOO~ I- =I ~f.~~
248 243 242
•
NO.1 PANEL

The Ryobi 522, 522H, 522PF and 522PFH has a program that gives an error code when
something unusual occurs.
The 6 kinds of error messages appear on the speed indication display on the monitor panel as
shown in the list below.
Indication
panel
The timing switch C51 Is not Inputted though
the drive motor rotates. Will disappear when the C51 is Inputted.
The timing switch C52 Is not Inputted though

Will disappear when the C52 is inputted.
the drive motor rotates.
The drive motor will not rotate while the
E - 5 appears. Turn the power switch
back ON after repairing the cause of the
trouble.
Ryobl522H The alarm signal Is inputted from the first unit While anyone error message from E - 6
< * From water fountain roller drive motor driver.
SIN 1351 to E - 8 is indicated, the corresponding
to SIN unit water fountain roller drive motor will
1529) The alarm signal is Inputted from the second not rotate. Also the metering roller will
Ryobi
522PFH not go ON. 5ee "10 - 3 Water fountain
unit water fountain roller drive motor driver.
(*From roller drive motor driver" and turn the
SIN 1138 The alarm signal Is Inputted from the power switch back ON after correcting
to SIN perfecting unit water fountain roller drive the cause of the alarm signal.
1220)
motor driver.
Counter
monitor When the water fountain roller drive motor
panel switch (5524) on the first unit is ON,
The water fountain roller on the each unit
CD The alarm signal Is Inputted from the water
fountain roller drive motor driver on the first will not operate while the E - 6 or E - 7
unit. appears. Also the metering roller, the
®The first unit water (W51) detects that feeder and the production button can not
there Is no dampening solution. be turned ON.
Ryobl
When the water fountain roller drive motor Please refer to "10 - 3 Water fountain
522H
switch (5526) on the second unit Is ON, roller drive motor driver" and after
(*From CD The alarm signal is Inputted from the water correcting the cause of the alarm signal,
SIN 1530) fountain roller drive motor driver on the
turn ON the power switch.
Ryobl second unit.
® The second unit water sensor (WS2) Also if the water fountain roller drive
522PFH
detects that there Is no dampening motor driver Is correct, the alarm detects
(*From solution. that there is no dampening solution. 50
SIN 1221)
When the water fountain roller drive motor please check that there is dampening
E- 8 switch (5528) on the third unit Is ON, solution in the water fountain. If there is
(Ryobi
CD The alarm signal Is Inputted from the water no dampening solution, after supplying
fountain roller drive motor driver on the more to the proper level, the alarm will go
522PFH third unit.
only) OFF.
® The third unit water sensor (W53) detects
that there is no dampening solution.
(NOTE) 1. The E-6 and E-7 are for the Ryobi 522H and Ryobi 522PFH only.
The E·8 is the error massage indication for the Ryobi 522PFH only.
Matrix input circuit trouble
When something unusual occurs on the matrix input circuit,
the "555· will appear. When the "555· is indicated, the
drive motor will not rotate.
When the SW1 on the connector board is shifted down to
the TEST side and either one of the DS2 or the DS3
switches is ON, the DS2 or the DS3 select line is selected
and the ·555· is indicated. (See "5-3 Matrix input"
checking method.)
When turning all the DS2 and the DS3 switches OFF and the
"555· is still indicated with the SW1 on the RUN side, find
the cause by the'following procedures.
On the matrix Input, when all of the select lines (L1 through
L15) are not selected, the "555· will appear even if there is
only one input on the data line (DOthrough D7).
1) When there is damage on the data line side on the CPU board
Pull off the flat cable connector FC6 on the connector board and the flat cable connector FC12 on the I/O
extension board and turn ON the power switch. At this time if "555· is indicated the damage is on the
CPU board, so replace the CPU board.
2) When there is damage on the select line side on the CPU board
Check that there is no damage on the LED connector board LO-L1 through LD-L12 and on the LED I/O
extension board LO-L14 through LO·L15. If any of the LO-L1 through LO-L15, light up more brighter than
the others, that is where the trouble is. In this case, pull off the flat cable connector FC3 on the CPU
board and check if the LED with the trouble goes OFF. If the LED with the trouble goes OFF the CPU
board select line side is damaged. Replace the CPU board with a new one.
3) When the connector board, the PF board, the I/O extension board (Ryobi 522H and Ryobi 522PFH) or the
outside switch wiring is damaged
Check to see if there are any LEOs in the select line indication LEOs LO-L1 through LO-L12 and the data
line indication LEOs LO-OOthrough LO-07 that light with the flat cable connector FC3 on the CPU board
pulled off. If any of these LEOs light, it indicates trouble.
In this case, please check by following the procedures next page.
• MC1, FCa, FC9 on the connector board
• FC11 on the PF board
• FC12 on the I/O extension board
Pull out all the connectors one by one in order except the connectors above.
Electrical circuit connected on the

connector has trouble.
I/O extension board ~ Replace the I/O extension

trouble board.
1. 111
2. 222
3. 333
4. 444
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RYOBI 522/H (0 FROM S/N 1659)

RyoBI 522PF/H (lQ'FROM S/N 1355)
DMCH}
MCl-2 TO THE
ONNECTOR BOARD
56
D MCl-3
I
o MC12-1}
'TO THE
MC12-2 CONNECTOR BOARD
OMC3H}
o MC31-3 TO THE
I/O EXTENSION BOARD
o MC31-4 (Ryobi 522H,522PFH)
Ryobi 522, 522H * From SIN 1659

Ryobi 522PF. 522PFH * From SIN 1355
17·2 Connector board
1)-1 Inputcircuildiagram At' ~S~~
*
( Ryobi 522, 522H (Swing Feeder) From SIN 1001 to SIN 1655
Ryobi 522PF, 522PFH *
__ ~~~~::
~"!1
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I
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lector board
ircun diagram
522H (Swing Feeder) * From SIN 1656)
; ...-.5: ~~;nn· 1 I t I , ; I I
Cllll-llfu1JWJUllUllUlllijJ
: "f#. ! .~~.-.. -. ~~, rmnnr!DDI]~n:rrmt.rfrl
, n _ " 'J , • , ~ 5 • l
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l8Ctor board
;ircui! diagram
2PF, 522PFH * *
2, 522H (Rotary FeedEl() From SIN 1001 to SIN 1655
From SIN 102510 SIN 1352
Chapter 17 Circu~ Diagrams

( Ryobi 522PF, 522PFH * * From SIN 1656
From SIN 1353
I
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Output ci rcUit. diagram
. (DC circuit)
.
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Ryobi 522, 522H * *
( Ryobi 522PF, 522PFH From SIN 1001 to SIN 1197
*
145
Chapter 17 Circul't 0'lagrams
17-2 Connector board v'

( Ryobi
Ryobi 522 522H
522PF, F
522PF~o: ~/N *
1415 to SIN 1655
rom SIN 1198 to SIN 1352
01..,
1
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D182
0183
DI84
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01.
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*
146

Ryobi 522, 522H *
From SIN 1656
( Ryobi 522PF, 522PFH *
From SIN 1353
o
*
147

1) Circuit diagram
(1) * From SIN 1001 to SIN 1210
it lZ 10S I
it 9nos I
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tt 31H
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148
17-3 PF board (RyobI522PF, 522PFH)
1) Circuit diagram
(2) * From SIN 1211
LE a 10S 1 1 I----.
it 9110S l~ LL
ono SdO - N) OIJ~ L
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149

2) Parts arrangement diagram
(1) * From SIN 1001 to SIN 1210
~C]s R2SW-DUCT3 R27I -DLCT3

tDr-d u r---l.J)~ r---l.,l.~~
t ;~I I~L-J'I@ L-J'I(§
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Fl=:lC••.•l;"71---------1
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150

(2) * From SIN 1211
l§ R28 W-DUCT3 lij R27 I-DUCT3 Eli
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*
151

(Ryobi 522PF * From SIN 1001 to SIN 1199, 522PFH * From SIN 1138 to SIN 1197)
MC26
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( Ryobi 522PF *
From SIN 1200, 522PFH * From SIN 1198 )
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(Ryobi 522PF * From SIN 1001 to SIN 1199, 522PFH * From SIN 1138 to SIN 1197)
(!llS523 61 612
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( Ryobi 522PF *
From SIN 1200, 522PFH * From SIN 1198 )
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I I
-
I I
-
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co 0
a ~
3 AI
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S:
5( LE03 SKI P PAPER
I
+12 V 2 1/
( (
;::+-
FCIO - 20 :J 0
S 6 12 6
w !=1=1 ~ !. iii'
6 100 -I 330
13 ~ 7
(Q
7 -2 331
'-- n iil
~
8
9
10
-(
-8
1000 - I
332
333
33(
g FCiO - 21
Lj
LE04 MECHA
j:l::1
DOUBLE
W
a
C
3
<Il
1/ -2 335 ;:;:
12 -( 336 LEOS CO BOTTOM
~C3
LEDB FCIO -22 0"
13
1(
-8
10000-1
337
HO RA7
Lj ~ I--J 0
AI
15 -2 HI 16 18 ~ RAG 1000 RPH ~
Q.
16 -( H2 RA2 I( r- LED G CD JAM
3 10 FCIO 23
17
1ft
19
-8
LE D 1
LED 2
30
325
326
r-
(
7 IC 2
15
9
- 9
I I
-
- , rL
Lj ~ I-l
20 LED 3 327 1 10 I I
21 LE D ( 3H 2
2
(
- ...L CI S I
22
23
LED 5 355
6 "
12 6 ;;:or-
FCIO 28
- 25
I 317 PLI7 GREEN LAMP
2(
25
LE·D 6
BUZ
PL 19
356
H CISI-12
357
CIS 1- 2
CI52 - S
ll- 13
-
'-- 7 36
- 38
2 357
3 113
4 131
PL 19
PB I
PB 3
OIL
DRIVE
LAMP
PB.
NORMAL INCHING
26 PL 18 316 - (0 PB.
- 2 ~5
27 PL I 322
CIS
" 1- 1 - 3(
5 115 P B25 FEED PB.
28 P L 17 317 G 3/0 PL 2 FEED LAMP
29 P L 1 CIS 2- 7 ( /
315
• -9 7 133 PB 5 VACUUM PB.
30 P L 6 31 ( LE 09 - 33
'" -II _!S4 8 311 PL 3 VACUUM LAMP
31 P L 5 313 -(2
PI ( CISI-IO le ..!,.. RAB RA9 9 /3(
12 317 L6 ' 10000RPH PB 6 PUMP PB.
33 PL 3 311 e - 32
RA3 10 312 PL( PUMP LAMP
J( P L 2 310 • - 6 3 I( r- /0
35
36
P B 26
PR I
lit
113
CIS
' C151-3
2 (
r-
(
7
15
9
r- 9
I 1
-I -H
"
12 7( BUZ BUZZER
37 P B 2 130
CIS 2-1
CIS 1-( 1
IC 3
10 2
-
I I
rL
-H
-0
13 lie L 1
38
39
PB3
PB (
131
132 .CIS 2 3 2 II (
- ...L
-(9
14 138 L 3
CISI-5 15 55 +2( V
(0 PB25 115 6 12 6 -{>I- 50
'. -7
( 1
(2
(J
PR 5
PB 6
PB 7
/33
13( " -9
135 CIS2-10
LtJ 13 l. I~
L:-J
7
FC10-37
CIS 2
H PBe 136 • -e - 21
I 130 PB 2 *1 STOP PB.
(5 P B 9 131 " 6 ~ - 39
2 322 PL 1 *2 STOP LAMP
SI,I3.C1S2·1 3 132 PB(
H L I 1/8 RFYFRSF INCHING PB.
/-t4CI'S2-l - 35
0 L 3 138 4 lIt PB26 ROLLER CLEANING PB
(8 -26
5 316 PLI8 ROLLER CLEANING LAMP
(9 +2(V 55 -0
50 +2(V 55 ~CI52-15 - 29
G 137
7 315
U
8 136 PB 8 NO.2 WATER ROLLER PB.
- 30
9 31( PL6 N02 WATER ROLLER lAMP
- (3
10 135 PB7 NO.1 WATER ROLLER P8.
- 31
II 313 PL5 NO.1 WATER ROLLER LAMP
12
46
*1 For CE SPEC" this is the inching ON/OFF PB.. 0
/3 118 L I
/4 138 L 3
- (9
*2 For CE SPEC., this is the inching lamp, /5 55 + 2(V
- 50
17-6 Monitor panel circuit board
OK MONITOR CIS1
50 49 5522 61 643 317
'E1
45 113
LED5 LEOS LE04 131
r-----, r-----, r - - - - -,115
40 1 I 1 I I 1310
I 1 I I I I133
I I I I I 1311
35 I I I I I I
I I I I 134
-
I I
I
L I I I I
L 1312
-J L -J -J
30
74
25 118
LE03 LE02 LE01 138
r-----, r-----, r - - - - -, 55 L-_...J15
I I I I I I
20 I I I I I I
I I I I 1 I
15 I I 1 I I I III
I 1 I I 1 1322
I
L I
-J
I
L -J
I I 1132
10 L - - - - - -J 114
n -H- ~
w 316
5 137
n 315
I\)
2 lli
314
135
i~ 313
LEO? LEOS LEOS 118

