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    Oxylog 3000 - General Maintenance Instruction

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    121 views26 pages

    Oxylog 3000 - General Maintenance Instruction

    Uploaded by

    qrzdx?
    Oxylog 3000 - General Maintenance Instruction

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 26
    ‘At mse. Copy roared RSEOCOT2_ Gut oetan tn 7.082» Operng he ut -Verion 1.2 CE kek General introduction Before opening the unit, observe the following warnings: Before opening up the unit remove the compressed oxygen supply, the external power supply and the internal battery. Electrostatic discharge may damage electrostatic sensitive devices. Use an anti-static mat and a wrist strap when handling when handling electrostatic sensitive devices. Ceiba an Opening the unit 1. Switch off the unit. 2. Remove the external power supply, internal replaceable battery and compressed gas supply. 3. Remove screws Fig. 1. Fig.1 Opening the unit 4. Open the unit 5. Remove the upper connectors Fig. 2. rks To access these components, the control PCB and the remaining connectors of the control PCB must be removed. Then the control PCB can be removed. Under the cover panel are the pneumatic components. To access the pneumatic components, the fixing screws of the cover panel must first be removed, and then the cover panel itself. Fig. 2 Unit open The unit is made up of two "halves". The control PCB is to visible in one half and a cover panel in the other. Under the control PCB are the following components: = The display — The potentiometers — The rotary encoder — The loudspeaker — The buzzer — The label inserts for the membrane keypad. as senas,Coprnteane RSEOHOSTR Cat cemantnCT.2 penny unt Vein 10> Relases ‘Atte rseons Con aban SEC2I5T03Sauqunpetach tn 7.002 esas bene “Veron 1+ Relesed er hee F9Ponys a 10. 11. 12. Replacing the control PCB The control PCB is located in the front of the Oxylog 3000. To replace the control PCB: Switch on unit. Make a note of the software version. ‘Switch off the unit. Open the unit. Mark the connectors to the flow sensors and remove them. Unplug the remaining connectors from the control PCB. Remove the control PCB fixing screws. Remove the control PCB. Pay attention to the polarity. If the polarity of some components is reversed they will be destroyed. Note the fitting position. Remove the EEPROM and the battery of the real-time clock from the old control PCB and plug them into the new one. Install the new control PCB. Assemble the unit complete. Check the software version. 13. 14. 15. 16. 17. Rice keke kae) If the software versions differ, run a download. Call up ESM Test 039. If the displayed software versions differ, update the charging circuit PCB software. Check unit according to PMS Procedure. Place fully functional unit at the user’s/owner's disposal. bcs mse, Capa rsenad: RSIO3T0SSauggpemmucn in O52 Recast Veron 1. +R Reno hee 1 Replacing the charging circuit PCB The charging circuit PCB is located behind the rear panel of the Oxylog 3000. To replace the charging circuit PCB: Electrostatic discharge may damage electrostatic sensitive devices. Use an anti-static mat and a wrist strap when handling when handling electrostatic sensitive devices. Before opening up the unit remove the compressed oxygen supply, the external power supply and the internal battery. On the charging circuit PCB is a fuse for the replaceable battery. Before replacing the PCB, check whether the fault li Switch off the unit. Remove the compressed oxygen supply and the power supply. Remove the internal battery (see also "Replacing the replaceable battery" in the Instructions for Use). Remove the base plate fixing screws Fig. 1/1. Reereu keke kee isicas) Fig.1 Base plate fixing screws 5, Remove base plate. 