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Recognized as an SM 393-1991

American National Standard (ANSI) (Redon of JEEE Std 3931977)

IEEE Standard for Test


Procedures for Magnetic Cores

IEEE Power Electronics Society

Sponsored by the
Electronics Transformer Technical Committee

Publishedby the Institute of Electrical and ElectronicsEngineers, Inc., 345East 47th Street, New York, N y 1w1z U=.

March 10, 1992 SH14514


Recognized as an lEEE
- American National Standard (ANSI) Std393-I991
(RevisionoflEEE Std 393-1977)

IEEE Standard for Test Procedures for


Magnetic Cores

Sponsor
ELectronics "rdormer Technical Committee
ofthe
IEEEPowerELectronicssociety

Approved June 27,1991


IEEXStandardsBoard

Approved December 9,1991


American National StandardsInstitute
-

Abstract: Test methods useful in the design, analysis, and operation of magnetic cores in many
types of applications are presented. Tests for specifying and/or measuring permeability, core loss,
apparent core loss, induction, hysteresis, thermal characteristics, and other properties are given.
Most of the test methods described include specific parameter ranges, instrument accuracies, core
sizes, etc., and may be used in the specification of magnetic cores for industrial and,military ap-
plications. More generalized test procedures are included for the benefit of the R & D engineer and
university student. Although the primary concern is with cores of the type used in electronics
transformers, magnetic amplifiers, inductors, and related devices, many of the tests are adapt-
able to cores used in many other applications.
Keywords: electromagnetic measurements, magnetic cores

The Institute of Electrical and Electronics Engineers, Inc.


345 East 47th Street, New York,NY 10017-2394,USA
0 1992 by the Institute of Electrical and Electronics Engineers, Inc.
All rights reserved. Published 1992
Printed in the United States of America
Library of Congress Catalogingin Publication Data
will be found on the following paga

No part of this publication may be reproduced in any form,


in a n eleclronic retrieval system or otherwise,
without the prior written permission of the publisher.
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Library of Congress Cataloging in Publication Data


Institute of Electrical and Electronics Engineers.
IEEE standard for test procedures for magnetic cores I sponsor,Electronics
Transformer Technical Committee of the IEEE Power Electronics Society.
p cm.
"ApprovedJune 27,1991, IEEE StandardsBoard, approved December 9,1991,
American National Standards Institute."
Includes bibliographical references.
"BEE Std 393-1991 (revisionof IEEE Std 393-1977)."
ISBN 165937-143-9
1. Magnetic cores-Testing-Standards-United States. I. IEEE Power
Electronics Society. Electronics Transformer Technical Committee. 11. Title.
TK7872MEI53 1992
621.3973---dC20 92-2892
CIP
- Foreword
(This foreword is not a part of IEEE Std 393-1991,IEEE Standard for Test Procedures for Magnetic Cores.)

The purpose of this standard is to present test methods useful in the design, analysis, and
operation of magnetic cores in many types of applications in electronics and related industries.
Most of the test methods described include specific parameter ranges, instrument accuracies, core
sizes, etc., which may be used in the specification of magnetic cores for industrial and military
applications. Other sections of the standard describe more generalized test procedures, which are
included more for the benefit of the R and D engineer and university student.
This standard has been updated t o include core materials, test methods, and information on
measuring instruments. Information from two discontinued standards is now included. The old
standards were IEEE Std 106-1972,Standard Test Procedure for Toroidal Magnetic Amplifier
Cores and IEEE Std 164-1962,Methods of Testing Bobbin Cores.
SI units are used throughout this standard; equivalent CGS and English units are included in
some definitions. Whenever possible, all definitions and symbols are in accordance with those of
the International Electrotechnical Commission (IEC).
The revision of this standard was prepared by the Working Group on Magnetic Cores-Test
Codes Subcommittee of the Electronics Transformer Technical Committee of the IEEE Power
Electronics Society.

John Silgailis, Chair


J. S. Andresen Herman Fickenscher Harold E. Lee
R. P. Carey P. K. Goethe Robert L. Sell
Charles J. Elliott John Tardy
-
The following persons were on the balloting committee that approved this standard for
submission to the IEEE Standards Board:
E. D. Belanger 0. Kiltie Robert L. Sell
R. P. Carey L. Kirkwood John Silgailis
Charles J. Elliott Harold E. Lee John Tardy
Herman Fickenscher Rueben Lee Ray Taylor
R. Fisher H. W. Lord Bruce Thackwray
Rolf Frantz William Lucarcz H. Tillinger
P. K. Goethe R. G. Noah R. G. Wolpert
Nathan Grossner David N. Ratliff R. M. Wozniak

When the IEEE Standards Board approved this standard on June 27,1991,it had the following
membership:

Marco W.Migliaro, Chair Donald C. Loughry, Vice Chair


Andrew G. Salem, Secretary
Dennis Bodson Thomas L. Hannan John E. May, Jr.
Paul L. Borrill Donald N. Heirman Lawrence V. McCall
Clyde Camp Kenneth D. Hendrix T. Don Michael*
James M. Daly John W. Horch Stig L. Nilsson
Donald C. Fleckenstein Ben C. Johnson John L. Rankine
J a y Forster; Ivor N.Knight Ronald H. Reimer
David F. Franklin Joseph Koepfinger* Gary S. Robinson
Ingrid Fromm Irving Kolodny Terrance R. Whittemore
Michael A. Lawler

*Member Emeritus
Kristin M. Dittmann
IEEE Standards Department Project Editor
SECTION PAGE
1 . Scope ....................................................................................................... 9
1.1 Specific Types of Magnetic Cores to Which this Standard Applies .......................... 9
1.2 Specific Applications to Which this Standard Is Directed.................................... 9
1.3 References and Related Standards ............................................................. 9
1.3.1 References ................................................................................ 9
1.3.2 General Related Standards ............................................................. 9
2. D e f i n i t i o n s ............................................................................................... 10

3. Configurations .......................................................................................... 10
3.1 Effect of the Configuration or Geometry of the Core Material on Finished Product ......10
3.2 Basic Core Shapes ................................................................................ 11
3.3 Epstein Strip Core ................................................................................ 11

4. M a t e r i a l s ................................................................................................. 11
4.1 Ferromagnetic ................................................................................... 11
4.2 Ferrites ............................................................................................ 11

5. Symbols and Terms .................................................................................... 12


5.1 Effective Parameters ............................................................................ 12
5.2 P e r m e a b i l i t y ...................................................................................... 12
5.2.1 Initial Permeability .................................................................... 12
5.2.2 Amplitude Permeability ............................................................... 12
5.2.3 Maximum Permeability ............................................................... 12
5.2.4 Incremental Permeability ............................................................. 13
5.2.5 Pulse Permeability ..................................................................... 13
5.2.6 Complex Permeability ................................................................. 13
5.2.7 Differential Permeability ............................................................. 13
5.2.8 Impedance Permeability ............................................................... 13
5.2.9 Peak Permeability ...................................................................... 13
5.3 Core Loss .......................................................................................... 13
5.3.1 Specific Core Loss ....................................................................... 13
5.4 Apparent Core Loss .............................................................................. 13
5.4.1 Specific Apparent Core Loss ........................................................... 14
5.5 Equivalent Series Circuit Elements ........................................................... 14
5.6 Equivalent Parallel Circuit Elements ........................................................ 14
5.7 Loss Angle (Dissipation Factor) ............................................................... 14
5.7.1 Relative Dissipation Factor ........................................................... 14
5.7.2 Quality Factor, Q ........................................................................ 14
5.8 Legg‘s Equation Parameters ................................................................... 14
5.9 Saturation Induction, B,......................................................................... 15
5.9.1 Peak Induction, B, ..................................................................... 15
5.10 Residual Induction, B, .......................................................................... 15
5.10.1 Remanent Induction ................................................................... 15
5.10.2 Squareness Ratio ....................................................................... 15
5.11 Coercive Field or Force, H, ..................................................................... 15
5.12 HI and H2Reset Field Strengths ............................................................... 15
5.12.1 A H ......................................................................................... 15
5.12.2 Reset Gain, G ............................................................................ 15
5.13 Temperature Coefficient ........................................................................ 15
SECTION PAGE
.

5.14 Temperature Factor of Permeability .......................................................... 15


5.15 Curie Temperature or Curie Point. T . ......................................................... 15
5.16 Disaccommodation .............................................................................. 15
5.16.1 Disaccommodation Factor ............................................................. 16
5.17 Magnetic Aging .................................................................................. 16
5.18 Turns Factor ..................................................................................... 16
5.19 Induction Factor. AL............................................................................. 16
5.20 Volt-Second.Area ............................................................................... 16
5.21 Hysteresis Constant. q6 .......................................................................... 16
5.21.1 Hysteresis Core Constant. qi .......................................................... 16

6. Test Methods ............................................................................................. 17


6.1 Permeability Measurements ................................................................... 17
6.2 Tests for Evaluating Cores With Pulsed Excitation ......................................... 17
6.2.1 Reference Pulse Shape ................................................................. 17
6.2.2 Pulse Magnetization Characteristics ................................................ 18
6.2.3 Pulse Permeability ..................................................................... 24
6.2.4 Tests for Computer-Type Cores Used in Switching and Memory
Applications ............................................................................. 24
6.3 Bridge Measurements ........................................................................... 29
6.3.1 Series Bridge, Low Impedance ........................................................ 30
6.3.2 Series Bridge (Low Q>.................................................................. 30
6.3.3 Parallel Bridge (High Q).............................................................. 31
6.3.4 Parallel Bridge (Low Q) ............................................................... 31
6.4 Core Loss and Apparent Core Loss ............................................................. 31
6.4.1 Core-Loss Measurements With SinusoidaWoltage Excitation ..................31
6.4.2 Core-Loss Measurements in Core Excited by Nonsinusoidal Signals ...........31
6.5 Saturing Core Tests.............................................................................. 36
6.5.1 Constant-Current Flux-Reset (CCFR) Core Test Method ........................... 36
6.5.2 Sine-Current-Excitation Core Test Method .......................................... 39
6.5.3 Presenting Magnetic Data on Core Materials ....................................... 44
6.6 Methods to Obtain Hysteresis Loops and Magnetization Curves ........................... 44
6.6.1 General Considerations ............................................................... 44
6.7 Direct Measurement of Flux Density .......................................................... 48
6.7.1 Hall-Effect Gaussmeter................................................................ 48
6.8 Dynamic Hysteresis Loop Measurement ..................................................... 49
6.8.1 Oscilloscope Techniques ............................................................... 49
6.9 Voltmeter-hmeter Methods ................................................................. 50
6.9.1 Impedance Permeability ............................................................... 50
6.9.2 Sine-Flux Test .......................................................................... 50
6.9.3 Sine-Current Test ....................................................................... 52
6.9.4 Calculation of Mean Path Length ..................................................... 53
6.9.5 Calculation of Flux-Path Cross-Sectional Area ..................................... 53
6.9.6 Standard Test Conditions .............................................................. 53
6.9.7 Calculations of Induced Voltage ...................................................... 53
6.9.8 Test Procedure .......................................................................... 53

7. Bibliography ............................................................................................. 53

. . . .... .
FIGURES PAGE
.
Fig 1 Reference Pulse Shape .......................................................................... 18
Fig 2 Pulse Magnetization Characteristic ........................................................... 19
Fig 3 Test Circuit A ..................................................................................... 20
Fig 4 Test Circuit B .............................................................................. .......!U
Fig 5 Pulse Magnetization Characteristics on Major and Minor Loops ...................... ...!U
Fig 6 Pulse Magnetization Characteristics With Reset ............................................ !U
Fig 7 Pulse Magnetization Characteristics With and Without Bias ............................. 22
Fig 8 Core Pulse Magnetization Characteristic ..................................................... 23
Fig 9 Pulse Permeability Test Circuit ............................................................... 24
Fig 10 Read Response Pulses ........................................................................... a6
Fig 11 Typical Test Circuit ............................................................................. !27
Fig 12 Bridge Circuits .............................................................................. .32-33
Fig 13 Block Diagram of Wattmeter .................................................................. 35
Fig 14 Test Points for the Constant-Current Flux-Reset Core Test Method........................ 36
Fig 15 Circuit for the Constant-Current Flux-Reset Core Test Method ............................. 36
Fig 16 Basic Circuit for Sine-Current Excitation Core Tester ................................... 40
Fig 17 Oscilloscope Presentation of E-I Loop of Test Core, Showing Calibrating and
Measuring Marker Traces ..................................................................... 43
Fig 18 Elementary DC Hysteresis Loop Tester ....................................................... 46
Fig 19 Simplified Hysteresigraph ..................................................................... 47
Fig 20 Sine-Flux Impedance Permeability Test ..................................................... 51
Fig 21 Sine-Current Impedance Permeability Test ................................................. 52

APPENDIX
r
Methods to Obtain Hysteresis Loops and Magnetization Curves With Older Equipment ...........56
A1 . Determination of the Basic Symmetrical Hysteresis Loop ........................................ 56
A2 . Determination of the Normal Magnetization Characteristic ..................................... 58
A3 . Determination of the Virgin Magnetization Curve ................................................ 58

APPENDIX FIGURES

Fig Al Hysteresis Loop Test Circuit .................................................................... 56


Fig A2 Hysteresis Loop .................................................................................. 57
IEEE Standard for Test Procedures for
Magnetic Cores

1.3References and Related Standards


1.3.1 References. The following publica-
This standard specifies applicable tests to tions shall be used in conjunction with this
describe the significant properties of magnetic standard:
cores used in electronic applications. It is
primarily concerned with magnetic cores of [ll ANSVASTM A-343-82 (861,Test Method for
the type used in electronics transformers, Alternating Current Magnetic Properties of
magnetic amplifiers, inductors, and related Materials a t Power Frequencies Using the
devices. However, many of the tests specified Wattmeter-Ammeter-Voltmeter Method and
herein are general in scope and adaptable to 250 cm Epstein Test Frame.’
magnetic cores used in many other applica-
tions. Standards covered by this publication [2] IEEE Std 100-1988, IEEE Standard
include tests for specifying or measuring, or Dictionary of Electrical and Electronics
both, permeability, core loss, apparent core Terms-4th ed.2
loss, induction, hysteresis, thermal character-
- istics, and other properties of all commonly [31 IEEE Std 390-1987, IEEE Standard for Pulse
used types of magnetic cores. Transformers (ANSI).

1.1 SpecificTypes of Magnetic Cores to Which 141 Hamburg, D. R. and L. E. Unnewehr, “An
this standard Applies electronic wattmeter for nonsinusoidal low
power factor power measurements,” IEEE
(1) Wound strip cores Transactions on Magnetics, vol. MAG-7,
(2) Die-stamped laminated cores no. 3, pp. 438-442, Sept. 1971.
(3) Cores using laminations formed by
chemical milling or photoetching tech- [51 Toppetto, A. A. and D. A. Henry, “Pulse In-
niques ductance-Problems and Peculiarities.” Elec-
(4) Pressed or molded cores tronic Components Conference, 1972.

1.2 Specific Applications to Which this 1.3.2 General Related Standards. The fol-
StandardIs Directed lowing standards may be consulted for addi-
1.2.1 Linear applications as in power supply tional guidance:
transformers, audio transformers, control
system transformers, many pulse transform- ANSIJASTM A-34-83 (88)el, Practice for
ers, capacitor reversing inductors, instrument Magnetic Materials.
transformers, etc.
1.2.2 Nonlinear or saturating applications,
including magnetic amplifiers, saturable in-
ductors, ferroresonant devices, current rise -
‘ASTM publications are available from the Customer
delay inductors, and saturating inductors. Service Department, American Society for Testing and
1.2.3 Specific applications not covered by Materials, 1916 Race Street, Philadelphia,PA 19103, USA.
this publication: magnetic cores for power zIEEE publications are available fmm the Institute of
Electrical and Electronics Engineers, Service Center, 445
distribution industry; cores for microwave aP- H~~~ Lane, p.0. BOX 1331, Piscataway, NJ 08855-1331,
plications. USA.

9
IEEE
std 3931991 JEEE STANDARD FOR TEST PROCEDURES

ANSVASTM A-340-90, Definition of Terms- IEC 367-2A (19761, Cores for inductors and
Terms, Symbols, and Conversion Factors Re- transformers for telecommunications. Part 2:
lating to Magnetic
- Testing.
- Guides for the drafting of performance
specifications. First supplement.
ANSI/ASTM A-346-74 (881, Test Method for
Alternating-Current M a b e t i c Performance IEC 723-1 (1982), Inductor and transformer
of Laminated Core Specimens Using the cores for telecommunications. Part 1: Generic
Modified Hay Bridge Method. specification.
ANSIIMTM A-347-85 (9112 Test Method for IEEE Std 111-1984, IEEE Standard for Wide-
Alternating-Current Magnetic Properties of Band Transformers (ANSI).
Materials Using the Modified Hay Bridge
Method with 25-cm Epstein Frame. IEEE Std 295-1969 (Reaff 19811, IEEE Standard
for Electronics Power Transformers.
ANSVASTM A-348-84, Test Method for
Alternating-Current Magnetic Properties of
IEEE Std 306-1969 (Reaff 19811, Test
Materials Using the Wattmeter-Ammeter-
Ptocedures for Charging Inductors.4
Voltmeter Method, 100 to 10,000 Hz and 25-cm
Epstein Frame.
IEEE Std 390-1987, IEEE Standard for Pulse
ANSIIASTM A-598-69 (19831, Test Method for Transformers
Magnetic Properties of Magnetic Amplifier
Cores.
ANSIIASTM A-698-74 (85)el, Test Method for 2. Demtions
Magnetic Shield Efficiency in Attenuating
Alternating Magnetic Fields. Electrical and magnetic terms used in this -
standard are in accordance with those given
ANSI/ASTM A-712-75 (91), Test Method for in IEEE Std 100-1988, IEEE Standard
Electrical Resistivity of Soft Magnetic Alloys. Dictionary of Electrical and Electronics
Terms [216 Certain parameters of particular
ASTM A-717-81 (88)el, Test Method for significance in the application and evaluation
Surface Insulation Resistivity of Single-Strip of magnetic cores as well as certain terms not
Specimens. included in IEEE Std 100-1988 are further
discussed in Section 5, Symbols and Terms, of
ANSIIASTM A-718-75 (91), Test Method for this standard.
Surface Insulation Resisitivity of Multi-Strip
Specimens.
ASTM A-772-89, Test Method for A-C 3. Configurations
Magnetic Permeability of Materials Using
Sine Current.
3.1 Effect of the Configuration or Geometry of
ASTM A-811-90, specification for soft the Core Material on the Finished Product.
Magnetic Iron Fabricated by Powder The configuration or geometry of the core ma-
Metallurgy Techniques. terial has a decided effect on the magnetic
properties of the finished product. For exam-
IEC 367-1 (1982), Cores for inductors and
transformers for telecommunications. Part 1:
Measuring method^.^
41EEE Std 306-1969 has been withdrawn; however, copies
can be obtained from the LEEE Standards Department,
31EC publications are available from IEC Sales IEEE Service Center, 445 Hoes Lane, P.O. BOX1331,
Department, Case Postale 131,3 rue de Varemb6, CH 1211, Piscataway, NJ 08855-1331, USA. -
Gentwe 20, SwitzerlandlSuisse. IEC publications are also KThenumbers in brackets correspond to those of the
available in the United States from the American references in 1.3.1; when preceded by B,they correspond to
National Standards Institute. those of the bibliographyin Section 7.