FC10 r-----T-----T-----' 138
I I I I
n I I I I 55L-_...J15
I\)
I I I I
r--
+
--
n
I
I
I
I
I
I
I
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L -JL -JL -J
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~
§
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§.
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"
.;
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17·7 I/O extension board (Ryobi 522H and RyobI522PFH)
1821 5522 61 651
o
cH I-
0
WM~ ~~ 1R1
12
RAJ LD~
~=W2 ~2 1R2 RA2
WM2 -m 3
~~4
LD~ ~31R
WM3 ~5
@~6
o
»
LD3
WASH1~7
@~8
1R4
D RA4 C6
...
~
L04 1R5
~
'"'021 WASH2~9
o RA1 @ ~10
o LDS 1R6
Z WASH3~11
-i
@ ~12 RAS o ...
C7
~
L06
PRE1 ~13
1R1
~
... C8
C3 •.H-
@
MC31
29JO
LD1
~14
1R8
... C10
C9
~
...
D
~
POWER PRE2 ~15
@
~l~D
01 ~16
RA10 0
• 01 PW~3
+
L14
0
0~1R11
~ @~18 @ ~ LOl0o~
C1l L09 012 L15 o~
01
@
~ 0il2 024
~ LOll O~
..:.m
•o 1Pl
~
•
029
021
MC32 •
241 240
026
028
O~
O~
• MC33 •
245 244
-m32
~30 ~35
•
J1
MC34 •
-m36
~34
251 250
EXT.GNO
248 243 242
NO.1 PANEL- -
248 247 246
NO.2 PANEL -
258 253 252
NO.3 PANEL
17·8 Water fountain roller drive motor control box (Ryobl 522H and Ryobi 522PFH)
1) Connecting diagram inside box
TO TH( TO THE F((OER

l/ll EXTENSION TERMIN AL BOX
BOARD ~
FCIJ RI 51 I
yl'
~
I
I I
I
i Qi
POWER UN I
~
z
0 l-. ,N
'"
CNI PIN NO.
(
l.-
PI. WIRE NO.
.0. CISlO CISII CISIZ 11lR1- OR31 ~
I 414 424 434 REF 17
~ l
2
'---,
3 56 56 56 AG 3S
4 56 56 56 G 37
5 IIOA 211 A IlIA ALM 17
, 55 55 55 .COM 19
7 416 4 Z6 436 RUN 13
DAMPENING CONTROL BOARD

- - - - - - - (izp)l (7 p) ( 7 Pl ( 7 P)
rcfs'ii1' I ~ rcTsTil rciSi21
~, : or
;) I C
__ J
RI SI ri'l RI SI ~Ii:---- --_ •• --~~ - S~ -~II- ------ -"]
~~ ~~: lfllJ PN 4Y~ :

I I
lOR
I
J I
,
I I
A B \ ~R I ICNil ft B c... ~R I
I I
I I
I '" •.•'" z CRY081522PFH ONLY) I
L---- 1 ~i~~ :
I
I I
I I
I I
I I
4b
I'~
I
I
I I
NO., NO'2 I NO.3 I
M4' WATER FOUNTAIN ROLLER M4 7 WAT(R FOUNTAINROLLER I M48 WATER FOUNTAIN ROLLER I
DRIV( MOTOR ~ ORIV( MOTOR : ORIV( MOTOR :
l. .1
*
166
17-8 Water fountain roller drive motor control box (Ryobi 522H and RyobI522PFH)
2) Parts arrangement diagram inside box
I I
POWER
DR1 DR2 DR3
DAMPENING UNIT
CONTROL
BOARD
I / \ i -,
V V
N~ 1 WATER FOUNTAIN
ROLLER DRIVE MOTOR
DRIVER
Aw"'' o=~\
ROLLER
DRIVER
DRIVE MOTOR
No.3 WATER FOUNTAIN
ROLLER DRIVE MOTOR
\DRIVER (Ryobi 522PFH ONLY)
PANEL (16P)
PIN No. WIRE No.
1 54
No.2 WATER 2 410
FOUNTAIN ROLLER
3 420
DRIVE MOTOR 4P
4 430 (Ayobi 522PFH
ONLY)
5
uD
No.3 WATER
FOUNTAIN ROllER 6 411
DRIVE MOTOR 7 412
WATER
.. _1 (Ryobi 522PFH ONLY)
FOUNTAIN ROLLER o 0
o 0
8 413
DRIVE MOTOR 4P) 9 421
10 422
11 423
12 431
(Ayobi 522PFH
13 432 ONLY)
}
14 433
15
16 SHIELD
No.1 WATER FOUNTAI~ No.2 WATER FOUNTAIN ifIo,3 WATER FOUNTAI~

POWER ROLLER DRIVE ROLLER DRIVE ROLLER DRIVE
MOTOR MOTOR MOTOR
PIN No. WIRE No. PIN No. WIRE No. PIN No. WIRE No. PIN No. WIRE No.
1 R1 1 RED 1 RED 1 RED

2 81 2 WHT 2 WHT 2 WHT
3 E 3 BlK 3 BlK 3 BLK
4 GRN 4 GRN 4 GRN
--~y---
(Ryobi 522PFH ONLY)
..•
-:-a
()
::r
III
C» "'C
:n:IJ :e
aCD..• -
~
....•
--
'<
o '<
0
Q:Q: Q
A6
NC.IAL14
A6
CJ1 CJ1
1\)1\) 0 n
c:
~
TR2A
~ ALI4 1\)1\) c:: ;:;:
FC! (EXTENSIVE BOARD) +COM "1J:J: ::::lI
LII 1 RI"" 0
2
I
1401 .-ALARM
LIS
L1S.1U 2H
NO.1 ALH
NO.'ALH'
RUN I
RUN
~* A)
s- iii"
..•
ee
3 1402 W-ALARM LIS.OS 2S5
NO.3 ALH 1 *:t' III
4
S
•.1 ""1
N"
1403 .-ALARM L1S.116 255
NO.4 ALH-I
." 0
..• 3 2 3
en
NO.1
N02
W- HOTOR
w-"OTOR
RUN
RUN 2
I
-I
(
3_en
o ..•
CD
--
8 ""1 NO.3 W-HOTOR
RUN 3
CISII (NO.2 W-140TOR ORIVER a.
..•
S RUN 4 I REF2
I REF 424 tnZ
-o~- -
10
II
NO.1
NO.2
0-WA5H
O-WASH
NO.1 W
NO.2 W
NO.3 W 1'1
r 2
3 A6 56
Zw
_en <'
CD
12 NO.3 O-WASH ~T~L14 TR20B 4 A6 S5
13 NO.4 w 1 I TR2B
S ALI4 211A w- 3
14 NO.1 PRE OANP
~I ~ 01'11 5 + COM 55 ~ co 0 0
IS NO.2 PRE OANP
NO.2 P RI!lB
T RUN 425
..• 0
-- -
NO.3 NO.3 P 11 RUN2 OIIB
" PRE OANP
NO.4 P I 1 tnZ n
-
11
18 SP + 50
Zen 0
::::lI
" SP + 50
~CD ~
20
21
22 o
2.
CISI2 (NC.) W-I4OTDR DRIVER
23 ost R3
REF3
--j
I REf 434
kt
24 2
04* ~
25
2'
27
+ 24y
.•. 24V
.•. 12V
~
NO.Z_.P.PBU
~C2
WASH2·-
-- -- REF2
L14
TRlC
TR20C
3
4
A6
A6 S5
5. =i
1PRE2 FAST2 TOP2 5 ALM 212A .••.
28 .•. 12Y VR2+.0.-
BOTTON2 L+.J 01'C
5 +0014 55 .J
2S OV
lFAST2
--
--
-- RfSC
7 RUN 435
30 ov ND.3W.P.PBl8 lWASH3-- REF]
RUN3 DI7C
FA5T3 TOP)
I
VR3 +.0.- PRE3
BOTTON 3
FAST 3 _. ..
Hcr (CD OPS PANEL) 140.4 W P.PB" -- .. REF4
I + 12V VR4 +.0.- 1;::~4
FASH TOP4
BOTTON4
2 PB" NO I OANPENING SPEED UP
( FA5H .. _.
3 PBU 0.20ANPENING SPEED UP
CISI3 (Sf'ME)
4 PB48 NO.3 DANPENING SPEED UP REf'
I
S
5 .
~ 0'~
+
'" "''''
> »
INo.4AL14
TRZOO
z
3
4
TR2D
NT~
":I~
!Z
I RISO
0150
5
5
1
~
'" ...
EZ:
-0-
RUN4 OIlD
..
...,,0""
E ••
..•0'"'"'
~~
....•
°0
E>
o
U+ Ol
'-'M f-tf"'O
..u-Nt-t
~> 0: »
"''''
...•
17·8 Water fountain roller drive motor control box (Ryobl 522H and Ryobi 522PFH)
4) Continuous dampening system control board circuit diagram
(2) Ryobi 522H* From SIN 1530
i~- •..• ~.•. "' .

