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Abstract: Test methods useful in the design, analysis, and operation of magnetic cores in many
types of applications are presented. Tests for specifying and/or measuring permeability, core loss,
apparent core loss, induction, hysteresis, thermal characteristics, and other properties are given.
Most of the test methods described include specific parameter ranges, instrument accuracies, core
sizes, etc., and may be used in the specification of magnetic cores for industrial and,military ap-
plications. More generalized test procedures are included for the benefit of the R & D engineer and
university student. Although the primary concern is with cores of the type used in electronics
transformers, magnetic amplifiers, inductors, and related devices, many of the tests are adapt-
able to cores used in many other applications.
Keywords: electromagnetic measurements, magnetic cores
The purpose of this standard is to present test methods useful in the design, analysis, and
operation of magnetic cores in many types of applications in electronics and related industries.
Most of the test methods described include specific parameter ranges, instrument accuracies, core
sizes, etc., which may be used in the specification of magnetic cores for industrial and military
applications. Other sections of the standard describe more generalized test procedures, which are
included more for the benefit of the R and D engineer and university student.
This standard has been updated t o include core materials, test methods, and information on
measuring instruments. Information from two discontinued standards is now included. The old
standards were IEEE Std 106-1972,Standard Test Procedure for Toroidal Magnetic Amplifier
Cores and IEEE Std 164-1962,Methods of Testing Bobbin Cores.
SI units are used throughout this standard; equivalent CGS and English units are included in
some definitions. Whenever possible, all definitions and symbols are in accordance with those of
the International Electrotechnical Commission (IEC).
The revision of this standard was prepared by the Working Group on Magnetic Cores-Test
Codes Subcommittee of the Electronics Transformer Technical Committee of the IEEE Power
Electronics Society.
When the IEEE Standards Board approved this standard on June 27,1991,it had the following
membership:
*Member Emeritus
Kristin M. Dittmann
IEEE Standards Department Project Editor
SECTION PAGE
1 . Scope ....................................................................................................... 9
1.1 Specific Types of Magnetic Cores to Which this Standard Applies .......................... 9
1.2 Specific Applications to Which this Standard Is Directed.................................... 9
1.3 References and Related Standards ............................................................. 9
1.3.1 References ................................................................................ 9
1.3.2 General Related Standards ............................................................. 9
2. D e f i n i t i o n s ............................................................................................... 10
3. Configurations .......................................................................................... 10
3.1 Effect of the Configuration or Geometry of the Core Material on Finished Product ......10
3.2 Basic Core Shapes ................................................................................ 11
3.3 Epstein Strip Core ................................................................................ 11
4. M a t e r i a l s ................................................................................................. 11
4.1 Ferromagnetic ................................................................................... 11
4.2 Ferrites ............................................................................................ 11
7. Bibliography ............................................................................................. 53
. . . .... .
FIGURES PAGE
.
Fig 1 Reference Pulse Shape .......................................................................... 18
Fig 2 Pulse Magnetization Characteristic ........................................................... 19
Fig 3 Test Circuit A ..................................................................................... 20
Fig 4 Test Circuit B .............................................................................. .......!U
Fig 5 Pulse Magnetization Characteristics on Major and Minor Loops ...................... ...!U
Fig 6 Pulse Magnetization Characteristics With Reset ............................................ !U
Fig 7 Pulse Magnetization Characteristics With and Without Bias ............................. 22
Fig 8 Core Pulse Magnetization Characteristic ..................................................... 23
Fig 9 Pulse Permeability Test Circuit ............................................................... 24
Fig 10 Read Response Pulses ........................................................................... a6
Fig 11 Typical Test Circuit ............................................................................. !27
Fig 12 Bridge Circuits .............................................................................. .32-33
Fig 13 Block Diagram of Wattmeter .................................................................. 35
Fig 14 Test Points for the Constant-Current Flux-Reset Core Test Method........................ 36
Fig 15 Circuit for the Constant-Current Flux-Reset Core Test Method ............................. 36
Fig 16 Basic Circuit for Sine-Current Excitation Core Tester ................................... 40
Fig 17 Oscilloscope Presentation of E-I Loop of Test Core, Showing Calibrating and
Measuring Marker Traces ..................................................................... 43
Fig 18 Elementary DC Hysteresis Loop Tester ....................................................... 46
Fig 19 Simplified Hysteresigraph ..................................................................... 47
Fig 20 Sine-Flux Impedance Permeability Test ..................................................... 51
Fig 21 Sine-Current Impedance Permeability Test ................................................. 52
APPENDIX
r
Methods to Obtain Hysteresis Loops and Magnetization Curves With Older Equipment ...........56
A1 . Determination of the Basic Symmetrical Hysteresis Loop ........................................ 56
A2 . Determination of the Normal Magnetization Characteristic ..................................... 58
A3 . Determination of the Virgin Magnetization Curve ................................................ 58
APPENDIX FIGURES
1.1 SpecificTypes of Magnetic Cores to Which 141 Hamburg, D. R. and L. E. Unnewehr, “An
this standard Applies electronic wattmeter for nonsinusoidal low
power factor power measurements,” IEEE
(1) Wound strip cores Transactions on Magnetics, vol. MAG-7,
(2) Die-stamped laminated cores no. 3, pp. 438-442, Sept. 1971.
(3) Cores using laminations formed by
chemical milling or photoetching tech- [51 Toppetto, A. A. and D. A. Henry, “Pulse In-
niques ductance-Problems and Peculiarities.” Elec-
(4) Pressed or molded cores tronic Components Conference, 1972.
1.2 Specific Applications to Which this 1.3.2 General Related Standards. The fol-
StandardIs Directed lowing standards may be consulted for addi-
1.2.1 Linear applications as in power supply tional guidance:
transformers, audio transformers, control
system transformers, many pulse transform- ANSIJASTM A-34-83 (88)el, Practice for
ers, capacitor reversing inductors, instrument Magnetic Materials.
transformers, etc.
1.2.2 Nonlinear or saturating applications,
including magnetic amplifiers, saturable in-
ductors, ferroresonant devices, current rise -
‘ASTM publications are available from the Customer
delay inductors, and saturating inductors. Service Department, American Society for Testing and
1.2.3 Specific applications not covered by Materials, 1916 Race Street, Philadelphia,PA 19103, USA.
this publication: magnetic cores for power zIEEE publications are available fmm the Institute of
Electrical and Electronics Engineers, Service Center, 445
distribution industry; cores for microwave aP- H~~~ Lane, p.0. BOX 1331, Piscataway, NJ 08855-1331,
plications. USA.
9
IEEE
std 3931991 JEEE STANDARD FOR TEST PROCEDURES
ANSVASTM A-340-90, Definition of Terms- IEC 367-2A (19761, Cores for inductors and
Terms, Symbols, and Conversion Factors Re- transformers for telecommunications. Part 2:
lating to Magnetic
- Testing.
- Guides for the drafting of performance
specifications. First supplement.
ANSI/ASTM A-346-74 (881, Test Method for
Alternating-Current M a b e t i c Performance IEC 723-1 (1982), Inductor and transformer
of Laminated Core Specimens Using the cores for telecommunications. Part 1: Generic
Modified Hay Bridge Method. specification.
ANSIIMTM A-347-85 (9112 Test Method for IEEE Std 111-1984, IEEE Standard for Wide-
Alternating-Current Magnetic Properties of Band Transformers (ANSI).
Materials Using the Modified Hay Bridge
Method with 25-cm Epstein Frame. IEEE Std 295-1969 (Reaff 19811, IEEE Standard
for Electronics Power Transformers.
ANSVASTM A-348-84, Test Method for
Alternating-Current Magnetic Properties of
IEEE Std 306-1969 (Reaff 19811, Test
Materials Using the Wattmeter-Ammeter-
Ptocedures for Charging Inductors.4
Voltmeter Method, 100 to 10,000 Hz and 25-cm
Epstein Frame.
IEEE Std 390-1987, IEEE Standard for Pulse
ANSIIASTM A-598-69 (19831, Test Method for Transformers
Magnetic Properties of Magnetic Amplifier
Cores.
ANSIIASTM A-698-74 (85)el, Test Method for 2. Demtions
Magnetic Shield Efficiency in Attenuating
Alternating Magnetic Fields. Electrical and magnetic terms used in this -
standard are in accordance with those given
ANSI/ASTM A-712-75 (91), Test Method for in IEEE Std 100-1988, IEEE Standard
Electrical Resistivity of Soft Magnetic Alloys. Dictionary of Electrical and Electronics
Terms [216 Certain parameters of particular
ASTM A-717-81 (88)el, Test Method for significance in the application and evaluation
Surface Insulation Resistivity of Single-Strip of magnetic cores as well as certain terms not
Specimens. included in IEEE Std 100-1988 are further
discussed in Section 5, Symbols and Terms, of
ANSIIASTM A-718-75 (91), Test Method for this standard.
Surface Insulation Resisitivity of Multi-Strip
Specimens.
ASTM A-772-89, Test Method for A-C 3. Configurations
Magnetic Permeability of Materials Using
Sine Current.
3.1 Effect of the Configuration or Geometry of
ASTM A-811-90, specification for soft the Core Material on the Finished Product.
Magnetic Iron Fabricated by Powder The configuration or geometry of the core ma-
Metallurgy Techniques. terial has a decided effect on the magnetic
properties of the finished product. For exam-
IEC 367-1 (1982), Cores for inductors and
transformers for telecommunications. Part 1:
Measuring method^.^
41EEE Std 306-1969 has been withdrawn; however, copies
can be obtained from the LEEE Standards Department,
31EC publications are available from IEC Sales IEEE Service Center, 445 Hoes Lane, P.O. BOX1331,
Department, Case Postale 131,3 rue de Varemb6, CH 1211, Piscataway, NJ 08855-1331, USA. -
Gentwe 20, SwitzerlandlSuisse. IEC publications are also KThenumbers in brackets correspond to those of the
available in the United States from the American references in 1.3.1; when preceded by B,they correspond to
National Standards Institute. those of the bibliographyin Section 7.
10
IEEE
FOR MAGNETIC CORES std 393-1991
h
ple, one finds distinct differences in core loss 5. Symbolsand Terms
and permeability measurements, when a core
specimen is tested as strips in an Epstein Symbol Term and (Unit)
frame, as a toroidal wound core, or as an E1
assembly of punched laminations. It is impor- a Hysteresis loss coefficient in
tant, therefore, that a specified magnetic pa- Legg's equation (tesla).
rameter refer to the specific configuration on A, Effective cross-sectional area,
which the test measurement is to be made. see 5.1 (SI units: m2; CGS unit:
cm2).
3.2 Basic Core Shapes. For reference, the fol- AL Induction factor (henry/turns2)-
lowing are recognized as the basic core shapes often called inductance factor
in which tests are performed: and permeance.
B General symbol for induction, or
Toroid. Stack of ring stampings (no ef- magnetic flux density. Also the
fective gap); spiral wound strip (very amplitude of change in induc-
small effective gap); pressed or molded tion. (SI unit: tesla; CGS unit:
(toroids, beads, tubes). gauss. 1T = lo4 G.)
Cut Strip-Wound (C and E cores). AB The total cyclic change in induc-
Cores assembled from die cut or chemi- tion, often in the presence of a
cally etched sheet materials (stamped static magnetic field.
laminations) such as DE, DU, EE, EI, B Vector representing induction.
FF, LL, UI, UT, W.These have varying B , or B The peak value of induction.
effective air gaps depending upon size, Br The remanent value of induc-
shape, lamination-thickness, and as- tion.
sembly technique. Bs Saturation induction.
Pressed and molded parts, such as cup, C Residual loss coefficient in
rod, bar, slug, sleeve, strip, or assem- Legg's equation (unitless).
blies of parts such as pot cores, cross D Disaccommodation (percent).
cores, half cross, H core, EE, EV, UI, D.F. Disaccommodation factor.
RM. dB Differential notation for induc-
tion.
3.3 Epstein Strip Core. Epstein strip core is e Eddy current loss coefficient in
used in a specified coil assembly for evalua- Legg's equation (second).
tion of sheet and strip materials. f Frequency (hertz).
G Reset gain in the Constant Cur-
rent Flux Reset Test (has same
units as permeability).
4. Materials H General symbol for magnetic
field strength, also the amplitude
The shapes in Section 3 are usually of alternating field strength. (SI
achievable using one or more of the following unit: amperedmeter; CGS unit:
basic materials: oersted. 1 Oe = 79.577 Nm).
AH Total change in field strength,
4.1 Ferromagnetic often in the presence of a static
magnetic field.
(1) Flat-rolled sheet or strip, for example, dH Differential notation for mag-
silicon-iron, nickel-iron, cobalt-iron netic field strength.
(2) Powdered permalloy (powdered molyb- H Vector representation of the mag-
denum-nickel-iron alloy) netic field strength.
(3) Powdered iron Hc Coercive field (force).
(4) Flat cast strip, Amorphous metal alloys HPk Peak value of magnetic field
strength.
4.2 Ferrites. For example: nickel-zinc, Hz Equivalent peak field strength
manganese-zinc, magnesium-manganese. from rms current.
11
IEEE STANDARD FOR TEST PROCEDURES
12
IEEE
FOR MAGNETIC CORES 9td 393-1991
13
IEm
std393.1991 IEEE STANDARD FOR TEST PROCEDURES
core, under stated conditions of excitation. R p = Parallel equivalent loss resistance of
Unit: volt ampere. the core
5.4.1 Specific Apparent Core Loss. The ap- o = Angular frequency in radiandsec-
parent core loss per unit mass of the ferro- ond
magnetic material making up the core.