10
IEEE
FOR MAGNETIC CORES std 393-1991
h
ple, one finds distinct differences in core loss 5. Symbolsand Terms
and permeability measurements, when a core
specimen is tested as strips in an Epstein Symbol Term and (Unit)
frame, as a toroidal wound core, or as an E1
assembly of punched laminations. It is impor- a Hysteresis loss coefficient in
tant, therefore, that a specified magnetic pa- Legg's equation (tesla).
rameter refer to the specific configuration on A, Effective cross-sectional area,
which the test measurement is to be made. see 5.1 (SI units: m2; CGS unit:
cm2).
3.2 Basic Core Shapes. For reference, the fol- AL Induction factor (henry/turns2)-
lowing are recognized as the basic core shapes often called inductance factor
in which tests are performed: and permeance.
B General symbol for induction, or
Toroid. Stack of ring stampings (no ef- magnetic flux density. Also the
fective gap); spiral wound strip (very amplitude of change in induc-
small effective gap); pressed or molded tion. (SI unit: tesla; CGS unit:
(toroids, beads, tubes). gauss. 1T = lo4 G.)
Cut Strip-Wound (C and E cores). AB The total cyclic change in induc-
Cores assembled from die cut or chemi- tion, often in the presence of a
cally etched sheet materials (stamped static magnetic field.
laminations) such as DE, DU, EE, EI, B Vector representing induction.
FF, LL, UI, UT, W.These have varying B , or B The peak value of induction.
effective air gaps depending upon size, Br The remanent value of induc-
shape, lamination-thickness, and as- tion.
sembly technique. Bs Saturation induction.
Pressed and molded parts, such as cup, C Residual loss coefficient in
rod, bar, slug, sleeve, strip, or assem- Legg's equation (unitless).
blies of parts such as pot cores, cross D Disaccommodation (percent).
cores, half cross, H core, EE, EV, UI, D.F. Disaccommodation factor.
RM. dB Differential notation for induc-
tion.
3.3 Epstein Strip Core. Epstein strip core is e Eddy current loss coefficient in
used in a specified coil assembly for evalua- Legg's equation (second).
tion of sheet and strip materials. f Frequency (hertz).
G Reset gain in the Constant Cur-
rent Flux Reset Test (has same
units as permeability).
4. Materials H General symbol for magnetic
field strength, also the amplitude
The shapes in Section 3 are usually of alternating field strength. (SI
achievable using one or more of the following unit: amperedmeter; CGS unit:
basic materials: oersted. 1 Oe = 79.577 Nm).
AH Total change in field strength,
4.1 Ferromagnetic often in the presence of a static
magnetic field.
(1) Flat-rolled sheet or strip, for example, dH Differential notation for mag-
silicon-iron, nickel-iron, cobalt-iron netic field strength.
(2) Powdered permalloy (powdered molyb- H Vector representation of the mag-
denum-nickel-iron alloy) netic field strength.
(3) Powdered iron Hc Coercive field (force).
(4) Flat cast strip, Amorphous metal alloys HPk Peak value of magnetic field
strength.
4.2 Ferrites. For example: nickel-zinc, Hz Equivalent peak field strength
manganese-zinc, magnesium-manganese. from rms current.

11
IEEE STANDARD FOR TEST PROCEDURES

Peak value of the current 0 Angular frequency (radian sec-


(amperes). ond).
ci- 5.1 Effective Parameters. The effective mag-
Self-inductance of a coil with a
core of unity relative permeabil- netic parameters are defined as the parame-
ity with the same flux distribution ters of a toroid with uniform cross section and
as with a particular magnetic permeability that, if wound with the same
core (henry). number of turns, would give the same electri-
Series equivalent inductance. cal performance as the original core. The ef-
Parallel equivalent inductance. fective parameters are marked with the sub-
Magnetic flux path length (SI script e. Therefore, the effective core dimen-
unit: meter; CGS unit: centime- sions are as follows:
ter, cm).
Effective flux path length; see 5.1. A, = Effective cross-sectional area, the
Number of turns on a coil. cross-sectional area of the equivalent
Parallel equivalent resistance toroid
(ohm). I , = Effective magnetic path length, the
Series equivalent resistance. mean circumference of the equiva-
Quality factor. lent toroid
Change in temperature ("(3). V, = Effective volume, the volume of the
Curie temperature ("C). equivalent toroid
Tangent of the loss angle. m e = Effective mass, the mass of the equiv-
Effective volume (cubic meters); alent toroid
see 5.1.
Turns factor. 5.2 Permeability. For general definition, see
Loss angle. IEEE Std 100-1988[23.
Permeability (henry/meter). 5.2.1 Initial Permeability. Under stated
Permeability vector. conditions, the limiting value of permeability
Relative amplitude permeabil- of the core a t the origin of the curve of first
ity.6 magnetization.
Relative initial ~ermeability.~
Magnetic constant, permeability p. = - - B
1-Lim
of free space (4 K henry/ I po H + O H '
meter).
Complex permeability. When B and H are in CGS units, = 1; pi =
Pulse permeability. relative initial permeability.
Pulse permeability at a specific 5.2.2 Amplitude Permeability. The value of
condition, where the subscript x permeability a t a stated value of field strength
defines that condition (for exam- (or induction), the field strength varying peri-
ple, i for initial permeability). odically with time and with no static magnetic
Real and imaginary components field being present.
of the complex parallel equiva-
lent relative permeability. pa=--
1 B
Real and imaginary components Po H
of the complex series equivalent
permeability. p,, = Relative amplitude permeability
Impedance permeability.
Hysteresis core constant. 5.2.3 Maximum Permeability. The maxi-
mum value of the amplitude permeability as a
function of the held strength (or of the induc-
61n-the case of qualified versions of permeability, such tion). The values of the maximum permeabil-
as pulse permeability, p x , the relative quantity is meant,
unless otherwise stated. ity can be different for static and cyclic
7See footnote 6. excitation.

12
IEEE
FOR MAGNETIC CORES 9td 393-1991

- 5.2.4 I n c r e m e n t a l Permeability.. The Parallel representation:


permeability with stated alternating magnetic
field conditions in the presence of a stated
static magnetic field. See 6.2.2.1.

PA=--1 A B 5.2.7 Differential Permeability. The rate of


P o AH change of the induction with respect t o the
magnetic field strength.
where
pA = Relative amplitude permeability p&f=--1 dB
P o dH
AB = Corresponding total cyclic change in
induction where
AH = Total cycle variation of the magnetic
field strength p&f = Relative differential permeability
dH = Infinitely small change in field
5.2.5 Pulse Permeability. The value of am- strength
plitude permeability when the rate of change of dB = Corresponding change induction
induction (for example, the exciting voltage)
is held substantially constant over a period of 5.2.8 Impedance Permeability.* A sinu-
time during each cycle. The frequency, am- soidal ac permeability related to the total r m s
plitude, duration of the exciting voltage, and exciting current, including harmonics. See
the time interval for which the permeability is 6.9.1.
measured must be stated.
Pz =-
3
HZPO
pu=--1 A B
- Po AH where
where Hz = 4 NI& = Equivalent peak field
p u = Pulse permeability, relative strength, amperedmeters
AB = Change in induction during the Bi = Maximum intrinsic flux density,
stated time interval tesla
AH = Associated change in magnetic field I = RMS exciting current, amperes
strength N = Exciting coil turns
le = Effective magnetic path length
5.2.5.1 When pulse permeability is to be 5.2.9 Peak Permeability
related to a specific circuit condition, a second
subscript may be used, for example, pxawould
represent the relative amplitude permeability
determined under pulsed excitation.
5.2.6 Complex Permeability. Under stated 5.3 Core Loss. The power absorbed by the core
conditions, the complex quotient of vectors rep- under stated conditions of applied time vary-
resenting induction and field strength inside ing magnetic field, and dissipated as heat.
the core material. One of the vectors is made to Unit: Watt.
vary sinusoidally and the other referenced to 5.3.1 Specific Core Loss. The power absorbed
it. by a unit mass (or a unit volume) of core
Series representation: material, under stated conditions of applied
time varying magnetic field and dissipated as
heat. Unit: wattdunit mass or wattdunit
volume.
-Definitions marked with an asterisk (*) refer to 5.4 Apparent Core Loss. The product of the r m s
parameters for which alternate definitions are in exciting current with the rms value of induced
common usage and are used in other sections of this
standard. voltage across the test winding containing the

13
IEm
std393.1991 IEEE STANDARD FOR TEST PROCEDURES
core, under stated conditions of excitation. R p = Parallel equivalent loss resistance of
Unit: volt ampere. the core
5.4.1 Specific Apparent Core Loss. The ap- o = Angular frequency in radiandsec-
parent core loss per unit mass of the ferro- ond
magnetic material making up the core.
5.7 Loss Angle (Dissipation Factor). The
5.5 Equivalent Series Circuit Elements. angle by which the fundamental component of
Under stated conditions of excitation and coil the magnetizing current lags the fundamental
configuration, values of a reactance and a component of the exciting current in a coil
resistance connected in series so that they give with a ferromagnetic core. The tangent of this
representation t o the real permeability of the angle is defined as the ratio of the in-phase
core @>: and to the total losses in the core @:I. and quadrature components of the impedance
of the coil.
L, = P: LO
R, = op:L0
Z = R , + j w , jwjiL,
where where 6, is the loss angle. All other symbols
are defined in 5.2.6, 5.5, and 5.6.
L, = Self-inductance of coil with a core of
5.7.1 Relative Dissipation Factor. The
jl permeability; series equivalent in- relative dissipation factor is defined as:
ductance
R, = Equivalent series resistance of coil tan& - P m
--A=-- Rs *P - WL,
in ohms with a core ofji permeability pi @:12 pioL, piRp Rp
w = Angular frequency in radianslsec-
ond 5.7.2 Quality Factor, &. See IEEE Std 100-
1988 121 for general definition.
6.6 Equivalent Parallel Circuit Elements. For inductive devices, the quality factor is
Under stated conditions of excitation and coil defined as the inverse of the tangent of the loss
configuration, the values of inductance and angle:
resistance connected parallel so that they give
representation to the real permeability of the Q = l(tan S, )
core @>; and the total losses in the core @>I.
where Q is the quality factor and 8, is the loss
Lp = P; Lo angle.
Rp = up,"Lo
5.8 Legg's Equation Parameters. Three coeffi-
cients of Legg's equation that, when included
in the respective terms of that equation, give
representation to the Hysteresis Loss, Eddy
where Current Loss, and Residual Loss of the core
under stated conditions of excitation, at low
21 = Complex relative permeability
flux densities.
p; = Real component of ji, parallel repre- Legg's equation is as follows:
sentation
p> = Imaginary component of ji, parallel
representation
Lo = Self-inductance of coil with a core of
unity relative permeability, but with where
the same flux distribution as with a
ferromagnetic core a = Hysteresis loss coefficient: (tesla)-'
Lp = Parallel equivalent self-inductance e = Eddy current coefficient, seconds
of the coil with a core of ji permeabil- -
8When CGS units are used, coefficient a has the units of
ity (gauss)-'.

14
BEE
FOR MAGNETIC CORES std 393-1991

c = Residual loss coefficient, unitless core, after the core has been magnetized to the
R, = Series equivalent loss resistance, saturation region by a specified half-wave si-
ohms nusoidal field strength change.
L, = Series equivalent inductance 5.12.1 AH. The change in reset field
p = Relative permeability of core strength required to increase the change in
f = Frequency, hertz induction from the specified value of B1 to the
specified value of B2 in the Constant Current
5.9 Saturation Induction, B,. The maximum Flux Reset Test.
intrinsic value of induction possible in a ma- 5.12.2 Reset Gain, G. Defined by
terial.
G = -2 - -1
NOTE: This term is oRen used for the maximum value of
induction at a stated high value of field strength where A H .
further increase in intrinsic magnetization with increas-
ing field strength is negligible. 5.B Temperature Coefficient
SI Unit: tesla CGS Unit: gauss (1T = lo4 G).
5.9.1 Peak Induction, B,. The magnetic in- (1) Between two given temperatures:
duction corresponding t o the peak applied (mean coefficient). The relative varia-
magnetizing force specified in a test. tion of the quantity considered, divided
by the difference in temperature produc-
ing it.
5.10 Residual Induction, B,. The value of in-
(2) At a given temperature: The limiting
duction corresponding to zero magnetizing
value of the mean coefficient when the
force in a ferromagnetic material that is
difference in temperature is very
symmetrically and cyclically magnetized
small.
with a specific maximum magnetic field

ing force around the complete magnetic circuit


is zero. -.-
AP 1
NOTE: If there are no air gaps or other discontinuities in PT P2
the magnetic circuit, the remanent induction is equal to
the residual induction, otherwise the remanent induction where
will be less than the residual induction.
5.10.2 Squareness Ratio.* The ratio of re- Ap = Change in permeability correspond-
manent induction to peak induction with the ing to AT
magnetic material in a symmetrical cycli- AT = Change in temperature, degrees Cel-
cally magnetized condition. See 6.2.4.9 and sius
6.5.2.4.6. p = Relative permeability at a specified
temperature
5.11 Coercive Field or Force, H,. The magnetic
field strength at which the magnetic induction 5.15 Curie Temperature or Curie Point, T,.
is zero, when the core material is in a sym- The critical temperature above which a ferro-
metrically and cyclically magnetized condi- magnetic body is paramagnetic. Unit: degrees
tion, with a specified maximum value of field Celsius.
strength (for example, loci of points on the
hysteresis curve when B = 0). See 5.2.1 for 5.16 Disaccommodation. The relative varia-
units. tion with time of the initial permeability after
complete demagnetization and during storage
5.12 HI and Hs Reset Field Strengths.Two pa- free of magnetic, mechanical, and thermal
rameters measured in the Constant Current disturbances at stated temperature. It is nor-
Flux Reset Test. Ifl and H2are the static field mally expressed as a percentage of the value
strengths required to cause specified changes measured a t a short time after demagnetiza-
of induction AB1 and AB2,respectively, in the ti on.

15
IEEE
std 39%1991 IEEE STANDARD FOR TEST PROCEDURES

5.19 Induction Factor, AL.* Under stated -


conditions, the self-inductance that a coil of
specified shape and dimensions placed on the
where core in a given position should have, if it
consisted of one turn. See 6.2.2.8.
D = Disaccommodation in percent
= Initial permeability a t a given short L
AL =N2
interval after complete demagnetiza-
tion where
k = Initial permeability measured at a
given long interval after the first AL = Induction factor, henrys/turns2
measurement. L = Self-inductance of the coil on the
core, in henrys
6.16.1 Disaccommodation Factor. The factor N = Number of turns of the coil
given by
5.20 Volt-Second-Area. The area under the
induced voltage versus time curve when the
core is tested under stated pulse conditions and
with a specified winding configuration.

where pl is the initial permeability measured 5.21 Hysteresis Constant, q b . Under stated
t, seconds after complete demagnetization; conditions and at low induction (in the
and k is the initial permeability measured t, Rayleigh region), the quotient of the hysteresis
seconds after demagnetization. loss per unit permeability and the peak value
of the flux density.
NOTE: The permeability varies almost linearly with the
logarithm of time.

5.17 Magnetic Aging. The change in the mag-


netic properties of a material resulting from where
metallurgical changes with time. This term
applies whether the change results from con- Q, = Hysteresis material constant (in
tinued normal or a specified accelerated ag- [teslal-1)
ing condition. S, = The loss angle due to hysteresis only
= Relative effective permeability
5.18 Turns Factor. Under stated conditions, B = Peak value of induction (in teslas) in
the number of turns that a coil of specified the core during measurement
shape and dimensions placed on the core in a
given position should have to obtain a given 5.21.1 Hysteresis Core Constant qi. Under
unit of self-inductance. When measured with stated conditions and at low induction (in the
a measuring coil of the specified shape and Rayleigh region), the quotient of the tangent of
dimensions and placed in the same position, it the loss angle due to hysteresis and the product
is defined as of current and square root of inductance of the
measuring coil.
tan 6,
qi= -
ZJi;
where
where
a = Turns factor 77i = Hysteresis core constant (A-l
N = Number of turns of the measuring coil H-”2)
L = Self-inductance (in henrys) of the tan S, = Tangent of loss angle due to hys-
measuring coil placed on the core teresis only

16
IEEE
FOR MAGNETIC CORES 9td 393-1991
-. € = Peak value of the current, in am- through the points on the leading edge where
peres, passed through the measur- the instantaneous value reaches 10% and 90%
ing coil of (AM)and a straight line that is the best least
L = Self-inductance of coil on core, in squares fit to the pulse in the pulse-top region.
henrys (Usually this is fitted visually rather than
numerically.) For pulses deviating greatly
from the ideal trapezoidal pulse shape, a num-
ber of successive approximations may be nec-
6. Test Methods
essary to determine AM.
(2) Rise time (first transition duration) (Tr).
6.1 Permeability Measurements. The perme- The time interval of the leading edge between
ability of magnetic cores is determined by in-
the instants a t which the instantaneous value
direct means, by measuring other quantities
first reaches the specified lower and upper
that have a known relationship to permeabil-
limits of 10% and 90% of AM.Limits other than
i ty.
10% and 90% may be specified in special
A common method is t o measure the induc-
cases.
tance of a coil wound on the core under test and
(3) Pulse duration (90%) ( T J . The time in-
to determine the permeability from it. Bridge terval between the instants a t which the in-
methods to determine the incremental and
stantaneous value reaches 90% of AM on the
initial permeabilities are examples of this ap-
leading edge and 90% of AT on the trailing
proach.
edge.
The measurement of voltage induced across
a coil on the subject core by a test current is NOTES (1)Often the input pulse tilt (droop)is only a few
used to determine the pulse permeability and percent, and in those cases pulse duration may be consid-
ered as the time interval between the first and last instants
the impedance permeability. The induced at which the instantaneous value reaches 90%of A,.
voltage is used also to display the differential (2) Pulse duration may be specified at a value other than
- permeability versus the magnetic field 90% of A, and A,in special cases.
strength in the Sine Current Test Method. (4) Fall time (last transition duration) (Tf).
The following sections describe the various The time interval of the pulse trailing edge
methods used for determining permeability. It
between the instants a t which the instanta-
must be noted that since the conditions to which neous value first reaches specified upper and
the cores are subjected vary with each method, lower limits of 90% and 10% of AT.
the resulting data are meanindul only in the (5) Trailing edge (last transition) ampli-
context of these specific conditions.
tude (AT). That quantity determined by the
intersection of a line passing through the
6.2 Tests f o r Evaluating Cores With Pulsed points on the trailing edge where the instanta-
Excitation neous value reaches 90% and 10%ofAT and the
6.2.1 Reference Pulse Shape. For the testing straight line segment fitted to the top of the
of magnetic cores with pulsed excitation, it is pulse in determining A M .
often desirable to specify the shape or other (6) Tilt (droop) (AD).The difference between
properties of the pulse with a high degree of AM and AT. It is expressed in amplitude units
precision, as in the tests for computer-type
or in percent of AM.
cores of 6.2.4. This section defines many of the
(7) Overshoot (first transition overshoot)
pulse parameters useful for the testing of (Aos). The amount by which the first maxi-
transformer, computer, and other cores with mum occurring in the pulse top region exceeds
pulsed excitation. The shape of the reference the straight line segment fitted to the top of the
pulse, which may be either a current or voltage pulse in determining A M . I t is expressed in
pulse, is given by the current- or voltage-time amplitude units or in percent of AM.
relationship shown in Fig 1 in accordance
(8) Backswing (last transition overshoot)
with the following definitions: ( A R S ) The
. maximum amount by which the
NOTE: (A) designates a general amplitude quantity that ini<antaneous pulse value is below the zero
may be current ( I ) or voltage (V). axis in the region following the fall time. It is
(1)Pulse amplitude (Ay).That quantity de- expressed in amplitude units or in percent of
termined by the intersection of a line passing AM.