u
l~:i_~j~:~~
~
_
~: 1m
LL
i
'-_:~T==-r i -' I .1
II '"
1 I
~r
I
/~
..
...
...~
000
000
> >
;:;:=~=
z:
.• .• ~ ~;J
• ••
i id
:£ :l[
*
169
17-8 Water fountain roller drive motor control box (Ryobl 522H and Ryobi 522PFH) V
5) Continuous dampening system control board parts arrangement diagram
(1) Ryobi 522H * From SIN 1351 to SIN 1529
Ryobi 522PFH * From SIN 1138 to SIN 1220
RZO RIO
:f ~
-
Q.!.W- 8--EO'"
\....../ ~
- -
0110
-
!?!.I?- •
0120
ZO'O
-
0130 CIO
~~020
!O -
0'40
-
n
0150
0_
-
030
-
040
-
050
R80
-
R~ 060
~ 070
.
-
RZC RIC ~~
~ ~
O'" '" "
-
OIOC
~ \....../;::0
8--E
-
0' IC
~ R200 __
-
012C
ZOIC 0160_
-
013C ~ RI90 ~
n ~~
-
014C
n _ 02C TR20 ~
~
DISC
-
-
-
03C
04C
-
:112C 05C
RI R8C
~o mE
-
RI 06C
RI 07C
•..
R20C
016C
-
R28 RI8 R 19C
- -++='
0108 ~ '" TR2C
8--EOl;l 017C
~
-
0118
-
~N 436
§o -
0'28 55
ZO'8
212A
-
0138
CI8 56
~O -
0148 n ~~028
-
56
11I-
0158
-
038
"
-
048 R208
0168
-
058
R88 RI98
~o
N
~
-
068
078
TR28
-#=' 0178
426
55
RIA 211A
-
RZA
ow-- i'ii'l'r""" '" 56
-
OIOA 56
~
§o -
OI,A 8~IEOg
-
DIU
ZOIA R20A
- -
013A ~ 016A
n ~~
-
RIBA
014A
02A TR2A
O'5A ~ ~ 017A
~ ~
~o ~
!!.1.AA-
~
~
~ ~f~
~
416
55
210A
56
~o ~
!!.!.AA- -
~
06A .-
n
Vi
56
*
170
17·8 Water fountain roller drive motor control box (Ryobi 522H and RyobI522PFH)
5) Continuous dampening system control board parts arrangement diagram
~U'I
""""'mi
II
'lt1O _
YOli --Nr-
YII0 _
~
- -
---
YEll
UIO
'UG
'Cia
- I de
t~fa - WlIG
Yllo
YOlO
:~H
ilia _
lOll -'Wr-
1110-
---.!! "
- de
f~fa -
-++--
-
~
Ilil
IS"
-
'm
-
1lI0
'110_ 1111
lon -'Wr-
"10 -M-- 10'"
- I d~ ~
'
1111
O!
t~t~ J 0, ""
OliO
oon~
0/10
_
_
ltO-+t-
XO
'10
_
_ -
-
-+I--
"
llll
lIlO
litO
~
- mo
-+I--
-+toia
mo
lllO
3111
J
I
II
II
II
Olll
-+I--
-
0110
-+I--
--
otlo
auo
;[]
nt
~O
"
- .~
~;
U
- IIlIO
1110
GOU
I
~
II
,I. -
~
YOlO
YlIO
i;j
Oil 01' .s
-
ytll Oil Del
-'Wr- YIlI 50 50
" -'Wr- '/SII
'010
'"
III III III
III ilia
" ~ ~ -'Wr- m,
~
m -'Wr-
'tn
IIn
1.
U
" lJl _I"- :IO!O T

; --+1"-
~
:I,la Ov~
-
lit
:In,
--"M- 3tn
~
~
-I"-
3SU
CIO!O
Olto O~ 9
--"M- 0111
-"N'<- OHf
~ Gsn
O!
*
171
17·9 Dampening solution contraflow prevention device circuit diagram (Ryobl 522PFH only)
1) Except U.S.A. and Canada
DAMPENING SOLUTION
COOLING/CIRCULA TlON
DEVICE li: en ~ ELBl
CONTROL
CIRCUIT
~:-rTI
-W
- ~-t-~
MC1
CONDENSING
UNIT
1:'_'- E
---l
I 5> i - _E I
~~
I
I
I
I
I
I
2 W12 I
I
I
I
8 6 U11 1
~
U
LIJ
I
I
3 5 W13 2 z
~
U
L_ C0I'!TRAFL.9W PR';VENTl.9N DEYlCE _

17-9 Dampening solution contraflow prevention device circuit diagram (Ryobl 522PFH only)
2) For U.S.A. and Canada
DAMPENING SOLUTION
COOLING/CIRCULA TlON
DEVICE
CONTROL
CIRCUIT
CONDENSING
UNIT
I; i_.- E ---l
I ;:) E I
I
I
I
I
I
I
I
I
I
I
I
I
L-------------
CONTRAFLOW PREVENTION DEVICE
17·10 Register controller (Option)
1) Connecting diagram inside box
RI
;i ::
200V +sv NC' -
F 112
NCI • I
OV GI
{ _ •...
"a:
ZO
::CO<
FG u-'
••.. :>
_<.::l NC2 - 3 •
-:- 3w + 12V
",a:
NC2 - I 2
TO THE CONTROL BOX ..( G2
TO THE INVERTER~t
TM8 7M7 TMG TMS 7M3 7M2 7MI

0-· 0·· 0-- -{)---O---{)---O'-O
20P) 20P)
CIS 2 I
_,'" - - - - - - - - -;..;r- - ..- - - - - -:"7 - - - - - - - - - - - - - - - - - -~(- - - - - - - - ~( - - - - - - - :...( - - - - - - - - - - - - - - - - - - -

~ ~:~: ~: ~ ~i
i.. l" _::::::: .::~_~~:~-:~~--l
I
L, i,-::::.:: __
.:, ::~~:~~j:~~~-:
I I
I:! ..• t.D ,.... Gl r - ~ I
I' ~~~~I ~~ ~
I <:; u <:;1 <:; U I
I I
I I + I
I I
I P76 I
I I
I 1
I I
I I
, 7 I '
--I:~I :
, ,
I ,
I I
I I
I I
I I
1 -' II
I j ~I
I ~ ~I
, w "'I
I > LJ:I
I ~,
I ° NI
,
L
z "',J
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III 0
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en 2J
~c!
~ ~
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3 n
<D 0
a :s
S· -
a
0000000000000000 ---- --- -
] en
a:
<D CD
0--'
o-
X 0
- -- 'S
REGISTER CONTROLLER BOARD
(INSIDE OF THE CENTER
BOARD)
-----------.."
II
I I
I I
1- -,-,-,
rl-;-;--P
0
f I w
o·
-
:s
II
SWITCHING II : IR1IS1ITl' :
REGULATOR II
I I
L,-.,-,-,..!
I I I I
1_ J_ J_..J
0 (INSIDE OF THE I I
II (INSIDE OF THE
CENTER BOARD) I I CENTER BOARD)
II
II Rl S1
II A A
I I ,_...J_....J_,
I I
I I I 1
II I I
r""" II I I
1-~~r~~2~~
I I I I I I I II I FIL2 I
I I I I I I I I I I I
I I
I I
1- -,_ -,_ •••••
Y Y
I R12 S12
I
I
I
I REGISTER CONTROLLER I/O BOARD
I
I
(OUTSIDE OF THE CENTER BOARD)
0 I
0
L __
- ----- ---- - --------- -- -

3) Register controller I/O board circuit diagram
Fee (RE.G CONTR CPu BOARQ)