5.7 Loss Angle (Dissipation Factor). The
5.5 Equivalent Series Circuit Elements. angle by which the fundamental component of
Under stated conditions of excitation and coil the magnetizing current lags the fundamental
configuration, values of a reactance and a component of the exciting current in a coil
resistance connected in series so that they give with a ferromagnetic core. The tangent of this
representation t o the real permeability of the angle is defined as the ratio of the in-phase
core @>: and to the total losses in the core @:I. and quadrature components of the impedance
of the coil.
L, = P: LO
R, = op:L0
Z = R , + j w , jwjiL,
where where 6, is the loss angle. All other symbols
are defined in 5.2.6, 5.5, and 5.6.
L, = Self-inductance of coil with a core of
5.7.1 Relative Dissipation Factor. The
jl permeability; series equivalent in- relative dissipation factor is defined as:
ductance
R, = Equivalent series resistance of coil tan& - P m
--A=-- Rs *P - WL,
in ohms with a core ofji permeability pi @:12 pioL, piRp Rp
w = Angular frequency in radianslsec-
ond 5.7.2 Quality Factor, &. See IEEE Std 100-
1988 121 for general definition.
6.6 Equivalent Parallel Circuit Elements. For inductive devices, the quality factor is
Under stated conditions of excitation and coil defined as the inverse of the tangent of the loss
configuration, the values of inductance and angle:
resistance connected parallel so that they give
representation to the real permeability of the Q = l(tan S, )
core @>; and the total losses in the core @>I.
where Q is the quality factor and 8, is the loss
Lp = P; Lo angle.
Rp = up,"Lo
5.8 Legg's Equation Parameters. Three coeffi-
cients of Legg's equation that, when included
in the respective terms of that equation, give
representation to the Hysteresis Loss, Eddy
where Current Loss, and Residual Loss of the core
under stated conditions of excitation, at low
21 = Complex relative permeability
flux densities.
p; = Real component of ji, parallel repre- Legg's equation is as follows:
sentation
p> = Imaginary component of ji, parallel
representation
Lo = Self-inductance of coil with a core of
unity relative permeability, but with where
the same flux distribution as with a
ferromagnetic core a = Hysteresis loss coefficient: (tesla)-'
Lp = Parallel equivalent self-inductance e = Eddy current coefficient, seconds
of the coil with a core of ji permeabil- -
8When CGS units are used, coefficient a has the units of
ity (gauss)-'.
14
BEE
FOR MAGNETIC CORES std 393-1991
c = Residual loss coefficient, unitless core, after the core has been magnetized to the
R, = Series equivalent loss resistance, saturation region by a specified half-wave si-
ohms nusoidal field strength change.
L, = Series equivalent inductance 5.12.1 AH. The change in reset field
p = Relative permeability of core strength required to increase the change in
f = Frequency, hertz induction from the specified value of B1 to the
specified value of B2 in the Constant Current
5.9 Saturation Induction, B,. The maximum Flux Reset Test.
intrinsic value of induction possible in a ma- 5.12.2 Reset Gain, G. Defined by
terial.
G = -2 - -1
NOTE: This term is oRen used for the maximum value of
induction at a stated high value of field strength where A H .
further increase in intrinsic magnetization with increas-
ing field strength is negligible. 5.B Temperature Coefficient
SI Unit: tesla CGS Unit: gauss (1T = lo4 G).
5.9.1 Peak Induction, B,. The magnetic in- (1) Between two given temperatures:
duction corresponding t o the peak applied (mean coefficient). The relative varia-
magnetizing force specified in a test. tion of the quantity considered, divided
by the difference in temperature produc-
ing it.
5.10 Residual Induction, B,. The value of in-
(2) At a given temperature: The limiting
duction corresponding to zero magnetizing
value of the mean coefficient when the
force in a ferromagnetic material that is
difference in temperature is very
symmetrically and cyclically magnetized
small.
with a specific maximum magnetic field
15
IEEE
std 39%1991 IEEE STANDARD FOR TEST PROCEDURES
where pl is the initial permeability measured 5.21 Hysteresis Constant, q b . Under stated
t, seconds after complete demagnetization; conditions and at low induction (in the
and k is the initial permeability measured t, Rayleigh region), the quotient of the hysteresis
seconds after demagnetization. loss per unit permeability and the peak value
of the flux density.
NOTE: The permeability varies almost linearly with the
logarithm of time.
16
IEEE
FOR MAGNETIC CORES 9td 393-1991
-. € = Peak value of the current, in am- through the points on the leading edge where
peres, passed through the measur- the instantaneous value reaches 10% and 90%
ing coil of (AM)and a straight line that is the best least
L = Self-inductance of coil on core, in squares fit to the pulse in the pulse-top region.
henrys (Usually this is fitted visually rather than
numerically.) For pulses deviating greatly
from the ideal trapezoidal pulse shape, a num-
ber of successive approximations may be nec-
6. Test Methods
essary to determine AM.
(2) Rise time (first transition duration) (Tr).
6.1 Permeability Measurements. The perme- The time interval of the leading edge between
ability of magnetic cores is determined by in-
the instants a t which the instantaneous value
direct means, by measuring other quantities
first reaches the specified lower and upper
that have a known relationship to permeabil-
limits of 10% and 90% of AM.Limits other than
i ty.
10% and 90% may be specified in special
A common method is t o measure the induc-
cases.
tance of a coil wound on the core under test and
(3) Pulse duration (90%) ( T J . The time in-
to determine the permeability from it. Bridge terval between the instants a t which the in-
methods to determine the incremental and
stantaneous value reaches 90% of AM on the
initial permeabilities are examples of this ap-
leading edge and 90% of AT on the trailing
proach.
edge.
The measurement of voltage induced across
a coil on the subject core by a test current is NOTES (1)Often the input pulse tilt (droop)is only a few
used to determine the pulse permeability and percent, and in those cases pulse duration may be consid-
ered as the time interval between the first and last instants
the impedance permeability. The induced at which the instantaneous value reaches 90%of A,.
voltage is used also to display the differential (2) Pulse duration may be specified at a value other than
- permeability versus the magnetic field 90% of A, and A,in special cases.
strength in the Sine Current Test Method. (4) Fall time (last transition duration) (Tf).
The following sections describe the various The time interval of the pulse trailing edge
methods used for determining permeability. It
between the instants a t which the instanta-
must be noted that since the conditions to which neous value first reaches specified upper and
the cores are subjected vary with each method, lower limits of 90% and 10% of AT.
the resulting data are meanindul only in the (5) Trailing edge (last transition) ampli-
context of these specific conditions.
tude (AT). That quantity determined by the
intersection of a line passing through the
6.2 Tests f o r Evaluating Cores With Pulsed points on the trailing edge where the instanta-
Excitation neous value reaches 90% and 10%ofAT and the
6.2.1 Reference Pulse Shape. For the testing straight line segment fitted to the top of the
of magnetic cores with pulsed excitation, it is pulse in determining A M .
often desirable to specify the shape or other (6) Tilt (droop) (AD).The difference between
properties of the pulse with a high degree of AM and AT. It is expressed in amplitude units
precision, as in the tests for computer-type
or in percent of AM.
cores of 6.2.4. This section defines many of the
(7) Overshoot (first transition overshoot)
pulse parameters useful for the testing of (Aos). The amount by which the first maxi-
transformer, computer, and other cores with mum occurring in the pulse top region exceeds
pulsed excitation. The shape of the reference the straight line segment fitted to the top of the
pulse, which may be either a current or voltage pulse in determining A M . I t is expressed in
pulse, is given by the current- or voltage-time amplitude units or in percent of AM.
relationship shown in Fig 1 in accordance
(8) Backswing (last transition overshoot)
with the following definitions: ( A R S ) The
. maximum amount by which the
NOTE: (A) designates a general amplitude quantity that ini<antaneous pulse value is below the zero
may be current ( I ) or voltage (V). axis in the region following the fall time. It is
(1)Pulse amplitude (Ay).That quantity de- expressed in amplitude units or in percent of
termined by the intersection of a line passing AM.
17
lEEE
std 393-1991 E E E STANDARD FOR TEST PROCEDURES
+LEADING
EDGE
AROl
3- 1 AOS
‘ ~ ~ ~ E TRAILING
EDGE
Fig 1
Refkrence Pulse Shape
(9) Return swing (last transition ringing) (13) Quiescent value (base magnitude) (A,).
(ARS).The maximum amount by which the The maximum value existing between pulses.
instantaneous pulse value is above the zero (14)Leading edge (first transition). That
axis in the region following the back swing. It portion of the pulse occurring between the time
is expressed in amplitude units or in percent of the instantaneous value first becomes greater
AM- than A, to the time of the intersection of
(10)Rolloff (rounding after first transition) straight line segments used to determine AM.
(ARO). The amount by which the instantaneous (15) Pulse top. That portion of the pulse
pulse value is less than A M at the point in time occurring between the time of intersection of
of the intersection of straight line segments straight line segments used to determine AM
used t o determine A M . I t is expressed in and AT.
amplitude units or in percent Of AM. (16) Trailing edge (last transition). That
(11) R i n g i n g (first transition ringing) portion of the pulse occurring between the time
(ARI).The maximum amount by which the of intersection of straight line segments used
instantaneous pulse value deviates from the to determine AT and the time at which the
straight line segment fitted to the top of the instantaneous value reduces t o zero.
pulse in determining A M in the pulse top
NOTE: Additional definitions applicable to computer-type
region following rolloff or overshoot or both. It cores tue found in 6.2.4.
is expressed in amplitude units or in percent of
AM. 699 Pulse Magnetization Characteristics
(12) Leading edge (first transition) 6.2.2.1 G e n e r a l Considerations. The
linearity (AL). The maximum amount by nonlinear variation of magnetizing current
which the instantaneous pulse value deviates versus time for any given core can be
during the rise-time interval from a straight described by graphical means. The objective
line intersecting the 10% and 90% A M of this test method is to obtain a family of
amplitude points used in determining rise normalized curves, a s shown in Fig 2, from
time. It is expressed in amplitude units or in which useful core parameters in the design of
percent of 0.8 AM. pulse transformers can be readily derived.
18
IEEE
-
FOR MAGNETIC CORES
E" - 1
std393-1991
dB
PA==
so that
dB=pA*dH.
Substituting Eq 3 in Eq 2:
edt
pAdH=-
N%
Fig2
Pulse Magnetization characteristic & I = - -1. - edt
PA N 4 ' (Eq 4)
Symbols in Fig
- 2 denote the following:
For the practical purposes of this test, consider
H = Magnetizing force. in amperes per a constant applied voltage, Ei,and rewrite Eq 4
meter with e = Ei.
t = Time, in seconds, from application
of excitation
Ei = Constant excitation voltage, in volts
N = Number of turns on excitation wind- (Eq 5 )
ing
B = Instantaneous flux density in core, Equation 5 provides the relation for the curves
in webers per square meter (tesla) in Fig 2. Because the incremental permeabil-
A, = Effective core cross-sectional area, ity is not a constant, this differential equation
in square meters cannot be solved t o yield H as a function of
T = Temperature, in degrees Celsius time. For this reason, the family of curves
must be generated experimentally.
The excitation voltages must be at equal in- 6.2.2.2 Unipolar Test Circuits. A typical
crements and, as indicated on Fig 2, will be test circuit, which can be adjusted 'as described
related as below, to give a tilt not exceeding 1%during
the necessary time interval is shown in Fig 3
E1 < E , <...Ei <.*.E,,. [51. A current transformer or noninductive
shunt will yield a signal proportional to H ,
Assuming t h a t all flux links all turns,
which is then displayed as a function of time.
Faraday's law states that
This probe must of itself introduce no appre-
dQ ciable tilt during the display time, and its
e=N- pulse recovery time must be negligible com-
dt
pared to the test pulse repetition rate.
where e is the instantaneous induced voltage Suitable element values in Fig 3 are as fol-
in N turns; is the instantaneous flux in core lows:
in webers; and t is the time in seconds.
If the effective cross-sectional area of the R2 = 47 S2;
Q1= 2N3253;€U= 3300 0,
portion of the core linked by the turns is A,, C1=0.05~~.
and if the fluxdensity is B, Eq 1becomes
dB
R1 and C1 are used only to filter the negative
e=NA,- dc voltage from the pulse generator. The tran-
dt sistor must have a high current rating and a
edt low capacitance. Suitable diodes, D2 and D3,
dB=-
N%' (Eq 2) which must have fast switching characteris-
19
IEEE
std 39%1991 IEEE STANDARD FOR TEST PROCEDURES
Fig 3
Test CircuitA
tics, are used across each inductor in order to lation of the generator from the varying input
clip the possibly excessive voltage kickback as impedance of the transistor is provided by R2.
each pulse is terminated. C1 decreases the transistor turn-on time. The
The function of the current sink, D1 (which resistor R4 reduces the backswing of the mag-
must have excellent forward-bias characteris- netizing current to a negligible level and may
tics) and EE, is to maintain the constant volt- be replaced by a diode as D3 in Fig 3. Core-
age, Ei, across the test sample,L, throughout the winding voltage is determined by Ei = E, -
measurement interval. The voltage, E i , is E,, the saturation voltage of the transistor be-
equal to the sum of E E and the drop across the ing nearly zero. The resistor R3 merely re-
diode, D1. The inductor, L1, which should be duces ringing due to the capacitance of the
similar t o the test core both in material and voltage monitoring cable.
turns, serves to prolong the conduction inter- Suitable element values in Fig 4 are R1 = 51
val of the diode, D1,and thus to make the droop SZ; R2 = 300 R;R3 = 47 SZ; R4 = 100 R (all resis-
of Ei be negligible. The use of L1 is to be tors are 1/2W, noninductive); C1 = 500 pF; C2
preferred t o a current-limiting resistor = 50 pF, 25 V; Q1= 2N2905A
because it effectively provides more current The pulse repetition rate must be slow
from the supply E,, as the test sample demands enough to assure no distortion of the character-
it, and thus does prolong the conduction of the istics due to recovery phenomena and also to
current sink with its constant voltage avoid internal core heating.
characteristic. 6.2.23 Major and Minor Loop Unipolar
EE is initially adjusted to the desired value Characteristics. The unipolar pulse magneti-
of Ei less the value of the forward voltage drop zation characteristics will differ depending
of D1. E, is adjusted to minimize the droop of on whether the core remains on a minor hys-
Ei. teresis loop or whether it is driven on a major
The circuit of Fig 4 is more convenient for hysteresis loop (saturation). Figures 5 and 6
the usual laboratory or production testing show the differences to be expected.