6. Remove the rear panel fixing screws Fig. 2/2. Ate rae, Copy reaned RSEE05TO9asgnopenautn tn 2 Rep eae “Vein 0 Resse roused (Wien hake keene) Fig. 3 View of charging circuit PCB 7. Remove rear panel. 12. Install the new charging circuit PCB. 8. Remove connector Fig. 3/4. 13. Assemble the unit complete. 9. Remove the charging circuit PCB fixing screws 14. Call up ESM Test 039. | 3/5. 15. If the displayed software versions differ, update the 10. Remove the old charging circuit PCB. charging circuit PCB software. 11, Unsolder cable Fig. 3/3 of power supply socket on 16. Check power supply according to PMS Procedure. charging circuit PCB. 17. Place fully functional unit at the user’s/owner’s disposal. errr) sso reser. cope saved RSSEOAGSTOSSaupgprtauch tn 07.802 Raplayesones Vion 0+ Rene eur beuee 3 jal ) Adjusting the safety valve This section describes the adjustment and testing of the safety valve. The specified test values are the values applicable at the date of publication. For the latest test values refer to the relevant PMS Procedure. . Open the unit. Connect the compressed oxygen and the electric power. Connect pressure gauge to ventilation tube connector (the connection must be sealed tight). Call up Test 034 in the ESM and generate a flow of 20 Limin. Set safety valve Fig. 4/SV to 80 mbar +/-5 mbar (105 mbar +/-5 mbar for US unit 2M86965). eee kee Fig.4 Safety valve 22 6. Call up Test 084 in the ESM. Generate a flow of 100 L/min and actuate the PEEP valve at 130 mA. The pressure may be maximum 90 mbar. 7. End test. 8. Secure screw of safety valve with screw locking varnish. 9. Switch off the unit and assemble it complete. Carry out a unit test. Place fully functional unit at the user’s/owner's disposal. 10. 11. enh i i i 4 i a & } i i i Replacing the sensor PCB The sensor PCB is located in the pneumatic components section of the Oxylog 3000. To replace the sensor PCB: Open the unit. The socket of the pressure sensor S3 may snap. Remove the tube of pressure sensor S3 first only from the connector block. Make a note of the connector and tubing fitting locations. Remove the connectors and tubing from the sensor PCB. Remove the sensor PCB fixing screws Fig. 5. cen hae) Fig. 5 View of sensor PCB Remove the sensor PCB. Carefully remove the tube from the angular bush of sensor S3 and fit it on the new sensor PCB. Install the new sensor PCB. Assemble the unit complete. Calibrate pressure sensors S4, $7 and S9. Carry out a unit test and check ventilation according to PMS Procedure. Place fully functional unit at the user’s/owner's Feros Reser kurtiss=akecd . Assemble the unit complete. . Calibrate pressure sensor S4 in ESM Test 032. . Call up ESM Test 026 and pre-age the PEEP valve. . Call up ESM Test 037 and calibrate the PEEP valve. . Check ventilation according to PMS Procedure. 1. Open the unit. Place fully functional unit at the user’s/owner’s ce fully functional unit at the user's/own 2. Remove the connector Fig. 6/1 of the PEEP valve from disposal ¥ . the sensor PCB. 3. Remove the two PEEP valve fixing screws Fig. 6/2. 5 Replacing the PEEP valve 3. The PEEP valve is located in the pneumatic| “4 components section of the Oxylog 3000. To replace the 5 PEEP valve: 6. 7. 8. sng scenes Veron 1.0 saa mre. Cony rsaed RESCLOSTES Seven 7.0502» Fig.6 Removing the PEEP valve 41. Remove PEEP valve. 2. Install new PEEP valve. ‘tat serve. Copy resreRSED}O0TORSasgnopetutntn O72 Repay ceemste “Ven 19 Relesed GsEoue eee uals i uuku kee et 6 Replacing the connector block 4. Open the unit, 5, Remove the tubes Fig. 8/1 from the connector block. Remove the connectors of valves V6 (PEEP valve), V7 and V8 from the sensor PCB Fig. 8/2. The connector block is located in the pneumatic components section of the Oxylog 3000. To replace the 6. connector block: 1. Switch off the unit. 2. Remove the compressed oxygen supply and the power ‘supply. 