~ I [DO
~ Z'[OI
1
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fC cn>J," nl<., AV "f,.. --- 5 £04
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INDICATOR OE5ET - - vt , ~ ••••"f~' L"'.'.
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4) Register controller I/O board parts arrangement
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RI I A
RA I 3 A (+) A A A A A A <DO
RB 2
R2 4 8 ( ) 10
B ~a
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RC
Ro
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4
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6
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RoL4 12
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ROLS 13 i»
RoL6 14 3
RoL7 IS
RoLB
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16
17
:i
+ 12 V 18
OV 19 I
OV 20 ~
EoO 21
[01 22
[02 23 ~
IX
[03 24 UJ
[ 04 25
EoS 26
~~~ ~~~~
LO 27
LI 28
29
L 078 30
L 079 31
LOBO 32
L081 33
LOB2 34
LOB3 35
BZ3 36
37
L -~
39
~ --
40
6) Register controller display board parts arrangement
..~ .~
I , I I I I I. I 524 REG DP - 0 I
... ~ .~
~ ~ ~ \ ~ \ ~ l
-,~ N~ "~l .•,~
I< 1<' I< I< 1<' cl ••, ""
I I I I I I I I
oom -...-
Pin
OJ
0000
-...- -...-
OZ
Pili
01
P860
'CII
r--~-------------»-I
L -.!-___ __-----
•
__ .~_J LOIZ I LO II LOIO
i-I D
I PUI
1
I1
Di~ D~~
PIn PI66
1 I
I I
I '---_ •....•I
I -...- I -...-
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" ,522PF,522PFH
D ~~
I \ L071
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-
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en
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CD ~
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-..l
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NORMALINCHINGPB. GREEN LAMP "U CD •.• 0
RIVE PB. lOlL LAMP
-01»
o
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5:
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- 3
en
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su C
S1
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~ at
~
PL17 (GREEN) ........
:e
PL19(OIU
'<..•
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o-:J
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Ole.
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0 /' / / 0 \ \ PB2.Pll \ 01
_.
0-
0'1
I\)
NO.1WATER ROllER PB: I\)
/ / \ \
No.2WATER ROlLER PB. NO.3 WATER ROLLER PB. IS22PFl REVERSE INCHING PB.
\STOPPB.
-"
'1J
CI51 (ISP) Cl52 OSP)

PIN NO. WIRE NO. PIN NO. WIRE NO.
1 31 7 1 130
2 3 57 2 312
J 1 1 3 3 132
4 1 3 I 4 114
5 I 1 5 5 316
6 310 6 1)7 (S22PF)
1 13 J 7 315 (S22PF)
8 3 1 1 8 136
9 , 34 9 314
10 31 2 10 1)5
11 1 , ) 13
I 2 1 4 I 2
I J I 1 8 I 3 1 18
14 13 8 1 4 138
15 55 1 5 55
') '!
VACUUMPB. DRIVEPB. GREEN LAMP
01LLAM P
BUZZ\R
\ \ \ / / /
\ \
1 ~
BZl ,..... 134 ~..- 133 311 •....• ,..... 115 310 •....•
..-. -
312
- •....• ,..... -
r- 317 h
- - f-- f-- - 55
0 0_
RED 55
,..... -
138 55 ~
f--
Ir- 138
f--
55
- -- 118 55 •....• '381'3' 118 '13 357
....,
r-
~ BLACK 74 ~ 1
P88. PL4 P85; PL3 P825. PL2 PB3 P81 PL17(GREEN)
~\
...• PL19(OIL)
. "- \, J I
- /1 I
~J
II)
PB7. PL5 P88. PLe PB9.PL7 P828. PL18 P84 P82. PL1 P8101
"- ....•• "-- ....••
0"-
- --' '- -
135 313 138 314 137 315 I-- 114 318 "- 130 138 f'- 234 ~34,41
0 "-
-- ,.-- - ..-. ....•... --- '381'32
'--
-
138
.,.
-55 .....••••....
-138
.,.
-
-55
--''-
f--
- - 138
T
55 f-" •.•....
118
- - ....•• 55
-
"- 55
937
1~1i:l1
322
1144....• - f--
f--
55A
f--
'-- f--
929
/ / / / /
NO.1 WATER
/ NO.2 WATER
/ /
NO.3 WATER ROLLER ROLLER
/ REVERSE
/ /
INCHING EMERGENCY
/ ~
ROLLERPB. ROLLERPB. PB.{522PF) CLEANING PB. INCHINGPB. ON/OFFPB. STOPPB.
'" "
CIS1 (15P) CIS2 (15P)
Pin No. Wire No. Pin No. Wire No.
1 317 1 130
2 357 2 322
3 113 3 132
~n!
4 131 4 114
5 115 5 316
6 310 8 137 {522PF} I'\)
7 133 7 315 {522PF} ~ ~

8
9
10
311
134
312 10
B
9
136
314
135
H[ Inh H[~
11 11 313
12 74 12
13 118 13 118
.....•.
(X) 14 138 14 138
.....•.
15 55 15 55
I\) ••••
-':'I
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m
0-
m
..,
en
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o c)"
m ::l
CJ)o
;:g~
~
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PI
PL17 (GREEN) ::l
PL19 (OIL) ~
CI51 (15P) Cl52 (15P)

PIN 1«), WIRE NO. PIN 1«), WIRE NO,
I 31 7 1 130
2 3 57 2 322
J I 13
, 1 3 1
3
, 132
1 "
5 115 5 316
6 310 6
7 13 3 7
8 31 1 8 136
9 1 3' 9 3"
10 312 10
11 11
12 74 I 2
I 3 I 1 8 I 3 118
1, 1 38 1 , 138
15 55 1 5 55
) )
VACLJuM PB. DRIVEPB.
OIL LAMP
BUZZ\R
\ \\ \\ / / /
\ ,- 134 -...,,.-
~
.....• ,-
1I
---
- -
~ BZl
,.--... 312
,.--... 133 311 115
,.--... 310 """""
55 317 ......•
- - - -
~ 0 0
RED 55
I--
f--
138
f--
55 -..., ,.- -
138
- ....., ,....
55
f--
118
f--
55 """"" '381'31 1181'13 357 h
~ BLACK 7" ~
0 PB8. Pl4 PB5. Pl3 PB25. Pl2 PB3 PBl Pl17(GREEN)
~I\ Pl19(Oll)
\1
/1
J
• I
I
~V
N PB8. Pl8 PB28. Pl18 PB4 PB2. Pl1 PB101
•....
"- 138 - - f-- 318 ~ 130 1138 I-' "- 234 1234"
0 0 31"
- -- "" ~ f-- '381'32 "-
f-- f--
"-
-
138 --'''-
55
f--
118
f--
55 f-"
"-
"-
55
937
1?:!1i:l 322 fo-'
1944 fo-'''-
-
55A
r--
f-
929
l' 7' l' l'
/ / / /
/ ROLLER
/ REVERSE
/ /
INCHING EMERGENCY
/ ,.....-J
WATER
ROLLER PB. CLEANING PB. INCHINGPB. ON/OFFPB. STOPPB.
,;
,
CISl (15P) CIS2 (15P)
1 317 1 130
2 357 2 322
3 113 3 132
4 131 4 114
J I~: · ~
5 115 5 316
6 310 6
7 133 7 '~" ~ ~ •• ~)o
8
9
10
311
134
312 10
8
9
136
314
h n ln1[rlrl h
11 11
12 74 12
...•. 13 118 13 118

0) 14 138 14 138
(,,)
15 55 15 55
17·11 Operation panel actual wiring diagram
3) Auxiliary switch panel
(1) Ryobi 522, 522H * From SIN 1001 to SIN 1655
V
Ryobi 522PF, 522PFH * From SIN 1001 to SIN 1352
MC3 (~p)
PIN NO. WIRE NO.
I 5'
1 351
3 350
• 210
,
5 111
118
7 211
8 113
9 211 (521PF)
0 0
BLANKET JA" OFF DOUBLE SHEET OFF

(522PF)
NO.1 SOLiD PRINT

SLEWEO PAPER OFF
NC.3 SOLIO PRINT
(512PF) NO.1 SOLIO PRINT
11 118 Ie
214 213 211
0 0
0 0
PRINT COUNTER
MC3 9P (OPTION)
PINHO. III[ NO.
1 56
2 351
3 350
4 220 MACHINE COUNTER
5 211
6 218
7 212
8 213
9 214 (522Pf)
0 0
175 11220
178218 58 DOUBl£ SHEET OfF
NO.2 SOUO PRINT

SlEWED PAPER OfF
NO.3 SOUO PRINT
(522Pf) NO.1 SOUO PRINT
0 0
*
184
4) Operation side panel (first unit) (Ryobi 522 and Ryobi 522PF)
PB10
PL6 0
MC2 (15P)
PI N NO. WIRE NO.
1 55
2
3 313
4 140
5 141
6 148
7 142
8 143
9
10 144
11 145
12 138
13 146
14 147
15 135

5) Operation side panel (first unit) (Ryobi 522H and Ryobi 522PFH)
0 0
140
148
141
551 5S3 MC2 15P

0
PIN NO. WIRE NO.
1
2
NO.1 NO.1 NO.1 .3
INK DUCTOR INK ROLLER IMPRESSION 4 140
5 141
6 148
7
8
9
10 144
11 145
12
1.3 146
14 147
15
6) Unit panel (second unit) (Ryobi 522H and Ryobi 522PFH)
2 -~ ,-.>.?,'"
MC.303 6P
PIN NO. WIRE NO.
1 244
2 245
3
4 246
5 247
6 248
17.11 Operation panel actual wiring diagram
8) Operation side panel (second unit) (Ryobi 522H and Ryobi 522PFH)
y
(1) Ryobi 522H * From SIN 1351 to SIN 1529
Ryobi 522PFH * From SIN 1138 to SIN 1220
NO.l-NO.J
WATER MOTOR SPEED
(NO.JIS fttI1I£
IftllII WPfll My)
QS14 41' ClSIS 41') ClS.8 41'T we. 8P

PINNO. _NO. P1II NO. WIA£ NO. PIN NO. _NO. PIN NO. _NO.
I 411 I 421 I 431 1 54
2 2 2 2 410
3 412 3 422 3 432 J 420
4 413 4 423 4 433 4 4JO
S
8
I.4C4 15P
PIN NO. WIRE NO.
1 55
2 68
3 314
4 150
5 151
6 158
7
8
9
10 154
11 155
12 138
13 156
14 157
15 1J6
188 *
8) Operation side panel (second unit) (Ryobi 522H and Ryobi 522PFH)
NO.l-N0.3
WATER !lOTOR SPEED
(NCUIS FllI H
Ifal WI'FII lII. T)
em _ 41" NO. as'5 _ 4PTNO. 5\1 41'1 _ WCI

NO. 121'
_ NO.
, 411
PI! NO.
1 42'
PII HOJ _