17
lEEE
std 393-1991 E E E STANDARD FOR TEST PROCEDURES

+LEADING
EDGE

AROl
3- 1 AOS
‘ ~ ~ ~ E TRAILING
EDGE

Fig 1
Refkrence Pulse Shape

(9) Return swing (last transition ringing) (13) Quiescent value (base magnitude) (A,).
(ARS).The maximum amount by which the The maximum value existing between pulses.
instantaneous pulse value is above the zero (14)Leading edge (first transition). That
axis in the region following the back swing. It portion of the pulse occurring between the time
is expressed in amplitude units or in percent of the instantaneous value first becomes greater
AM- than A, to the time of the intersection of
(10)Rolloff (rounding after first transition) straight line segments used to determine AM.
(ARO). The amount by which the instantaneous (15) Pulse top. That portion of the pulse
pulse value is less than A M at the point in time occurring between the time of intersection of
of the intersection of straight line segments straight line segments used to determine AM
used t o determine A M . I t is expressed in and AT.
amplitude units or in percent Of AM. (16) Trailing edge (last transition). That
(11) R i n g i n g (first transition ringing) portion of the pulse occurring between the time
(ARI).The maximum amount by which the of intersection of straight line segments used
instantaneous pulse value deviates from the to determine AT and the time at which the
straight line segment fitted to the top of the instantaneous value reduces t o zero.
pulse in determining A M in the pulse top
NOTE: Additional definitions applicable to computer-type
region following rolloff or overshoot or both. It cores tue found in 6.2.4.
is expressed in amplitude units or in percent of
AM. 699 Pulse Magnetization Characteristics
(12) Leading edge (first transition) 6.2.2.1 G e n e r a l Considerations. The
linearity (AL). The maximum amount by nonlinear variation of magnetizing current
which the instantaneous pulse value deviates versus time for any given core can be
during the rise-time interval from a straight described by graphical means. The objective
line intersecting the 10% and 90% A M of this test method is to obtain a family of
amplitude points used in determining rise normalized curves, a s shown in Fig 2, from
time. It is expressed in amplitude units or in which useful core parameters in the design of
percent of 0.8 AM. pulse transformers can be readily derived.

18
IEEE

-
FOR MAGNETIC CORES

E" - 1
std393-1991

The incremental permeability, pA, is defined


(see 5.2.4)as

dB
PA==

so that

dB=pA*dH.

Substituting Eq 3 in Eq 2:

edt
pAdH=-
N%
Fig2
Pulse Magnetization characteristic & I = - -1. - edt
PA N 4 ' (Eq 4)
Symbols in Fig
- 2 denote the following:
For the practical purposes of this test, consider
H = Magnetizing force. in amperes per a constant applied voltage, Ei,and rewrite Eq 4
meter with e = Ei.
t = Time, in seconds, from application
of excitation
Ei = Constant excitation voltage, in volts
N = Number of turns on excitation wind- (Eq 5 )
ing
B = Instantaneous flux density in core, Equation 5 provides the relation for the curves
in webers per square meter (tesla) in Fig 2. Because the incremental permeabil-
A, = Effective core cross-sectional area, ity is not a constant, this differential equation
in square meters cannot be solved t o yield H as a function of
T = Temperature, in degrees Celsius time. For this reason, the family of curves
must be generated experimentally.
The excitation voltages must be at equal in- 6.2.2.2 Unipolar Test Circuits. A typical
crements and, as indicated on Fig 2, will be test circuit, which can be adjusted 'as described
related as below, to give a tilt not exceeding 1%during
the necessary time interval is shown in Fig 3
E1 < E , <...Ei <.*.E,,. [51. A current transformer or noninductive
shunt will yield a signal proportional to H ,
Assuming t h a t all flux links all turns,
which is then displayed as a function of time.
Faraday's law states that
This probe must of itself introduce no appre-
dQ ciable tilt during the display time, and its
e=N- pulse recovery time must be negligible com-
dt
pared to the test pulse repetition rate.
where e is the instantaneous induced voltage Suitable element values in Fig 3 are as fol-
in N turns; is the instantaneous flux in core lows:
in webers; and t is the time in seconds.
If the effective cross-sectional area of the R2 = 47 S2;
Q1= 2N3253;€U= 3300 0,
portion of the core linked by the turns is A,, C1=0.05~~.
and if the fluxdensity is B, Eq 1becomes
dB
R1 and C1 are used only to filter the negative
e=NA,- dc voltage from the pulse generator. The tran-
dt sistor must have a high current rating and a
edt low capacitance. Suitable diodes, D2 and D3,
dB=-
N%' (Eq 2) which must have fast switching characteris-

19
IEEE
std 39%1991 IEEE STANDARD FOR TEST PROCEDURES

Fig 3
Test CircuitA

tics, are used across each inductor in order to lation of the generator from the varying input
clip the possibly excessive voltage kickback as impedance of the transistor is provided by R2.
each pulse is terminated. C1 decreases the transistor turn-on time. The
The function of the current sink, D1 (which resistor R4 reduces the backswing of the mag-
must have excellent forward-bias characteris- netizing current to a negligible level and may
tics) and EE, is to maintain the constant volt- be replaced by a diode as D3 in Fig 3. Core-
age, Ei, across the test sample,L, throughout the winding voltage is determined by Ei = E, -
measurement interval. The voltage, E i , is E,, the saturation voltage of the transistor be-
equal to the sum of E E and the drop across the ing nearly zero. The resistor R3 merely re-
diode, D1. The inductor, L1, which should be duces ringing due to the capacitance of the
similar t o the test core both in material and voltage monitoring cable.
turns, serves to prolong the conduction inter- Suitable element values in Fig 4 are R1 = 51
val of the diode, D1,and thus to make the droop SZ; R2 = 300 R;R3 = 47 SZ; R4 = 100 R (all resis-
of Ei be negligible. The use of L1 is to be tors are 1/2W, noninductive); C1 = 500 pF; C2
preferred t o a current-limiting resistor = 50 pF, 25 V; Q1= 2N2905A
because it effectively provides more current The pulse repetition rate must be slow
from the supply E,, as the test sample demands enough to assure no distortion of the character-
it, and thus does prolong the conduction of the istics due to recovery phenomena and also to
current sink with its constant voltage avoid internal core heating.
characteristic. 6.2.23 Major and Minor Loop Unipolar
EE is initially adjusted to the desired value Characteristics. The unipolar pulse magneti-
of Ei less the value of the forward voltage drop zation characteristics will differ depending
of D1. E, is adjusted to minimize the droop of on whether the core remains on a minor hys-
Ei. teresis loop or whether it is driven on a major
The circuit of Fig 4 is more convenient for hysteresis loop (saturation). Figures 5 and 6
the usual laboratory or production testing show the differences to be expected.
(IEEE Std 390-1987[31). It is a transistor switch When a minor loop characteristic, curve a,
that connects the constant voltage source, E,,, is obtained, the maximum flux density to
across the test core winding. The tilt associ- which the core is driven should be stated with
ated with this circuit is of the order of 1%. Iso- the data.
IEEE
FOR MAGNETIC CORES std393-1991

-
Fig4
Test CircuitB

ort

Figs Fig 6
Pulse Magnetization Characteristics Pulse Magnetization Characteristics
on Major and Minor b p s With Reset
JEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES

When a major loop characteristic, curve b , (2) Environment. Because these measure-
is obtained, the minimum flux density t o ments are not time-consuming and have an
which the core must be driven to ensure its accuracy of graphical order, excessive care in
entering saturation should be stated with the maintaining constant temperature is not
data. necessary. However, the temperature during
NOTE: The pulse magnetization Characteristic should be the tests will be reported and will not vary by
observed at 10 min and 100 min after magnetic more than If: 2 "C throughout the measure-
preconditioning in order to observe any effects due to ments.
disaccommodation.
( 3 ) Time Interval. If e is set equal t o Ei in Eq
2, it is seen that, for a particular core at a speci-
6.2.2.4 Bipolar E x c i t a t i o n (Reset).
Duplicating the circuit of Fig 4 to excite a reset fied voltage level, the time interval (pulse du-
ration) to be used is limited by the magnetiza-
winding will provide pulse magnetization
characteristics that reset as indicated in Figs 5 tion characteristics of the material. Because
and 6, curve c . When working on a major the flux density is directly proportional t o
time, the magnetizing current would have to
loop, the reset circuit need not be as elaborate
increase to prohibitive values as the material
as long as all of the flux is reset by that pulse.
enters saturation.
6.2.2.5 Test With Bias. In some circuit
For uniformity in reporting data, the time
applications, a dc bias current is present.
interval a t each voltage will extend to a point
Curves for this condition may be generated
where the incremental permeability has de-
with the circuit of Fig 4 and the addition of a
creased t o one-tenth the value of the initial
suitable bias winding. The bias supply must
permeability or to a flux density correspond-
have a high impedance so that it does not
ing to a magnetizing force equal, at least, to
constitute a load on the core.
ten times the coercive force of the material if
Figure 7 shows the nature of these curves for
the latter leads to a longer interval. The max-
one member of the family.
imum value of flux density will be reported in
I t can be seen that aiding (positive) bias
all cases.
decreases the available flux, whereas opposing In certain cases, it may be desirable t o
(negative) bias increases the available flux.
expand the time scale toward zero time,
6.2.2.6 Measurement Conditions
measurement accuracy permitting.
(1) Core Configuration. The test sample will
(4) Voltage Increments. The curves will be
be any core having pulse transformer
generated for uniform increments of
applications. In all cases, the dimensions of
Ei/NA, over a span suitable for the material
the sample will be reported because geometry
such as !&lo4,4.104, 6 .lo4, ..., 16.104, 18-104,
a s well a s material determines the pulse
20.104.
magnetization characteristic.
( 5 ) Turns. The number of turns used in
these tests is very important for obtaining ac-
curate characteristics. For cores having an
Fig 7 initial permeability of 400 or less, 25 turns are
Pulse Magnetization Characteristics recommended. For high permeability cores, 5
With and Without Bias turns are recommended. The measurements
should be repeated with two significantly dif-
ferent numbers of turns, one higher and one
lower, in order to verify the results. The turns
must be uniformly distributed around the test
sample.
( 6 ) Temperature Dependence. The pulse
magnetization characteristics will normally
be reported as in Fig 2 at temperatures of -25",
0", 25", 50", and 75 "C. Other temperatures,
higher and lower, may be used if the core ma-
terial has useful properties at these tempera-
tures; however, equal temperature increments
should be observed.

22
IEEE
FOR MAGNETIC CORES 9td 393-1991

- 6.2.2.7 Suggested Induction Levels and where Wi,)/t is at the slope of the straight line
Pulsewidth for Pulse Testing Unbiased joining the two points in question on the curve,
Gapped Magnetic Cores E i / N . It is common practice to use the origin
(t = 0) as one point.
Operating Pulse Core Linearity. Core linearity between any
Flux Density Duration Material and Gage two specified times may be expressed as
Gauss Tesla (ps)
2500 0.25 0.26 8096Ni-209bFe 1 mil Linearity = 1- Lmax - Lmin
2500 0.25 2.0 8MNi-2WFe 2 mil 1 / 2(Lm +
2wo 0.26 6.0 809bNi-209bFe 4 mil
loo00
loo00
loo00
1.00
1.00
1.0
o.26
2.0
5.0
kNgzF>e izi
60%Nido46Fe 4 mil
where L,,, is the maximum incremental
inductance during the time span and Lminis
2500 0.25 0.25 39bSi-Fe 1 mil the minimum incremental inductance during
loo00 1.00 2.0 and 2 mil the time span, or
loo00 1.0 6.0 Cobalt-Fe 4 mil

6.23.8 Derived Core Properties. The pulse


magnetization characteristics for a particular
core may be more conveniently shown as in
Fig 8 in terms of N i , , the magnetomotive where AL(,,,) is the maximum incremental
force, and time with volts per turn as the A L during the time span and AL(A,,) is the
parameter. minimum incremental AL during the time
Incremental Inductance Factor span.
(Incremental A 3 6.2.2.9 Application of Data. For the design
of pulse transformers, curves of output voltage
Incremental AL = d(N;.),
E' dt henry / turns2
or input current as a function of time may be
predicted from the pulse magnetization
characteristics of the core.
where d(Ni,)/dt is the slope of the curve, Ei IN, For this purpose, the normalized voltages,
at the particular time of interest. E i / N A , , are converted t o actual values by
Average Inductance Factor (Average A 3 (cf the by the
5.19) number of turns, N , and the effective area, A,,
of the core under consideration. Of course, if
E./N curves such as that of Fig 8 are used, the
Average AL = -henry / turns2 transformation is not necessary.
(Nlm)/t The H axis is converted t o magnetizing
current for the particular core by the following
procedure:
Since
Fig 8
Core Pulse Magnetization characteristic
H=-Ni,
le

where I, is the magnetizing current, in


amperes; and 1, is the effective magnetic path
Ni,
length of core, in meters; it follows that

In practice, the curves for a particular core


size or geometry differing from the sample
type used for developing the specification may
deviate from the predicted curves.

23
IEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES

STORAGE CAPACITANCE

POWER NH N INTEGRATOR

- T BIASCIRC. CT
I ' I I

'r'
k TO DUAL TRACE
OSCILLOSCOPE

Fig 9
Pulse Permeability Test Circuit

6.2.3 Pulse Permeability. Pulse core perme- or the pulse amplitude permeability:
ability tests can be performed easily a t any
pulse duration and flux density by using the
circuit of Fig 9. The equipment of obtaining
the pulse source shown here can be replaced by
many other types of circuits convenient t o a
specific laboratory. where
The system may be run with a single pulse
or at pulse rates as low as 10 pps for conve- le = Mean effective magnetic path, in
nience in viewing, yet minimizing average meters
power requirements. The value of the storage EFt = Pulse-current transducer voltage
capacitance is chosen, along with N H , so as to B = Flux density, i n webers/meter2
result in a resonant frequency low enough that (tesla)
the output waveform of the integrator is a lin- Kp = Ratio of voltage output t o current in-
ear ramp over the desired pulse duration. The put for current transducer
power-supply voltage is raised until the inte- NH = Turns on core for excitation (23)
grator-output voltage is at the predetermined NB = Turns on core for sensing flux
level EB, measured at the desired pulse dura- change ( B )
tion. This procedure applies the desired flux A = Effective core area, in square meters
density B . Next, a pulse-current transformer RC = Time constant of integrator
or noninductive shunt is used to measure the I = Pulse duration
exciting current at the pulse duration. Pulse-
current transformer tilt must be taken into ac- 6.2.4 Tests for C o m p u t e p w Cores Used in
count if this type of current pickup is used. Switching and Memory Applications
Pulse permeability can be obtained from the
NOTE: The tests described in this section are recom-
following equations (SI units are assumed): mended for the specification and evaluation of small
Integrator Output (Ed: magnetic cores, usually of toroidal shape, which are used
for switching, memory, counting, or similar functions in
digital control circuits, computers, or similar applica-
B =E RT . V , = - BN
- B _ .A , T = RC[l+ 5 / (2RC)] tions. Such cores are usually pressed or molded ferrites or
NBA' T ferromagnetic tape-wound cores. The latter type has con-
ventionally been referred to as a bobbin core, and this
BNBA nomenclature will be used throughout this discussion for
EB = the computer-type core of any construction or configura-
RC[1+ ? / ( 2 R C ) ]
tion.
Pulse-Current Transducer Output (EpcJ:
6.2.4.1 Definitions Applicable t o
H=-, -* @ H I , I - Ble
N H I .B - compu*mcom
6.2.4.1.1 "Write" input pulse (A,) is an
le le WH input current or source voltage pulse applied to
EH = K p I = Ble a winding such that the resultant core magne-
P tomotive force has an arbitrarily defined posi-
-PoNH
PO tive direction and an amplitude sufficient to
XEEE
FOR MAGNETIC CORES Std 393-1991

- drive the core flux from negative remanenceg defined with the aid of Fig 10 in accordance
into the positive saturation region. with the following definitions:
6.2.4.1.2 “Read” input pulse (A,) is an (1) Read “one” response pulse is the read
input current or source voltage pulse applied to response during application of a repetitive
a winding such t h a t the resultant core pulse program of alternate read and write
magnetomotive force has a negative polarity input pulses.
(with respect to the positive polarity defined for (a) Read “one” response pulse peak
a write pulse) and an amplitude sufficient to amplitude (El) is the peak value of the read
drive the core flux from positive remanencelO “one” response pulse.
into the negative saturation region. (b) Read “one” response switch time (t:) is
6.2.4.1.3 “Partial-write” input pulse the time interval between the first and last
(Apw)is an input current or source voltage instants at which the instantaneous read “one”
pulse applied t o a winding such that the response value reaches 10% of El.
resultant core magnetomotive force has a (c) Read “one” response peak time 0 ; ) is
positive polarity (with respect to the positive the time interval between the instants at which
polarity defined for a write pulse) and an the instantaneous read “one” response value
amplitude insuff‘icient to drive the core flux reaches 10%El (on the leading edge) and E l .
from negative remanencell into the positive (d) Read “one”response delay time ( t 0 ~is)
saturation region. the time interval measured from the instant at
6.2.4.1.4 “Partial-read” input pulse which the instantaneous current input pulse
(Apw)is an input current or source voltage value reaches 10% of IM on the current input
pulse applied t o a winding such that the leading edge t o the instant at which the
resultant core magnetomotive force has a instantaneous read “one” response pulse value
negative polarity (with respect to the positive reaches 10% of E l on the response leading
polarity defined for a write pulse) and an edge.
- amplitude insufficient to drive the core flux (e) Read “one” response switch time (input
from positive remanence12 into the negative referenced) (t,) in the time interval measured
saturation region. from the instant a t which the instantaneous
6.2.4.1.5 “Read response“ is the re- current input pulse value reaches 10% of I , on
sponse to application of a read input pulse, It is the current input leading edge to the instant at
the voltage pulse developed across a test wind- which the instantaneous read “one” response
ing. pulse value reaches 10% of E l , on the response
6.2.4.1.6 “Partial-read response” is the trailing edge
response of the transformer to application of a
partial-read input pulse. It is the voltage pulse
developed across a test winding.
6.2.4.1.7 “Write response” is the re- 0 Read “one” response peak time (input
sponse to application of a write input pulse. It is referenced) (t,) is the time interval measured
the voltage pulse developed across a test wind- from the instant a t which the instantaneous
ing. current input pulse value reaches 10% of ZM on
6.2.4.1.8 “Partial-write response” is the the current input leading edge t o the instant at
response to application of a partial-write input which the instantaneous read “one” response
pulse. It is the voltage pulse developed across a pulse value reaches >
= tDL + t .
test winding. ( g ) The following pulse shape
6.2.4.1.9 Read response characteristics characteristics of the read “one” response
are the characteristics of the read response pulse a r e defined similarly t o t h e
described by voltage time relationships and corresponding characteristics of the input
pulse (6.2), with the exception of using 10%
amplitude when defining t d :
(i) Read ”one” response pulse
’In the biased core case, positive or negative remanence amplitude
should be changed to bias induction. (ii) Read “one” response rise time Or),
‘Osee footnote 9. (iii) Read “one” response pulse
Wee footnote 9.
l2& fOOtMt42 9. duration (10%) ( t d ) ,

25
IEEE
std 393.1991 E E E STANDARD FOR TEST PROCEDURES

A. “One” response B. “Zero” responses

L - 1 ; 4
Fig 10(a)
For High MeInput Pulse

O.ldE
0

Fig lO(b)
ForLowIV&Input Pulse

C. Integrated voltage

“e2
0
Fig 10(e) Fig lO(f)
“Onen Integrated Voltage “UndisturbedZ e d ’ IntegmtedVoltage

0-

Fig log
‘Disturbed zero”IntegratedVoltage

Fig 10
ReadResponsePulses
IEEE
FOR MAGNETIC CORES std 393-1991
(iv) Read "one" response fall time (tr>, (b) Read "disturbed zero" response pulse
(VI Read "one" response trailing edge switch time (dt',) is the time interval between
amplitude (EIT), the first and last instants a t which the instan-
(vi) Read "one" response overshoot taneous "disturbed zero" response value
(ElOS) reaches 10% of dE,.
(vii) Read "one" response tilt (droop) (4) Read integrated-voltage pulse is an inte-
(E~D). grated read response voltage pulse. It is a
(2) Read "undisturbed zero" response pulse measure of the flux associated with a read re-
is the read response observed when the second sponse voltage pulse.
of two consecutive "read" input pulses is (a) Read "one" integrated-voltage pulse
applied during the repetitive pulse program amplitude (al)is the peak value of the inte-
consisting of several sets of alternate write grated read "one" voltage pulse.
and read pulses followed by a single read (b) Read "undisturbed-zero" integrated
pulse. voltage pulse amplitude (U@,) is the peak value
(a) Read "undisturbed zero" response of the integrated read "undisturbed zero" volt-
pulse peak amplitude (uEJ is the peak value of age pulse.
the undisturbed zero response pulse. (c) Read "disturbed zero" integrated-volt-
(b) Read "undisturbed zero" response age pulse amplitude ( d a , ) is the peak value of
pulse switch time (t&) is the time interval be- the integrated read "disturbed zero" voltage
tween the first and last instants at which the pulse.
instantaneous "undisturbed zero" response 6.2.4.2 Partial-Write Characteristics.
value reaches 10% of uEz. The characteristics of the partial-write
(3) Read "disturbed zero" response pulse is response are defined similarly t o the read-
the read response observed when the read input response characteristics of 6.2.4.1.9.
pulse is applied following eight successive Partial-write "one" integrated voltage pulse
"partial-write" pulses during a repetitive pulse amplitude (ap1) is the peak value of the inte-
program consisting of several sets of write grated partial write "one" voltage pulse during
and read pulses, followed by eight consecutive application of a repetitive pulse program of al-
"partial-write" pulses and a single read pulse. ternate write and read input pulses followed by
(a) Read "disturbed zeron response pulse a partial-write input pulse.
peak amplitude (dEJ is the peak value of the 6.2.4.3 Typical Test Circuit. A typical test
disturbed zero response pulse. circuit is shown in Fig 11.