(IEEE Std 390-1987[31). It is a transistor switch When a minor loop characteristic, curve a,
that connects the constant voltage source, E,,, is obtained, the maximum flux density to
across the test core winding. The tilt associ- which the core is driven should be stated with
ated with this circuit is of the order of 1%. Iso- the data.
IEEE
FOR MAGNETIC CORES std393-1991
-
Fig4
Test CircuitB
ort
Figs Fig 6
Pulse Magnetization Characteristics Pulse Magnetization Characteristics
on Major and Minor b p s With Reset
JEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
When a major loop characteristic, curve b , (2) Environment. Because these measure-
is obtained, the minimum flux density t o ments are not time-consuming and have an
which the core must be driven to ensure its accuracy of graphical order, excessive care in
entering saturation should be stated with the maintaining constant temperature is not
data. necessary. However, the temperature during
NOTE: The pulse magnetization Characteristic should be the tests will be reported and will not vary by
observed at 10 min and 100 min after magnetic more than If: 2 "C throughout the measure-
preconditioning in order to observe any effects due to ments.
disaccommodation.
( 3 ) Time Interval. If e is set equal t o Ei in Eq
2, it is seen that, for a particular core at a speci-
6.2.2.4 Bipolar E x c i t a t i o n (Reset).
Duplicating the circuit of Fig 4 to excite a reset fied voltage level, the time interval (pulse du-
ration) to be used is limited by the magnetiza-
winding will provide pulse magnetization
characteristics that reset as indicated in Figs 5 tion characteristics of the material. Because
and 6, curve c . When working on a major the flux density is directly proportional t o
time, the magnetizing current would have to
loop, the reset circuit need not be as elaborate
increase to prohibitive values as the material
as long as all of the flux is reset by that pulse.
enters saturation.
6.2.2.5 Test With Bias. In some circuit
For uniformity in reporting data, the time
applications, a dc bias current is present.
interval a t each voltage will extend to a point
Curves for this condition may be generated
where the incremental permeability has de-
with the circuit of Fig 4 and the addition of a
creased t o one-tenth the value of the initial
suitable bias winding. The bias supply must
permeability or to a flux density correspond-
have a high impedance so that it does not
ing to a magnetizing force equal, at least, to
constitute a load on the core.
ten times the coercive force of the material if
Figure 7 shows the nature of these curves for
the latter leads to a longer interval. The max-
one member of the family.
imum value of flux density will be reported in
I t can be seen that aiding (positive) bias
all cases.
decreases the available flux, whereas opposing In certain cases, it may be desirable t o
(negative) bias increases the available flux.
expand the time scale toward zero time,
6.2.2.6 Measurement Conditions
measurement accuracy permitting.
(1) Core Configuration. The test sample will
(4) Voltage Increments. The curves will be
be any core having pulse transformer
generated for uniform increments of
applications. In all cases, the dimensions of
Ei/NA, over a span suitable for the material
the sample will be reported because geometry
such as !&lo4,4.104, 6 .lo4, ..., 16.104, 18-104,
a s well a s material determines the pulse
20.104.
magnetization characteristic.
( 5 ) Turns. The number of turns used in
these tests is very important for obtaining ac-
curate characteristics. For cores having an
Fig 7 initial permeability of 400 or less, 25 turns are
Pulse Magnetization Characteristics recommended. For high permeability cores, 5
With and Without Bias turns are recommended. The measurements
should be repeated with two significantly dif-
ferent numbers of turns, one higher and one
lower, in order to verify the results. The turns
must be uniformly distributed around the test
sample.
( 6 ) Temperature Dependence. The pulse
magnetization characteristics will normally
be reported as in Fig 2 at temperatures of -25",
0", 25", 50", and 75 "C. Other temperatures,
higher and lower, may be used if the core ma-
terial has useful properties at these tempera-
tures; however, equal temperature increments
should be observed.
22
IEEE
FOR MAGNETIC CORES 9td 393-1991
- 6.2.2.7 Suggested Induction Levels and where Wi,)/t is at the slope of the straight line
Pulsewidth for Pulse Testing Unbiased joining the two points in question on the curve,
Gapped Magnetic Cores E i / N . It is common practice to use the origin
(t = 0) as one point.
Operating Pulse Core Linearity. Core linearity between any
Flux Density Duration Material and Gage two specified times may be expressed as
Gauss Tesla (ps)
2500 0.25 0.26 8096Ni-209bFe 1 mil Linearity = 1- Lmax - Lmin
2500 0.25 2.0 8MNi-2WFe 2 mil 1 / 2(Lm +
2wo 0.26 6.0 809bNi-209bFe 4 mil
loo00
loo00
loo00
1.00
1.00
1.0
o.26
2.0
5.0
kNgzF>e izi
60%Nido46Fe 4 mil
where L,,, is the maximum incremental
inductance during the time span and Lminis
2500 0.25 0.25 39bSi-Fe 1 mil the minimum incremental inductance during
loo00 1.00 2.0 and 2 mil the time span, or
loo00 1.0 6.0 Cobalt-Fe 4 mil
23
IEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
STORAGE CAPACITANCE
POWER NH N INTEGRATOR
- T BIASCIRC. CT
I ' I I
'r'
k TO DUAL TRACE
OSCILLOSCOPE
Fig 9
Pulse Permeability Test Circuit
6.2.3 Pulse Permeability. Pulse core perme- or the pulse amplitude permeability:
ability tests can be performed easily a t any
pulse duration and flux density by using the
circuit of Fig 9. The equipment of obtaining
the pulse source shown here can be replaced by
many other types of circuits convenient t o a
specific laboratory. where
The system may be run with a single pulse
or at pulse rates as low as 10 pps for conve- le = Mean effective magnetic path, in
nience in viewing, yet minimizing average meters
power requirements. The value of the storage EFt = Pulse-current transducer voltage
capacitance is chosen, along with N H , so as to B = Flux density, i n webers/meter2
result in a resonant frequency low enough that (tesla)
the output waveform of the integrator is a lin- Kp = Ratio of voltage output t o current in-
ear ramp over the desired pulse duration. The put for current transducer
power-supply voltage is raised until the inte- NH = Turns on core for excitation (23)
grator-output voltage is at the predetermined NB = Turns on core for sensing flux
level EB, measured at the desired pulse dura- change ( B )
tion. This procedure applies the desired flux A = Effective core area, in square meters
density B . Next, a pulse-current transformer RC = Time constant of integrator
or noninductive shunt is used to measure the I = Pulse duration
exciting current at the pulse duration. Pulse-
current transformer tilt must be taken into ac- 6.2.4 Tests for C o m p u t e p w Cores Used in
count if this type of current pickup is used. Switching and Memory Applications
Pulse permeability can be obtained from the
NOTE: The tests described in this section are recom-
following equations (SI units are assumed): mended for the specification and evaluation of small
Integrator Output (Ed: magnetic cores, usually of toroidal shape, which are used
for switching, memory, counting, or similar functions in
digital control circuits, computers, or similar applica-
B =E RT . V , = - BN
- B _ .A , T = RC[l+ 5 / (2RC)] tions. Such cores are usually pressed or molded ferrites or
NBA' T ferromagnetic tape-wound cores. The latter type has con-
ventionally been referred to as a bobbin core, and this
BNBA nomenclature will be used throughout this discussion for
EB = the computer-type core of any construction or configura-
RC[1+ ? / ( 2 R C ) ]
tion.
Pulse-Current Transducer Output (EpcJ:
6.2.4.1 Definitions Applicable t o
H=-, -* @ H I , I - Ble
N H I .B - compu*mcom
6.2.4.1.1 "Write" input pulse (A,) is an
le le WH input current or source voltage pulse applied to
EH = K p I = Ble a winding such that the resultant core magne-
P tomotive force has an arbitrarily defined posi-
-PoNH
PO tive direction and an amplitude sufficient to
XEEE
FOR MAGNETIC CORES Std 393-1991
- drive the core flux from negative remanenceg defined with the aid of Fig 10 in accordance
into the positive saturation region. with the following definitions:
6.2.4.1.2 “Read” input pulse (A,) is an (1) Read “one” response pulse is the read
input current or source voltage pulse applied to response during application of a repetitive
a winding such t h a t the resultant core pulse program of alternate read and write
magnetomotive force has a negative polarity input pulses.
(with respect to the positive polarity defined for (a) Read “one” response pulse peak
a write pulse) and an amplitude sufficient to amplitude (El) is the peak value of the read
drive the core flux from positive remanencelO “one” response pulse.
into the negative saturation region. (b) Read “one” response switch time (t:) is
6.2.4.1.3 “Partial-write” input pulse the time interval between the first and last
(Apw)is an input current or source voltage instants at which the instantaneous read “one”
pulse applied t o a winding such that the response value reaches 10% of El.
resultant core magnetomotive force has a (c) Read “one” response peak time 0 ; ) is
positive polarity (with respect to the positive the time interval between the instants at which
polarity defined for a write pulse) and an the instantaneous read “one” response value
amplitude insuff‘icient to drive the core flux reaches 10%El (on the leading edge) and E l .
from negative remanencell into the positive (d) Read “one”response delay time ( t 0 ~is)
saturation region. the time interval measured from the instant at
6.2.4.1.4 “Partial-read” input pulse which the instantaneous current input pulse
(Apw)is an input current or source voltage value reaches 10% of IM on the current input
pulse applied t o a winding such that the leading edge t o the instant at which the
resultant core magnetomotive force has a instantaneous read “one” response pulse value
negative polarity (with respect to the positive reaches 10% of E l on the response leading
polarity defined for a write pulse) and an edge.
- amplitude insufficient to drive the core flux (e) Read “one” response switch time (input
from positive remanence12 into the negative referenced) (t,) in the time interval measured
saturation region. from the instant a t which the instantaneous
6.2.4.1.5 “Read response“ is the re- current input pulse value reaches 10% of I , on
sponse to application of a read input pulse, It is the current input leading edge to the instant at
the voltage pulse developed across a test wind- which the instantaneous read “one” response
ing. pulse value reaches 10% of E l , on the response
6.2.4.1.6 “Partial-read response” is the trailing edge
response of the transformer to application of a
partial-read input pulse. It is the voltage pulse
developed across a test winding.
6.2.4.1.7 “Write response” is the re- 0 Read “one” response peak time (input
sponse to application of a write input pulse. It is referenced) (t,) is the time interval measured
the voltage pulse developed across a test wind- from the instant a t which the instantaneous
ing. current input pulse value reaches 10% of ZM on
6.2.4.1.8 “Partial-write response” is the the current input leading edge t o the instant at
response to application of a partial-write input which the instantaneous read “one” response
pulse. It is the voltage pulse developed across a pulse value reaches >
= tDL + t .
test winding. ( g ) The following pulse shape
6.2.4.1.9 Read response characteristics characteristics of the read “one” response
are the characteristics of the read response pulse a r e defined similarly t o t h e
described by voltage time relationships and corresponding characteristics of the input
pulse (6.2), with the exception of using 10%
amplitude when defining t d :
(i) Read ”one” response pulse
’In the biased core case, positive or negative remanence amplitude
should be changed to bias induction. (ii) Read “one” response rise time Or),
‘Osee footnote 9. (iii) Read “one” response pulse
Wee footnote 9.
l2& fOOtMt42 9. duration (10%) ( t d ) ,
25
IEEE
std 393.1991 E E E STANDARD FOR TEST PROCEDURES
L - 1 ; 4
Fig 10(a)
For High MeInput Pulse
O.ldE
0
Fig lO(b)
ForLowIV&Input Pulse
C. Integrated voltage
“e2
0
Fig 10(e) Fig lO(f)
“Onen Integrated Voltage “UndisturbedZ e d ’ IntegmtedVoltage
0-
Fig log
‘Disturbed zero”IntegratedVoltage
Fig 10
ReadResponsePulses
IEEE
FOR MAGNETIC CORES std 393-1991
(iv) Read "one" response fall time (tr>, (b) Read "disturbed zero" response pulse
(VI Read "one" response trailing edge switch time (dt',) is the time interval between
amplitude (EIT), the first and last instants a t which the instan-
(vi) Read "one" response overshoot taneous "disturbed zero" response value
(ElOS) reaches 10% of dE,.