1 I 4JI
NO. PIIN
1 54
PII'''''
7 55
2 2 2 I 2 4'0 8 56
3
4
4'2
413
3
4
422
42J
3
4
4J2
4.3J
3
4
420
4JO
1
10
4"
421l
5 4JI
1 "
12
MC4 15P
,
PIN NO WIRE NO.
55
2 88
3 3'4
4 150
5 151
6 158
7
8
9
10 154
11 155
12 138
'3 '56
14 157
15 138
*
189

9) Unit panel (first unit) (Ryobi 522 and Ryobi 522PF)
(1) Except CE SPEC.
PB19
PL14
PB18
o
MC5 (6 P)
PIN NO. WIRE NO,
1 SS
2 323
3 128
4 121
S 120
6 122
9) Unit panel (first unit) (Ryobi 522 and Ryobi 522PF)
(2) For CE SPEC.
EMERGENCY.
STOP
REVERSE
INCHING
INCHING
ON/OFF MC5 (6P)
Pin No. Wire No.
PS1e 844 323 128 1 55

PL14 323
2
3 128
4 121
5 120
NORMAL 6 122
INCHING

10) Unit panel (first unit) (Ryobi 522H and Ryobi 522PFH)
(1) Except CE SPEC.
t.4C5 6P t.4CJ2 (6P)

PIN NO.
1
WIRE NO.
55 ,
PIN NO. WIRE NO.
240
2 J2J 2 2~'
J 128 J
~ 121 -4 242
5 120 5 2~3
6 122 6 248
TO THE I/O EXTENSIVE BOARD

J',If ~,~., )'~ /e ;-".1/
10) Unit panel (first unit) (Ryobl 522H and Ryobi 522PFH)
(2) For CE SPEC.
EMERGENCY-
STOP
REVERSE
INCHING
INCHING
ON/OFF
NORMAL
INCHING
MC5 (6P) MC32 (6P)

1 55 1 240
2 323 2 241
3 128 3
4 121 4 242
5 120 5 243
8 122 8 248

11) Non operation side panel
(1) Except CE SPEC.
MC7 (15P)
PIN NO, WIRE NO.
1 S 5
2 31 6
3 310
4 1 13
S 114
6 31 7
7 1 15
8 111
9 324
10 110
11 11 2
12 118
13 11 6
14 117
15
11) Non operation side panel
(2) For CE SPEC.
INCHING
ON/OFF
NORMA
INCHING
MC7 15P)
Pin No. Wire No.
1 55
2 316
3 310
4 113
REVERSE 5 114
INCHING
§§ 6
7
317
115
DO 8
9
10
111
324
110
11 112
12 118
13 116
14 117
15

12) Perfecting unit operation panel (Ryobi 522PF only)
MC22 (12P)
PIN NO WIRF NO.
I 195
2 193
3 191
4 196
5 192
NO.3 WATER 6 190
ROLLER 7 197
8 194
9 326
10 198
II 55
12 315
MC21 5 PI
PIN NQ WIRE NO.
I 137
NO.3 WATER DUCTOR 2 202
192 190 3 200
NO.3 INK 4 208
198 198 DUCTOR 5 138
193 191 6 201
5518 5517
0 0
NO.3 IMPRESSION
196 194 NO.3 INK
198 198 ROLLER
197 195
5519
05520 0
13) Perfecting unit operation panel (Ryobi 522PFH only)
MC22 (12P)
PIN NO. WIRE NO.
1 195
2 193
3 191
4 196
5 192
6 190
7 197
8 194
9 326
10 198
11 55
12
MC21 (6P)
PIN NO. WIRE NO.
1
2 202
3 200
4 208
5
6 201
MC34
PIN NO. 'limE NO.
1 250
2 251
3
4 252
5 253
6 258
17·12 Safety circuit diagram (For CE SPEC.)
1) Ryobi 522, 522H
(1) Circuit diagram
234
~WCB-11
2344 234B 238

o WC8-4
PBl01 P8102 PB103
POWER BOX
!""O_'_'_'_'_'_'_ ._._._._._._._._._._',
r·-·······-·-·-·····-· r·····-···-l
! T~ i i FEEDER PANEL i i
I)!. i
1:~ f-. I I
I
i
i
I
i
i
.r' _._._._._._._
!
fr-
I
.• OER !
TERMINAL BOX:
No.3 PANEL
r·-··~-·-···-·-·-l
i'-~'-~'--'l : 1 : pan I LIIO LSSO LS34 LSSI LSla LSI! LSSS LIIO
,----,
:rft
::« ;;;:--:-t1 i
i l ~--+--I~!
!
:...._._._._._._._._._.1
j
i
;=1
105 loe
J I
i
i
j
i
i
i
I
i j i
j INV ! i
i
i i i
L._._._ .•. _._._.i I
j
i
i
L._._._._._._._._._._._._._._._._!

(3) Parts arrangement diagram
[Operation side)
PB102 EMERGENCY STOP
~ } (N.C) LS17 No.1 FRCNT COVER
$: } (N.C)
BP101 EMERGENCY STOP

LS12 No.2 SAFETY BAR
;:} (N.C)
=} (N.C)
LS22 No.2 BACK COVER
=} (N.C)
LS40 SAFETY COVER LS15 DOOR
~ } (N.C) ~} (N.C)
:} (N.C)
=} (N.C)
=}
LS20 No.2 FRONT COVER
(N.C)
LS10 HANDWHEEL
=} (N.C)
=}
LS23 CD COVER
(N.C)
2) Ryobi 522PF, 522PFH
(1) Circuit diagram
234
~lIC8-11
234A 2348 238
o lIC8-4
P8101 PB102 PBl03
~._._._._._._._._._._._._._._._._._.,
POWER BOX
r'-'-'-'-'-'-'-'---'-'T'-'-'-'-'-J
! TR2 j
i !
ljl"
: ~FEEDER PANEL
! f-.
I !
fl-- .
! PI2 !
~
':~j
!
I
i
ii_. ._._._. _
I III
FEEDER
TERMINAL BOX
!
!
I
I !!
II
tf;!: :
r'-'-'-'-" f
I I
i
I
I
_.
I I 0
i
i II
i
i
!
I
I
I
I
i
i
I
:
,
t INV
!
:
II Q
II.
0
! i i IlACB I
L._._._._._._._.J L._._._._._._._._._._·._._._._._._i
CONTROL BOX
I
Chapter 17 Circuit Diag
I
17·12 Safety circuit diagram (For CE SPEC.)

(3) Parts arrangement diagram
{Operation side}
LS1' No.1 SAFETY BAR LSl1 No.1 FRONT COVER
~ } (N.C)
=}
~ } (N.C)
=}
LS19 CENTER COVER
(N.C)
(N.C)
BP102 EMERGENCY STOP ~
~} (N.C)
: } (N.C)
LS23 CO COVER
=} (N.C)

=}
(N.C)
=} (N.C)
ops INPUT TERMINAL BOX
LS16 No.1 BACK COVER LS20 No.2 FRONT COVER
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CID MC1J-4 a502-1}
QROUP8-2 QS2- 7 I£QlSTOIt CONlltOUDI BOX
C1S2-i
LS10
H_U
~ WC1!-4}
~ .., •..• (.o.e)-*
(N.O,..
CSJ DWYERY 00'ltl
'55 J WC1I-'4
SQ.l" 1I.011ER VAlVE ;" WC1a-U
@ we2l-&
ee YC11-15 L.SJ6 co UJillXR COVERX
aD "C28-4 (tlD "'<:2<-1 }
® MC24-' (N.O)
IN'oOTf:R
(. FROWSIN 1138 TO sIN 12,g)
eo w::t-.
2
S
ST1
51
"
..c.-.
WCl-J
S1R 12 WCl-l
RL •• YCt-l
liT •.• 1lICt-4
so OJ MCt-2
so '5 ..c.-I
~N ~ ~~J(~IOX)}CPlIClM
(. FROIoI SIN 1220)( FOR e[ SPEc.)

z eo wct-.
& 51 wct-,
STf " wct-J
SlR .2 MCl-l TI
•. ~ •• 1ICt-1
1
14 wct-4 WC12-1
,7
so OJ MCt-2 V17 YC12- 2 } RECI$roR CONTltW.Dt lOX
sa ee WQ-5 'Nt7 WC12-J
': ~ :~3(=""",)}"",,", LSJ co BOTTOM

LO 00
ftiij) .., •. , } (NO)
(!ii) MC'/"J .
LS32 NO.3 BACK COVER
1 00 •
201
HOPS INPUT TDllIINAl BOX

••••••.
0 J
WC24-4} (N,C)*
(N.O)
M' HOIST IIOTOR

@®®
C2
Clt0UP7-t,7-2
SOL2I SOUO CQNTRNtOW PREVENTION V YE
82 HOST fIRN([
@)@) ®CID
®®® M7 OIL MOTOR
WI DRIVE MOTOR
@®@
QR0UP7-7 G1DGD®
LS21 01\. UMIT
7 N. INK CTOR ~tlIOUS OA!M'ENING SlSTEW CON11lQl 80"-
i
1
1M
•• C1 •.•••
MC11-12 51 "C1~~
~ PI-'
OR
"e20-, (]j) GD
NOPS OIITPUT ~Al BOX
lSU NO.3 'RONT UNDER COVER *

CQlTR PRfVENTION 0£'0IC[
M2 PUIIP MOTOR
LS1 NO.3 FROIIT COVER ffiB Me.-IS} ('<.0)
@)@@)@)@) @D@@) ~ """'0 } (ll.e)

QROUP7-4 ~ lIC1"" <0.01'*
OAIIPENIHC SOLUTION COOJNG ClRCULA_ Il£\lC£ OJ D£ClJRWl MOTOR Me SPIt'V MOTOR
@)lvJ)@ @<ID@
CID GD GD @) @ @) GftClUP1~ GIlIOUP7-~
*
209
..• ..•.
~*
o
--- ..•.":'I
0
::r
III
:D ~ "lJ
'<
0 ..•
CD
PIN 522 NP UNIT
Q: Z ~
.....•
Ilo. WIRE Ilo. WIRE Ilo. "tJ
--.•
01
-*..•
I\)
1 Rl Rl AC POWER 200V I\) C 0
~
2 S1 S1 AC POWER 200V ::; ~r
$:
3 ()
CONTROL BOX 'TI 0 0
T
4 E E EARTH ~ iii'
TERMINAL BASE 0 ~ co
5 CD
3 iil
-- 7
6 55
56
55
56
DC POWER + 24V
DC POWER OV
en-
_0
Z ..•
()
3
rn
..•. ()
0 ac
PIN 522 NP UNIT I
-
..•.
w
0
en ii'
-u:a
Z ..•
::;
0.
~-
.••. 1»
I
.•
Ilo. WIRE Ilo. WIRE Ilo.
I
I
03
---
168 1 168 871 co JAM
168A
r 2 168A 872 co JAM
I
I ~:D
I I I '<
0
NaPS INPUT co JAM
TERMINAL BOX
161
188
.• I I
3
4
161
188
873
874 SPRAY. SAFETY COVER
I !l.
c.n
I I 5 185 875 SAFETY COVER ®
I
I N
I I
180
-- 6 180 876 SAFETY COVER @ I ~N
160
L:= 7 168 877 DELIVERY BOTIOM LIMIT
I
I
c.n
N
OPS INPUT
{ lB8A
.•-
I
II
8
9
10
168A
160
878
879
DELIVERY BOTTOM LIMIT
DalVERY BOTTOM LIMIT
I
I
I
I -
N
::E:
-
I
TERMINAL BOX 181

I 11 lB8A 881 SPRAY
I 12 187 882 SPRAY
I
I
Mea-7 185 @ I 13 I
I
MC8- 10 115
~
~ 14 115 884 FEED PB.
MC8-2 118 ~ 15 118 885 FEED PB.
MC8-6 310
~ 16 310 886 FEED LAMP
"'"
MC8 ON 17
18
THE
MC8-4 238 ~ 19 238 889 STOP PB. INCHING PB.
CONNECTOR MC8- 12 230 ~ I 20 230 890 STOP PB.
BOARD MC8-9 231 ~ I 21 231 891 NORMAL INCHING PB.
MC8- 15 232 @
I 22 232 892 REVERSE INCHING PB.
L 23 238 893 JOINT SIGNAL
MC8- 14 233 ~ 24 233 894 JOINT SIGNAL
-----
~ ..•.
";'I
:0 .••.
'< ~
PIN 522/H NP UNIT o
••• WIRE'" WIRE'" Q:Z
- CJ1 "'tJ
- 2
3
1 Rl
Sl
Rl
S1
AC POWER 200V
AC POWER 200V
~§
01;:;'
I\) (')
CONTROL BOX I\) 0
4 E E EARTH
TERMINAL BASE
-r I :J
5 - :J
- 6 55 55 DC POWER + 24V
- 7 56 56 DC POWER OV ~~
a3 (')
.•
~z§:a"
....•.
- ..
oS:
SHORT ORCUtT PLUG
r--------, ~m
PIN 522/H NP UNIT I I <nee
••• WIRE ••• WIRE ••• ,
I I
, o m
--
I
168
168A
---- T
2
1 168
168A
871
872
CD JAM
co JAM
I
I
I
(1)3
Z:u
Naps INPUT 161 -- 1 I
I I
3 161 873 CD JAM
I
.
I
....•.
NO
'<
TERMINAL BOX 188
- I I
4
5
188
185
874
875
SPRAY. SAFETY COVER
SAFETY COVER@
I
I -
weT
<11 -"
<11
180 - I I I 6 180 876 SAFETY COVER@ I