Fig 11
'Typical Test Circuit

POSITIVE
CORE ' I
I
PULSE
GENERATOR

PULSE
SEOUENCE
TRIGGER
UNDER
TEST I
NEGATIVE
TIME-MARK
PULSE
GENERAlVR CALIBRATOR GENERARX

27
IEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES

63.4.4 Test Conditions (14)Read “one” response droop (Elo, 110)


(1) The following conditions should be (15)Read “one” response fall time (t/>
specified for the characteristic tests: (16) Read “one” response overshoot ( E ~ o s ,
(a) Input pulses IlOS)
(i) Pulse repetition frequency (or (17) Read “one” integrated-voltage peak
pulse program time interval) pulse amplitude (al)
(ii) Write, read, disturb-write, and (18) Read “undisturbed zero” integrated-
disturb-read input pulses should voltage peak pulse amplitude (U@,)
each have the following specified: (19) Read “disturbed zero” integrated-
Type of pulse: current pulse, voltage peak pulse amplitude (d@,>.
or source voltage pulse applied
through associated impedance 6.2.4.6 Partial-Write Response. Partial-
Pulse parameters: amplitude, write “one” integrated-voltage peak pulse
rise time, fall time, duration, amplitude (apl).
tilt (droop), overshoot, rolloff, NOTE: Normally, at least the tests of 6.2.4.5 (11, (41, and
(2) or (3) shall be performed.
ringing, leading-edge lin- If integrated-voltage measurements are required,
earity, and quiescent level normally the tests of 6.2.4.5 (17) and (18) and 6.2.4.6 shall
Pulse source impedance be performed.
Designation of test winding to
which pulse is applied 6.2.4.7 Test Equipment. Some of the basic
(b) Load-Open-circuit equipment employed in bobbin core measure-
(c) Response ment is specialized to the extent that consider-
(i) Designation of test winding(s) at ation must be given to its construction and de-
which response is to be measured sign. If certain minimum standards are
(ii) Voltage integrator circuit conbgu- maintained, reproducible quantitative mea-
ration (when applicable) surements can be realized. It is the purpose of
(2) The characteristic test response should be this standard to outline the general equipment
measured using a wide-band direct-coupled requirements that satisfy these minimum
oscilloscope with a high-impedance probe and conditions.
an oscilloscope pulse calibrator. (1)Constant-Current Driver. Any constant-
6.2.4.5 Read Response. As applicable, one current source possesses a n internal
or more of the following read response pulse impedance that is large compared to the load
characteristics should be measured: impedance. In the case of bobbin core mea-
(1) Read “one” response pulse peak surements, the load consists of a core with a
amplitude (El, ZI) winding of one or more turns in series with a
(2) Read “one” switch time (t’J resistance only large enough to permit obser-
(3) Read “one” switch time (input vation of the drive current waveform. The in-
referenced) (t,) ternal impedance of the read-current source
(4) Read “undisturbed zero” response pulse should be such that the instantaneous devia-
peak amplitude (uE,,uZ,) tion of the read-pulse waveform measured
( 5 ) Read “undisturbed zero“ switch time between the end of the pulse rise time and the
(t3 start of the pulse fall time shall not change ap-
(6) Read “disturbed zero” response pulse preciably whether or not the core is included as
peak amplitude (dE,,dl,) a part of the load. In some types of measure-
(7) Read “disturbed zero” switch time (dt’,) ments, the pulse rise time of the read-current
(8)Read “one” delay time ( ~ D L ) source is important. For example, the peak-
(9) Read ”one”peak time (t’p) zero voltage is a function of the rate of change
(10)Read “one” peak time (input referenced) of current with respect to time. In other types of
0,) measurements, such as those of peak-one volt-
(11)Read Yonenresponse pulse amplitude age and open circuit switching time, problems
(VlM, IlM) associated with the read-current rise-time
(12) Read “one” response pulse duration characteristic can be minimized by specifying
(10%)( t d ) that the rise time of the read-current pulses
(13)Read ”one” response rise time (t,) should be equal to, or smaller than, one tenth of
IEEE
FOR MAGNETIC CORES std 393-1991

the shortest switching time to be measured. on the face of a cathode-ray oscilloscope. The
When the rise time is greater than one tenth of oscilloscope is calibrated in volts for vertical
the open-circuit switching time, because of deflections and seconds for horizontal deflec-
limitations of available test equipment, the tion.
exact form of the current rise as well as its (1) Voltage. The voltage appearing a t the
magnitude must be specified. The pulse fall output winding of the bobbin core is measured
time of the current source should be controlled, by comparing it with a reference voltage that is
particularly when the precise duration of the injected into the same vertical deflection
current pulse is important. Between current channel of the oscilloscope. It is common
pulses, the maximum permissible residual practice t o use dc as the reference voltage
current should be not more than 1%of the waveform. The drive current may be mea-
smallest pulse amplitude used. sured by observing the voltage drop across a
When the above characteristics of the write known resistance and comparing this voltage
current driver affect the response of the core to with the known reference voltage.
the read-current pulse, then these characteris- NOTE: To achieve the desired degree of accuracy in the
tics of the write-current driver must be speci- measurement of bobbin core properties, it is common prac-
fied. tice to select a voltage reference source and a current mea-
suring resistance that are known to within 0.5%.
NOTES: (1)In acceptable practice, the presence or the ab-
sence of the core should not change the instantaneous cur- (2)Time. The time durations of the signals
rent more than 2%during the entire pulse period. appearing at the output winding of the bobbin
(2) In acceptable practice, this residual current should be
not more than 1%of the smallest pulse amplitude used. core are measured by comparison with a peri-
odic voltage signal of known period. The
(1) Core Test Jig (Core Holder). The core test periodic signals usually found convenient are
jig is a device for conveniently connecting pulses produced by a time-mark generator.
one or more turns of wire through the bobbin
NOTE: It is common practice to select a soume of voltage
core under test so that the driving current ex- signals with time periods known to within 0.6%.
erts a specified magnetomotive force on the
core, and so that the response of the core may be In addition to the measurements of voltage
observed. The windings are arranged t o per- and time, which should be made in accordance
mit current pulses to switch and reset the core. with the description given earlier, a mea-
The pickup or output windings should be ar- surement of the integrator constant is neces-
ranged such that only flux changes occurring sary.
in the bobbin core are observed. In any practi- NOTE: In acceptable practice, the calibration signal
cal arrangement of test-jig windings, there should have a volt-second integral known to within 0.5%.
This integrator constant may also be determined from
will be coupling between the drive winding frequency-response measurements.
and the output winding when there is no core
in the test jig. The output signal resulting 6.2.4.9 Definitions of Calculated Ratios.
from this coupling is usually called air-flux The following ratios are computed functions of
signal. The air-flux signal can cause large quantities measured in the integrated-output
errors in peak-zero voltage and should be can- test.
celed out by means of an opposing mutual lin- (1) Integrated One-to-Zero Ratio. The ratio
ear inductance connected between the drive of the integrated one to the integrated zero; that
winding and the output winding. is, @ l / ~ @ z . This is sometimes called signal-
to-noise ratio (in bobbin cores).
NOTE: Since fast current rise times are employed in the (2) Squareness Ratio ( B r / B m ) .The ratio of
measurement of bobbin cores, good practice must be ob-
served in the interconnections between the constant-cur- the difference between integrated one and the
rent driver, the core test jig, and the observing device or integrated zero, to the sum of the integrated one
oscilloscope. In particular, impedance levels must be cho-
sen to ensure that the observing device does not affect and integrated zero; that is, ($1 - uQZ>/($1+
bobbin core switching characteristics. U@,).
( 3 )Integrator. See 6.8.1.2.6. NOTE: Signal-to-noise ratio (bobbin cores) and
squareness ratio are functions of the pulse amplitude.
6.2.4.8 Oscilloscope Measurements. The
two basic measurements involved are voltage 6.3 Bridge Measurements. As noted in 6.1,the
and time. These measurements will be made permeability of a magnetic material cannot

29
IEEE
std393-1991 IEEE STANDARD FOR TEST PROCEDURES

itself be measured but must be calculated from being measured, L1 and R1 are the bridge
other values or parameters that can be directly readings (corrected in accordance with the
measured. One of the most common tech- bridge instruction where necessary) for the
niques for determining the permeability, B-H component in place, Lo and R, are the zero-
characteristics, and magnetic losses-as well balance measurement when a shorting strap
as many other magnetic and electrical circuit is used in place of the component. L, and R,
parameters-is the use of various types of ac are corrections for the inductance and effec-
bridge circuits. This section describes some tive resistance of the strap. The value of the
general techniques associated with the com- strap inductance is given by
mon bridge circuits. When using a specific
commercial bridge instrument, the manufac-
turer’s operating instructions should always
be consulted. Bridge circuits are shown in
Fig 12 (see pp. 32-33). where 4 is the length of shorting wire, in
Bridge methods are applicable to transform- inches, and d is the diameter of shorting wire,
ers or inductors using most of the core materi- in inches.
als and core configurations described in this Assuming the shorting wire is copper,
standard. However, the bridge circuit and the
interpretation of measured values vary con-
siderably as a function of the Q of the coil used R, = Rd,.(1+28.5f2d4-106)
to excite the magnetic material (5.7.2). Also,
the method in which the initial measurement where R b is the direct-current resistance of the
or zero balance is made has a significant shorting wire and f is the frequency of test, in
effect upon the accuracy of the impedance megahertz.
measurement.
NOTE: The above method may also be used for high
The following discussion relates t o bridge impedance, in which case the correction terms may be
measurements on electronics transformers. negligible.
Most of it is applicable t o singly excited mag- 6.3.2 Series Bridge (Low &I. This type of
netic circuits also. The measurements measurement is applicable for measurement
described result in the determination of induc- of terminated measurements for t h e
tance and resistance. These measured pa- determination of reflection coefficient when
rameters may be related to permeabilities, the impedance to be measured is essentially
core loss terms, and other magnetic parame- resistive. In place of the shorting strap used in
ters by various formulas found in this stan- method 1 of 6.2.4.8, select a noninductive low-
dard, principally in Section 5. See Fig 12 for capacitance resistor of value as close a s
typical bridge circuits. possible to the ideal nominal value looking
6.3.1 Series Bridge, Low Impedance. In into the terminals of the apparatus. If the
order t o obtain highest accuracy, it is resistor has low parasitic inductance and
necessary t o use rather heavy straps from the capacitance, the impedance being measured
bridge terminals t o the terminals of the may be determined from the formulas
apparatus.
A shorting strap comparable in length to the
distance between terminals of the apparatus
should be used and the straps to the bridge dis-
turbed as little as possible. The impedance
being measured may be determined from the where R,and L,are the values of effective
formulas resistance and inductance of the component
being measured, R 2 and L 2 are the bridge
readings (corrected in accordance with the
L, = r, -Lo -+ L,
bridge instructions when necessary) for the
R, = IE, - R, -+ R, component in place, R, and La are the initial
measurement with the standard resistor in
where L, and R,are the values of the induc- place of the apparatus, RR is the dc resistance of
tance and effective resistance of components the resistor, and LR its inductance.

30
IEEE
FOR MAGNETIC CORES std 393-1991
6.3.3 Parallel Bridge (High Q). To avoid er- obtained by dividing the measured core loss in
rors in connecting to the apparatus under test, watts by the core mass or core volume to obtain
fairly rigid leads should be used. The watts per unit mass or watts per unit volume.
grounded terminal of the bridge should be 6.4.1.1 Apparent Core-Loss (Exciting Volt-
connected to the ground terminal of the appa- Amperes) Measurement With Sinusoidal Ex-
ratus to be measured, and the high terminal citation. The power source should have low
lead should be near to but not touching the ter- impedance t o ensure low waveform distortion
minal o r terminals of the apparatus. The under actual test conditions. The operating
value of impedance is then merely the differ- flux density of the core under test will be estab-
ence between the zero (open) measurement and lished based on the rms value of induced volt-
the value measured with the terminals of the age across a test winding on the core. The ex-
apparatus connected to the bridge (corrected in citing current is measured using a true rms
accordance with the bridge instruction where ammeter in the primary winding. The appar-
necessary). If a balanced t o ground or direct ent core loss is (Np INT)VTIp,where
capacitance measurement is to be made, only
the grounded terminal of the apparatus should N p = Primary winding turns
be connected t o the grounded terminal of the NT = Test winding turns
bridge for the zero or open-circuit measure- Zp = RMS primary current
ment with both "high" terminals of the appa- VT = Induced rms voltage across felt
ratus. winding
6.3.4 Parallel Bridge (Low Q). A parallel
bridge may also be used for terminated The specific apparent core loss is found by
impedance measurements as in method 2 of dividing the measured volt-amperes by the
6.2.4.8. As before, a low-capacitance low- core weight or core volume to obtain VA per
inductance resistor should be used for the zero unit weight or VA per unit volume.
measurement. For this case, the admittance 6.4.1.2 Suggested S t a n d a r d Test
being measured may be determined from the Conditions for Core lcloss and Apparent Core-
formulas Loss Measurements

Operating Flux Density


(Gauss) (Tesla) Material
2500 0.25 Ferrites
4wo 0.45 80% COAmorphous
where R 3 and C3 are the measured values of m 0.50 8046Ni-20% Fe
10OOO 1.o 509bNi-50% Ni
parallel resistance and capacitance of the 14oo0 1.4 92%Fe Amorphous
component being measured, RB and CBare the 15OOO 1.5 Si-Fe
initial measurements with the resistor in 15WO 1.55 75%Ft+20%CoAmorphous
moo0 2.0 Cobalt-Iron
place of the component, and RR the dc
resistance and CR the capacitance of the Operating Frequency
(Hertz) Material Thickness
standard resistor.
m 0.007-0.025
400 0.0044.006
6.4 Core Loss and Apparent Core Loss. See 5.3 loo0 0.002-0.003
and 5.4 for definitions of core loss and appar- woo o.oO01-0.001
ent core loss. 10 OOO (and above) Ferrites, 80% Co Amorphous
6.4.1 Core-Loss M e a s u r e m e n t s With
SinusoidaWoltage Excitation. The power 6.4.2 Core-Loss Measurements i n Core
source should have low internal impedance to Excited by Nonsinusoidal Signals
ensure low waveform distortion under actual 6.4.2.1 General Considerations. Magnetic
test conditions. The operating flux density of cores are finding increasing applications in
the core under test will be established based on circuits in which the voltages and currents
the rms value of induced voltage across a test have wave shapes that cannot be classified by
winding on the core. An electronic or dy- any of the standard waveforms, such as sine
namometer wattmeter may be used to measure waves, steady dc, square waves, etc. In many
the core loss in watts. The specific core loss is such circuits, power levels are relatively large
IEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES

I
I
Maxwell L-R Bridge Using Conductance
CAB Standard
LX = ( R A DRBC)CA B Reads series components
R x = ( R A D R B ~ ) G A Bdirectly requires a
(DETI C conductance standard.
NOTE: Will balance on d c like a Wheatstone bridge and
D-C will read accurately over a wide frequency range. Best
accuracy at low and medium-high Q values. F o r super-
imposed d c and high power measurements, R A D is
made large and RBc small.

Maxwell L-R Bridge Using Resistance


Standard
LX = ( R A DRBC)CA Does not require a
Rx = (RAD RBc)/RA conductance standard but
R x must be computed.
(Same NOTE as under (a).)

Maxwell L-Q Bridge

Q x = WLX/RX Can be made to read Q


LX = (RBcCAB)RAD directly a t a single frequency.
Q x = ( W C A BM A B
NOTE: Balances for LX and Q x are dependent.
Balance is slow and difficult when QX is less than 3.

1 B
I
Owen L-R Bridge
CAB RBC
L x = (CABRBC)RA Will not balance o n d c but
Rx = ( C A BRBC)/CD will read accurately over a
A C limited low and audio
frequency range.
D-C NOTE: Good for superimposed d c measurements be-
cause CAB blocks d c from standard.

Hay L-R Bridge


L X ( S H ) = W A D R B C E A Particularly accurate for
R X ( S H ) = ( R A D R B C ) / R B high Q measurements.
(RB approaches zero.)
NOTE: If series inductance is desired it must be com-
puted. T h e L-Q version of this bridge is difficult to
balance for low Q values.

Fig 12
Bridgecircuits

32
IEEE
FOR MAGNETIC CORES Std 393-1991

Schering Bridge Using Two-Capacitance Standards


Cx ACCD

C1 = value of CA for initial balance


C2 = value of CA for final balance
Good for fairly high frequencies.
Capacitance standards may be accurately calibrated.
Not direct reading in Gx.
Limited range of CX.
Lx determined by resonance method.

Schering Bridge Using Two-Resistance Standards

Gx = A G ~ D

Limited t o moderate frequencies.


Not direct reading in CX.
Lx determined by resonance method.

e
n

I I High-Frequency Admittance Bridge


8 Cx = ACAD
- A C
Gx = AGAD

Uses grounded standards.


Direct reading.
Useful over wide frequency range.
Lx determined b y resonance method.