(vii) Read "one" response tilt (droop) (4) Read integrated-voltage pulse is an inte-
(E~D). grated read response voltage pulse. It is a
(2) Read "undisturbed zero" response pulse measure of the flux associated with a read re-
is the read response observed when the second sponse voltage pulse.
of two consecutive "read" input pulses is (a) Read "one" integrated-voltage pulse
applied during the repetitive pulse program amplitude (al)is the peak value of the inte-
consisting of several sets of alternate write grated read "one" voltage pulse.
and read pulses followed by a single read (b) Read "undisturbed-zero" integrated
pulse. voltage pulse amplitude (U@,) is the peak value
(a) Read "undisturbed zero" response of the integrated read "undisturbed zero" volt-
pulse peak amplitude (uEJ is the peak value of age pulse.
the undisturbed zero response pulse. (c) Read "disturbed zero" integrated-volt-
(b) Read "undisturbed zero" response age pulse amplitude ( d a , ) is the peak value of
pulse switch time (t&) is the time interval be- the integrated read "disturbed zero" voltage
tween the first and last instants at which the pulse.
instantaneous "undisturbed zero" response 6.2.4.2 Partial-Write Characteristics.
value reaches 10% of uEz. The characteristics of the partial-write
(3) Read "disturbed zero" response pulse is response are defined similarly t o the read-
the read response observed when the read input response characteristics of 6.2.4.1.9.
pulse is applied following eight successive Partial-write "one" integrated voltage pulse
"partial-write" pulses during a repetitive pulse amplitude (ap1) is the peak value of the inte-
program consisting of several sets of write grated partial write "one" voltage pulse during
and read pulses, followed by eight consecutive application of a repetitive pulse program of al-
"partial-write" pulses and a single read pulse. ternate write and read input pulses followed by
(a) Read "disturbed zeron response pulse a partial-write input pulse.
peak amplitude (dEJ is the peak value of the 6.2.4.3 Typical Test Circuit. A typical test
disturbed zero response pulse. circuit is shown in Fig 11.
Fig 11
'Typical Test Circuit
POSITIVE
CORE ' I
I
PULSE
GENERATOR
PULSE
SEOUENCE
TRIGGER
UNDER
TEST I
NEGATIVE
TIME-MARK
PULSE
GENERAlVR CALIBRATOR GENERARX
27
IEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
the shortest switching time to be measured. on the face of a cathode-ray oscilloscope. The
When the rise time is greater than one tenth of oscilloscope is calibrated in volts for vertical
the open-circuit switching time, because of deflections and seconds for horizontal deflec-
limitations of available test equipment, the tion.
exact form of the current rise as well as its (1) Voltage. The voltage appearing a t the
magnitude must be specified. The pulse fall output winding of the bobbin core is measured
time of the current source should be controlled, by comparing it with a reference voltage that is
particularly when the precise duration of the injected into the same vertical deflection
current pulse is important. Between current channel of the oscilloscope. It is common
pulses, the maximum permissible residual practice t o use dc as the reference voltage
current should be not more than 1%of the waveform. The drive current may be mea-
smallest pulse amplitude used. sured by observing the voltage drop across a
When the above characteristics of the write known resistance and comparing this voltage
current driver affect the response of the core to with the known reference voltage.
the read-current pulse, then these characteris- NOTE: To achieve the desired degree of accuracy in the
tics of the write-current driver must be speci- measurement of bobbin core properties, it is common prac-
fied. tice to select a voltage reference source and a current mea-
suring resistance that are known to within 0.5%.
NOTES: (1)In acceptable practice, the presence or the ab-
sence of the core should not change the instantaneous cur- (2)Time. The time durations of the signals
rent more than 2%during the entire pulse period. appearing at the output winding of the bobbin
(2) In acceptable practice, this residual current should be
not more than 1%of the smallest pulse amplitude used. core are measured by comparison with a peri-
odic voltage signal of known period. The
(1) Core Test Jig (Core Holder). The core test periodic signals usually found convenient are
jig is a device for conveniently connecting pulses produced by a time-mark generator.
one or more turns of wire through the bobbin
NOTE: It is common practice to select a soume of voltage
core under test so that the driving current ex- signals with time periods known to within 0.6%.
erts a specified magnetomotive force on the
core, and so that the response of the core may be In addition to the measurements of voltage
observed. The windings are arranged t o per- and time, which should be made in accordance
mit current pulses to switch and reset the core. with the description given earlier, a mea-
The pickup or output windings should be ar- surement of the integrator constant is neces-
ranged such that only flux changes occurring sary.
in the bobbin core are observed. In any practi- NOTE: In acceptable practice, the calibration signal
cal arrangement of test-jig windings, there should have a volt-second integral known to within 0.5%.
This integrator constant may also be determined from
will be coupling between the drive winding frequency-response measurements.
and the output winding when there is no core
in the test jig. The output signal resulting 6.2.4.9 Definitions of Calculated Ratios.
from this coupling is usually called air-flux The following ratios are computed functions of
signal. The air-flux signal can cause large quantities measured in the integrated-output
errors in peak-zero voltage and should be can- test.
celed out by means of an opposing mutual lin- (1) Integrated One-to-Zero Ratio. The ratio
ear inductance connected between the drive of the integrated one to the integrated zero; that
winding and the output winding. is, @ l / ~ @ z . This is sometimes called signal-
to-noise ratio (in bobbin cores).
NOTE: Since fast current rise times are employed in the (2) Squareness Ratio ( B r / B m ) .The ratio of
measurement of bobbin cores, good practice must be ob-
served in the interconnections between the constant-cur- the difference between integrated one and the
rent driver, the core test jig, and the observing device or integrated zero, to the sum of the integrated one
oscilloscope. In particular, impedance levels must be cho-
sen to ensure that the observing device does not affect and integrated zero; that is, ($1 - uQZ>/($1+
bobbin core switching characteristics. U@,).
( 3 )Integrator. See 6.8.1.2.6. NOTE: Signal-to-noise ratio (bobbin cores) and
squareness ratio are functions of the pulse amplitude.
6.2.4.8 Oscilloscope Measurements. The
two basic measurements involved are voltage 6.3 Bridge Measurements. As noted in 6.1,the
and time. These measurements will be made permeability of a magnetic material cannot
29
IEEE
std393-1991 IEEE STANDARD FOR TEST PROCEDURES
itself be measured but must be calculated from being measured, L1 and R1 are the bridge
other values or parameters that can be directly readings (corrected in accordance with the
measured. One of the most common tech- bridge instruction where necessary) for the
niques for determining the permeability, B-H component in place, Lo and R, are the zero-
characteristics, and magnetic losses-as well balance measurement when a shorting strap
as many other magnetic and electrical circuit is used in place of the component. L, and R,
parameters-is the use of various types of ac are corrections for the inductance and effec-
bridge circuits. This section describes some tive resistance of the strap. The value of the
general techniques associated with the com- strap inductance is given by
mon bridge circuits. When using a specific
commercial bridge instrument, the manufac-
turer’s operating instructions should always
be consulted. Bridge circuits are shown in
Fig 12 (see pp. 32-33). where 4 is the length of shorting wire, in
Bridge methods are applicable to transform- inches, and d is the diameter of shorting wire,
ers or inductors using most of the core materi- in inches.
als and core configurations described in this Assuming the shorting wire is copper,
standard. However, the bridge circuit and the
interpretation of measured values vary con-
siderably as a function of the Q of the coil used R, = Rd,.(1+28.5f2d4-106)
to excite the magnetic material (5.7.2). Also,
the method in which the initial measurement where R b is the direct-current resistance of the
or zero balance is made has a significant shorting wire and f is the frequency of test, in
effect upon the accuracy of the impedance megahertz.
measurement.
NOTE: The above method may also be used for high
The following discussion relates t o bridge impedance, in which case the correction terms may be
measurements on electronics transformers. negligible.
Most of it is applicable t o singly excited mag- 6.3.2 Series Bridge (Low &I. This type of
netic circuits also. The measurements measurement is applicable for measurement
described result in the determination of induc- of terminated measurements for t h e
tance and resistance. These measured pa- determination of reflection coefficient when
rameters may be related to permeabilities, the impedance to be measured is essentially
core loss terms, and other magnetic parame- resistive. In place of the shorting strap used in
ters by various formulas found in this stan- method 1 of 6.2.4.8, select a noninductive low-
dard, principally in Section 5. See Fig 12 for capacitance resistor of value as close a s
typical bridge circuits. possible to the ideal nominal value looking
6.3.1 Series Bridge, Low Impedance. In into the terminals of the apparatus. If the
order t o obtain highest accuracy, it is resistor has low parasitic inductance and
necessary t o use rather heavy straps from the capacitance, the impedance being measured
bridge terminals t o the terminals of the may be determined from the formulas
apparatus.
A shorting strap comparable in length to the
distance between terminals of the apparatus
should be used and the straps to the bridge dis-
turbed as little as possible. The impedance
being measured may be determined from the where R,and L,are the values of effective
formulas resistance and inductance of the component
being measured, R 2 and L 2 are the bridge
readings (corrected in accordance with the
L, = r, -Lo -+ L,
bridge instructions when necessary) for the
R, = IE, - R, -+ R, component in place, R, and La are the initial
measurement with the standard resistor in
where L, and R,are the values of the induc- place of the apparatus, RR is the dc resistance of
tance and effective resistance of components the resistor, and LR its inductance.
30
IEEE
FOR MAGNETIC CORES std 393-1991
6.3.3 Parallel Bridge (High Q). To avoid er- obtained by dividing the measured core loss in
rors in connecting to the apparatus under test, watts by the core mass or core volume to obtain
fairly rigid leads should be used. The watts per unit mass or watts per unit volume.
grounded terminal of the bridge should be 6.4.1.1 Apparent Core-Loss (Exciting Volt-
connected to the ground terminal of the appa- Amperes) Measurement With Sinusoidal Ex-
ratus to be measured, and the high terminal citation. The power source should have low
lead should be near to but not touching the ter- impedance t o ensure low waveform distortion
minal o r terminals of the apparatus. The under actual test conditions. The operating
value of impedance is then merely the differ- flux density of the core under test will be estab-
ence between the zero (open) measurement and lished based on the rms value of induced volt-
the value measured with the terminals of the age across a test winding on the core. The ex-
apparatus connected to the bridge (corrected in citing current is measured using a true rms
accordance with the bridge instruction where ammeter in the primary winding. The appar-
necessary). If a balanced t o ground or direct ent core loss is (Np INT)VTIp,where
capacitance measurement is to be made, only
the grounded terminal of the apparatus should N p = Primary winding turns
be connected t o the grounded terminal of the NT = Test winding turns
bridge for the zero or open-circuit measure- Zp = RMS primary current
ment with both "high" terminals of the appa- VT = Induced rms voltage across felt
ratus. winding
6.3.4 Parallel Bridge (Low Q). A parallel
bridge may also be used for terminated The specific apparent core loss is found by
impedance measurements as in method 2 of dividing the measured volt-amperes by the
6.2.4.8. As before, a low-capacitance low- core weight or core volume to obtain VA per
inductance resistor should be used for the zero unit weight or VA per unit volume.
measurement. For this case, the admittance 6.4.1.2 Suggested S t a n d a r d Test
being measured may be determined from the Conditions for Core lcloss and Apparent Core-
formulas Loss Measurements
I
I
Maxwell L-R Bridge Using Conductance
CAB Standard
LX = ( R A DRBC)CA B Reads series components
R x = ( R A D R B ~ ) G A Bdirectly requires a
(DETI C conductance standard.
NOTE: Will balance on d c like a Wheatstone bridge and
D-C will read accurately over a wide frequency range. Best
accuracy at low and medium-high Q values. F o r super-
imposed d c and high power measurements, R A D is
made large and RBc small.
1 B
I
Owen L-R Bridge
CAB RBC
L x = (CABRBC)RA Will not balance o n d c but
Rx = ( C A BRBC)/CD will read accurately over a
A C limited low and audio
frequency range.
D-C NOTE: Good for superimposed d c measurements be-
cause CAB blocks d c from standard.
Fig 12
Bridgecircuits
32
IEEE
FOR MAGNETIC CORES Std 393-1991
Gx = A G ~ D
e
n
Fig 12 (Continued)
Bridge Circuits
and, therefore, the measurement of power, may have very steep rising or decaying wave-
losses, and efficiency is a significant factor fronts, especially in certain thyristor switch-
in their design and application. The source of ing operations such as commutation. Current
the se nonstan dar d waveforms is frequently waveforms may contain large dc components.
the switching action of power semiconductors In general, functions of this class can be ex-
in systems that include inverters, cyclocon- pressed as a series of sinusoidal functions by
verters, controlled rectifiers, and choppers. means of Fourier series techniques. Many
These waveforms are periodic but are often manufacturers of magnetic cores and mag-
composed of discrete pulses that may vary in netic materials supply measured core-loss
pulse shape from sinusoidal to square with data over a wide range of frequencies of sinu-
pulse repetition rates up to 500 pulseds. Pulses soidal excitation. However, due to saturation
33
lEEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
and other nonlinear characteristics of most wattmeters are calibrated with only sinu-
magnetic materials, the total core loss of a soidal or steady dc signals, or both. Also,
given core cannot in general be related to the wattmeter accuracy is expressed only on the
sum of its losses measured during excitation basis of sinusoidal measurements at various
of the individual sinusoidal components of a frequencies. In general, this method of cali-
complex wave function. Therefore, measure- bration may not be adequate for measurement
ment of core losses in the presence of the true in systems with discontinuous waveforms. A
operating exciting function is most desirable. thermal o r calorimetric standard (see, for ex-
6.4.2.2 Wattmeter Configurations. There ample, [41) should be used to calibrate the de-
are four basic types of wattmeters that may be vice where measurements of signals with
used to measure core loss in cores with nonsi- highly irregular waveforms are required. At
nusoidal excitation: dynamometer; Hall- the present time, there are no National Insti-
effect; thermal; and electronic multiplier. tute of Standards and Technology (NIST) cal-
The use of dynamometer meters is limited to ibration techniques nor instrumentation for
systems containing low-frequency compo- measurement of nonsinusoidal power.
nents, and is generally not recommended for 6.4.2.6 Hall-Effect Wattmeter. The Hall-
inverter or chopper-excited systems. effect semiconductor has been used in several
6.4.2.3 Frequency Response. The fre- circuit configurations t o measure sinusoidal
quency response of the wattmeter needed t o power over a wide range of frequency and, in
give accurate measurements depends upon the some cases, nonsinusoidal power. In a Hall
frequency components existing in the voltage wattmeter, the magnetic field input t o the Hall
and current waves applied to the core. If possi- element is derived from the current flowing
ble, it is desirable to know this frequency through the load whose power is being mea-
range in selecting a wattmeter. In general, a sured; the voltage input to the Hall element is
frequency response of at least 100 kHz has derived from the load voltage. One or both of
been found necessary for core-loss measure- these input signals are often transformer-cou-
ments for power inverter and chopper applica- pled to the external load circuit in commercial
tions. wattmeters, which introduces a large error
6.4.2.4 Phase-Angle Error. Since core- into the power reading when the external sig-
loss measurements are generally performed nals contain significant dc components. Fre-
under a condition of very low power factor, quency response is generally below 10 000 Hz,
although some manufacturers claim 50 000 Hz
Fp = active power with sinusoidal signals. Thermal drift speci-
apparent power fications should be examined thoroughly.