N
~
160
---- I
I
1 ~
7 168 877 DEUVERY BOTTOM LIMIT
I
I I
<11
N
OPS INPUT
1888
188C
•
-
I
II II 1
8
9
10
168A
160
188B
878
879
931
DEUVERY BOTTOM UMIT
DEUVERY BOTTOM LIMIT
SAFETY COVER
I
I
I
~
-
N
:I:
TERMINAL BOX { 188A

187 - I T
11
12
188A
187
881
882
SPRAY
SPRAY
I
I
I
MC8-7 185 @ 13 188C 932 SAFETY COVER
MC8 - 10 115 -
"'"
14 115 884 FEED PB.
I
I
MC8-2 118 g 15 118 885 FEED PB.
0
MC8-6 310 g 16 310 886 FEED LAMP ":X
III
I
MC8 ON 17
,,
I ¥..•
THE
18 ...•
MC8-4 238 ~ 19 238 889 STOP P8. INCHING P8. I
--.I
CONNECTOR
T I
MC8-12 230 s 20 230 890 STOP Pa. 0
BOARD MC8 - 9 231 S
I 21 231 891 NORMAL INCHING PB.
I
I
~.
- I c:
MC8-15 232 s
L
22 232 892 REVERSE INCHING P8.
I
I ••
C
23 238 893 JOINT SIGNAL I
I ~.
MC8-14 233 "6' 24 233 894 JOINT SIGNAL L _____ ___ J
iiJ
~*
....•. 3
en
PIN 522/H NP UNIT
No. WIRE No. WIRE No.
-- 1 Rl Rl AC POWER 200V
- 2
3
Sl Sl AC POWER 200V
CONTROL BOX
;- 4 E E EARTH
TERMINAL BASE
5
-- 6 55 55 DC POWER + 24V
-- 7 56 56 DC POWER OV
PIN 522/H NP UNIT I

No. I
WIRE No. WIRE No.
I
168
--- I
1 168 871 CO JAM
I
I
I
NOPS INPUT
TERMINAL BOX
168A
161
188
--
--
I I
I I
2
3
4
168A
161
188
872
873
874
CO JAM
CO JAM
SPRAY. SAFETY COVER
I
.
I
I I 5 185 875 SAFETY COVER ®

t
I
- I I I SAFETY COVER @ I
180
160 -- I
I L:
6
7
180
168
876
877 DELIVERY BOTTOM LIMIT
I
.
I I
II
188B 8 168A 878 DELIVERY BOTTOM LIMIT I
I
188C
• 9 160 879 DELIVERY BOTTOM LIMIT I
I II I
--
10 188B 931 SAFETY COVER
OPS INPUT :
TERMINAL BOX { 188A
187
- I
I I
11
12
188A
187
881
882
SPRAY
SPRAY
I
I
I
MC8-7 185 @ 13 188C 932 SAFETY COVER
115
~
s 14 115 884 FEED PB.
MC8-10
MC8-2 118 ~ 15 118 885 FEED PB.
MC8-6 310 ~ I 16 310 886 FEED LAMP
MC8 ON
L 17 118 887 DRIVE PB.
MC8-13 113 '0' 18 113 888 DRIVE PB.
THE
MC8-4 238 ~ 19 238 889 STOP PB. INCHING PB.
CONNECTOR MC8-12 230 s I 20 230 890 STOP PB.
BOARD MC8-9 231 g I 21 231 891 NORMAL INCHING PB.
MC8-15 232
~
~ I 22 232 892 REVERSE INCHING PB.
L 23 238 893 JOINT SIGNAL
MC8-14 233 g 24 233 894 JOINT SIGNAL
-----
PIN 522/H NP UNIT
1 Rl Rl AC POWER 200V
2 Sl S1 AC POWER 200V
3 936
4
CONTROL BOX 5 937
TERMINAL BASE
I 6 55 55 DC POWER + 24V
I I 7 56 56 DC POWER OV
I I 8 113 888 DRIVE P8.
I I 9 118 887 DRIVE P8.
10 E E EARTH
SHORT CIRCUIT PLUG
936 PIN 522/H NP UNIT

r--------,
I
I
937 I
168 I I
I I I 1 168 871 CD JAM
I I
168A - 168A 872 CD JAM
NOPS INPUT I I I I 2
161 : 161 873 CO JAM
188 I I I I 3
TERMINAL BOX 188 874 SPRAY. SAFETY COVER
I I
938
944 I I
I I I I I I
4
5
6
185 875 SAFETY COVER ®
180 180 876 SAFETY COVER @
I I I
160
1888
:
:
I I I ilL: ; 168
168A
877
878
II I II i I'
laac • I I I 160 879 DELIVERY BOTTOM LIMIT
1888 931 SAFETY COVER
OPS INPUT 1~
TERMINAL BOX {
188A
187
-
- , I I 11
12
188A
187
881
882
SPRAY
SPRAY
MC8-7
MC8-10
185
115
I
I I I
I I
I
I I
13
14
laac
115
932
884
SAFETY COVER
FEED PB.
MC8- 2 118
I I 15 118 885 FEED PB.
MC8-6 310
I I 16 310 886 FEED LAMP
MC8 ON I 17 938
THE
MC8-13 113 1 18 944
MC8-4 238 19 238 STOP PB. INCHING PB.
CONNECTOR MC8-12230
I 20 230 STOP PB.
BOARD MC8-9 231 I 21 231 NORMAL INCHING PB. I
MC8- 15 232 I 22 232 REVERSE INCHING PB.
I
L 23 238 JOINT SIGNAL

I
I
I
L J
24 233 JOINT SIGNAL
I "- ! ')
I
07 06 05 04 03 02 01 00
SSII INl.2 fO'S PNti.1 I ~IO (Nl.2 to'S PNfl.. P814 PB~ IPAt£L I P513 P526 I PAI£LJ PBI PBI2 IPAt£LJ 1'817 (Nl.2 to'S PNfl.. IliIl:! INl.2 to'S PNfl.. P8161Nl.2 to'S PNfl..
Ll SPRAY SW. DECURlER SW. FEEDER PB. RCl..lER WASH PB. DRIVE PB. REVERSEINCHIt«; PB. I«JRMALItClIM> PB. *4 STCP PH.
lS2 (FEEDER) lSI (FEEDER) SS21 (FEEDER) 5521 (FEEDER) PB20 lItOml> PAtU PBl8 lItOUt-I> PAtU PB19 lItOiIN; PAlf:L
L2 I£CIWlICAl. IXU!LE 511. I£IGHT CONTRa...SII. HOIST DOWN SW. HOIST UP SW. REVERSEINCHIM; PB. I«JRMALII\OlIN; PB. *4 STIP PB.
PB8 PBlI IPANEL PB7 PBlO (PAI'£L, PBt> IFE~R PAtELJ P85 IFEEDER PAI£L PB.4 (FEEDER PANEL PBs I FEt.Ut.R PAtEL PB2 JfEEOCR PAtEL
L3 NJ.2 WATERRll.LER P8. NJ.l WATERRll.LER P8. PUMP PB. VACUUM PB. REVERSEINCHIt«> PB. t«JRMALINCHIfII> PB. *4 STIP PB.
5S4 II'(). I PANELJ 554 INO.l PANEL SS3 INO. I PAI'£L SS3 INO. I PAt£Ll 552 (NO. I PANEL S52 (NO. I PAI'£L 5S1 (to(). 1 PANELJ 551 (to(). I PAI'£L
L4 NO.1 PC-BC-IC ON NO. I IMP. AUTO NJ. 1 IN< Rll.LER MANU.t{).1 INK Ra.L.ERoWT NJ.I WATERlX£T MANU.NO.1 WATERlX.CT AUT NO.1 INK (JJCT MANU. t«J. 1 INK DUCT AUT
sse (to().2 PANELl SS8 (NO.2 PANEL 55? (NO.2 PANELl 557 (NO.2 PAt£L sS6 (NO.2 PANELJ SSE> INO.2 PAI'£L 555 (to(). 2 PANELJ sS5 (1'().2 PAI'£L
L5 NO.2 PC-Be-IC ON NO.2 IMP.AUTO NJ.2 IN< R(UER MANU.NJ.2 INK RIllER AUT NJ.2 WATERlU:T MANU.NJ.2 IIATER lX.CT AUT NO.2 INK (JJCT MANU. t«J.2 INK DUCT AUT
051-~ (CIRCUITBOARD051-3 (CIRCUITBOARD051-2 (CIRCUITBOARD 051-1 {CIRCUITBOARD C53 (I:ELIVERY f'O>S LS5 II:ELIVERY OPS LS4 (I:ELIVERY NOPS L53 (I:ELIVERY NOPS
L6 llIlPIJT C1£()(PRIXiRAM SV. IN'UT D£CK PRQ;R,\M sv. CCWT UP CHAla SII. SKIP FEED OFF SII. OCLI VERY DOWNSW. CD FORK OCIECT SII. CD JAM SW. CD BOTTOM SW.
LS17 lOPS) LSI6 (NON OPS) LS15 (FEEDER OPS) LS14 (NON-DPS) LSI3 (NON-OPS) LS12 (NON OPS) lS11 (NON-OPS) lS10 INON-OPS)
L7 NO.1 FRlM COVER511. NO.1 BACK COVERSII. DOOR SW. fCl.21R1JIl. wsnm aMI Ill.l mIIJIl. ~ aMI 00.2 SAFETYBAR SII. NO.1 SAFETYBAR 511. HANOWHEEL SW.
lS6 lOPS) LS23 lOPS) LS22 (OPS) LS21 (FEEDER) LS20 INON-OPS) lSI9 lOPS) (NP CONt£CTl~
L8 SPRAY TIMING SII. CD COVER SW. NO.2 BACK COVERSII. OIL LIMIT SW. NJ.2 FRmT COVER511. CENTER COVER 5W. COVER
L9
Ll0
S.C.3 S.C.2 S.C.l S515 (SLe PAI'£L SS14 (SIl3 PAt£L SsI3 IS~ PAt£LJ
L11 NON-DPS SENSOR OPS SENSOR OW!LE S1£ET SENSOO NO.2 SOLID PRINT SW. NJ. 1 S[l, 10 PRINT SW. SLEllEDPAPEROFF 511. *2
(loP COM>£CIOR (NP CONNECTOR) (loP CONNECTOR, ~NP CONNECTOR
L12 *1 *3 SPEED LIMIT REVERSE INCHING NORMAL INCHING *4 STOP
INPUT (INTERRUPT) NOTE

IRO GRllPl FEEDER PANEL SS12 SS13:LED LIGHTS AT THE OFF POSITION.
SS14 SSI5:LED LIGHTS AT THE SOLID PRINT POSITION.
IRl oo.P2 MONITOR PANEL LS10-LS20 LS22 LS23:LED LIGHTS WHEN MACHINE CAN RUN.
IR2 lro.P3 NO.1 NO.2 PANEL SCl :LED LIGHTS WHEN DOUBLE SHEET DETECTED.
SC2 SC3:LED LIGHTS WHEN NOTHING IS OVER ON THE SENSOR.
IR3 GRllP4 DRIVE MOTOR CIRCUIT
IR4 ffillP5 SOLENOID ON OPS TO ENTER THE CHECK PROGRAM.DO THE FOLLOWING.
lWP6 SOLENOIDON NON-OPS 1.TURN OFF THE MAIN SWITCH.
2.TURN ON EITHER THE DSl-3 OR DSl-4 SWITCH.
G?o.P7 MOTOR
(DSl-3-INPUT
DSl-4-0UTPUT
CHECK PROGRAM)
CHECK PROGRAM
GRllP8 LINEFOR INPUTMATRIX
3.TURN ON THE MAIN SWITCH.
(NOTE) *1 R35 (NOPS)
HOIST UP LIMIT (* From SIN 1452) *3 PBl 01, PB102, PB103
*2 • SS12 (SUB PANEL) EMERGENCY STOP PB. (For CE SPEC.)
DOUBLE SHEET SET SW. (* From SIN 1001 to SIN 1655)
*4 For CE SPEC., this is the inching ONIOFF PB ..
• S.C.5
DOUBLE SHEET SET (* From SIN 1656)
~ ..•.
";'I
:0 ..•.
03 02 'Ci
07 06 05 04 01 DO 0"_
_.
UI
::::J
SSII (1«1.2 NPS PAt£1.) SSIO INl.2 NPS PN£l) P814 PB25 (PAt£U PB13 PB26 (PANEL) PBl PB12 (PANEL> P817 (1«1.2tOlS PN£l P81:> 11«1.2NPS pN£l) P816~~1«I.2NPS PAI(l
L1
~-a
CJl-o
SPRAY SW. DECURLER SW. FEEDER PB. ROLLER WASH PB. DRTVE PB. REVERSE'INOlIN; PB. t«RIW. lfo(;HING P8. ·6 STOP P6.
N l:
LS2 (FEEDER) LSl (F!::EDER) SS21 (FEEDl:::R) SS21 (FEEDER) PB20 lItolIN> PAI£L J P8IS lItolIN> PAtEU P819 lItolIN> PAI£LI
L2 IEDWHCAI.. IXUlLE SIt. HEIGfT CONTRa.. S'II. HOIST DOWN SW. HOIST UP SW. REVERSE INCHIN; PB. NORMAL lfoDIING P8. ·6 STOP PR. "T1 3
PB9 I"B21 (PAtELl Pa8 PBll (PA/lELJ PB7 PalO (PANl:.L) Pl:Sb I FEEDER PANEL PB5 (FEE~R pAt£LJ PB4 (FEEDER PAtEL J PB3 (FEEDER PAt£LI PB2 (FEEDER PAt£LI