Fig 12 (Continued)
Bridge Circuits

and, therefore, the measurement of power, may have very steep rising or decaying wave-
losses, and efficiency is a significant factor fronts, especially in certain thyristor switch-
in their design and application. The source of ing operations such as commutation. Current
the se nonstan dar d waveforms is frequently waveforms may contain large dc components.
the switching action of power semiconductors In general, functions of this class can be ex-
in systems that include inverters, cyclocon- pressed as a series of sinusoidal functions by
verters, controlled rectifiers, and choppers. means of Fourier series techniques. Many
These waveforms are periodic but are often manufacturers of magnetic cores and mag-
composed of discrete pulses that may vary in netic materials supply measured core-loss
pulse shape from sinusoidal to square with data over a wide range of frequencies of sinu-
pulse repetition rates up to 500 pulseds. Pulses soidal excitation. However, due to saturation

33
lEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES

and other nonlinear characteristics of most wattmeters are calibrated with only sinu-
magnetic materials, the total core loss of a soidal or steady dc signals, or both. Also,
given core cannot in general be related to the wattmeter accuracy is expressed only on the
sum of its losses measured during excitation basis of sinusoidal measurements at various
of the individual sinusoidal components of a frequencies. In general, this method of cali-
complex wave function. Therefore, measure- bration may not be adequate for measurement
ment of core losses in the presence of the true in systems with discontinuous waveforms. A
operating exciting function is most desirable. thermal o r calorimetric standard (see, for ex-
6.4.2.2 Wattmeter Configurations. There ample, [41) should be used to calibrate the de-
are four basic types of wattmeters that may be vice where measurements of signals with
used to measure core loss in cores with nonsi- highly irregular waveforms are required. At
nusoidal excitation: dynamometer; Hall- the present time, there are no National Insti-
effect; thermal; and electronic multiplier. tute of Standards and Technology (NIST) cal-
The use of dynamometer meters is limited to ibration techniques nor instrumentation for
systems containing low-frequency compo- measurement of nonsinusoidal power.
nents, and is generally not recommended for 6.4.2.6 Hall-Effect Wattmeter. The Hall-
inverter or chopper-excited systems. effect semiconductor has been used in several
6.4.2.3 Frequency Response. The fre- circuit configurations t o measure sinusoidal
quency response of the wattmeter needed t o power over a wide range of frequency and, in
give accurate measurements depends upon the some cases, nonsinusoidal power. In a Hall
frequency components existing in the voltage wattmeter, the magnetic field input t o the Hall
and current waves applied to the core. If possi- element is derived from the current flowing
ble, it is desirable to know this frequency through the load whose power is being mea-
range in selecting a wattmeter. In general, a sured; the voltage input to the Hall element is
frequency response of at least 100 kHz has derived from the load voltage. One or both of
been found necessary for core-loss measure- these input signals are often transformer-cou-
ments for power inverter and chopper applica- pled to the external load circuit in commercial
tions. wattmeters, which introduces a large error
6.4.2.4 Phase-Angle Error. Since core- into the power reading when the external sig-
loss measurements are generally performed nals contain significant dc components. Fre-
under a condition of very low power factor, quency response is generally below 10 000 Hz,
although some manufacturers claim 50 000 Hz
Fp = active power with sinusoidal signals. Thermal drift speci-
apparent power fications should be examined thoroughly.
Generally only average power is indicated.
phase-angle errors within the wattmeter must Further discussions on Hall wattmeters are
be minimized. This is a greater problem for given in lB251 and IB351.
wattmeters designed to measure power in cir- 6.4.2.7 Thermal Wattmeter. A device
cuits containing functions with nonsinu- known as the thermal converter or thermal
soidal or discontinuous waveforms due to the wattmeter has long been used in 60 Hz power
high frequency components in such functions. systems to measure true power independent of
Stray capacitance, lead inductance, and eddy wave shape. This device uses thermocouples
currents induced in metallic structural mem- in a bridge arrangement (see CBlSI for details)
bers or transformer cases and cores can intro- as shown below.
duce large errors. These errors may vary not
only with base frequency but also with wave-
form. The effects of these stray impedances
can be most easily minimized or compensated
in the electronic multiplier wattmeters. Input
impedance as a function of frequency and of
the wattmeter scale factors should always be
l e- LOAD CURRENT SIGNAL

specified in this type of wattmeter.


6.4.2.5 Calibration. Most commercial
Hall-effect a n d electronic multiplier

34
IEEE
FOR MAGNETIC CORES 9td393-1991

It is seen that the resultant current in the one writing, no commercial wattmeters using this
heater is proportional to the sum of the two thermocouple circuit and adaptable to inverter
input signals while that in the other heater is and chopper waveforms are known.
proportional to the difference, depending upon 6.438 Electronic Multiplier Wattmeters.
the relative polarity of the two inputs. Assume The potentially most versatile type of
that these currents are proportional to these two wattmeter for measurement of power in
signals a s shown. Also assume t h a t the systems containing discontinuous or highly
thermocouple output voltages are proportional nonsinusoided waveforms is the electronic
to the square of the currents in the heaters (or multiplier circuit.
rms currents). The difference of the two The block diagram of the typical electronic
thermocouple output voltages is, therefore, Multiplier wattmeter is shown in Fig 13, which
2
originally appeared in [41. This type of
e , = K(eL+ i L ) - k(eL- iLl2 wattmeter can, in general, give signals for
= k(4eL i L ) viewing instantaneous power on an oscillo-
scope as well as indicating average power.
where Frequency response and phase-angle error
are determined mainly by the frequency re-
eL Instantaneous load voltage sponse of the quarter square multiplier and by
iL Instantaneous load current the stray impedances of the input channels.
eout Sum of two thermocouple voltages The current signal is generally derived from
K Constant of proportionality, or cali- a noninductive shunt that also permits cou-
bration constant pling of dc components. Attenuation circuits
It is seen that the resultant thermocouple in the voltage channel generally allow for a
output voltage can be related to instantaneous very wide range of input voltages, the upper
load power. Due t o the long time constant of limit being determined by the insulation
thermocouple, it can be shown that this output is characteristics of the voltage channel. Thus
actually average load power. this type of wattmeter permits a wider range of
The frequency response of the thermal voltage, current, and power levels than any
wattmeter is relatively low due t o the other class of wattmeter. Proper compensation
transformer coupling between input signals of the input channels permits measurements
and the thermocouple heaters. Also, dc power in systems of power factors as low as 0.01 with
components cannot be measured in this 2% accuracy.
configuration. By resistively coupling the Frequency response is in the 50 000-
input signals t o the thermocouple heaters, 100 000 H z range. Further discussion of
power can be measured in systems containing electronic wattmeters can be found in 141 and
dc and higher frequency components. At this B61, CBl51, and CB381.

Fig 13
Block Diagram of Wattmeter

%?%Ti CURRENT
CHANNEL

~~ ~

AVERAGE
ELECTRONIC DIGITAL
MULTIPLIER CIRCUIT VOLTMETER

VOLTAGE

35
IEEE
Std 393-1991 IEEE STANDARD FOR TEST P'ROCEDURES

6.5SaturingCoreTests
6.5.1 Constant-CurrentFlux-Reset (CCFR)
c€m?TestMethod
6.5.1.1 General Description. The constant
current flux-reset core test method provides a
means for measurement of core magnetic
properties under operative conditions that ap-
proximate conditions in several different
types of self-saturating magnetic amplifier
circuits. The test employs an exciting current
consisting of half-wave sine-current pulses of
sufficient magnitude to drive the core flux into
positive saturation. A direct-current demag-
netizing force of adjustable magnitude is ap- 1 1 i I
plied to the core so as to reset flux away from H 2 ~ ~ . " ~ " R E S EMAGNETIZING
T FORCE
positive saturation during the intervals be-
tween pulses of excitation current. The resul- Fig 14
tant cyclic flux change is measured by means Test Points for the Constant.Curmnt
of a sensitive flux voltmeter connected t o a Flux-ResetCon?Test Method
separate pickup winding on the core. A low
number of excitation, control, and pickup A sinusoidal and half-wave sinusoidal
turns are used to facilitate rapid jigging of current supply shall be provided. These may
cores. be separate current supplies or may be obtained
Test data are obtained by measuring values from a common source by suitable switching
of induced pickup voltage as a function of the and rectifying means.
applied demagnetizing control ampere-turns 6.5.1.3 Plug-in Type Test Jig. A single or
under conditions of half-wave sinusoidal ex- double (differential) plug-in type of test jig
citation current of constant magnitude. For shall be used. A single test jig shall have a
some purposes, these data may best be pre- plug-in connector having an excitation wind-
sented in the form of a curve. For general ing, a pickup winding, and a control winding.
production, core grading, and matching data If a double or differential type of test jig is
are obtained only at particular standardized employed, the excitation windings of the two
test points. These standard test points are se- plug-in connectors shall have equal numbers
lected as shown in Fig 14 to determine the bias of turns and shall be connected in series. The
point (H,) and the gain (GIin the linear region pickup windings of the two plug-in connectors
of the curve. Also, the difference between shall have equal numbers of turns, and shall
peak induction and residual induction (B, - be connected in series opposition. Also, the
B,) is measured using zero-control ampere- control windings shall have equal turns and
turns. shall be connected in series with the same po-
The measurement of peak flux density is larity connections as the excitation windings.
made by employing full-wave sine-current
excitation. This measurement can best be Fig 15
made by switching t o a full-wave sine-current Circuit for the ConstantiCurrent
supply instead of a half-wave supply, and Flux-ResetCon? Test Method
using zero-control ampere-turns.
6.5.1.2 Test Circuit. A simplified
schematic diagram of the test circuit is shown
in Fig 15. The circuit consists of five major AVERAGE-SENSITIVE

blocks. These are (1) full-wave sine-current


supply; (2) half-wave sine-current supply; (3)
dc control current supply; (4) test jig; and (5)
flux voltmeter. The requirements on these
various units are given in the following
paragraphs.

36
IEEE
FOR MAGNETIC CORES std393-1991
-
Provision for cancellation of voltage pickup The full-wave exciting current shall con-
due t o air induction linking the excitation tain less than 25% harmonic distortion.
winding with the pickup winding shall be The peak value of exciting current shall be
made, if necessary. measured to an accuracy o f f 2%.
6.5.1.3.1 Flux Voltmeter. Either an av- 6.6.1.4.4 Peak Magnetizing Force. The
eraging instrument sensitive to total flux following peak magnetizing force shall be ap-
change or an integrating flux voltmeter shall plied for the commonly used core materials.
be used to measure the core output voltage. The value of peak magnetizing force applies to
6.5.1.4 Excitation and Control Require- materials whose tape thickness is 6 mils
ments (0.152mm) or less when tested a t 400 Hz or
6.5.1.4.1 Voltage Source. The voltage of less, or whose tape thickness is from 6 t o
the excitation source shall be sinusoidal, with 14 mils (0.152 t o 0.355 mm) when tested a t
a harmonic content of less than 10% and shall 60 Hz:
have an rms amplitude greater than 100 times
the half cycle average value of voltage induced Peak
in the excitation winding. Peak Magnetizing
The frequency of the voltage source shall be Magnetizing Force When
Force When Measuring
known within 1%, and if not known within Measuring B m and
these limits it shall be measured t o an accu- Ho,HI, and HZ (Bm-Br)
racy of 1%. (amperes (amperes
Material per meter) per meter)
Standard test frequencies of 60 400 or
1600Hz may be used within the frequency Cobalt-Iron 480 240
3% Silicon-Iron 480 240
limitations of the test circuitry and instru- (oriented)
mentation. The tolerance on any standard test 50% Nickel-Iron 160 m
frequency used shall be f 5%. (oriented)
8046 Fe Amorphous m 40
- 6.5.1.4.2 Excitation Windings. The ex- CO-Fe Amorphous m 40
citation winding on the test jig shall consist of 79% Nickel-Iron m 40
a single turn, wherever possible, but shall not Supemalloy 40 a0
exceed six turns.
All excitation windings shall be kept in a
fixed position in relation to the pickup wind- H , = %(amperes per meter)
I
ings, and to nearby circuits and equipment,
during testing. When differential core match- where
ing is desired, two identical excitation wind-
ings shall be used, connected in series. H, = Peak magnetizing force
Geometric symmetry of the excitation wind- Ne = Number of excitation winding turns
ings in relation to each other shall be main- I,,, = Peak exciting current, in amperes
tained. 2 = Mean core length, in meters
6.5.1.4.3 Exciting Current. The half-
wave exciting current shall be essentially si- When conditions other than those covered in
nusoidal. For values of current from 5 to 25% the preceding paragraph are employed, the
of peak exciting current, the time interval nearest larger value of peak magnetizing
between an instantaneous value of current on force shall be selected and rounded off to one
the descending portion of the current wave- significant figure that is twice the value of the
form to an equal value of current on the highest sine-current coercive force t o be
ascending portion of the next half-cycle of cur- expected.
rent shall be within f 3% of the corresponding 6.5.1.4.5 Direct-Control Current. The
time interval for a perfect half-wave sinusoid. rms ripple of the control current shall not
During the interval between pulses when the exceed 0.25%.
exciting current is nominally zero, the max- Control current corresponding to H o , H I ,
imum instantaneous current occurring be- and H2,Fig 14, shall be measured to within
cause of rectifier leakage or other causes is to * 1%.
be less than 0.1% of the peak value of current Changes in control current corresponding to
during a pulse. AH,Fig 14,shall be measured to 4 2%.

37
IEEE
std393-1991 IEEE STANDARD FOR TEST PROCEDURES

6.5.1.5 Measurement Requirements


6.5.1.5.1 Pickup Windings. The pickup
winding on the test jig provides an induced
+
R >5 f l ~ , 2 pciih

voltage for measuring the dynamic hysteresis where


loop characteristics of the core under test. The
pickup winding shall consist of a single turn R = Meter input impedance, in ohms
when possible, but it may have any convenient N, = Pickup winding turns
number of turns. A = Core cross-sectional area, in square
All pickup turns shall be maintained in a millimeters
fixed position relative to the excitation wind- I = Mean length of magnetic path of the
ings and to other nearby equipment during core, in millimeters
core testing. f = Test frequency, hertz
Whenever possible, the pickup windings
shall be so arranged in relation t o the excita- --AB1 in teslas
tion windings that the inductive and capaci- Pciifm=
ampere I meter
tive coupling between them is minimized so
that, with no core in the jig, no induced voltage (see Fig 14).
appears on the output of the pickup windings
with maximum current flowing at the test The average-sensitive o r integrating flux
frequency in the excitation winding. voltmeter shall have an accuracy of k 1%of
If the average induced voltage from the reading.
pickup winding under the conditions of the 6.5.1.5.3 Standard Test Points. Data
preceding paragraph, due t o mutual coupling shall be taken at the following test points:
between the excitation and the pickup wind-
ings, exceeds 0.5% of the average output volt- (1)B, at H,, specified in 6.5.1.4.4
age corresponding t o the peak magnetizing (2) B, - B,,at control H = 0
force, then this mutual inductive coupling (3) Ho at specified ABo (see the following
between the excitation winding and the pickup tabulation)
winding shall be adjusted so as t o reduce the (4) H 1 at specified AB1 (see the following
induced voltage t o less than 0.5%. If neces- tabulation)
sary, a n air-core bucking transformer shall ( 5 ) H2 a t specified AB2 (see the following
be used for this purpose. tabulation)
Where differential core matching is de-
sired, two identical pickup windings shall be ABl,ABo,and AB2 as independent variables
used, connected in series opposition. Geomet- should be adjusted to the following values:
ric symmetry of the pickup windings in rela-
tion t o each other and t o the excitation AB in teslas
windings shall be maintained. Material
The average output voltage of the differen- AB1 aB0 aBz
tial jig of the preceding paragraph with no 3% Silicon-Iron 1.0 1.5 2.0
(oriented)
cores in the windings and with maximum ex- 50% Nickel-Iron 1.0 1.5 2.0
citing current flowing a t the test frequency (oriented)
shall be less than 0.5% of the average voltage 79% Nickel-Iron 0.5 0.75 1.0
Supermalloy 0.5 0.75 1.0
obtained with only one core in the differential Cobalt-Iron 1.33 2.0 2.56
test windings. The mutual inductive coupling 80% cobalt 0.48 0.70 0.94
between one of the excitation and pickup wind- (amorphous)
92%Iron 1.05 1.55 2.08
ings of the differential test jig shall be (amorphous)
adjusted t o reduce the induced voltage to less 75% Fe 20%CO 1.16 1.70 2.28
than 0.5%. (amorphous)
6.5.1.5.2 F l u x V o l t m e t e r I n p u t
I m p e d a n c e . The average-sensitive or inte- The value of ABo was selected to be
grating-flux voltmeter shall have negligible approximately one half the maximum flux
loading effect on the core. Its input impedance density swing encountered in usual magnetic
must be such that amplifier designs. Also, ABl approximates

38
IEEE
FOR MAGNETIC CORES std 393-1991
- one third of this design, AB and AB2 of ABoutilizing half-wave sinusoidal exciting
approximates two thirds of the design AB. current as specified in 6.5.1.4.4.
In calibrating the flux voltmeter, which 6.5.1.5.6 Measurement of Gain. The
measures total flux change, to read flux den- value of gain (G)henrys per meter is computed
sity (in teslas) the manufacturer’s published as follows:
gross cross-sectional area of the cores being
tested and the following stacking factors shall
be employed.

Tape Thickness
mils millimeters Stacking Factor where AB2and AB1 are specified in 6.5.1.5.3
112 0.0127 0.60 and AH is measured utilizing halfwave sinu-
1 0.0254 0.76 soidal exciting current a s specified in
2 0.0608 086
4through10 0.102-0.254 0.90 6.5.1.4.4.
11 through14 0.279-0.365 0.95 6.5.1.5.7 M e a s u r e m e n t of B,-B,.
B,-B, should be measured by utilizing zero-
These stacking factors do not necessarily control current and half-wave sinusoidal
correspond to the manufacturer’s stacking current excitation as specified in 6.5.1.4.4.
factors. As a result, measured values of B, This measurement shall be made directly
and B,-B, will not agree with manufacturer’s following the measurement of B , in order to
published data. To correlate test data the fol- avoid errors due to magnetic history.
lowing conversion must be made, and vice 6.5.1.6 Differential Core Matching. When
versa: matching cores by the differential method, the
tolerance of match shall be determined by
measuring the differential output voltage be-
B ’ = -BAk tween each core and a reference core a t values
4 of magnetizing force specified by the user. The
difference so measured, as compared with the
where nominal peak induction of the core, shall be a
measure of the percent tolerance of match be-
B’ = Flux density corresponding t o the tween the cores.
manufacturer’s published core effec- 6.5.2 Sine-Current-Excitation Core Test
tive area Method
4 = Manufacturer’s published core effec- 6.5.2.1 G e n e r a l Description. The test
tive area method described here provides for the mea-
k = Stacking factor listed above surement of four basic parameters of the satu-
A = Published gross core cross-sectional rated major dynamic sine-current hysteresis
area loop of a core material for magnetic amplifier
B = Flux density read from tester applications. The core parameters measured
are generally considered to be significant in
The same stacking factor is employed when determining the performance of the core mate-
testing equivalent cores from various manu- rial in the magnetic amplifier type of applica-
facturers in order that the cores may be tested tion. These parameters are the ac peak
with the same flux swings and that the cores induction (corresponding to the ac peak mag-
may be specified with one description. The test netizing force), the squareness ratio (ratio of
actually measures flux change, which is the residual induction to peak induction), the
quantity of interest. sine-current coercive force, and the maxi-
6.5.1.5.4 Measurement of B,. The peak mum differential permeability (maximum
induction (B,) shall be measured a t the peak slope of the sides of the dynamic hysteresis
magnetizing force specified in 6.5.1.4.4em- loop).
ploying full-wave sinusoidal excitation cur- This test method employs a relatively high-
rent and zero control current. impedance excitation source of sine voltage
6.5.1.5.5 Measurement of H,. H , shall and known frequency, driving the core
be measured in amperes per meter at the value material under test into relative saturation

39
IEEE
std 393-1991 lEEE STANDARD FOR TEST PROCEDURES
while maintaining a sinusoidal exciting measurement of flux density change (AB or
current. Very few excitation and pickup tums B,-B,), from which the ratio of residual
are used in order to facilitate rapid jigging of induction t o peak induction may be
test cores of widely varying sizes. In- calculated. Provision is also made for
strumentation is provided for determining the matching of cores on a differential basis.
peak magnetizing force, the peak induction, 6.5.2.2 Test Circuit. A test circuit such as
and for observing the output voltage versus the one shown in Fig 16 shall be used. A sinu-
exciting current waveform of the core soidal and a half-wave sinusoidal current
material. Calibration means are provided supply shall be provided. These may be sepa-
whereby the sine-current coercive force and rate current supplies or may be obtained from
the maximum differential permeability may a common source by suitable switching and
be measured from the output voltage versus rectifying means. The instrumentation is
exciting current waveform. Provision is similar to that described in 6.5.1.2 with the ad-
made for excitation of the core with a half- dition of the items in the following subsec-
wave of rectified sine current to facilitate the tions.