Generally only average power is indicated.
phase-angle errors within the wattmeter must Further discussions on Hall wattmeters are
be minimized. This is a greater problem for given in lB251 and IB351.
wattmeters designed to measure power in cir- 6.4.2.7 Thermal Wattmeter. A device
cuits containing functions with nonsinu- known as the thermal converter or thermal
soidal or discontinuous waveforms due to the wattmeter has long been used in 60 Hz power
high frequency components in such functions. systems to measure true power independent of
Stray capacitance, lead inductance, and eddy wave shape. This device uses thermocouples
currents induced in metallic structural mem- in a bridge arrangement (see CBlSI for details)
bers or transformer cases and cores can intro- as shown below.
duce large errors. These errors may vary not
only with base frequency but also with wave-
form. The effects of these stray impedances
can be most easily minimized or compensated
in the electronic multiplier wattmeters. Input
impedance as a function of frequency and of
the wattmeter scale factors should always be
l e- LOAD CURRENT SIGNAL
34
IEEE
FOR MAGNETIC CORES 9td393-1991
It is seen that the resultant current in the one writing, no commercial wattmeters using this
heater is proportional to the sum of the two thermocouple circuit and adaptable to inverter
input signals while that in the other heater is and chopper waveforms are known.
proportional to the difference, depending upon 6.438 Electronic Multiplier Wattmeters.
the relative polarity of the two inputs. Assume The potentially most versatile type of
that these currents are proportional to these two wattmeter for measurement of power in
signals a s shown. Also assume t h a t the systems containing discontinuous or highly
thermocouple output voltages are proportional nonsinusoided waveforms is the electronic
to the square of the currents in the heaters (or multiplier circuit.
rms currents). The difference of the two The block diagram of the typical electronic
thermocouple output voltages is, therefore, Multiplier wattmeter is shown in Fig 13, which
2
originally appeared in [41. This type of
e , = K(eL+ i L ) - k(eL- iLl2 wattmeter can, in general, give signals for
= k(4eL i L ) viewing instantaneous power on an oscillo-
scope as well as indicating average power.
where Frequency response and phase-angle error
are determined mainly by the frequency re-
eL Instantaneous load voltage sponse of the quarter square multiplier and by
iL Instantaneous load current the stray impedances of the input channels.
eout Sum of two thermocouple voltages The current signal is generally derived from
K Constant of proportionality, or cali- a noninductive shunt that also permits cou-
bration constant pling of dc components. Attenuation circuits
It is seen that the resultant thermocouple in the voltage channel generally allow for a
output voltage can be related to instantaneous very wide range of input voltages, the upper
load power. Due t o the long time constant of limit being determined by the insulation
thermocouple, it can be shown that this output is characteristics of the voltage channel. Thus
actually average load power. this type of wattmeter permits a wider range of
The frequency response of the thermal voltage, current, and power levels than any
wattmeter is relatively low due t o the other class of wattmeter. Proper compensation
transformer coupling between input signals of the input channels permits measurements
and the thermocouple heaters. Also, dc power in systems of power factors as low as 0.01 with
components cannot be measured in this 2% accuracy.
configuration. By resistively coupling the Frequency response is in the 50 000-
input signals t o the thermocouple heaters, 100 000 H z range. Further discussion of
power can be measured in systems containing electronic wattmeters can be found in 141 and
dc and higher frequency components. At this B61, CBl51, and CB381.
Fig 13
Block Diagram of Wattmeter
%?%Ti CURRENT
CHANNEL
~~ ~
AVERAGE
ELECTRONIC DIGITAL
MULTIPLIER CIRCUIT VOLTMETER
VOLTAGE
35
IEEE
Std 393-1991 IEEE STANDARD FOR TEST P'ROCEDURES
6.5SaturingCoreTests
6.5.1 Constant-CurrentFlux-Reset (CCFR)
c€m?TestMethod
6.5.1.1 General Description. The constant
current flux-reset core test method provides a
means for measurement of core magnetic
properties under operative conditions that ap-
proximate conditions in several different
types of self-saturating magnetic amplifier
circuits. The test employs an exciting current
consisting of half-wave sine-current pulses of
sufficient magnitude to drive the core flux into
positive saturation. A direct-current demag-
netizing force of adjustable magnitude is ap- 1 1 i I
plied to the core so as to reset flux away from H 2 ~ ~ . " ~ " R E S EMAGNETIZING
T FORCE
positive saturation during the intervals be-
tween pulses of excitation current. The resul- Fig 14
tant cyclic flux change is measured by means Test Points for the Constant.Curmnt
of a sensitive flux voltmeter connected t o a Flux-ResetCon?Test Method
separate pickup winding on the core. A low
number of excitation, control, and pickup A sinusoidal and half-wave sinusoidal
turns are used to facilitate rapid jigging of current supply shall be provided. These may
cores. be separate current supplies or may be obtained
Test data are obtained by measuring values from a common source by suitable switching
of induced pickup voltage as a function of the and rectifying means.
applied demagnetizing control ampere-turns 6.5.1.3 Plug-in Type Test Jig. A single or
under conditions of half-wave sinusoidal ex- double (differential) plug-in type of test jig
citation current of constant magnitude. For shall be used. A single test jig shall have a
some purposes, these data may best be pre- plug-in connector having an excitation wind-
sented in the form of a curve. For general ing, a pickup winding, and a control winding.
production, core grading, and matching data If a double or differential type of test jig is
are obtained only at particular standardized employed, the excitation windings of the two
test points. These standard test points are se- plug-in connectors shall have equal numbers
lected as shown in Fig 14 to determine the bias of turns and shall be connected in series. The
point (H,) and the gain (GIin the linear region pickup windings of the two plug-in connectors
of the curve. Also, the difference between shall have equal numbers of turns, and shall
peak induction and residual induction (B, - be connected in series opposition. Also, the
B,) is measured using zero-control ampere- control windings shall have equal turns and
turns. shall be connected in series with the same po-
The measurement of peak flux density is larity connections as the excitation windings.
made by employing full-wave sine-current
excitation. This measurement can best be Fig 15
made by switching t o a full-wave sine-current Circuit for the ConstantiCurrent
supply instead of a half-wave supply, and Flux-ResetCon? Test Method
using zero-control ampere-turns.
6.5.1.2 Test Circuit. A simplified
schematic diagram of the test circuit is shown
in Fig 15. The circuit consists of five major AVERAGE-SENSITIVE
36
IEEE
FOR MAGNETIC CORES std393-1991
-
Provision for cancellation of voltage pickup The full-wave exciting current shall con-
due t o air induction linking the excitation tain less than 25% harmonic distortion.
winding with the pickup winding shall be The peak value of exciting current shall be
made, if necessary. measured to an accuracy o f f 2%.
6.5.1.3.1 Flux Voltmeter. Either an av- 6.6.1.4.4 Peak Magnetizing Force. The
eraging instrument sensitive to total flux following peak magnetizing force shall be ap-
change or an integrating flux voltmeter shall plied for the commonly used core materials.
be used to measure the core output voltage. The value of peak magnetizing force applies to
6.5.1.4 Excitation and Control Require- materials whose tape thickness is 6 mils
ments (0.152mm) or less when tested a t 400 Hz or
6.5.1.4.1 Voltage Source. The voltage of less, or whose tape thickness is from 6 t o
the excitation source shall be sinusoidal, with 14 mils (0.152 t o 0.355 mm) when tested a t
a harmonic content of less than 10% and shall 60 Hz:
have an rms amplitude greater than 100 times
the half cycle average value of voltage induced Peak
in the excitation winding. Peak Magnetizing
The frequency of the voltage source shall be Magnetizing Force When
Force When Measuring
known within 1%, and if not known within Measuring B m and
these limits it shall be measured t o an accu- Ho,HI, and HZ (Bm-Br)
racy of 1%. (amperes (amperes
Material per meter) per meter)
Standard test frequencies of 60 400 or
1600Hz may be used within the frequency Cobalt-Iron 480 240
3% Silicon-Iron 480 240
limitations of the test circuitry and instru- (oriented)
mentation. The tolerance on any standard test 50% Nickel-Iron 160 m
frequency used shall be f 5%. (oriented)
8046 Fe Amorphous m 40
- 6.5.1.4.2 Excitation Windings. The ex- CO-Fe Amorphous m 40
citation winding on the test jig shall consist of 79% Nickel-Iron m 40
a single turn, wherever possible, but shall not Supemalloy 40 a0
exceed six turns.
All excitation windings shall be kept in a
fixed position in relation to the pickup wind- H , = %(amperes per meter)
I
ings, and to nearby circuits and equipment,
during testing. When differential core match- where
ing is desired, two identical excitation wind-
ings shall be used, connected in series. H, = Peak magnetizing force
Geometric symmetry of the excitation wind- Ne = Number of excitation winding turns
ings in relation to each other shall be main- I,,, = Peak exciting current, in amperes
tained. 2 = Mean core length, in meters
6.5.1.4.3 Exciting Current. The half-
wave exciting current shall be essentially si- When conditions other than those covered in
nusoidal. For values of current from 5 to 25% the preceding paragraph are employed, the
of peak exciting current, the time interval nearest larger value of peak magnetizing
between an instantaneous value of current on force shall be selected and rounded off to one
the descending portion of the current wave- significant figure that is twice the value of the
form to an equal value of current on the highest sine-current coercive force t o be
ascending portion of the next half-cycle of cur- expected.
rent shall be within f 3% of the corresponding 6.5.1.4.5 Direct-Control Current. The
time interval for a perfect half-wave sinusoid. rms ripple of the control current shall not
During the interval between pulses when the exceed 0.25%.
exciting current is nominally zero, the max- Control current corresponding to H o , H I ,
imum instantaneous current occurring be- and H2,Fig 14, shall be measured to within
cause of rectifier leakage or other causes is to * 1%.
be less than 0.1% of the peak value of current Changes in control current corresponding to
during a pulse. AH,Fig 14,shall be measured to 4 2%.
37
IEEE
std393-1991 IEEE STANDARD FOR TEST PROCEDURES
38
IEEE
FOR MAGNETIC CORES std 393-1991
- one third of this design, AB and AB2 of ABoutilizing half-wave sinusoidal exciting
approximates two thirds of the design AB. current as specified in 6.5.1.4.4.
In calibrating the flux voltmeter, which 6.5.1.5.6 Measurement of Gain. The
measures total flux change, to read flux den- value of gain (G)henrys per meter is computed
sity (in teslas) the manufacturer’s published as follows:
gross cross-sectional area of the cores being
tested and the following stacking factors shall
be employed.
Tape Thickness
mils millimeters Stacking Factor where AB2and AB1 are specified in 6.5.1.5.3
112 0.0127 0.60 and AH is measured utilizing halfwave sinu-
1 0.0254 0.76 soidal exciting current a s specified in
2 0.0608 086
4through10 0.102-0.254 0.90 6.5.1.4.4.
11 through14 0.279-0.365 0.95 6.5.1.5.7 M e a s u r e m e n t of B,-B,.
B,-B, should be measured by utilizing zero-
These stacking factors do not necessarily control current and half-wave sinusoidal
correspond to the manufacturer’s stacking current excitation as specified in 6.5.1.4.4.
factors. As a result, measured values of B, This measurement shall be made directly
and B,-B, will not agree with manufacturer’s following the measurement of B , in order to
published data. To correlate test data the fol- avoid errors due to magnetic history.
lowing conversion must be made, and vice 6.5.1.6 Differential Core Matching. When
versa: matching cores by the differential method, the
tolerance of match shall be determined by
measuring the differential output voltage be-
B ’ = -BAk tween each core and a reference core a t values
4 of magnetizing force specified by the user. The
difference so measured, as compared with the
where nominal peak induction of the core, shall be a
measure of the percent tolerance of match be-
B’ = Flux density corresponding t o the tween the cores.
manufacturer’s published core effec- 6.5.2 Sine-Current-Excitation Core Test
tive area Method
4 = Manufacturer’s published core effec- 6.5.2.1 G e n e r a l Description. The test
tive area method described here provides for the mea-
k = Stacking factor listed above surement of four basic parameters of the satu-
A = Published gross core cross-sectional rated major dynamic sine-current hysteresis
area loop of a core material for magnetic amplifier
B = Flux density read from tester applications. The core parameters measured
are generally considered to be significant in
The same stacking factor is employed when determining the performance of the core mate-
testing equivalent cores from various manu- rial in the magnetic amplifier type of applica-
facturers in order that the cores may be tested tion. These parameters are the ac peak
with the same flux swings and that the cores induction (corresponding to the ac peak mag-
may be specified with one description. The test netizing force), the squareness ratio (ratio of
actually measures flux change, which is the residual induction to peak induction), the
quantity of interest. sine-current coercive force, and the maxi-
6.5.1.5.4 Measurement of B,. The peak mum differential permeability (maximum
induction (B,) shall be measured a t the peak slope of the sides of the dynamic hysteresis
magnetizing force specified in 6.5.1.4.4em- loop).
ploying full-wave sinusoidal excitation cur- This test method employs a relatively high-
rent and zero control current. impedance excitation source of sine voltage
6.5.1.5.5 Measurement of H,. H , shall and known frequency, driving the core
be measured in amperes per meter at the value material under test into relative saturation
39
IEEE
std 393-1991 lEEE STANDARD FOR TEST PROCEDURES
while maintaining a sinusoidal exciting measurement of flux density change (AB or
current. Very few excitation and pickup tums B,-B,), from which the ratio of residual
are used in order to facilitate rapid jigging of induction t o peak induction may be
test cores of widely varying sizes. In- calculated. Provision is also made for
strumentation is provided for determining the matching of cores on a differential basis.
peak magnetizing force, the peak induction, 6.5.2.2 Test Circuit. A test circuit such as
and for observing the output voltage versus the one shown in Fig 16 shall be used. A sinu-
exciting current waveform of the core soidal and a half-wave sinusoidal current
material. Calibration means are provided supply shall be provided. These may be sepa-
whereby the sine-current coercive force and rate current supplies or may be obtained from
the maximum differential permeability may a common source by suitable switching and
be measured from the output voltage versus rectifying means. The instrumentation is
exciting current waveform. Provision is similar to that described in 6.5.1.2 with the ad-
made for excitation of the core with a half- dition of the items in the following subsec-
wave of rectified sine current to facilitate the tions.