L3 1«1.3 VATERIlQLER P8. t().2 VATERIlQLER PB. Nl.l VATERROLLERP8. PUMP PB. VACUUM PB. REVERSE IN::HIt«> P6. NORMAL lfo(;HING PB. ·6 STCP Ps. ..•
L4 SS4 lNO.] PANELl SS4 (NO.1 PA/lELl
NO.1 PC-BC- IC ON NO.1 IMP.AUTO
SS3 (NO.1 PANELJ SSJ {NO.1 PANELl SS2 INO.1 PAtELl SS2 (NO.1 PANELl SSI {NO.1
Nl. 1 1'1< R(llER MANJ. NO.1 I'I( ROLLERAUTC NO.] VATERru:T 1WlI. Kl. 1 VATERru:T AUTO Nl.1 INK r:u::T 1WtJ.
PA/IEU SS1 (NO.]
Nl.]
PANEL I
Il'f< lXX:T AUTO
;r
SS8 {NO.2 PANEL> SS8 (NO.2 PA/lEL> SS7 (NO.2 PANEL> SS7 (NO.2 PANELJ SS6 (NO.2 PANELJ SS6 (NO.2 PANELJ sstl (NO.2 PA/lELJ SS5 (NO.2 PANEL> n
L5 NO.2 PC-BC-IC ON NO.2 IMP.AUTO 1«1.2 1'1< Rl1.LER MANJ. NO.2 IN< Rll.LER AUTe NO.2 VATERru:T MANJ. NO.2 VATERru:T AUTO NO.2 IN< r:u::T MAt(). Nl.2 INK OOCT AUTO
J
C»
DSl-ot (CIROlIl llOARIll DS]-3 (CIRCUIT BOARD)DSI-2 (CIRCUIT BOARf) DSl-I (CIRCUIT BOARf)) CS3 lDELIVERY HOPSI LS5 (Il:LIVERY IPSI LS4 lDELIVERY NIPS) LS3 (DELIVERY I(JlS) ;:$.
L6 WTPUrO£Q( PmAM SII. IIf'IIT O£CK PRIGlAIl SII. CllLNT UP CHAN;E SIt. SKIP FEED OFF Sit. DELIVERY DOWN S'II. CD FORK ~TECT SIt. CD JAM SW •. CD BOTTOM SW.
LS17 lOPS) LS16 (NON-QPS) SS22 (StJ3 PANEl) LS14 (NON-OPS) LS13 (NON-OPS) LS12 {NON OPS} LS11 (NON-OPS) LS10 (NON-OPSl
L7 Nl.l FROO" COVERSV. Nl. 1 BAa< COVERSIt. BLANKET JAM IJ"F SIt. Nl.2 \tRllCt ~ aMI Nl.l lmIrJI. WSI1(Nl am NO.2 SAFETY BAR SIt. Nl.l SAFETY BAR SIt. HANDWHEEL SW.
LS6 (OPS) LS23 (OPS) LS22 (OPS) LS21 (FEEDER) LS20 (NON-OPS) LS19 (OPS) LS18 (NON-OPS)
L8 SPRAY TIMlt-l> Sit. CD COVER SW. Nl.2 BAa< COVERSIt. OIL LIMIT SW. Nl.2 F'RCM"COVERSV. CENTER COVER SIt. NO.3 F'RCM"rovER SW.
S520 (NO.3 PANEL) 5S20 (NO.3 PANELI 5519 (NO.3 PANELI 5S19 (NO.3 PANELI 5S18 (NO.3 PANEL) SS18 (NO.3 PANEL) S517 (NO.3 PANEL) 5517 (NO.3 PANEL)
L9 NO.3 PC-BC-IC ON NO.3 IMP. AUTO NJ.3 1'1< RlI.LER MANJ. NO.J INK Rll.LER AUT~ NJ.3 VATERlU:l MANJ. NO.3 VATER DXT AUTC Nl.J INK DOCT MN-lJ. Nl. J INK DUCT AUTO
LS32 (NON-OPSJ LS31 (NON-OPSJ LS30 (NON-DPSJ PB24 (NO.3 PAt-ELl PB22 (NO.3 PANEL) PB23 (NO.3 PANEL)
LlO Nl. J BAa< COVERSIt. Nl.3 VER11t.lW6lJ(JIllIllEl NO.3 SAFETY BAR SIt. REVERSE IN:HING P6. NORMAL INCHING PB. ·6 STOP PB.
S.C.3 S.C.2 s.c.] SS16 lSUB PANEL) 5S15 (SUB PAtELl SS14 (SUB PANELJ SSI3 {SUB PA/IEL
Lll NON-OPS SENSOR OPS SENSOR DOOlLE SHEET SENSORNl.3 SlX.ID PRINT SIt. Nl.2 SlX.ID PRINT SIt. Nl.] SlX.ID PRINT SV. SlEll'ED PAPERIJ"F SIt. *3
s.C.4
Ll2 IMP.FOR POST CARD *5 *4 *2 *1
NOTE
IRO (PRESET REPEAT COUNTER)
ImP! FEEDER PANEL 5512 5513 5S22:LED LIGHTS AT THE OFF posITION.
COUNT UP SIGNAL SSI4-5S16:LED LIGHTS AT THE SOLID PRINT POSITION.
CSl (TIMING SW.)
IRl ON TIMING '90·
ffillP2 MONITOR PANEL LS10-LS20 LS22-LS32:LEO LIGHTS WHENMACHINE CAN RUN.
CSl (TIMING SW.) SC1:lED LIGHTS WHEN DOUBLE SHEET DETECTED.
IR2 OFF TIMING 285'
lIDJP3 NO.1 00.2 NO.3 PANEL SC2 SC3: LED LIGHTS ~ OOTHI~ IS OVER lJol H£ SENSOR.
CS2 (TIMING SW. J SC4:LEO LIGHTS WHENOOTHING IS BETWEENTl-£ CENTER SENSOR.
IR3 ON TIMING 328'
lIDP4 DRIVE MOTOR CIRCUIT
CS2 (TIMING SW.)
IR4 OFF TIMING 120·
lWPj SOLENOID ON OPS TO ENTER THE CHECK PROGRAM,DO THE FOLLOWING.
1.TURN OFF THE MAIN SWITCH.
IR5 PH4
BLANKET JAM SENSOR
rro.P6 SOLENOID ON NON-OPS 2.TURN ON EITHER THE 051-3 OR 051-4 SWITCH.
IroJ'7 MOTOR DSl-3-INPUT CHECK PROGRAM )
( DSl-4-0UTPUT CHECK PROGRAM
ffiClP8 LINE FOR INPUT MATRIX 3.TURN ON THE MAIN SWITCH.
(NOTE) *1 R35 (NOPS) *4 LS33 (NOPS)
HOIST UP LIMIT (* From SIN 1025) No.3 FRONT UNDER COVER SW. (For GE SPEC.)
*2 PH10 *5 PB1 01, PB102, PB103
FEED JAM SENSOR EMERGENCY STOP PB. (For CE SPEC.)
*3 • SS12 (SUB PANEL) *6 For CE SPEC., this is the inching ON/OFF PB ..
DOUBLE SHEET SET SW. (* From SIN 1001 to SIN 1352)
• S.C.5
~
..•. (')
••••• :T
..•.• II)
07 06 05 04 03 02 01 00
:D
'<
0
c.n
.....•
'1:J
CD
l~~
5511 (NO.2 NOP5PANEL) S510 (NO.2 t{)P5 PANEL) PB14 PB25 (PANEL) P813 PB26 (PANEL) P8l PB12 (PANELl 1'811 (NO.2 NOPSPAlH)
PBI5 (MJ.2 MJP5 PANELl PBI6 (NO.2 NOPSPANEL) Q: ~ ~
Ll SPRAY SW. DE CURLER SW. FEEDER PB. ROLLER WASH PB. DRIVE PB. NORMAL INCHING PB. *4 STOP PB.
REVERSE I NCHI NG PB.
I\)
PB52 (NaPS) LS2 (FEEDER) LSl (FEEDER) SS21 (FEEDER) SS21 (FEEDER) PB18 (INCHING PANEL) PB19 (INCHING PANEL)
PB20 (INCHING PANELl I\) C
_
L2 REVERSE INCHING PB. MECHANICALOOUBLESW. HEIGHT CONTROL SW. HOIST DOWN SW. HOIST UP SW. NORMAL INCHING PB. *4 STOP PB.
REVERSE INCHING PB. :I: 3
(')
~r
L3 PB8 PB11 (PANEL)
WATERROLLERPB.
PB6 (FEEDER PANEL) PB5 (FEEDER PANEL)
PUMP PB.
SS4 (NO.1 PANEL) SS4 (NO.1 PANELl SS3 (NO.1 PANEL) SS3 (NO. I PANELl
VACUUM PB.
PB4 (FEEDER PANEL)
PB3 (FEEDER PANEL) PB2 (FEEDER PANEL)
NORMAL INCHING PB. *4 STOP PB.
REVERSE INCHING PB.
SSI (NO.1 PANELl SSl (NO.1 PANELl
m
.-. c
;:+
c
L4
L5
NO.1 PC-BC-IC ON NO.1 IMP.AUTO NO.1 IN< RQLER MANU. NO.1 INK ROLLERAUTO
SS8 (NO.2 PANEL) SS8 (NO.2 PANEL) SS7 (NO.2 PANEL) SS7 (NO.2 PANEL)
NO.2 PC-BC-IC ON NO.2 IMP.AUTO NO.2 INK ROLLERMANU. NO. 2 INK ROLLERAUTO
NO.1 INK DUCT MANU. NO.1 INK DUCT AUTO
SS5 (NO.2 PANEL) SS5 (NO.2 PANELl
NO.2 INK DUCT MANU. NO.2 INK DUCT AUTO
~
;C
(')
:r
..
li'
II)
m 3
051-4 (CIRCUIT BOARD)OS1-3 (CIRCUIT BOARD)051-2 (CIRCUIT BOARD)DSH (CIRCUIT BOARD)CS3 (DELIVERY NOPS) LS5 (DELIVERY OPS) LS4 (DELIVERY NOPS) L53 (DELIVERY NOPS) In
L6 OUTPUTCH£Q(PRffiRAMSII. INPUTCHECKPROOlAMSW. COUNTUP CHANGESW. SKIP FEED OFF SW. DELIVERY DOWN SW. CD FORK DETECT SW. CD JAM SW. CD BOTTOM SW. ~
~
LS17 (OPSJ LS16 (NOPS) LS15 (FEEDER OPSl LS14 (NaPS) LS13 (NaPS)
LS12 (NOPS) LS11 (NDPS) LS10 (NaPS)
L7 NO.1 FRONTCOVER5W. NO. 1 BACK COVERSW. DOOR SW. m.2 \UlTICII.IJilllTlf.HTIllIfI m.1 \UlTICII.IJilllTlf.HTIlMl
NO.2 SAFETY BAR SW. NO.1 SAFETY BAR SW. HANDWHEEL SW. ~
LS6 (OPS) PB51 (NOPS) LS23 (OPS) LS22 (OPS) LS21 (FEEDER)
LS20 (NOPS) LS19 (OPS) (NP CONNECTOR)
L8 SPRAY TIMING SW. EMERGENCY STOP CD COVER SW. NO.2 BACK COVER SW. OIL LIMIT SW.
NO.2 FRONTCOVERSW. CENTER COVER SW. COVER ~
CS4 (OPS)(NP ONLY) PB40 (NOPS)(NP ONLY)
L9 STOP TIMING SW. PREDETERMINED STOPPB.
\.~
S.C.3 S.C.2 S.C.l SS15 (SUB PANELl SS14 (SUB PANELl SS13 (SUB PANELl
L11 NOPS SENSOR OPS SENSOR DOUBLE SHEET SENSOR NO.2 SOLID PRINT SW. NO.1 SOLID PRINT SW. SLEWEDPAPEROFF SW. *2 ~
PB50 (NOPS) S.C.4 (NP CONNECTOR) (NP CONNECTOR) (NP CONNECTOR) (NP CONNECTOR)
L12 NORMAL INCHING PB. IMP.FOR POSTCARD *1 *3 SPEED LIMIT REVERSE INCHING NORMAL INCHING *4 STOP ~
SS26 {NO.2 OPSPANELl 5S26 (NO.2 OP5 PANELl 5525 (NO.2 OPSPANELl 5525 (NO.2 OP5 PANELl SS24 (INCHING PAt\£L) SS24 (INCHING PANEL) 5523 (INCHING PANEL) 5523 (INCHING PANEL)
L14 t{).2 WATERMOTORWASHNO.2 WATERMOTORON NO.2 WATER RU.LERMANUNO.2 WATERRa..LERAUTO NO.1 WATERr.«JTORWASHNO.1 WATERMOTORON NO.1 WATERROLLERMANU NO.1 wm~ ROLLERAUTO ~
NO.2 WATER MOTOR NO.1 WATER MOTOR
L15 ALARM SIGNAL ALARM SIGNAL
NOTE
(PRESET REPEAT COUNTER)
IRO COUNT UP SIGNAL GROUP1 FEEDER PANEL SS12 SS13:LED LIGHTS AT THE OFF POSITION.
CS1 (TIMING SW.) SS14 SS15:LED LIGHTS AT THE SOLID PRINT POSITION.
IRl ON TIMING 1 90' GROUP2 MONITOR PANEL LS10-LS20 LS22 LS23:LED LIGHTS WHEN MACHINE CAN RUN.
CSl (TIMING SW.)
IR2 OFF TIMING 285' GROUP3 NO.1 NO.2 PANEL SCl :LED LIGHTS WHEN DOUBLE SHEET DETECTED.
CS2 (TIMING SW.l SC2 SC3:LED LIGHTS WHEN NOTHING IS OVER ON THE SENSOR.
IR3 ON TIMING 328" GROUP4 DRIVE MOTOR CIRCUIT
CS2 (TIMING SW.)
IR4 OFF TIMING 120' GROUP5 SOLENOID ON OPS TO ENTER THE CHECK PROGRAM.DO THE FOLLOWING.
CS4 (NP ONLY) 1 .TURN OFF THE MAIN SWITCH.
IR5 STOP TIMING GROUP6 SOLENOID ON NOPS
2.TURN ON EITHER THE DSl-3 OR OSl-4 SWITCH.