Fig 16
Basic Circuit for Sine-Current Excitation Core Tester

SINUSOIDAL
CURRENT BUCKING TRANSFORMER
SUPPLY
AVERAGE-SENSITIVE
OR I N T E G R A T I N G
1
HALF-WAVE 0-
FLUX VOLTMETER
SINUSOIDAL
CURRENT
SUPPLY

E X C I T A T I O N CURRENT
S U P P L I E S OF
FREQUENCY f

S I N G L E OR
DIFFERENTIAL
T E S T JIG

-
-
-
I CAL. ATT.

T I M I N G OR PHASE
DIAGRAM OR NONSHORTING
H
SWITCH SW2-ROTATING

OUTER CONTACT ARM:


SCOPE VERT.
INNER CONTACT ARM:
SCOPE H O R I Z .

sw2

40
IEEE
FOR MAGNETIC CORES Std 393-1991

6.5.2.2.1 Provision for a noninductive In lieu of a suitable rotating switch, two or


voltage-dropping resistor shall be made in se- more single-pole double-throw synchronous
ries with the source and excitation windings. choppers may be used, properly phased, to apply
the proper sequence of signals t o the oscillo-
NOTE: The purpose of the dropping resistor is to provide a
voltage that is proportional to the exciting current. scope.
The frequency of rotation of the switch, or
6.5.2.2.2 Ninety-Degree Phase Shifter driving frequency of the choppers, shall be not
and Calibrating Attenuators. A source of si- greater than one sixth of the fundamental core
nusoidal voltage with less than 1%distortion test frequency.
shall be provided for the measurement of max- 6.5.2.3 Excitation Requirements
imum differential permeability. This sinu- 6.5.2.3.1 Voltage Source. The voltage of
soidal voltage, known as the ellipse voltage, the excitation source shall be sinusoidal, with
shall be 90 degrees out of phase with the excit- a harmonic content of less than 10%.
ing current, and may be derived from the The frequency of the voltage source shall be
voltage across the excitation circuit dropping known within 1%, and if not known within
resistor by shifting its phase by 90 degrees. these limits it shall be measured t o an accu-
The function of the ellipse voltage is to provide racy of 1%.
a locus of constant differential permeability. Standard test frequencies of 60 400 or 1600 Hz
The ellipse voltage shall be adjustable by may be used within the frequency limitations
separate calibrating and attenuating poten- of the test circuitry and instrumentation. The
tiometers t o provide for calibration and tolerance on any standard test frequency used
measurement of maximum differential shall be f 5%.
permeability readings in terms of henrys per 6.5.2.3.2 Excitation Windings. The ex-
meter. citation winding on the test jig shall consist of
6.5.2.2.3 Direct-Current Reference a single turn, wherever possible, but shall not
Potential Sources. Two separate reference po- exceed six turns.
tential sources shall be provided, each with All excitation windings shall be kept in a
provision for measuring the reference poten- fixed position in relation to the pickup wind-
tial and each with separate calibrating and ings, and to nearby circuits and equipment,
attenuating potentiometers. during a testing.
One dc reference potential and attenuator When differential core matching is desired,
shall be used for calibration of peak magnetiz- two identical excitation windings shall be
ing force in amperes per meter when the excit- used, connected in series. Geometric symme-
ing-current waveform is not sufficiently try of the excitation windings in relation to
distortion free to use an r m s ammeter for such each other shall be maintained.
calibration. The attenuator is also used in the 6.5.2.3.3 Exciting Current. The exciting
direct measurement of sine-current coercive current shall be sinusoidal, with a harmonic
force in amperes per meter. content of less than 5% at the value of current
The other dc reference potential and atten- corresponding t o the peak magnetizing force t o
uator shall be used for calibration of the ellipse be used for the core under test. Series resis-
voltage used in measuring the maximum dif- tance may be used to increase the impedance of
ferential permeability. The attenuator may the excitation source sufficiently to limit har-
also be used for measurement of the maximum monics in the exciting current waveform for
differential permeability in the event that a the smaller core sizes. When necessary, a
distortion-free ellipse voltage is not obtainable series-resonant filter shall be used to limit the
under all test conditions. maximum harmonic current to 5%.
6.5.2.2.4 Rotating Switch or Phased Suitable means for measuring the peak ex-
Synchronous Choppers. A rotating double-pole citing current with an accuracy of 2% shall be
multiposition switch shall be provided for dis- provided. When the harmonic content of the
playing on the oscilloscope various sequences exciting current is sufficiently low, a dy-
of the core output voltage versus exciting cur- namometer type of rms ammeter with an ac-
rent, eclipse voltage versus exciting current, curacy of 0.5% or better is recommended.
dc reference potential markers, and zero-ref- Suitable means shall be provided for vary-
erence voltage markers. ing the exciting current t o obtain the
IEEE
std 393-1991 IXEE STANDARD FOR TEST PROCEDURES

appropriate peak magnetizing force for the N p = Number of excitation winding turns
range of core sizes normally encountered. A k = Constant of attenuation of direct-cur-
variable auto-transformer is usually satisfac- rent reference potential source
tory for this purpose. V = Direct-current reference potential, in
6.5.2.3.4 Peak Magnetizing Force. The volts
following peak magnetizing force shall be ap- R = Excitation-circuit dropping resis-
plied for the commonly used core materials. tance, in ohms
The value of peak magnetizing force applies to
materials whose tape thickness is 6 mils 6.5.2.4 Measurement Requirements
(0.152 mm) or less, when tested at 400 Hz; or 6.5.2.4.1 Pickup Windings. The com-
whose tape thickness is from 6 to 14 mils ments of 6.5.1.5.1 are applicable.
(0.152 to 0.355 mm) when tested at 60 Hz. 6.5.2.4.2 Core Output Measurements.
~ ~~~ The core output voltage waveform, as appear-
Peak Magnetizing ing on the pickup winding, may be measured
Force
Materials (amneredmeter) by a number of methods to determine the dy-
3% Silicon-Iron (oriented), 2Ao
namic hysteresis loop characteristics of the
CobalbIron 240 core under test.
60% Nickel-Iron (oriented) m All instruments used in making output
809bCobalt (amorphous) m voltage waveform measurements shall have
79% Nickel-Iron 40
Supermalloy a0 sufficiently high input impedance so as not to
load the core output voltage. The minimum in-
When conditions other than those covered in put impedance of this instrument shall be de-
the preceding paragraph are employed, the termined as
nearest larger value of peak magnetizing
force shall be selected and rounded off to one
significant figure that is twice the value of the
highest sine-current force to be expected.
When a dynamometer-type rms ammeter is where
used to measure the exciting current, the peak
magnetizing force shall be calculated from the
formula N, = Pickup winding turns
A , = Core cross-sectional area, in square
H, =
NeZm I meters
I , = Mean core length, in meters
hfm= If maximum differential perme-
where ability of test core, in henrys per
meter
Ne = Number of excitation winding turns f = Test frequency, in hertz
I, = Peak exciting current, in amperes =
1.414 Z,, for a pure sine wave 6.5.2.4.3 Measurement of Peak Induc-
1, = Mean core length, in meters tion or Peak Flux (BmhThe measurement of
peak induction shall be made by measuring
When harmonics in the exciting current the core output voltage with an average-sensi-
waveform are large enough to prevent the tive or integrating flux voltmeter (Fig 16)
measurement of peak magnetizing force with using the peak magnetizing force specified in
the required accuracy, it may be measured 6.5.2.3.4. The reading shall be calibrated di-
from the oscilloscope display using a direct- rectly in teslas, based on the core cross-
current reference potential and calibrated at- sectional area at a specific test frequency.
tenuator, using the formula 6.5.2.4.4 Measurement of Sine-Current
Coercive Force (He). Sine-current coercive
H p = -N~
. - kV ampereslmeter force measurements with this test method
le R shall be made by displaying the core output
voltage versus exciting current on an oscillo-
where scope and measuring, by means of a

42
EEE
FOR MAGNETIC CORES Std 393-1991
calibrated potentiometer and dial marker to coincidence with the peak of the core output
trace, the horizontal distance between the volt- voltage (Fig 17).
age peaks of the oscilloscope display in rela- Calibration of maximum differential per-
tion to the known peak magnetizing force, as meability shall be accomplished using a dc
represented by the overall horizontal width of reference potential and calibrated attenuator.
the display (Fig 17). The dynamic coercive When the pdif,,, calibrating marker trace is
force in amperes per meter is read directly adjusted to coincidence with the peak value of
from the H,dial (Fig 16) after adjusting the H , the ellipse voltage, the maximum differential
dial marker to coincidence with the peak of the permeability, in teslas per (ampere/meter),
core output voltage (Fig 17). may be calibrated using the following equa-
NOTE:It should be borne in mind that this measurement tion:
is a close representation of the true dynamic coercive force
of the core material under test only if the material has ap- KY' le 1
proximately a rectangular dynamic hysteresis loop. Un-
der these conditions, the peak of the induced core output
pdifm= ~ - ~ * i G z
voltage waveform corresponds with the true dynamic
coercive force within a few percent. When non-rectangu- where
lar dynamic hysteresis loop materials are being mea-
sured, however, the peak of the output voltage wave may Ne = Number of excitation turns
depart from the true coercive force value by a considerable N, = Number of pickup turns
amount, and the value measured is the H a t wqjj. This
value will generally be somewhat different from the true V' = Direct-current reference potential, in
Hc value, but may be used and specified in the same man- volts
ner as the He value as long as the test conditions and the K' = Attenuation constant of reference-
test results obtained are clearly defined.
voltage attenuator by setting ot = 0
6.6.2.4.6 Measurement of Maximum and substituting the appropriate con-
Differential Permeability (bi,& The mea- stants into the equation
surement of maximum differential perme- t = Time, in seconds
ability shall be made by displaying the core
output voltage versus exciting current on an An alternative calibration of maximum
oscilloscope and measuring, by means of a differential permeability may be made by ad-
calibrated potentiometer and dial marker justing the k i f , , , calibrating marker to coinci-
trace, the peak value of the output voltage. The dence with the peak of the core output voltage
maximum differential permeability, in hen- wave, and using the above equation by setting
rys per meter, may be read directly from the p ut = sin-' (HJH,,,) and substituting the appro-
dial (Fig 16) after adjusting the p dial marker priate constants in the equation.

Fig 17
O s c i l l m p e -sentation ofZZ-Ibp of
Test Core,Showing Calibrating and
Measuring Marker Traces

Ap,,, CALIBRATING
H C D I A L M A R K E R TRACE
MARKER TRACE
7 /

p D I A L MARKER TRACE-
LOCUS OF CONSTANT Arm
- E l LOOP TRACE OF
TEST CORE
EEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
6.5.2.4.6 Measurement of Squareness; 1000, and 10 000 Hz, as applicable. In cases
Ratio of Residual to Peak Induction. The mea- where the manufacturer desires t o test at other
surement of squareness shall be made by frequencies, the following are preferred:
measuring the change in induction (B,-B,) 2 kHz, 5 kHz, 100 kHz, 1MHZ, and 10 MHz.
with a half-wave sinusoidal excitation whose The induced voltage shall be sinusoidal,
peak magnetizing force corresponds to that with less than 10% total harmonic distortion.
specified in 6.5.2.3.4. This measurement of NOTE: Percentage harmonic distortion =
the change in induction shall be made in
rms value of harmonics
terms of teslas. This measurement shall be rms value of fundamental and harmonics *loo
made directly following the measurement of
B,in order to avoid errors due to magnetic The peak magnetizing forces shall be (1) two
history. When the ratio of residual to peak in- times the ac coercive force value and (2)
duction is required rather than (B,-B,), it twenty times the ac coercive force value or
may be calculated as 800 Nm, whichever is smaller, for each of the
frequencies at which tests are made. Toler-
ance on magnetizing force shall be & 5%.
6.5.3.2 Standard Test-Core Sizes. The
toroidal core shall be 1 518 in (41.3 mm) ID x 2
in (50.8) OD x 114 in (6.35 mm) in height for
with the value of peak induction B, measured frequencies up to 1000 Hz. It shall be 112 in
as in 6.5.2.4.3. (12.7 mm) ID x 3/4 in (19.0 mm) OD x 118 in
6.5.2.5 Differential Core Matching. When (3.18 mm) in height for frequencies of 1000 Hz
matching of cores by the differential method is and greater. A core composed of double-lapped
desired, the overall match shall be determined U-punchings shall have a 114 in (6.35 mm)
as a percentage, plus or minus, using one of leg, a 112 in (12.7 mm) stack height, and a
the cores in each matched set as a reference. mean length approximately equivalent to that
The tolerance of match shall be determined by of the larger of the two toroidal cores. -
measuring the differential output voltages 6.5.3.3 Temperature. The tests shall be
between each core and the reference core with conducted at a core temperature of 25 k 100 "C.
an average-sensitive o r integrating flux In cases where the manufacturer desires to test
voltmeter (Fig 16). The difference in induc- at other temperatures, nominal temperatures
tion so measured, as compared with B, of the of 3 5 "Cy105 "C, and 200 "C are preferred.
reference core, shall be a measure of the per- The bibliography in Section 7 includes
cent tolerance of match between cores. publications on magnetic data that may be
6.5.3 Presenting Magnetic Data on Core consulted for futher information.
Materials
6.5.3.1 Magnetic Data 6.6 Methods to Obtain Hysteresis Loops and
6.5.3.1.1 Direct-CurrentMagnetization MagnetizationCurves
Curve. Tests shall be conducted to H = 800 Nm 6.6.1 General Considerations. The tests de-
for cases where the intrinsic flux density in- scribed in this section are designed for use on
creases 5 % or less between H = 800 and 4000 "closed" magnetic circuits, such as toroids
Nm. They shall be conducted to H = 4000 N m and ring samples, and are sometimes re-
for cases where the intrinsic flux density in- ferred to as Rowland Ring Tests. In addition,
creases more than 5% between H = 900 and 4000 these test procedures are applicable to the test of
Alm. strips of magnetic material when placed in an
6.5.3.1.2 Direct-CurrentMqjor Hystere- Epstein Frame where the resulting data is ad-
sis Loop. Tests shall be conducted to a peak justed to compensate for the end effects of
magnetizing force of H = 80 N m if the dc coer- butting strips in this frame. These testing pro-
cive force is less than 4 Nm. They shall be cedures are for obtaining (1) dc and (2)
conducted t o a peak magnetizing force of dynamic magnetic properties of the materials
800" if the dc coercive force is 4 N m or to be tested.
greater. Since the time when IEEE Std 393-1977 was
6.5.3.1.3 Major Dynamic Hysteresis written, two major changes in available -
Loops. Standard frequencies shall be 60, 400, instrumentation have occurred that have

44
IEEE
FOR MAGNETIC CORES std 393-1991

significantly changed the techniques used to not be representative of the material. An


measure magnetic parameters. These newer inside to outside diameter ratio of not less than
techniques yield more accurate results in less 0.82 is suggested where material properties are
time and are, therefore, the recommended t o be examined. Also, ring samples are
ones. generally not acceptable for evaluating ori-
Because many organizations still own and ented o r anisotropic materials. With such
use the instrumentation described in IEEE S M materials, it is usually necessary to use Ep-
393-1977, however, the methods recommended stein strips cut with their lengths in the direc-
for using such equipment are presented in the tion of specific interest. Strip specimens can be
Appendix. Since the American Society for evaluated when mounted in rectangular- or
Testing and Materials (ASTM) has covered oval-shaped test forms, such as the Epstein
certain aspects of this older type of instrumen- frame. The proper preparation of strip materi-
tation that were not considered in IEEE Std als to be used in such tests and methods for
393-1977, the Appendix also refers to certain handling the air gaps introduced at the cor-
sections of these ASTM standards. ners o r end sections are described in
The new instrumentation mentioned ear- ANSYASTM A-343-82 (86) [l].
lier are (1) extremely accurate, very stable, 6.6.1.3 Determination of the Basic Sym-
fully electronic integrating fluxmeters and metrical Hysteresis Loop. The most conve-
(2) precision-adjustable bipolar electronic nient procedure to measure the magnetic flux
current supplies. The electronic fluxmeters flowing through a solid member like the test
have replaced ballistic galvanometers and/or core is to place several turns of wire around the
electromechanical fluxmeters, while the bipo- core and measure the time integral of the volt-
lar supplies eliminated the use of reversing age induced in these turns when the flux level
switches and current-adjusting resistors. Be- in the core is changed. This procedure is based
cause of the extremely low drift rate in the upon adaptation of one of Maxwell's equations,
-
presently available fluxmeters, either the i.e., NAO = Edt, where N is the number of turns
hysteresis loop o r the virgin magnetization in a coil through which the flux has been
curves can be obtained in one simple continu- changed by an amount AO, and E is the result-
ous operation rather than by the stepwise opera- ing voltage induced in these turns.
tion described in the Appendix. This continu- This procedure yields the change of the flux
ous operation both reduces the probability of level in a magnetic circuit and not a discrete
operator error and increases speed. level of flux. The best way to employ this mea-
6.6.1.2 Test Specimen. This standard is surement technique is to drive the flux in the
primarily intended to be used in determining sample from saturation flux density in one di-
the magnetic properties of assembled mag- rection to saturation in the opposite direction.
netic cores rather than the properties of basic The fluxmeter will then indicate the change
magnetic materials. The ring tests described equal to 2B,,where B, is the saturation flux
in this section can be applied to closed mag- density of the magnetic material under test.
netic cores of any shape and are also adaptable Then intermediate values of B can be obtained
t o cores containing either distributed or on additional cycles of B from + B, to -B,. The
lumped air gaps, providing that the role of the following procedure describes how to obtain a
air gap is properly treated in the analysis of major dc hysteresis loop of the sample.
the measured values. However, the same tests 6.6.1.3.1 Elementary DC Hysteresis
are also the basic techniques for the determi- Loop Testing-Major Loop. An elementary
nation of magnetic material properties, and, tester for obtaining the dc hysteresis loop of a
for such purposes, the size and shape of the test magnetic material i s shown in Fig 18.
specimen may have considerable influence on Through the choice of the proper current
how accurately material properties can be de- capabilities for the bipolar current supply, all
termined. levels of excition and flux density can be
A ring sample or toroid with a large radial obtained for a particular magnetic material.
width, that is, with a low ratio of inside to Using the system of Fig 18, an operator can
outside diameter, will have nonuniform flux obtain B and H values t o construct a dc
distribution over its radial width. The mea- hysteresis loop. B is read directly from the
sured properties, therefore, will, in general, fluxmeter in gauss, while H is calculated