Fig 16
Basic Circuit for Sine-Current Excitation Core Tester
SINUSOIDAL
CURRENT BUCKING TRANSFORMER
SUPPLY
AVERAGE-SENSITIVE
OR I N T E G R A T I N G
1
HALF-WAVE 0-
FLUX VOLTMETER
SINUSOIDAL
CURRENT
SUPPLY
E X C I T A T I O N CURRENT
S U P P L I E S OF
FREQUENCY f
S I N G L E OR
DIFFERENTIAL
T E S T JIG
-
-
-
I CAL. ATT.
T I M I N G OR PHASE
DIAGRAM OR NONSHORTING
H
SWITCH SW2-ROTATING
sw2
40
IEEE
FOR MAGNETIC CORES Std 393-1991
appropriate peak magnetizing force for the N p = Number of excitation winding turns
range of core sizes normally encountered. A k = Constant of attenuation of direct-cur-
variable auto-transformer is usually satisfac- rent reference potential source
tory for this purpose. V = Direct-current reference potential, in
6.5.2.3.4 Peak Magnetizing Force. The volts
following peak magnetizing force shall be ap- R = Excitation-circuit dropping resis-
plied for the commonly used core materials. tance, in ohms
The value of peak magnetizing force applies to
materials whose tape thickness is 6 mils 6.5.2.4 Measurement Requirements
(0.152 mm) or less, when tested at 400 Hz; or 6.5.2.4.1 Pickup Windings. The com-
whose tape thickness is from 6 to 14 mils ments of 6.5.1.5.1 are applicable.
(0.152 to 0.355 mm) when tested at 60 Hz. 6.5.2.4.2 Core Output Measurements.
~ ~~~ The core output voltage waveform, as appear-
Peak Magnetizing ing on the pickup winding, may be measured
Force
Materials (amneredmeter) by a number of methods to determine the dy-
3% Silicon-Iron (oriented), 2Ao
namic hysteresis loop characteristics of the
CobalbIron 240 core under test.
60% Nickel-Iron (oriented) m All instruments used in making output
809bCobalt (amorphous) m voltage waveform measurements shall have
79% Nickel-Iron 40
Supermalloy a0 sufficiently high input impedance so as not to
load the core output voltage. The minimum in-
When conditions other than those covered in put impedance of this instrument shall be de-
the preceding paragraph are employed, the termined as
nearest larger value of peak magnetizing
force shall be selected and rounded off to one
significant figure that is twice the value of the
highest sine-current force to be expected.
When a dynamometer-type rms ammeter is where
used to measure the exciting current, the peak
magnetizing force shall be calculated from the
formula N, = Pickup winding turns
A , = Core cross-sectional area, in square
H, =
NeZm I meters
I , = Mean core length, in meters
hfm= If maximum differential perme-
where ability of test core, in henrys per
meter
Ne = Number of excitation winding turns f = Test frequency, in hertz
I, = Peak exciting current, in amperes =
1.414 Z,, for a pure sine wave 6.5.2.4.3 Measurement of Peak Induc-
1, = Mean core length, in meters tion or Peak Flux (BmhThe measurement of
peak induction shall be made by measuring
When harmonics in the exciting current the core output voltage with an average-sensi-
waveform are large enough to prevent the tive or integrating flux voltmeter (Fig 16)
measurement of peak magnetizing force with using the peak magnetizing force specified in
the required accuracy, it may be measured 6.5.2.3.4. The reading shall be calibrated di-
from the oscilloscope display using a direct- rectly in teslas, based on the core cross-
current reference potential and calibrated at- sectional area at a specific test frequency.
tenuator, using the formula 6.5.2.4.4 Measurement of Sine-Current
Coercive Force (He). Sine-current coercive
H p = -N~
. - kV ampereslmeter force measurements with this test method
le R shall be made by displaying the core output
voltage versus exciting current on an oscillo-
where scope and measuring, by means of a
42
EEE
FOR MAGNETIC CORES Std 393-1991
calibrated potentiometer and dial marker to coincidence with the peak of the core output
trace, the horizontal distance between the volt- voltage (Fig 17).
age peaks of the oscilloscope display in rela- Calibration of maximum differential per-
tion to the known peak magnetizing force, as meability shall be accomplished using a dc
represented by the overall horizontal width of reference potential and calibrated attenuator.
the display (Fig 17). The dynamic coercive When the pdif,,, calibrating marker trace is
force in amperes per meter is read directly adjusted to coincidence with the peak value of
from the H,dial (Fig 16) after adjusting the H , the ellipse voltage, the maximum differential
dial marker to coincidence with the peak of the permeability, in teslas per (ampere/meter),
core output voltage (Fig 17). may be calibrated using the following equa-
NOTE:It should be borne in mind that this measurement tion:
is a close representation of the true dynamic coercive force
of the core material under test only if the material has ap- KY' le 1
proximately a rectangular dynamic hysteresis loop. Un-
der these conditions, the peak of the induced core output
pdifm= ~ - ~ * i G z
voltage waveform corresponds with the true dynamic
coercive force within a few percent. When non-rectangu- where
lar dynamic hysteresis loop materials are being mea-
sured, however, the peak of the output voltage wave may Ne = Number of excitation turns
depart from the true coercive force value by a considerable N, = Number of pickup turns
amount, and the value measured is the H a t wqjj. This
value will generally be somewhat different from the true V' = Direct-current reference potential, in
Hc value, but may be used and specified in the same man- volts
ner as the He value as long as the test conditions and the K' = Attenuation constant of reference-
test results obtained are clearly defined.
voltage attenuator by setting ot = 0
6.6.2.4.6 Measurement of Maximum and substituting the appropriate con-
Differential Permeability (bi,& The mea- stants into the equation
surement of maximum differential perme- t = Time, in seconds
ability shall be made by displaying the core
output voltage versus exciting current on an An alternative calibration of maximum
oscilloscope and measuring, by means of a differential permeability may be made by ad-
calibrated potentiometer and dial marker justing the k i f , , , calibrating marker to coinci-
trace, the peak value of the output voltage. The dence with the peak of the core output voltage
maximum differential permeability, in hen- wave, and using the above equation by setting
rys per meter, may be read directly from the p ut = sin-' (HJH,,,) and substituting the appro-
dial (Fig 16) after adjusting the p dial marker priate constants in the equation.
Fig 17
O s c i l l m p e -sentation ofZZ-Ibp of
Test Core,Showing Calibrating and
Measuring Marker Traces
Ap,,, CALIBRATING
H C D I A L M A R K E R TRACE
MARKER TRACE
7 /
p D I A L MARKER TRACE-
LOCUS OF CONSTANT Arm
- E l LOOP TRACE OF
TEST CORE
EEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
6.5.2.4.6 Measurement of Squareness; 1000, and 10 000 Hz, as applicable. In cases
Ratio of Residual to Peak Induction. The mea- where the manufacturer desires t o test at other
surement of squareness shall be made by frequencies, the following are preferred:
measuring the change in induction (B,-B,) 2 kHz, 5 kHz, 100 kHz, 1MHZ, and 10 MHz.
with a half-wave sinusoidal excitation whose The induced voltage shall be sinusoidal,
peak magnetizing force corresponds to that with less than 10% total harmonic distortion.
specified in 6.5.2.3.4. This measurement of NOTE: Percentage harmonic distortion =
the change in induction shall be made in
rms value of harmonics
terms of teslas. This measurement shall be rms value of fundamental and harmonics *loo
made directly following the measurement of
B,in order to avoid errors due to magnetic The peak magnetizing forces shall be (1) two
history. When the ratio of residual to peak in- times the ac coercive force value and (2)
duction is required rather than (B,-B,), it twenty times the ac coercive force value or
may be calculated as 800 Nm, whichever is smaller, for each of the
frequencies at which tests are made. Toler-
ance on magnetizing force shall be & 5%.
6.5.3.2 Standard Test-Core Sizes. The
toroidal core shall be 1 518 in (41.3 mm) ID x 2
in (50.8) OD x 114 in (6.35 mm) in height for
with the value of peak induction B, measured frequencies up to 1000 Hz. It shall be 112 in
as in 6.5.2.4.3. (12.7 mm) ID x 3/4 in (19.0 mm) OD x 118 in
6.5.2.5 Differential Core Matching. When (3.18 mm) in height for frequencies of 1000 Hz
matching of cores by the differential method is and greater. A core composed of double-lapped
desired, the overall match shall be determined U-punchings shall have a 114 in (6.35 mm)
as a percentage, plus or minus, using one of leg, a 112 in (12.7 mm) stack height, and a
the cores in each matched set as a reference. mean length approximately equivalent to that
The tolerance of match shall be determined by of the larger of the two toroidal cores. -
measuring the differential output voltages 6.5.3.3 Temperature. The tests shall be
between each core and the reference core with conducted at a core temperature of 25 k 100 "C.
an average-sensitive o r integrating flux In cases where the manufacturer desires to test
voltmeter (Fig 16). The difference in induc- at other temperatures, nominal temperatures
tion so measured, as compared with B, of the of 3 5 "Cy105 "C, and 200 "C are preferred.
reference core, shall be a measure of the per- The bibliography in Section 7 includes
cent tolerance of match between cores. publications on magnetic data that may be
6.5.3 Presenting Magnetic Data on Core consulted for futher information.
Materials
6.5.3.1 Magnetic Data 6.6 Methods to Obtain Hysteresis Loops and
6.5.3.1.1 Direct-CurrentMagnetization MagnetizationCurves
Curve. Tests shall be conducted to H = 800 Nm 6.6.1 General Considerations. The tests de-
for cases where the intrinsic flux density in- scribed in this section are designed for use on
creases 5 % or less between H = 800 and 4000 "closed" magnetic circuits, such as toroids
Nm. They shall be conducted to H = 4000 N m and ring samples, and are sometimes re-
for cases where the intrinsic flux density in- ferred to as Rowland Ring Tests. In addition,
creases more than 5% between H = 900 and 4000 these test procedures are applicable to the test of
Alm. strips of magnetic material when placed in an
6.5.3.1.2 Direct-CurrentMqjor Hystere- Epstein Frame where the resulting data is ad-
sis Loop. Tests shall be conducted to a peak justed to compensate for the end effects of
magnetizing force of H = 80 N m if the dc coer- butting strips in this frame. These testing pro-
cive force is less than 4 Nm. They shall be cedures are for obtaining (1) dc and (2)
conducted t o a peak magnetizing force of dynamic magnetic properties of the materials
800" if the dc coercive force is 4 N m or to be tested.
greater. Since the time when IEEE Std 393-1977 was
6.5.3.1.3 Major Dynamic Hysteresis written, two major changes in available -
Loops. Standard frequencies shall be 60, 400, instrumentation have occurred that have
44
IEEE
FOR MAGNETIC CORES std 393-1991
45
IEm
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
MANUAL
BIPOLAR
CURRENT ELECTRONIC
CURFlENT
SUPPLY FLUXMETER
CONTROL
I
A
- 1
Fig18
Elementary DC Eystt” L~opTester
46
IEEE
FOR MAGNETIC CORES std393-1991
I
at some negative value of I. If the material be obtained along with the oscilloscope for an
under test has a sharp "knee" in its hysteresis ac or dynamic hysteresis loop.
loop, it may be necessary t o use several 6.6.1.3.3 Automated DC Hysteresis Loop
smaller increments, such as 0.1 I, or even 0101 Testing. Steps 1,2, and 3 and Steps l a , 2a, and
I,, in the current region around zero current. 3a of 6.6.1.3.1 should be carried out using the
This can be determined only by trial and manual input to the bipolar current supply.
error. The resulting BIH loops are plotted on paper by
6.6.1.3.2 Automated Hysteresis Loop the X-Y recorder, which greatly simplifies
Testing-Major Loop. The operation of the data taking and the establishment of I,.
system of Fig 18 can be automated by the use of Because the initial B I H loop is not a major
an hysteresigraph. A simplified version of a hysteresis loop, these initial traces or plots
hysteresigraph is shown in Fig 19. should not be considered final data.