3. Remove the sockets for the external flow sensor Fig. 7A, ventilation tube Fig. 7/2 and compressed oxygen supply Fig. 7/3. Fig. 8 Internal connections of the connector block | 7. Remove the connector block fixing screws Fig. 9/3. Se Lace i i i | { : e : 3 | & i Pee 10. 11. Peeled Fig.9 Connector block fixing screws The flow sensors have a specific fitting position. Note the fitting position, direction and horizontal orientation of the flow sensors. Lift the connector block out of the unit slightly, rotate it and remove the flow sensor from the connector block. Note the tube fitting locations on the connector block. Remove the tubes from the connector block. Remove the connector block from the unit. Reoeeukuekeuueecunloeud 12. Remove the fixing screws of the PEEP valve Fig. 10/1, of valves V7 and V8 Fig. 10/2 and of the pressure reducer Fig. 10/3 and remove the components (including O-rings) from the connector block. Fig. 10 Valves on the connector block 13. Install the new connector block. 14. Assemble the unit complete. 15. Check unit according to PMS Procedure. 16. Place fully functional unit at the user’s/owner’s isposal. Foe beaies ehou kau es cere a) Replacing the metering block The metering block components section of the Oxylog 3000. To replace the metering block: +h off the unit. Remove the compressed oxygen supply and the power supply. . Open the unit. Mark valves V1 to V3 before removing them. The label is located at the relevant connector on the sensor PCB. Remove the tube Fig. 11/1 from the metering block. Remove the fixing screws of valves V1 to V3 Fig. 11/2. Remove the valves and O-rings from the metering block. 10. Fig. 11 Valves on the metering block Remove the cable ties Fig. 12/3. Remove the metering block fixing screws Fig. 12/4. the metering block out of the unit slightly and remove flow sensor S2 and the connection for flow sensor S11 from the metering block. Remove the metering block from the unit. erence ry aes, cept rzeved = RSSEUGSTOXBarppentuach tn O05.62+ React ssambles “Vern 10 Seer hecuaiesd 11. 12. 13. 14. Fig. 12. Metering block mounting Install the new metering block. ‘Assemble the unit complete. Carry out a unit test. Place fully functional unit at the user’s/owner’s disposal. Feit he cok Aen cand Replacing valves V1, V2, V3 The valves are located in the pneumatic components section of the Oxylog 3000. Replacement of the individual valves is similar in each case. The following describes replacement of valve V1 by way of an example. To replace valve V1: 1. Switch off the unit. 2. Remove the compressed oxygen supply and the power supply. 3. Open the uni 4. Remove the connector Fig. 13/1 of valve V1 from the sensor PCB. 5. Remove the fixing screws Fig. 13/2 of valve V1. RU DECu henna one) leh 3. Call up ESM Test 031 and calibrate the ambient pressure sensors. Call up ESM Test 035 and calibrate the flow sensors. Call up ESM Test 026 and pre-age valve V1. Call up ESM Test 036 and calibrate valve V1. Check ventilation according to PMS Procedure. Place fully functional unit at the user’s/owner's disposal ad PNOE AQ, The mode of functioning of valves V1, V2 and V3 is similar. However, V1 is of a different mechanical design and each valve is individually calibrated. Do not swap the valves. ig- 13 Valve V1 mounting 6. Remove valve V1. 7. Install the new valve V1. SOMONE Begnppetachfn 7.9502» seems “Veen 10 Rese aA The cables of the valves may cause disturbance on the sensor PCB. Do not lay the valve cables over the sensor PCB. 1. Assemble the unit complete. 2. Check the setting of the pressure reducer and correct it as necessary. ~~) ( Suppns Adal. Ky s Powel Addl OHNE -1NOY, Bupjns, suey, Aap, + | .powwiel SONINeTWAN UOHNE -LNOUS, Pat yeued wo, Suyons Sunes, hey waLaW eva voHna ‘NOB, oy eovidas ‘enuuon Buppas .senno, fey Pawel SOIHavAD YoHNG :INOUS. ‘17900 rine} sun) ‘Bunjans . Santen, heyy fowuss| uonduseeg “yequinu yne} ayy Aq peynuep! 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