45
IEm
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES

MANUAL
BIPOLAR
CURRENT ELECTRONIC
CURFlENT
SUPPLY FLUXMETER
CONTROL
I
A
- 1

Fig18
Elementary DC Eystt” L~opTester

using the relationship H = 1.26N1/Lm,where Z Step 4: Steps 1 , 2 , and 3 should be repeated t o


is in amperes, L, is the mean length of the ensure that the material under test is on its
ring sample in centimeters, and H is in major hysteresis loop. This second cycle can
oersteds. The CGS system of units is used here be referred to as Steps la, 2a, and 3a and should
because most commercial literature for “soft” take at least 15 s to permit the flux to reach
electrical steels or magnetic materials present saturation at the end of each step. At the
all their data in CGS units. beginning of Step 3a, while the current is still
The procedure recommended for operating at +Z,, the fluxmeter should be zeroed. Then,
the system of Fig 18 is as follows: when the current reaches -Z, at the end of Step
3a, the fluxmeter will read twice the saturation
Step I : The exciting current Z should be value of B; i.e., 2B,. Of course, the range
increased from zero until the indicated B selected for the fluxmeter should be such that
increases approximately one gauss for one the fluxmeter readings will not go off scale.
additional oersted of H,where H is related to Z (During all of the above steps, as I progresses
as given above. from +I8 to -Z8 or from -Z, to +Z,, the direction of
The sample is then saturated for practical progression must not be reversed. Any
purposes. Ten percent lesser or larger values reversal of the direction of progression, except
of I will have negligible effect upon the data at +I, or -Z,, will introduce a minor hysteresis
taken in the rest of the major hysteresis loop. loop and destroy the major loop. “he material
under test could then be placed back onto its
Step 2: The current reached in Step 1 should major hysteresis loop only by repeating Steps
be reduced to zero and then increased in the op- 1,2, and 3 as well as Steps l a , 2a, and 3a.)
posite polarity until indicated B increases ap-
proximately one gauss per additional oested of Step 5: Upon the completion of Step 3a, the
H, where H is related to Z as given above. The fluxmeter should be zeroed with the current at
sample is then saturated. This current will be +I, and recording of data started. The current
labeled -I, and may be smaller or greater in should be decreased from +I, to -Z, in at least 10
magnitude than that of the maximum current equal increments where an increment would
reached in Step 1, depending on the prior state be 0.U8.The resulting 1 0 data points will con-
of magnetization of the sample a t the begin- stitute one half of the major hysteresis loop. It
ning of Step 1. is not necessary to obtain data points progress-
ing from -Z, to +I, because the material under
Step 3: The current should be reduced again test will produce a symmetrical hysteresis
to zero, and then increased back up to +Z8, loop.
which will complete one cycle of excitation. +I, Although the fluxmeter will indicate 2B,at
may be greater o r smaller in magnitude than the end of Step 4, the data from the fluxmeter
the current level reached in Step 1 , depending should be interpreted and recorded as +B, and
on the sample’s magnetic condition prior to -B, with B = 0 being halfway between +B, and
step 1. -B,. Of course, B = 0 will not occur at Z = 0, but

46
IEEE
FOR MAGNETIC CORES std393-1991
I
at some negative value of I. If the material be obtained along with the oscilloscope for an
under test has a sharp "knee" in its hysteresis ac or dynamic hysteresis loop.
loop, it may be necessary t o use several 6.6.1.3.3 Automated DC Hysteresis Loop
smaller increments, such as 0.1 I, or even 0101 Testing. Steps 1,2, and 3 and Steps l a , 2a, and
I,, in the current region around zero current. 3a of 6.6.1.3.1 should be carried out using the
This can be determined only by trial and manual input to the bipolar current supply.
error. The resulting BIH loops are plotted on paper by
6.6.1.3.2 Automated Hysteresis Loop the X-Y recorder, which greatly simplifies
Testing-Major Loop. The operation of the data taking and the establishment of I,.
system of Fig 18 can be automated by the use of Because the initial B I H loop is not a major
an hysteresigraph. A simplified version of a hysteresis loop, these initial traces or plots
hysteresigraph is shown in Fig 19. should not be considered final data.
The current delivered by the bipolar current Upon the completion of Step 3a above, the
supply of Fig 19 can be controlled either man- procedure of Step 4 of 6.1.6.3.1 should be
ually or with the function generator. The repeated, using the manual input, with the
function generator can deliver sinusoidal, exception that I is not changed in discrete
square wave, ramp, or special function sig- increments, but is changed smoothly with the
nals to the bipolar current supply. These sig- manual input control. The speed of change in
nals can be generated at frequencies from 0.01 the vicinity of zero I must be kept slow enough
Hz t o 20 kHz. The current shunt yields a that the plotting pen can follow.
calibrated voltage proportional to the current I As with the system of Fig 18, the resulting
from the bipolar current supply. plot does not contain the location of the B and H
A recorder, either a paper X-Y recorder or an axes. These must be produced using the
electronic oscilloscope, is used to record both manual controls on the front panel of the X-Y
the current I and the magnetic flux density B . recorder in the following fashion:
The scaling attenuator is used to scale the
shunt signal to satisfy the relationship previ- (1) Y-Axis
ously mentioned, that H = 1.261VI/Lm.The X-Y (a) Lift the recorder pen off the paper;
recorder is used when a dc hysteresis loop is to (b) Short-out the current shunt;

Fig 19
SimplifiedHysteresigraph

X-Y RECORDER
Y-AXIS
OSClLLOSCOPE

SCALING
AlTENUATOR

I
.
MANUAL INPUT
I A

BIPOLAR
FUNCTION CURRENT
GENERATOR SUPPLY

47
IEEE
9td 393-1991 IEEE STANDARD FOR TEST PROCEDURES
( c 1 Lower the pen onto the paper; the preceding negative current is used. This -
(d) Using the manual Y-axis control on process of applying exciting currents of alter-
the front panel of the recorder, drive nating polarities with successively smaller
the pen up and down on the paper to magnitudes is continued until both B and H
produce the Y or B axis. reach zero together. This demagnetization
(2) X-Axis Process is most easily carried out using the
(a) Again, raise the pen off the paper; system of Fig 19 with its visual record.
(b) Zero the fluxmeter; Once the demagnetization process is com-
(c) Manually compute the zero B posi- pleted, the virgin magnetization curve is
tion, which will be halfway between obtained by increasing the excitation current Z
the maximum and minimum val- to Z, using the manual control of either Fig 18
ues of plotted B; or Fig 19.
(d) Using the manual controls on the As with the hysteresis loop, the virgin mag-
recorder, the raised pen should be netization curve may be used to derive many
located at the Y position identified other magnetic parameters, including flux
in (c); density, field strength, and initial permeabil-
(e) Lower the pen onto the paper; ity. Obtaining the latter parameter is one of the
(0 Using the recorder’s manual X-axis principal reasons for measuring the virgin
control, drive the pen across the pa- magnetization. It should also be noted that to
per generating the X or H axis. accurately determine the initial permeability,
great care and precision is required in the flux
Recently a more sophisticated system has and current measurements of very low mag-
evolved, in which the same computer is used to nitudes near the origin.
drive the bipolar current supply, digitize the
resulting B and H data, and display i t in 6.7 Direct Measurement of Flux Density
several fashions. The final records can be 6.7.1 Hall-Effect Gaussmeter
stored on magnetic medium or printed out with 6.7.1.1 General Considerations. The most
-
a printer. This equipment is beyond the scope common direct-reading flux measuring de-
of this standard a t this time. vices are based upon a class of semiconductor
6.6.1.3.4 Minor DC Hysteresis Loop. sensing elements that, when placed in the
Minor dc hysteresis loops can be obtained us- presence of a magnetic field, produce a change
ing lower values of maximum 1 than used in in their output parameter as a function of the
6.6.1.3.1 and 6.6.1.3.2and the procedures of flux density of the magnetic field. The most
these two sections. Such loops can be used to il- common sensor is a Hall voltage generator
lustrate the effects of saturation, to study the generally constructed of indium arsenide, in-
squareness ratio, etc. dium antimonide films, etc.
6.6.1.4 Determination of the Normal The Hall gaussmeters make use of the Hall
Magnetization Characteristic. The normal generator type of probe to obtain a signal pro-
magnetization curve is defined as the locus of portional t o flux density. This signal is am-
points made by the tips of hysteresis loops for plified and conditioned and read out on an
decreasing values of maximum excitation. analog o r digital indicating instrument
Therefore, this characteristic is obtained by whose scale markings are in terms of flux
first determining a number of hysteresis loops density, usually gauss. Calibration i s
as described in the sections above for different achieved by means of a stable permanent
values of the maximum excitation current 1. magnet of known flux density or by means of
6.6.1.5 Determination of the Virgin Mag- calculatable air fields, such as in a long
netization Curve. This characteristic is ob- solenoid. Hall sensors or probes can be con-
tained from a core that is initially in a structed to be very thin, down to approximately
completely demagnetized state. Such demag- 0.02 in including insulation and supporting
netization is achieved by initially applying +I, structure. However, this is still a finite thick-
to the sample. Then a negative current of ness and thus Hall gaussmeters measure only
magnitude slightly less than the magnitude of fields in air regions and cannot directly mea- -
+Is,is applied. Following this, a positive exci- sure the field within a magnetic material. As
tation current of magnitude less than that of mentioned in 6.6.1, only fluxmeters in
lEEE
FOR MAGNETIC CORES std 393-1991

- conjunction with a coil around the magnetic associated circuitry and pickup devices do not
material can measure flux within the introduce extraneous effects as a result of the
material. presence of high-frequency components and
6.7.1.2 Operation. Hall gaussmeters are steep wavefronts. Likewise, the observed re-
used to directly measure both ac and dc flux sults must be interpreted more carefully under
densities in air gaps of cut cores, rotating ma- such excitation, and are not necessarily re-
chines, and relays; permanent magnet fields; lated to results with sinusoidal excitation.
and leakage or air flux densities associated This technique has been most valuable in the
with all magnetic devices. Accuracies of the analysis of magnetic cores and other compo-
portable type gaussmeters generally range nents used in inverter, chopper, and rectifier
between 1 and 3%. Measuring ranges are circuits, where nonsinusoidal waveforms are
available from 1 G full scale to 100 kG full the rule.
scale. Lower range measurements con be ob- High accuracy is generally not possible with
tained with special designs. Limitations of this technique, primarily due to the small size
Hall gaussmeters include the structural deli- and dificulty in accurately scaling the oscil-
cacy of the probes and a relatively high loscope screen. Other sources of error include
variation of the Hall voltage coefficient with the frequency response of the integrator and
temperature. Care should be taken to prevent amplifiers, and stray inductive pickup in
damage to the Hall probes at all times, but es- leads and shunts.
pecially when making measurements in an 6.8.1.2 Sinusoidal Excitation. The dy-
air gap that can change dimensions with flux namic hysteresis loop may be obtained with
density. The thinner probes have no capability two modes of excitation of the core:
of resisting any level of mechanical shock 6.8.1.2.1 Sine Voltage. The core is ex-
and can withstand very little compressive or cited with a sinusoidal alternating voltage
tensile force. The variation of the Hall voltage source with low output impedance to minimize
(the probe output) with temperature is typically distortion caused by the nonlinear exciting
_- from -0.80%/"C t o -1%/"C. Commercial current. The total harmonic distortion of the
gaussmeters have a frequency response of dc induced voltage should be less than 5% to avoid
and the low-power frequencies up t o about distortion of the hysteresis loop.
100 kHz. 6.8.1.2.2 S i n e Current. The core is ex-
cited with a sinusoidal alternating current
6.8 Dynamic Hysteresis h p Measurement provided by a high-impedance source to min-
6.8.1 Oscilloscope Techniques imize the distortion of the current wave by the
6.8.1.1 General Considerations. One of voltage induced across the test coil.
the most useful techniques in the study of the The excitation source requirements are the
magnetic properties of magnetic cores is the same as for the CCFR test (see 6.5.1).
visual display of core hysteresis loops on an (1) The excitation winding. When sinu-
oscilloscope screen, for these traces can be soidal voltage excitation is required, the test
obtained under the actual operating conditions winding shall consist of a suficient number
and environment of the core and as a function of turns to keep the exciting current within the
of real time. Loops can be obtained over the capability of the voltage source, with a maxi-
entire frequency spectrum, from near dc up mum of 5% harmonic distortion.
to the frequencies limited only by the When sinusoidal current excitation is de-
measuring circuitry or the core parameters. sired, the number of turns is kept t o a
Although this technique h a s been used minimum. The excitation winding require-
primarily with sinusoidal excitation, it is ments for the CCFR test are applicable to this
adaptable to excitation of almost any type of case.
waveform. ( 2 ) Current pickup. The magnetizing cur-
With storage scopes or similar devices, the rent shall be detected as the voltage across a
hysteresis characteristics of a core excited by resistor in series with the exciting winding.
discrete pulses or discontinuous functions are The resistance shall be so selected that it will
readily observable. Care must be taken when not significantly alter the conditions of the ex-
nonsinusoidal or discontinuous excitation of isting circuit, particularly in the case of sinu-
the core is being studied to ensure that the soidal voltage excitation.

4
!
3
rEEE
std 3931991 IEEE STANDARD FOR TEST PROCEDURES
The voltage from this resistor is applied to 6.SVoltme~terMethods
the horizontal deflection input of the oscillo- 6.9.1 Impedance Permeability. Impedance
scope, and may be scaled and amplified to pro- permeability is calculated from the total excit-
vide a deflection with known constant of ing current of the test core. "his procedure
proportionality to the field strength. The fre- ignores the core loss as a separate component
quency response of this channel, including all of the magnetizing current and the calculated
components from the measuring resistor to the permeability value is based on the assumption
display tube deflection, should be sufficient to that all the current is reactive current.
limit any phase shift to 0.5 degrees maximum. Two circuit conditions are in common use
The magnetic field strength and the exciting and, in general, the indicated permeability
current are proportional, following the rela- depends critically upon the circuit used. The
tion: important difference between the circuit
conditions is the ratio of the primary source
H= amperes / meter voltage to the induced voltage in the primary
1, winding. Of additional importance is the
response of the voltage and current-indicating
where instruments t o nonsinusoidal waveforms.
H = Magnetizing field strength 6.9.2 Sine-Flux Test. When the impedance
N = Number of turns in the excitation in the primary circuit is low, the ratio of the
winding primary source voltage to the primary induced
I = Current in the winding, amperes voltage approaches unity. With a sinusoidal
1, = Effective magnetic path length in source voltage, the induced voltage is nearly
core, meters sinusoidal. However, the exciting current is,
in the general case and especially at higher
(3) P i c k u p W i n d i n g . The pickup inductions, nonsinusoidal. A secondary
indications for the CCFR (6.5.1.5.1)test may voltage having more than 5% harmonics is
be used as a guide. considered to have deviated from sine-flux test
The instantaneous value of the induced conditions.
voltage in the pickup winding is as follows: 6.9.2.1 The circuit diagram of Fig 20
shows the components of the test circuit. The
d4 dB following describes each item:
e=N-=N-&- volts
dt dt (1) Adjustable power source. At power fre-
where quencies, this is conveniently a continuously
variable autotransformer connected to the
e = Instantaneous induced voltage power source. For other frequencies an elec-
N = Number of turns in pickup winding tronic amplifier having a low-output
A, = effective core cross-sectional area, impedance is useful. The variable autotrans-
m2 former may be omitted and the test level ad-
d4ldi = Time rate of change of flux in the justed at the output to the amplifier.
core, webers/ second The frequency of the source shall be known
a!Bldi = Time rate of change of induction to within 1% and the harmonic content of the
in core, teslas/ second source shall be less than 10%.
(2) Zsolation transformer T I . This trans-
This voltage must be electronically inte- former not only isolates the test circuit from
grated a voltage proportional to the instanta- the power supply for safety reasons but also
neous value of induction. The impedance establishes ground reference in the test circuit
loading the pickup coil should conform to the to eliminate common-mode voltages. The sec-
requirements specified in the CCFR test. ondary taps permit a choice of full-scale output
The electronic fluxmeter of Fig 19 will sup- voltage close to the required test voltage to
ply the necessary integration and will produce permit a more precise adjustment of the ap-
negligible loading on the pickup coil. In addi- plied potential.
tion, the function generator of Fig 19 will (3) Test sample windings N1 and N2. The
provide the several types of waveform of primary winding may consist of any
6.8.1.1. convenient number of turns. However, the

50
IEEE
FOR MAGNETIC CORES std 393-1991

ADJUSTABLE LEVEL
AC POWER SOURCE

r - - - -1

AVERAGE
RESPONDING
ELECTRONIC

TEST SAMPLE
AND WINDINGS

W R E RMS
U ELECTRONIC

VOLTMETER

Fig20
Sine-FluxImpedance PermeabilityTest

sum of the primary winding dc resistance, the


current metering shunt resistance, the sec-
ondary resistance of T1 at the tap used, and the
source impedance reflected through the turns where B, is the ac induction in teslas, and po
ratio of T1 must be sfliciently low to meet the is the permeability of free space = 4m10-'.
requirements of 6.9.2. Core specimens may be For other values of R,,
tested with only one winding if the voltage
drop caused by the winding resistance is neg- N,&E~
ligible. HZR =
PoleRs
A secondary winding, if used, must be
wound as close t o the core as possible. It must This resistance must be capable of carrying
have a sufficient number of turns so that the the required excitation current without exceed-
induced voltage may be read with adequate ing its dissipation capability within its accu-
precision by the associated voltmeter. racy rating. Its value should be known to
( 4 ) Current shunt R S . This is most f 0.5%.
conveniently an adjustable resistance. It may ( 5 ) Current-indicating electronic voltmeter.
besetto This voltmeter must indicate the true rms
value of the excitation current. The accuracy
O.Ol/(@ig of the reading shall be within f 1%.
R, = ( 6 ) Induced voltage electronic voltmeter.
le This voltmeter must respond t o the average
value of the induced voltage. Such voltmeters
where N I is the number of primary turns and are usually calibrated to read 1.11 times the
le is the mean magnetic path in meters. average value so that they indicate the rms
Under this condition, the voltage across this value of a true sine wave. This voltmeter must
resistance is equal to 1/1OOth of the impedance have a high input impedance so that its current
current excitation H , in ampere-turndmeter drain is not reflected significantly in the cur-
such that the relative impedance permeability rent measured by RS. The accuracy of the
is voltage indication shall be within f 1%.
IEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
6.9.3 Sine-Current Test. The sine-current convenient number of turns as long as the in- -
test is indicated where it is inconvenient to duced voltage can be measured with adequate
make the primary source impedance low as precision on the associated voltmeter.
compared to the sample or when the primary (4) Current shunt. This resistance can be as
induced voltage is necessarily small a s specified in 6.9.2.1(4)except there is no need to
compared to the primary source voltage. The keep its value small. It is often convenient to
primary source impedance is established at a make i t some power of ten larger.
value such that the primary source voltage is at Alternatively, the resistance a n d the
least 25 times the average voltage induced in electronic voltmeter indicator may be replaced
the primary winding. Usually, the voltage by a moving iron or dynamometer ammeter of
drop in the primary winding resistance will appropriate scale.
be large as compared to the induced voltage. (5)Current indicating electronic voltmeter.
Therefore, a secondary winding is required to This instrument may be as specified in 6.9.2.1
measure the induced voltage. (5). However, since the current is nominally
6.9.3.1 The circuit diagram of Fig 21 sinusoidal, the necessity of having a true rms
shows the components of the test circuit. The indicating instrument disappears. An
following is a description of each item. average responding instrument indicating
(1)Adjustable power source. This may be the 1.11 times the average value is acceptable.
same as described in 6.9.2.1.1 except the (6)Induced voltage electronic voltmeter.
requirement of low-source impedance is not This may be similar t o the instrument
required. specified in 6.9.2.1 (6). However, a t high
(2)Isolation transformer, T1. The same as levels of induction, the voltage induced in
described in 6.9.2.1 (2). some cores becomes very distorted and the
(3) Test sample windings, N I , N2. The waveform exhibits a high peak-to-average
primary winding N1 is usually as few turns ratio. The circuits of some voltmeters fail to
as is necessary t o develop the required respond t o the true average of such voltages.
excitation. This keeps the applied voltage from Such conditions indicate the use of an ac -
T1 a t a low value. fluxmeter where waveform integration and
The secondary winding N 2 should be wound measurement of the peak-to-peak value of the
as close to the core as possible. It may have any resulting waveform is used.