The current delivered by the bipolar current Upon the completion of Step 3a above, the
supply of Fig 19 can be controlled either man- procedure of Step 4 of 6.1.6.3.1 should be
ually or with the function generator. The repeated, using the manual input, with the
function generator can deliver sinusoidal, exception that I is not changed in discrete
square wave, ramp, or special function sig- increments, but is changed smoothly with the
nals to the bipolar current supply. These sig- manual input control. The speed of change in
nals can be generated at frequencies from 0.01 the vicinity of zero I must be kept slow enough
Hz t o 20 kHz. The current shunt yields a that the plotting pen can follow.
calibrated voltage proportional to the current I As with the system of Fig 18, the resulting
from the bipolar current supply. plot does not contain the location of the B and H
A recorder, either a paper X-Y recorder or an axes. These must be produced using the
electronic oscilloscope, is used to record both manual controls on the front panel of the X-Y
the current I and the magnetic flux density B . recorder in the following fashion:
The scaling attenuator is used to scale the
shunt signal to satisfy the relationship previ- (1) Y-Axis
ously mentioned, that H = 1.261VI/Lm.The X-Y (a) Lift the recorder pen off the paper;
recorder is used when a dc hysteresis loop is to (b) Short-out the current shunt;
Fig 19
SimplifiedHysteresigraph
X-Y RECORDER
Y-AXIS
OSClLLOSCOPE
SCALING
AlTENUATOR
I
.
MANUAL INPUT
I A
BIPOLAR
FUNCTION CURRENT
GENERATOR SUPPLY
47
IEEE
9td 393-1991 IEEE STANDARD FOR TEST PROCEDURES
( c 1 Lower the pen onto the paper; the preceding negative current is used. This -
(d) Using the manual Y-axis control on process of applying exciting currents of alter-
the front panel of the recorder, drive nating polarities with successively smaller
the pen up and down on the paper to magnitudes is continued until both B and H
produce the Y or B axis. reach zero together. This demagnetization
(2) X-Axis Process is most easily carried out using the
(a) Again, raise the pen off the paper; system of Fig 19 with its visual record.
(b) Zero the fluxmeter; Once the demagnetization process is com-
(c) Manually compute the zero B posi- pleted, the virgin magnetization curve is
tion, which will be halfway between obtained by increasing the excitation current Z
the maximum and minimum val- to Z, using the manual control of either Fig 18
ues of plotted B; or Fig 19.
(d) Using the manual controls on the As with the hysteresis loop, the virgin mag-
recorder, the raised pen should be netization curve may be used to derive many
located at the Y position identified other magnetic parameters, including flux
in (c); density, field strength, and initial permeabil-
(e) Lower the pen onto the paper; ity. Obtaining the latter parameter is one of the
(0 Using the recorder’s manual X-axis principal reasons for measuring the virgin
control, drive the pen across the pa- magnetization. It should also be noted that to
per generating the X or H axis. accurately determine the initial permeability,
great care and precision is required in the flux
Recently a more sophisticated system has and current measurements of very low mag-
evolved, in which the same computer is used to nitudes near the origin.
drive the bipolar current supply, digitize the
resulting B and H data, and display i t in 6.7 Direct Measurement of Flux Density
several fashions. The final records can be 6.7.1 Hall-Effect Gaussmeter
stored on magnetic medium or printed out with 6.7.1.1 General Considerations. The most
-
a printer. This equipment is beyond the scope common direct-reading flux measuring de-
of this standard a t this time. vices are based upon a class of semiconductor
6.6.1.3.4 Minor DC Hysteresis Loop. sensing elements that, when placed in the
Minor dc hysteresis loops can be obtained us- presence of a magnetic field, produce a change
ing lower values of maximum 1 than used in in their output parameter as a function of the
6.6.1.3.1 and 6.6.1.3.2and the procedures of flux density of the magnetic field. The most
these two sections. Such loops can be used to il- common sensor is a Hall voltage generator
lustrate the effects of saturation, to study the generally constructed of indium arsenide, in-
squareness ratio, etc. dium antimonide films, etc.
6.6.1.4 Determination of the Normal The Hall gaussmeters make use of the Hall
Magnetization Characteristic. The normal generator type of probe to obtain a signal pro-
magnetization curve is defined as the locus of portional t o flux density. This signal is am-
points made by the tips of hysteresis loops for plified and conditioned and read out on an
decreasing values of maximum excitation. analog o r digital indicating instrument
Therefore, this characteristic is obtained by whose scale markings are in terms of flux
first determining a number of hysteresis loops density, usually gauss. Calibration i s
as described in the sections above for different achieved by means of a stable permanent
values of the maximum excitation current 1. magnet of known flux density or by means of
6.6.1.5 Determination of the Virgin Mag- calculatable air fields, such as in a long
netization Curve. This characteristic is ob- solenoid. Hall sensors or probes can be con-
tained from a core that is initially in a structed to be very thin, down to approximately
completely demagnetized state. Such demag- 0.02 in including insulation and supporting
netization is achieved by initially applying +I, structure. However, this is still a finite thick-
to the sample. Then a negative current of ness and thus Hall gaussmeters measure only
magnitude slightly less than the magnitude of fields in air regions and cannot directly mea- -
+Is,is applied. Following this, a positive exci- sure the field within a magnetic material. As
tation current of magnitude less than that of mentioned in 6.6.1, only fluxmeters in
lEEE
FOR MAGNETIC CORES std 393-1991
- conjunction with a coil around the magnetic associated circuitry and pickup devices do not
material can measure flux within the introduce extraneous effects as a result of the
material. presence of high-frequency components and
6.7.1.2 Operation. Hall gaussmeters are steep wavefronts. Likewise, the observed re-
used to directly measure both ac and dc flux sults must be interpreted more carefully under
densities in air gaps of cut cores, rotating ma- such excitation, and are not necessarily re-
chines, and relays; permanent magnet fields; lated to results with sinusoidal excitation.
and leakage or air flux densities associated This technique has been most valuable in the
with all magnetic devices. Accuracies of the analysis of magnetic cores and other compo-
portable type gaussmeters generally range nents used in inverter, chopper, and rectifier
between 1 and 3%. Measuring ranges are circuits, where nonsinusoidal waveforms are
available from 1 G full scale to 100 kG full the rule.
scale. Lower range measurements con be ob- High accuracy is generally not possible with
tained with special designs. Limitations of this technique, primarily due to the small size
Hall gaussmeters include the structural deli- and dificulty in accurately scaling the oscil-
cacy of the probes and a relatively high loscope screen. Other sources of error include
variation of the Hall voltage coefficient with the frequency response of the integrator and
temperature. Care should be taken to prevent amplifiers, and stray inductive pickup in
damage to the Hall probes at all times, but es- leads and shunts.
pecially when making measurements in an 6.8.1.2 Sinusoidal Excitation. The dy-
air gap that can change dimensions with flux namic hysteresis loop may be obtained with
density. The thinner probes have no capability two modes of excitation of the core:
of resisting any level of mechanical shock 6.8.1.2.1 Sine Voltage. The core is ex-
and can withstand very little compressive or cited with a sinusoidal alternating voltage
tensile force. The variation of the Hall voltage source with low output impedance to minimize
(the probe output) with temperature is typically distortion caused by the nonlinear exciting
_- from -0.80%/"C t o -1%/"C. Commercial current. The total harmonic distortion of the
gaussmeters have a frequency response of dc induced voltage should be less than 5% to avoid
and the low-power frequencies up t o about distortion of the hysteresis loop.
100 kHz. 6.8.1.2.2 S i n e Current. The core is ex-
cited with a sinusoidal alternating current
6.8 Dynamic Hysteresis h p Measurement provided by a high-impedance source to min-
6.8.1 Oscilloscope Techniques imize the distortion of the current wave by the
6.8.1.1 General Considerations. One of voltage induced across the test coil.
the most useful techniques in the study of the The excitation source requirements are the
magnetic properties of magnetic cores is the same as for the CCFR test (see 6.5.1).
visual display of core hysteresis loops on an (1) The excitation winding. When sinu-
oscilloscope screen, for these traces can be soidal voltage excitation is required, the test
obtained under the actual operating conditions winding shall consist of a suficient number
and environment of the core and as a function of turns to keep the exciting current within the
of real time. Loops can be obtained over the capability of the voltage source, with a maxi-
entire frequency spectrum, from near dc up mum of 5% harmonic distortion.
to the frequencies limited only by the When sinusoidal current excitation is de-
measuring circuitry or the core parameters. sired, the number of turns is kept t o a
Although this technique h a s been used minimum. The excitation winding require-
primarily with sinusoidal excitation, it is ments for the CCFR test are applicable to this
adaptable to excitation of almost any type of case.
waveform. ( 2 ) Current pickup. The magnetizing cur-
With storage scopes or similar devices, the rent shall be detected as the voltage across a
hysteresis characteristics of a core excited by resistor in series with the exciting winding.
discrete pulses or discontinuous functions are The resistance shall be so selected that it will
readily observable. Care must be taken when not significantly alter the conditions of the ex-
nonsinusoidal or discontinuous excitation of isting circuit, particularly in the case of sinu-
the core is being studied to ensure that the soidal voltage excitation.
4
!
3
rEEE
std 3931991 IEEE STANDARD FOR TEST PROCEDURES
The voltage from this resistor is applied to 6.SVoltme~terMethods
the horizontal deflection input of the oscillo- 6.9.1 Impedance Permeability. Impedance
scope, and may be scaled and amplified to pro- permeability is calculated from the total excit-
vide a deflection with known constant of ing current of the test core. "his procedure
proportionality to the field strength. The fre- ignores the core loss as a separate component
quency response of this channel, including all of the magnetizing current and the calculated
components from the measuring resistor to the permeability value is based on the assumption
display tube deflection, should be sufficient to that all the current is reactive current.
limit any phase shift to 0.5 degrees maximum. Two circuit conditions are in common use
The magnetic field strength and the exciting and, in general, the indicated permeability
current are proportional, following the rela- depends critically upon the circuit used. The
tion: important difference between the circuit
conditions is the ratio of the primary source
H= amperes / meter voltage to the induced voltage in the primary
1, winding. Of additional importance is the
response of the voltage and current-indicating
where instruments t o nonsinusoidal waveforms.
H = Magnetizing field strength 6.9.2 Sine-Flux Test. When the impedance
N = Number of turns in the excitation in the primary circuit is low, the ratio of the
winding primary source voltage to the primary induced
I = Current in the winding, amperes voltage approaches unity. With a sinusoidal
1, = Effective magnetic path length in source voltage, the induced voltage is nearly
core, meters sinusoidal. However, the exciting current is,
in the general case and especially at higher
(3) P i c k u p W i n d i n g . The pickup inductions, nonsinusoidal. A secondary
indications for the CCFR (6.5.1.5.1)test may voltage having more than 5% harmonics is
be used as a guide. considered to have deviated from sine-flux test
The instantaneous value of the induced conditions.
voltage in the pickup winding is as follows: 6.9.2.1 The circuit diagram of Fig 20
shows the components of the test circuit. The
d4 dB following describes each item:
e=N-=N-&- volts
dt dt (1) Adjustable power source. At power fre-
where quencies, this is conveniently a continuously
variable autotransformer connected to the
e = Instantaneous induced voltage power source. For other frequencies an elec-
N = Number of turns in pickup winding tronic amplifier having a low-output
A, = effective core cross-sectional area, impedance is useful. The variable autotrans-
m2 former may be omitted and the test level ad-
d4ldi = Time rate of change of flux in the justed at the output to the amplifier.
core, webers/ second The frequency of the source shall be known
a!Bldi = Time rate of change of induction to within 1% and the harmonic content of the
in core, teslas/ second source shall be less than 10%.
(2) Zsolation transformer T I . This trans-
This voltage must be electronically inte- former not only isolates the test circuit from
grated a voltage proportional to the instanta- the power supply for safety reasons but also
neous value of induction. The impedance establishes ground reference in the test circuit
loading the pickup coil should conform to the to eliminate common-mode voltages. The sec-
requirements specified in the CCFR test. ondary taps permit a choice of full-scale output
The electronic fluxmeter of Fig 19 will sup- voltage close to the required test voltage to
ply the necessary integration and will produce permit a more precise adjustment of the ap-
negligible loading on the pickup coil. In addi- plied potential.
tion, the function generator of Fig 19 will (3) Test sample windings N1 and N2. The
provide the several types of waveform of primary winding may consist of any
6.8.1.1. convenient number of turns. However, the
50
IEEE
FOR MAGNETIC CORES std 393-1991
ADJUSTABLE LEVEL
AC POWER SOURCE
r - - - -1
AVERAGE
RESPONDING
ELECTRONIC
TEST SAMPLE
AND WINDINGS
W R E RMS
U ELECTRONIC
VOLTMETER
Fig20
Sine-FluxImpedance PermeabilityTest
Fig 21
Sine-CurrentImpedance Permeability Test
I I
I I
I AVERAGE
I RESPONDING
I NI
I ELECTRONIC
I VOLT M E T ER
I I OR
AC FLUXMETER
I I
I I
52
IEEE
FOR MAGNETIC CORES std 393-1991
(7) Series impedance 2. This impedance 6.9.7 Calculations of Induced Voltage. The
must be large enough to constrain the current induced voltage at the test condition is
in the primary circuit t o be sinusoidal. Its determined by the following formula:
value must be large enough so that the total ap-
plied voltage in the primary circuit is at least E = 4.44 B, NfA,
25 times the average of the voltage induced by
the sample core in the primary turns. where
6.9.4 Calculation of Mean Path Length. For
the purpose of impedance permeability mea- E = 1.11 times the average voltage in
surement, the mean path length shall be used. each half cycle;
This is conveniently calculated as the mean of N = Number turns in the coil on which the
the maximum path length and the minimum voltage is measured;
path length of the flux path in the core. The B, = The induction, in teslas;
units of measurement for use in the formulas A, = The core cross-sectional area, in
are meters. square meters
6.9.5 Calculation of Flux-Path Cross-Sec-
tional Area. The cross-sectional area shall be 6.98 Test Procedure
determined from that portion of the core struc- 6.9.8.1 Assemble the core and the test coil.
ture around which the coil is placed. It shall 6.9.8.2 Demagnetize the core. Demagneti-
represent the solid material cross section. In zation may be accomplished by means of a
laminated structures, uncertainties of the sur- number of methods. At low frequencies, a high
face conditions between laminations make it induction established with sufficient current
desirable to determine the stack height from to exceed the knee of the magnetization wave,
the sample weight and material density. then slowly and smoothly reduced t o an
induction less than the test induction.