GROUP7 MOTOR DSl-3-INPUT CHECK PROGRAM)
( DSl-4-0UTPUT CHECK PROGRAM
GROUP8 LINE FOR INPUTMATRIX
3.TURN ON THE MAIN SWITCH.
GROUP9 COOTINlXlUS
DAI4'ENING
CIRCUIT
(NOTE) *1 R35 (NOPS) *3 PB1 01, PB102, PB103
HOIST UP LIMIT (* From SIN 1434) EMERGENCY STOP PB. (For CE SPEC.)
*2 * SS12 (SUB PANEL) *4 For CE SPEC., this is the inching ONIOFF PB ..
DOUBLE SHEET OFF SW. (* From SIN 1001 to SIN 1655)
• S.C.5
07 06 05 04 03 02 01 DO
5511 (NO.2NOP5 PANEL) SS10 (NO.2 NOPS PAIH) PB14 PB25 (PANEL) PB13 PB26 (PANEL) PB 1 PB 12 (PANEL) PBll (NO.2 NOP5 PANELl PB15 (NO.2 NOP5 PANEL) PBlb (NO.2 NOPS PANEL)
L1 SPRAY SW. DE CURLER SW. FEEDER PB. ROLLER WASH PB. DRIVE PB. REVERSE INCHING PB. NORMAL INCHING PB. ·5 SJOP PB.
PB52 (NaPS) LS2 (FEEDER) LSl (FEEDER) SS21 (FEEDER) SS21 (FEEDER) PB20 (INCHING PANEL) PB 18 (INCHING PANEL) PB19 (INCHING PANEL)
L2 REVERSE INCHING PB. MECHANICAL OOUBLE 5W. HEIGHT CONTROL SW. HOIST DOWN SW. HOIST UP SW. REVERSE INCHING PB. NORMAL INCHING PB. ·5 SlOP PB.
PB8 PB11 (PANEL) PB6 (FEEDER PANEL) PB5 (FEEDER PANEL) PB4 (FEEDER PANEL) PB3 (FEEDER PANEL) PB2 (FEEDER PANEL)
L3 NO.2 WATER ROLLER PB. PUMP PB. VACUUM PB. REVERSE INCHING PB. NORMAL INCHING PB. ·5 STOP PB.
SS4 (NO.1 PANEL) SS4 (NO.1 PANEL) SS3 (NO.1 PANEL) 5S3 (NO.1 PANEL) S51 (NO.1 PANEL) 5S1 (NO.1 PANEL)
L4 NO.1 PC-BC- IC ON NO.1 IMP.AUTO NO.1 Itf<ReHER MANU. NO. 1 INK ROLLER AUTO NO.1 INK DUCT MANU. NO.1 INK DUCT AUTO
SS8 (NO.2 PANEL) 5S8 (NO.2 PANEL) SS7 (NO.2 PANEL) 5S7 (NO.2 PANEL) SS5 (NO.2 PANEL) SS5 (NO.2 PANEL)
L5 NO.2 PC-BC-IC ON NO.2 IMP. AUTO NO.2 INK ROLLER MANU. NO .2 INK ROLLER AUTO NO.2 INK DUCT MANU. NO.2 INK DUCT AUTO
051-4 (CIRCUIT BOARD) OSI-3 (CIRCUIT BOARD) DSI-2 (CIRCUIT BOARD) D5H (CIRCUIT BOARD) CS3 (DELIVERY NOPS) LS5 (DELIVERY OPS) LS4 (DELIVERY NOPS) LS3 (DELIVERY NDPS)
L6 OUTPUTCHECKPROOIAM5W. INPUTCHE(](PROGRAM5W. COUNT UP CHANGE SW. SKIP FEED OFF SW. DELIVERY DOWN 5W. CO FORK DETECT SW. CD -.JAM SW. CD BOTTOM SW.
LS17 (OPS) LS16 (NaPS) SS22 (SUB PANEL) LS14 (NaPS) L513 (NaPS) LS12 (NOPS) LS11 (NOPS) LS10 (NOPS)
L7 NO.1 FRONT COVER SW. NO.1 BACK COVER SW. BLANKET JAM OFF SW. r«J.2 IOOICH.IIllSTIOO m.r, r«J .1\£RTICH.
IIllSTllNT NO.2 SAFETY BAR SW. NO.1 SAFETY BAR SW. HANDWHEEL
ClI'IEI1 SW.
LS6 COPS) PB51 (NOPS) LS23 (OPS) LS22 (OPsT LS21 (FEEDER) LS20 (NaPS) LS19 (OPS) LS18 (NOPS]
L8 SPRAY TIMING SW. EMERGENCY STOP CO COVER SW. NO.2 BACK COVER SW. OIL LIMIT SW. NO .2 FRONT COVER SW. CENTER COVER SW. NO .3 FRONT COVER SW.
SS20 (NO.3 PANEL) 5S20 (NO.3 PANEL) 5519 (NO.3 PANEL) 5S19 (NO.3 PANEL) SS17 (NO.3 PANEL) 5517 (NO.3 PANEL)
L9 NO.3 PC-BC-IC ON NO.3 IMP. AUTO NO.3 INK ROLLER MANU. NO.3 INK ROLLER AUTr NO.3 INK DUCT MANU. NO.3 INK DUCT AUTO
LS32 (NOPS) LS31 (NOPS) LS30 (NOPS) PB24 (NO.3 PANEL) PB22 (NO.3 PANEL) PB23 (NO.3 PANEL)
L10 NO.3 BACK COVER SW. r«J.3 \£RTICH.
IIllSTIENT NO.3 SAFETY BAR SW. REVERSE INCHING PB. NORMAL INCHING PB. ·5 STOP PB.
I'!M'I
S.C.3 S.C.2 S.C.l 5S16 (SUB PANEL) S515 (SUB PANEL) SS14 (5UB PANEL) SS13 (SUB PANEL)
Ul Naps SENSOR OPS SENSOR DOUBLE SHEET SENSOR NO.3 SOLID PRINT SW. NO.2 SOLID PRINT SW. NO.1 SOLID PRINT SW. SLEWED PAPER OFF SW. *2
PB50 (NOPS) S.C.4 R35 (NaPS)
L12 NORMAL INCHING PB. IMP.FOR P05TCARD *4 *3 *1 HOIST UP LIMIT
5S26 (NO.2 OPS PANELI 5526 (NO.2 OPS PANEL) S525 (NO.2 OPS PANEL) SS25 (t{).2 (JlSPANEL) S524 (INCHING PANEL) SS24 (INCHING PANEL) 5S23 (INCHING PANEL) SS23 (INCHING PANEL)
L14 NO.2 WATER MOTOR WASH NO.2 WATER MOTOR O~ NO.2 WATER ROLLER twU NO.2 WATER RCUER AUTO t-ll.l WATER MOTOR WASH NO.1 WATER MOTOR ON NO.1 WATERROLLERMA~lJ.NO.1 WATER ROlLER AUTO
NO.3 WATER MOTOR NO.2 WATER MOTOR NO.1 WATER MOTOR 5528 (NO.3 PANEL) S528 (NO.3 PANEL] 5527 (NO.3 PANEL] S527 (NO.3 PANEL)
L15 ALARM SIGNAL ALARM SIGNAL ALARM SIGNAL NO.3 WATER MOTOR WASH NO.3 WATER MOTOR ON NO.3 WATERROLLERMANU. NO.3 WATER ROLLER AUTO
NOTE
(PRESET REPEAT COUNTER) SS12 SS13 SS22:LED LIGHTS AT THE OFF POSITION.
IRO COUNT UP SIGNAL
GRfJlPl FEEDER PANEL SS14-SS16:LED LIGHTS AT THE SOLID PRINT POSITION.
CSI (TIMING SW.J GR0lP2 MONITOR PANEL LS10-LS20 LS22-LS32:LED LIGHTS WHEN MACHINE CAN RUN.
IRl ON TIMING 190' SCI :LED LIGHTS WHEN DOUBLE SHEET DETECTED.
CSI (TIMING SW.J GROLP3 NO.1 NO.2 NO.3 PANEL
IR2 OFF TIMING 285' SC2 SC3:LED LIGHTS WHEN NOTHING IS OVER ON THE SENSOR.
CS2 (TIMING SW.) GROLP4 DRIVE MOTOR CIRCUIT SC4:LED LIGHTS WHEN NOTHING IS BETWEEN THE CENTER SENSOR.
IR3 ON TIMING 328'
GR0UP5 SOLENOID ON OPS
CS2 (TIMING SW.)
IR4 OFF TIMING 120'
GROUP& SOLENOID ON NON-OPS
TO ENTER THE CHECK PROGRAM,DO THE FOLLOWING.
1 .TURN OFF THE MAIN SWITCH.
PH4
IR5 BLANKET -.JAM SENSOR GROUP7 MOTOR 2.TURN ON EITHER THE 051-3 OR OSI-4 SWITCH.
DSI-3-INPUT CHECK PROGRAM)
GROUP8 LINE FOR INPUT MATRIX ( DSl-4-0UTPUT CHECK PROGRAM
GROUP9 CONTINlJOJS DAMPENItt CIRCUIT 3.TURN ON THE MAIN SWITCH.
(NOTE) *1 PH10 *3 LS33 (NOPS)

FEED JAM SENSOR No.3 FRONT UNDER COVER SW. (For CE SPEC.)
*2 • SS12 (SUB PANEl) *4 PB1 01, PB102, PB103
DOUBLE SHEET OFF SW. (* From SIN 1001 to SIN 1352) EMERGENCY STOP PB. (For CE SPEC.)
• S.C.5 *5 For CE SPEC., this is the inching ON/OFF PB ..

Service Manual 522

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,

LtA ..•.ot 0"(", ""-'- \l CtA)

9. Timing Switch CS1, CS2

10. Water Fountain Roller Drive Motor Control Box

Dampening Solution Contraflow Prevention Device

Input Checking Program

Output Checking Program

Error Indication "~ ~. ~'

ut 4. \.( .A b Iv~ G\ I-., en, ~ Cr ,)A ",t l\-\

• This manual is applicable for the Ryobi 522, 522H, 522PF

(NOTE) There are differences based on the machine serial

Chapter 2 CPU Board

..- Chapter 3 Inverter

Chapter 4 Sheet Controller Board

Chapter 5 Connector Board

Chapter 6 PF Board (Ryobl 522PF, 522PFH)

Chapter 7 Vacuum Timing Board

Chapter 8 Power Box

Chapter 10 Water Fountain Roller Drive Motor Control Box

Chapter 11 Dampening Solution Contraflow Prevention Device

Chapter 12 Register Controller Box

Chapter 13 Input Checking Program (Ryobi 522, 522H)

Chapter 14 Output Checking Program

Chapter 15 Error Indication

Chapter 16 Flow Charts

Chapter 17 Circuit Diagrams

1)-2 Input circuit diagram

1)-4 Input circuit diagram

Each board shown above has the following functions.

*2 NO.1 - NO.3 WATER SENSOR

(NOTE) *1 Ryobi 522, 522H <*

2·1 Replacement of the parts

CPU board with P-ROM CPU board

<Except Ryobi 3302M>

upper sides. lower sides.

Set to 64 - 128 Set to 256, 512

j---------, * All machines

2-2 The battery replacement

I Battery Assy part No. --.-- 5330 61 646

To NO.62 wiring MC9-1

To No.61 wiring MC9·3

To connector board To No.63 wiring MC9-2

To No.56 wiring MC9·9

To No.60 wiring MC9-6

To NO.347 wirin MC17-3 *

To No.66 wiring MC9-7

To No.65 wiring MC9·5

ontrol circuit terminal]

*To No.347 wiring MC17·3

Overcurrent stall When current of 150% or more of the inverter

Instantaneous When the power failure occurs for 15m

1) Output current value display

2) Protective function display

Non operation side

LDG setting completed LED

(2) Non operation side slewed paper detector sensor

(4) Checking procedures

VR3 ®CS) C) g::

(1) Operation side slewed paper detector sensor

(2) Non operation side slewed paper detector sensor

(3) Double sheet detector sensor

@~® ® LD DOUBLE· .... When

there Is nothing between the double sheet

LD CS1 detector sensors, it will light. When there is a sheet of

(NOTE) 1 Ryobi 522, 522H <