Fig 21
Sine-CurrentImpedance Permeability Test

I I
I I
I AVERAGE
I RESPONDING
I NI
I ELECTRONIC
I VOLT M E T ER
I I OR
AC FLUXMETER
I I
I I

52
IEEE
FOR MAGNETIC CORES std 393-1991
(7) Series impedance 2. This impedance 6.9.7 Calculations of Induced Voltage. The
must be large enough to constrain the current induced voltage at the test condition is
in the primary circuit t o be sinusoidal. Its determined by the following formula:
value must be large enough so that the total ap-
plied voltage in the primary circuit is at least E = 4.44 B, NfA,
25 times the average of the voltage induced by
the sample core in the primary turns. where
6.9.4 Calculation of Mean Path Length. For
the purpose of impedance permeability mea- E = 1.11 times the average voltage in
surement, the mean path length shall be used. each half cycle;
This is conveniently calculated as the mean of N = Number turns in the coil on which the
the maximum path length and the minimum voltage is measured;
path length of the flux path in the core. The B, = The induction, in teslas;
units of measurement for use in the formulas A, = The core cross-sectional area, in
are meters. square meters
6.9.5 Calculation of Flux-Path Cross-Sec-
tional Area. The cross-sectional area shall be 6.98 Test Procedure
determined from that portion of the core struc- 6.9.8.1 Assemble the core and the test coil.
ture around which the coil is placed. It shall 6.9.8.2 Demagnetize the core. Demagneti-
represent the solid material cross section. In zation may be accomplished by means of a
laminated structures, uncertainties of the sur- number of methods. At low frequencies, a high
face conditions between laminations make it induction established with sufficient current
desirable to determine the stack height from to exceed the knee of the magnetization wave,
the sample weight and material density. then slowly and smoothly reduced t o an
induction less than the test induction.
6.9.8.3 Set the test induction. Adjust the
excitation level so that the induced voltage in-
dicator indicates the value calculated in 6.9.7.
where h is the stack height, in meters; M is the If this voltage is inadvertently exceeded, the
stack weight, in kilograms; A, is the lamina- demagnetization of 6.9.8.2 must be repeated. If
tion surface area, in square meters; and p is more than one induction is t o be measured,
the material density, in kilograms/cubic they shall be measured in an increasing
meter. order, that is, smallest one first.
If t is the width of the section on which the test 6.9.8.4 Perform calculations. The
coil is placed, in meters, the cross-section area impedance permeability is
is then

A, = ht square meters.
6.9.6 Standard Test Conditions. The pre- where B, is the induction, in teslas; and Hzis
ferred test frequencies are the following, in the equivalent sine-wave peak excitation, in
hertz: ampere turns per meter.

50 lo00
10 OOO 7. Bibliography
60 20 OOO
100 5oOOO This bibliography includes a listing of pub-
400 loo OOO lications that may be consulted for further in-
formation. Required references and related
The preferred test inductions, in tesla, are standards are listed in 1.3.
1-104, 1.lO3, 2.1O3,4.1O3,1-10", 0.1, 0.2.
At each test condition, the selection of [Bll ASTM STP 371431 (19701, Direct-Current
frequency and induction shall be appropriate Magnetic Measurements for Soft Magnetic
for the material. Materials.

53
IEEE
std 39%1991 IEEE STANDARD FOR TEST PROCEDURES
[B21 Barker, R. C., "Nonlinear Magnetics." for Static Inverters and Converters. NASA -
Electrotechnology, Mar. 1963, pp. 95-1 02. Rep CR-1226, Feb. 1969.

[B31 Bozorth, R. M.,Ferromagnetism. New [B151 Garuts, V. and J. Tallman, "On-board


York: D. Van Nostrand, 1951. digital processing," Electronics, March 1980.

[B41 Bradley, F. N., Materials for Magnetic CBl61 Harada, K. and T. Nabeshima, "On the
Functions. Hayden Book Co., 1971. loss estimation of a magnetic amplifier in a
forward converter," ZEEE Power Electronics
[B51 Brailsford, F., "Domain-Wall Energy Specialists Conference Record (87CH2459-61,
and Hysteresis Loss in Ferromagnetic Mate- June 1987, pp. 348-354.
rial." Proceedings of the ZEE, vol. 117, no. 5,
May 1970. CB171 Hiramutsu, R. and C. E. Mullett, "Using
saturable control i n 500 kHz converter de-
[BSI Clarke, K. K., "Loss Measurements in sign," Powercon 10 Record, pp. F2.1-F2.10.
Cores and/or Inductors." Proceedings, The Mar. 1983.
Power Electronics Design Conf. Anaheim, CA
Oct. 1985. [BlS] Hollitscher, H., "Core losses in magnetic
materials at very high flux densities when the
CB71 Conrath, J. R., "Magnetic amplifier gap- flux is not sinusoidal." ZEEE Transactions on
less core tests." Electronics, Nov 1952, pp. 119- Magnetics, vol. MAG-5, no. 3, pp. 642-647,
121. Sept. 1969.

[B81 DeMaw, M. F., Ferromagnetic-Core De- [B191 Lee, R. and D. S. Stephens, "Influence of
sign and Application Handbook. Englewood core gap in design of current-limiting trans-
Cliffs, NJ: Prentice-Hall, 1981. formers." ZEEE Transactions on Magnetics, -
vol. MAG9, no. 3, pp. 408410, Sept. 1973.
CB91 Dierking, W. H. and C. T. Kleiner,
"Phenomenological magnetic core model for [B20] Lord, H. W., "Dynamic hysteresis loop
circuit analysis programs," ZEEE Transac- measuring equipment." Electrical Engineer-
tions on Magnetics, vol. MAG-8, no. 3, pp. ing, vol. 71, pp. 518-521, June 1952.
594-596, Sept. 1972.
[B211 Lord, H. W., "The influence of magnetic
[Bl 01 Ehrenreich, H., T h e electrical proper- amplifier circuits upon the operating hys-
ties of materials." Scientific American, vol. teresis loops." AZEE Transactions on Com-
217, no. 3, pp. 194-209, Sept. 1967. munications and Electronics, vol. 72, pp. 721-
728, Jan. 1954.
[Bill Etchison, J. O., "An automated ferrite
test complex," Western Electric Engineer, vol. [B221 Lowdon, Eric., Practical Transformer
13, no. 3, pp. 2-17,1969. Design Handbook. Indianapolis, IN: Howard
W. Sams and Co., Inc., 1981.
lB121 Fink, D. G. and J. M. Carroll, Standard
Handbook for Electrical Engineers, 12th Ed. [B231 Mammano, B., Magnetic Amplifier
1986. Control, Unitorde Power Supply Seminar:
SEM 500, Sec &, 1986; Unitrode Corp. Lexing-
[B131 Finzi, L. A. and D. L. Critchlow, ton, M A
"Dynamic core behavior and magnetic ampli-
fier performance." AZEE Transactions on CB241 McLyman, William T., Magnetic Core
Communications and Electronics, vol. 76, pp. Selection for Transformers and Inductors.
229-240, May 1957. New York: Mercel Dekker, 1982.

[B141 Frost, R. M., R. E. McVay, and D. M. CB251 Nagy, F. L. and F. D. Cocks, "Hall- -
Pavlovik, Evaluation of Magnetic Materials effect wattmeter for measuring iron losses at

54
IEEE
FOR MAGNETIC CORES std 393-1991
- high flux densities." IEEE Transactions on Nostrand, 1985.
Magnetics, vol. MAG-7, no. 3, Sept. 1968.
CB321 Snelling, E. C. and A. D. Giles, Ferrites
[B261 Nakata, T., Y. Ishihara, and M. f o r Inductors and Transformers. Re
Nakano, "Iron losses in silicon steel core search Studies Press LTD, 58B Station
produced by distorted Electrical Road, Letchworth, Herts. SG6 3BE, England,
Engineeing in Japan, vol. 90, no. 1, 1970. 1983.

[B271 Overshott, K J. and J. E. Thompson, CB331 Snelling, E. C., Soft Ferrites: Properties
"Magnetic properties of grain-oriented silicon and Applications. London: Illiffe, 1969.
iron; Part 2; Basic experiments on the nature
of the anomolous loss using an individual CB341 Storm, H. F., "Theory of magnetic
grain," Proceedings of the IEE, vol. 115, no. 12, amplifiers with square-loop core materials."
Dec. 1968; "Part 4; Relationship of domain AIEE Transactions on Communications
spacing, grain size, sheet thickness, and and Electronics, vol. 72, pp. 629-640, Nov.
power loss." Proceedings of the IEE, vol. 117, 1953.
no. 4, Apr. 1970.
[B351 Stoughton, A. M. and R. J. Merkert,
[B281 Patrick, J. D., "A Method of Measuring "Computer-controlled testing for improving
Dynamic Magnetic Properties of Core Materi- ferrite core memory design." IEEE Transac-
als." NAVORD Rep. no. 940-1456, Oct. 6, 1954. tions on Magnetics, vol. MAG-5, no. 3, pp.
651-656, Sept. 1969.
CB293 Pesch, J. A. and K. E. Hendrickson,
"Magnetic flux as affected by eddy currents in [B361 Taylor, S., "Applications of the Hall-ef-
electromagnets." IEEE Transactions on fect watt measurement with Hall multiplier."
-
Magnetics, vol. MAG-9, no. 3, pp. 360-361, Electromechanical Design, Jan.1960.
Sept. 1973.
[B371 Tebble, R. S. and D. J. Craik, Magnetic
CB301 Radcliffe, J., "Magnetic amplifiers us- Materials. New York: Wiley-Intersc., 1969.
ing magnetically soft material," ZEEE Ap-
plied Power Electronics Conference Proceed- [B381 Tomota, M., T. Sugiyama, and K Yam-
ings, Mar.1987, pp. 91-95. aguchi, "An electronic multiplier for accurate
power measurements." IEEE Transactions on
[B311 Smith, Steve, Magnetic Components Instrumentation and Measurements, vol. IM-
Design and Applications. New York: D. Van 17, no. 4, pp. 245-251, Dec. 1968.

55
EEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES

Appendix
MethodstoObtainHysteresiSIaopsand
Magnihtion CurvesWith Older Equipment
(This Appendix is not a part of IEEE Std 393-1991, IEEE Standard for Test Procedures for Magnetic Cores,but is included
for information only.)

FLUXMETER

BALLISTIC

Fig Al
HysteresisLoop Test Circuit

Al. Determinationof the Basic (1) DC voltage source. This should be an


Sy”etricalHystere&I.mp unregulated supply, preferably a battery, in
order to eliminate any compensation or mod-
Figure Al illustrates a simple form of a ification of the voltage as the step changes of
circuit capable of determining the core or current are made during the test.
material hysteresis loop as well as many other ( 2 ) Resistors, R1 and R2. These may be of
magnetic properties at all levels of excitation any type capable of handling the current levels
and flux density. This circuit can be modified to be used during the test.
or made more automatic depending upon the (3)Switches, S1, S2, and S3. Likewise, these
time and equipment available for the test. For devices should be chosen mainly on the basis
example, when a laminated or powdered core of current-carrying capacity. Switch S3 is
is to be tested, a variable ac source (such as a often a part of the sensing instrument and
variable autotransformer) can be introduced contained in that package; it requires a neg-
a t switch 1 for the purpose of faster de- ligible current-carrying capacity. All
magnetization. Likewise, if no instrument switches must have no contact bounce.
calibration is available, a standard mutual (4) Excitation winding, N1. For the deter-
inductor can be introduced for this purpose. mination of material properties, this winding
Electronic fluxmeters contain calibrating should be uniformly distributed around the
circuits and the mechanically integrating entire magnetic circuit in order to reduce
type of fluxmeter have external calibrating leakage and produce uniform excitation of the
devices that generally make such a technique magnetic material. For the determination of
unnecessary. core properties, the coil configuration should
Changing the position of S1 will generate an be as close to that of the application in which the
arc that could produce sufficient RF energy to core is to be used as possible. The number of
cause an error in the output of an electronic turns in the coil must be determined on the
fluxmeter. This arcing should be reduced to a basis of required excitation levels desired and
minimum, compatible with the fluxmeter the current levels to be used.
error that can be tolerated, by the use of ( 5 ) Sensing coil, N2. For use with both
suppression components on the contacts of S1 ballistic galvanometers and fluxmeters, the
or by the use of a form of S1 that has mercury- required current-carrying capacity of this coil
wetted contacts. is negligible, but the coil resistance is
important for the proper operation of the I

Al.1 Components Required. The components sensing instrument. The permissible range of
required in Fig A l are as follows: resistance for proper instrument operation is

56
IEEE
FOR MAGNETIC CORES std 393-1991

generally specified by t h e instrument high enough to saturate the magnetic circuit.


manufacturer and must be considered in Then alternate the position of S1 while slowly
designing this coil. Again, for determining reducing the source voltage by means of R1
material properties, it is desirable to have this until there is zero voltage applied t o N1. As
coil distributed along the entire magnetic noted above, this process can be greatly
circuit length. speeded up using variable ac source for this
( 6 ) A m m e t e r . This should be of the purpose, except when the core is of large size
d'Arsonva1 type with high accuracy. and solid material.
The determination of a hysteresis loop con- (2) Setting the specific loop excitation. For
sists of three basic steps: sample demagnetiza- this process, refer to Fig A2, which shows a
tion, establishing a specific loop, and the step- typical set of excitation levels, Z1-Z5. The
by-step determination of points on the specific number and magnitude of these excitation
loop. Note that the resulting measured values values is determined by the requirements of
using either a ballistic galvanometer o r the specific test to be performed. With S3 open,
fluxmeter are magnetic flux (webers or volt- S2 and S1 closed, and R2 set at its minimum
seconds) as a function of exciting amperes (or value, adjust the source voltage to give the
exciting ampere-turns when N1 is known). maximum desired excitation level, Z5, in the
Flux density, magnetic field strength, and exciting coil N1. Then open S2 and adjust R2
various permeabilities can often be derived to give the next largest exciting current, Zq.
from the basic loop if the core dimensions and Mark this setting of R2 so that it can be
stacking factor are accurately known. See repeated. Repeat this process of obtaining R2
Section 5 of this standard for definitions and settings for the remaining exciting current
formula. levels, marking each setting. Open S1. Unless
Before proceeding with the test, the operation this process has been performed in such a
and protection of the sensing instrument manner a s t o give only monotonically
should be studied. Both types of instruments changing current in N1, which is normally
are extremely delicate and must be handled very difficult, the demagnetization setup,
with great care. In general, the mechanical above, should be repeated. Now, with the source
integrating fluxmeter and the ballistic gal- back a t its setting required t o give the
vanometer can be used only on level surfaces maximum current, Z5, with S3 open and S2
and leveling devices are usually contained closed, close S1. Alternate the position of S1 a
within the instrument. However, both types of number of times, which causes the current in
fluxmeters are portable. Ballistic galvanome- N1 t o reverse between plus and minus
ters are especially sensitive to vibration and maximum values. This establishes a stable
are often mechanically isolated from the hysteresis loop in the core.
structure on which they are mounted. The time (3) Measurements. Throughout the entire
constants associated with the deflection and remaining portion of the test during which the
indication of ballistic galvanometers vary magnetic measurements are obtained, a very
with the instrument sensitivity and are gen- specific switching routine must be observed in
erally long. The mechanical-integrating order to "stay on the loop" that was set up in the
fluxmeter indication is near instantaneous, preceding step. If any error is made in going
but the instrument pointer or light tends to drift
considerably almost immediately after a Fig A2
reading has been made. Electronic fluxmeters HysteresisLoop
are generally free from both of these nui-
sances.

Al.2 Procedure. The procedure for determin-


ing a symmetrical hysteresis loop is a s
follows:
(1) Demagnetization. With S 3 open, S2
closed, and S1 in either position, adjust the
current in N1 by means of €U(or other means
of controlling the source voltage) to a value

57
IEEE
std393-1991 IEEE STANDARD FOR TEST PROCEDURES

through this sequence, minor hysteresis loops remaining points on the upper half of the loop
will be traversed and the readings will be can be determined. Since loop symmetry has
meaningless in terms of the major loop of Fig been assumed, the lower half of the loop trace
A2. When a mistake is made, the core should can be plotted as the mirror image of the upper
be demagnetized and the process begun new. half.
The sequence is as follows: The conditions of Other magnetic parameters can be derived
the circuit at the end of step (2) and above (S3 from the flux versus current hysteresis loop,
open, S2 closed, and S1 closed in either such as flux density, magnetic field strength,
position) results in the maximum exciting incremental permeability, amplitude per-
current, 16, flowing through N1. This current meability, etc. See Section 5 for the formulas
may arbitrarily be defined as the positive (or used in these calculations. Also, the above
negative) Is, and represents the starting point hysteresis loop may be repeated at different
for traversing the hysteresis loop. Next, set R2 values of maximum excitation to illustrate the
on the value that will result in the next value of effects of saturation, to study the squareness
exciting current, Z4. Close 53. Quickly open S2, ratio, etc.
noting the resulting indication on the sensing
instrument. Also, accurately read and record
both currents, Zs and Zd. Using the proper A2. Determinationof the Normal
instrument calibration factors, the sensing MagnetizationCharacteristic
instrument reading can be related t o the
change of flux in the core as the current The normal magnetization curve is defined
changes from I s to 1 4 . The accuracy of the as the locus of points made by the tips of
overall measurement is largely dependent hysteresis loops for decreasing values of
upon the accuracy of the current measure- maximum excitation. Therefore, this char-
ment. Next, traverse the loop in a counter- acteristic is obtained by first determining a
clockwise manner to get back to the starting number of hysteresis loops as described in A1
point or Is. This is done by opening S1,which for different values of the maximum excita-
gives position A in Fig A2;next, close 52; close tion current, 15.
S1 in the opposite position, which gives the -1s
position in Fig A2; then reverse S1 t o its
original closed position, which returns the A3. Determinationof the Virgin
core t o the Zs position or the beginning of the MagnetizationCurve
loop. Now, set R2 to its second value, which
will result in current, Z3.Quickly open S2, and This characteristic is obtained from a core
read the change in flux for a current change of that is initially in a completely demagnetized
Zs to Z3. Then return the core in a counter- state. The circuit of Fig A1 and a switching
clockwise manner as above to the beginning of technique similar to that used in obtaining
the loop and repeat for Z2. This process is symmetrical hysteresis loops a r e also
repeated until the final step, which is when the applicable for obtaining t h e virgin
current is changed from Z5 to zero. The data so magnetization curve. This curve is generally
obtained permit one to plot the first quadrant plotted in the first quadrant only, since there is
points of the loop. The remaining half of the symmetry about the origin. Measurements by
upper trace of the loop is obtained as follows: this technique are again in terms of magnetic
Starting from position A, which is the last flux (webers) and current (amperes) as for the
condition set in obtaining the first quadrant hysteresis loop measurements. The procedure
points, make sure R2 is still in its maximum is as follows:
setting and that S2 is open, and then close S1 to Resistance R2 is again used to determine the
its opposite position, and note the indication on exciting current values, Zl-Z5. These values
the sensing instrument. This gives flux must be preset and marked on the resistance
change for a current change from zero t o -Z1. before proceeding with the test, as in step (2) of
The loop is then traversed back to point A in a the hysteresis loop procedure in A1.2. The core
clockwise manner and then the flux change is next demagnetized, which brings the mag-
from zero t o -Iz can be read in a similar netic state to the origin of FigA2. Switch S3
manner. By repeating this process, the should remain open during both of these steps

58
lEEE
FOR MAGNETIC CORES std 393-1991

to protect the sensing instrument. Following instruments a s before. These readings give
demagnetization, open S1 and reset R1 or the the change in flux due to an exciting current
voltage source t o its initial condition. This change of Il to 12.This process is repeated until
condition should be that which results in a cur- I5 is reached.
rent through N1 of 15 A with R2 at its minimum As with the hysteresis loop, the virgin
value. To proceed with the test, set €Uat its magnetization curve may be used to derive
maximum value, close S3, and open S2. many other magnetic parameters, including
Quickly close S1 to either closed position and flux density, field strength, and initial
read the sensing instrument and ammeter. permeability. Obtaining the latter parameter
These readings will give, using proper in- is one of the principal reasons for measuring
strument calibration factors, the value of the virgin magnetization. I t should also be
magnetic flux in the core resulting from cur- noted that t o accurately determine the initial
rent Il. With no other change in the circuit permeability, great care and precision is
from this condition, suddenly change the required in the flux and current measure-
value of FE!to its next lesser value, that is, the ments of very low magnitudes near the
value which results in current 1 2 , and read the origin.

59

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