6.9.8.3 Set the test induction. Adjust the
excitation level so that the induced voltage in-
dicator indicates the value calculated in 6.9.7.
where h is the stack height, in meters; M is the If this voltage is inadvertently exceeded, the
stack weight, in kilograms; A, is the lamina- demagnetization of 6.9.8.2 must be repeated. If
tion surface area, in square meters; and p is more than one induction is t o be measured,
the material density, in kilograms/cubic they shall be measured in an increasing
meter. order, that is, smallest one first.
If t is the width of the section on which the test 6.9.8.4 Perform calculations. The
coil is placed, in meters, the cross-section area impedance permeability is
is then
A, = ht square meters.
6.9.6 Standard Test Conditions. The pre- where B, is the induction, in teslas; and Hzis
ferred test frequencies are the following, in the equivalent sine-wave peak excitation, in
hertz: ampere turns per meter.
50 lo00
10 OOO 7. Bibliography
60 20 OOO
100 5oOOO This bibliography includes a listing of pub-
400 loo OOO lications that may be consulted for further in-
formation. Required references and related
The preferred test inductions, in tesla, are standards are listed in 1.3.
1-104, 1.lO3, 2.1O3,4.1O3,1-10", 0.1, 0.2.
At each test condition, the selection of [Bll ASTM STP 371431 (19701, Direct-Current
frequency and induction shall be appropriate Magnetic Measurements for Soft Magnetic
for the material. Materials.
53
IEEE
std 39%1991 IEEE STANDARD FOR TEST PROCEDURES
[B21 Barker, R. C., "Nonlinear Magnetics." for Static Inverters and Converters. NASA -
Electrotechnology, Mar. 1963, pp. 95-1 02. Rep CR-1226, Feb. 1969.
[B41 Bradley, F. N., Materials for Magnetic CBl61 Harada, K. and T. Nabeshima, "On the
Functions. Hayden Book Co., 1971. loss estimation of a magnetic amplifier in a
forward converter," ZEEE Power Electronics
[B51 Brailsford, F., "Domain-Wall Energy Specialists Conference Record (87CH2459-61,
and Hysteresis Loss in Ferromagnetic Mate- June 1987, pp. 348-354.
rial." Proceedings of the ZEE, vol. 117, no. 5,
May 1970. CB171 Hiramutsu, R. and C. E. Mullett, "Using
saturable control i n 500 kHz converter de-
[BSI Clarke, K. K., "Loss Measurements in sign," Powercon 10 Record, pp. F2.1-F2.10.
Cores and/or Inductors." Proceedings, The Mar. 1983.
Power Electronics Design Conf. Anaheim, CA
Oct. 1985. [BlS] Hollitscher, H., "Core losses in magnetic
materials at very high flux densities when the
CB71 Conrath, J. R., "Magnetic amplifier gap- flux is not sinusoidal." ZEEE Transactions on
less core tests." Electronics, Nov 1952, pp. 119- Magnetics, vol. MAG-5, no. 3, pp. 642-647,
121. Sept. 1969.
[B81 DeMaw, M. F., Ferromagnetic-Core De- [B191 Lee, R. and D. S. Stephens, "Influence of
sign and Application Handbook. Englewood core gap in design of current-limiting trans-
Cliffs, NJ: Prentice-Hall, 1981. formers." ZEEE Transactions on Magnetics, -
vol. MAG9, no. 3, pp. 408410, Sept. 1973.
CB91 Dierking, W. H. and C. T. Kleiner,
"Phenomenological magnetic core model for [B20] Lord, H. W., "Dynamic hysteresis loop
circuit analysis programs," ZEEE Transac- measuring equipment." Electrical Engineer-
tions on Magnetics, vol. MAG-8, no. 3, pp. ing, vol. 71, pp. 518-521, June 1952.
594-596, Sept. 1972.
[B211 Lord, H. W., "The influence of magnetic
[Bl 01 Ehrenreich, H., T h e electrical proper- amplifier circuits upon the operating hys-
ties of materials." Scientific American, vol. teresis loops." AZEE Transactions on Com-
217, no. 3, pp. 194-209, Sept. 1967. munications and Electronics, vol. 72, pp. 721-
728, Jan. 1954.
[Bill Etchison, J. O., "An automated ferrite
test complex," Western Electric Engineer, vol. [B221 Lowdon, Eric., Practical Transformer
13, no. 3, pp. 2-17,1969. Design Handbook. Indianapolis, IN: Howard
W. Sams and Co., Inc., 1981.
lB121 Fink, D. G. and J. M. Carroll, Standard
Handbook for Electrical Engineers, 12th Ed. [B231 Mammano, B., Magnetic Amplifier
1986. Control, Unitorde Power Supply Seminar:
SEM 500, Sec &, 1986; Unitrode Corp. Lexing-
[B131 Finzi, L. A. and D. L. Critchlow, ton, M A
"Dynamic core behavior and magnetic ampli-
fier performance." AZEE Transactions on CB241 McLyman, William T., Magnetic Core
Communications and Electronics, vol. 76, pp. Selection for Transformers and Inductors.
229-240, May 1957. New York: Mercel Dekker, 1982.
[B141 Frost, R. M., R. E. McVay, and D. M. CB251 Nagy, F. L. and F. D. Cocks, "Hall- -
Pavlovik, Evaluation of Magnetic Materials effect wattmeter for measuring iron losses at
54
IEEE
FOR MAGNETIC CORES std 393-1991
- high flux densities." IEEE Transactions on Nostrand, 1985.
Magnetics, vol. MAG-7, no. 3, Sept. 1968.
CB321 Snelling, E. C. and A. D. Giles, Ferrites
[B261 Nakata, T., Y. Ishihara, and M. f o r Inductors and Transformers. Re
Nakano, "Iron losses in silicon steel core search Studies Press LTD, 58B Station
produced by distorted Electrical Road, Letchworth, Herts. SG6 3BE, England,
Engineeing in Japan, vol. 90, no. 1, 1970. 1983.
[B271 Overshott, K J. and J. E. Thompson, CB331 Snelling, E. C., Soft Ferrites: Properties
"Magnetic properties of grain-oriented silicon and Applications. London: Illiffe, 1969.
iron; Part 2; Basic experiments on the nature
of the anomolous loss using an individual CB341 Storm, H. F., "Theory of magnetic
grain," Proceedings of the IEE, vol. 115, no. 12, amplifiers with square-loop core materials."
Dec. 1968; "Part 4; Relationship of domain AIEE Transactions on Communications
spacing, grain size, sheet thickness, and and Electronics, vol. 72, pp. 629-640, Nov.
power loss." Proceedings of the IEE, vol. 117, 1953.
no. 4, Apr. 1970.
[B351 Stoughton, A. M. and R. J. Merkert,
[B281 Patrick, J. D., "A Method of Measuring "Computer-controlled testing for improving
Dynamic Magnetic Properties of Core Materi- ferrite core memory design." IEEE Transac-
als." NAVORD Rep. no. 940-1456, Oct. 6, 1954. tions on Magnetics, vol. MAG-5, no. 3, pp.
651-656, Sept. 1969.
CB293 Pesch, J. A. and K. E. Hendrickson,
"Magnetic flux as affected by eddy currents in [B361 Taylor, S., "Applications of the Hall-ef-
electromagnets." IEEE Transactions on fect watt measurement with Hall multiplier."
-
Magnetics, vol. MAG-9, no. 3, pp. 360-361, Electromechanical Design, Jan.1960.
Sept. 1973.
[B371 Tebble, R. S. and D. J. Craik, Magnetic
CB301 Radcliffe, J., "Magnetic amplifiers us- Materials. New York: Wiley-Intersc., 1969.
ing magnetically soft material," ZEEE Ap-
plied Power Electronics Conference Proceed- [B381 Tomota, M., T. Sugiyama, and K Yam-
ings, Mar.1987, pp. 91-95. aguchi, "An electronic multiplier for accurate
power measurements." IEEE Transactions on
[B311 Smith, Steve, Magnetic Components Instrumentation and Measurements, vol. IM-
Design and Applications. New York: D. Van 17, no. 4, pp. 245-251, Dec. 1968.
55
EEE
std 393-1991 IEEE STANDARD FOR TEST PROCEDURES
Appendix
MethodstoObtainHysteresiSIaopsand
Magnihtion CurvesWith Older Equipment
(This Appendix is not a part of IEEE Std 393-1991, IEEE Standard for Test Procedures for Magnetic Cores,but is included
for information only.)
FLUXMETER
BALLISTIC
Fig Al
HysteresisLoop Test Circuit
Al.1 Components Required. The components sensing instrument. The permissible range of
required in Fig A l are as follows: resistance for proper instrument operation is
56
IEEE
FOR MAGNETIC CORES std 393-1991
57
IEEE
std393-1991 IEEE STANDARD FOR TEST PROCEDURES
through this sequence, minor hysteresis loops remaining points on the upper half of the loop
will be traversed and the readings will be can be determined. Since loop symmetry has
meaningless in terms of the major loop of Fig been assumed, the lower half of the loop trace
A2. When a mistake is made, the core should can be plotted as the mirror image of the upper
be demagnetized and the process begun new. half.
The sequence is as follows: The conditions of Other magnetic parameters can be derived
the circuit at the end of step (2) and above (S3 from the flux versus current hysteresis loop,
open, S2 closed, and S1 closed in either such as flux density, magnetic field strength,
position) results in the maximum exciting incremental permeability, amplitude per-
current, 16, flowing through N1. This current meability, etc. See Section 5 for the formulas
may arbitrarily be defined as the positive (or used in these calculations. Also, the above
negative) Is, and represents the starting point hysteresis loop may be repeated at different
for traversing the hysteresis loop. Next, set R2 values of maximum excitation to illustrate the
on the value that will result in the next value of effects of saturation, to study the squareness
exciting current, Z4. Close 53. Quickly open S2, ratio, etc.
noting the resulting indication on the sensing
instrument. Also, accurately read and record
both currents, Zs and Zd. Using the proper A2. Determinationof the Normal
instrument calibration factors, the sensing MagnetizationCharacteristic
instrument reading can be related t o the
change of flux in the core as the current The normal magnetization curve is defined
changes from I s to 1 4 . The accuracy of the as the locus of points made by the tips of
overall measurement is largely dependent hysteresis loops for decreasing values of
upon the accuracy of the current measure- maximum excitation. Therefore, this char-
ment. Next, traverse the loop in a counter- acteristic is obtained by first determining a
clockwise manner to get back to the starting number of hysteresis loops as described in A1
point or Is. This is done by opening S1,which for different values of the maximum excita-
gives position A in Fig A2;next, close 52; close tion current, 15.
S1 in the opposite position, which gives the -1s
position in Fig A2; then reverse S1 t o its
original closed position, which returns the A3. Determinationof the Virgin
core t o the Zs position or the beginning of the MagnetizationCurve
loop. Now, set R2 to its second value, which
will result in current, Z3.Quickly open S2, and This characteristic is obtained from a core
read the change in flux for a current change of that is initially in a completely demagnetized
Zs to Z3. Then return the core in a counter- state. The circuit of Fig A1 and a switching
clockwise manner as above to the beginning of technique similar to that used in obtaining
the loop and repeat for Z2. This process is symmetrical hysteresis loops a r e also
repeated until the final step, which is when the applicable for obtaining t h e virgin
current is changed from Z5 to zero. The data so magnetization curve. This curve is generally
obtained permit one to plot the first quadrant plotted in the first quadrant only, since there is
points of the loop. The remaining half of the symmetry about the origin. Measurements by
upper trace of the loop is obtained as follows: this technique are again in terms of magnetic
Starting from position A, which is the last flux (webers) and current (amperes) as for the
condition set in obtaining the first quadrant hysteresis loop measurements. The procedure
points, make sure R2 is still in its maximum is as follows:
setting and that S2 is open, and then close S1 to Resistance R2 is again used to determine the
its opposite position, and note the indication on exciting current values, Zl-Z5. These values
the sensing instrument. This gives flux must be preset and marked on the resistance
change for a current change from zero t o -Z1. before proceeding with the test, as in step (2) of
The loop is then traversed back to point A in a the hysteresis loop procedure in A1.2. The core
clockwise manner and then the flux change is next demagnetized, which brings the mag-
from zero t o -Iz can be read in a similar netic state to the origin of FigA2. Switch S3
manner. By repeating this process, the should remain open during both of these steps
58
lEEE
FOR MAGNETIC CORES std 393-1991
to protect the sensing instrument. Following instruments a s before. These readings give
demagnetization, open S1 and reset R1 or the the change in flux due to an exciting current
voltage source t o its initial condition. This change of Il to 12.This process is repeated until
condition should be that which results in a cur- I5 is reached.
rent through N1 of 15 A with R2 at its minimum As with the hysteresis loop, the virgin
value. To proceed with the test, set €Uat its magnetization curve may be used to derive
maximum value, close S3, and open S2. many other magnetic parameters, including
Quickly close S1 to either closed position and flux density, field strength, and initial
read the sensing instrument and ammeter. permeability. Obtaining the latter parameter
These readings will give, using proper in- is one of the principal reasons for measuring
strument calibration factors, the value of the virgin magnetization. I t should also be
magnetic flux in the core resulting from cur- noted that t o accurately determine the initial
rent Il. With no other change in the circuit permeability, great care and precision is
from this condition, suddenly change the required in the flux and current measure-
value of FE!to its next lesser value, that is, the ments of very low magnitudes near the
value which results in current 1 2 , and read the origin.
59