You are on page 1of 166

MANUAL DEL PROPIETARIO

dHONDA. OWNER'S MANUAL

XL700VNA
HONDA

XL700V/VA

CD OWNER'S MANUAL I

MONTESA HONDA, S. A.
IMPORTANT INFORMATION
• OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger. Never exceed
the maximum weight capacity as shown on the accessories and loading label.

• ON/OFF-ROAD USE
This motorcycle is designed for "dual purpose" use.

• READ THIS OWNER'S MANUAL CAREFULLY


Pay special attention to the safety messages that appear throughout the manual.
These messages are fully explained in the "A Few Words About Safety" section which
appears before the Contents page.

Thi s manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when resold.

CD
HONDA XL700VNA
OWNER'S MANUAL

I
All information in this publication is based on the latest production information
available at the time of approval for printing. Honda Motor CO.,Ltd. reserves the
right to make changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written permission.

CD
WELCOME
The motorcyc le pre sents you a challenge to mast er the machine , a challenge to
adventure.
You ride through the win d , linked to th e road by a ve hicle that responds to your
commands as no other does. Unlike an automobile, there is no metal cage around you.
Like an airplane, a pre-ride inspection and regular maintenance are essential to your
safety. Your reward is freedom.

To meet the challenges safely, and to enjoy the adventure fully, you should become
thoroughly familiar with this owner's manual BEFORE YOU RIDE THE MOTORCYCLE.

As you read this manual, you will find information that is preceded bya lNOTICElsymbol.
This information is intended to help you avoid damage to your motorcyc le, other
property, or the environment.

When service is required. rememb er th at your Honda dealer knows your motorcycle
best. If you have the required mechanical "know- how" and tools, your dealer can supply
you with an official Honda Shop Manual to help you perform many maintenance and
repair tasks.

Pleasant riding, and thank you for choosing a Honda!

CD
• The following codes in this manual indicate each country.
• Th e illustrations herein are based on the XL700VA type.

XL700VNA
E UK ED European direct sales
F France Austria Hungary Romania
Belgium Iceland Russia
Bulgaria Israel Slovakia
Croatia Italy Slovenia
Czech Latvia Spain
Denmark Luxembourg Sweden
Finland Macedonia Switzerland
Germany Norway Ukraine
Greece Poland
Holland Portugal

• The specifications may vary with each locale.

CD
A FEW WORDS ABOUT SAFETY
Your safety, and the safety of others, is very important. And operating this motorcycl
safely is an important responsibility.

To help you make informed dec isions about safety, we have provided operating
procedures and other information on labels and in this manual. This information alerts
you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a motorcycle. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

• Safety labels - on the motorcycle.

• Safety Messages - preceded by a safety alert symbol &. and one of three signal words:
DANGER, WARNING, or CAUTION.

These signal words mean:


~ DANGER You WILL be KILLED or SERIOUSLY HURT if you don't follow
instructions.

You CAN be KILLED or SERIOUSLY HURT if you don't follow


~ WARNING
instructions.

fACAUTION You CAN be HURT if you don't follow instructions.

• Safety Headings - such as Important Safety Reminders or Important Safety Precautions .


• Safety Section - such as Motorcycle Safety.

• Instructions - how to use this motorcycle correctly and safely.

This entire manual is filled with important safety information - please read it carefully.

CD
OPERATION
Page Page
1 MOTORCYCLE SAFETY 59 ESSENTIAL INDIVIDUAL COMPONENTS
1 IMPORTANT SAFETY INFORMATION 59 IGNITION SWITCH
3 PROTECTIVE APPAREL 60 KEYS'
5 LOAD LIMITS AND GUIDELINES 62 IMMOBILIZER SYSTEM (HISS)
9 OFF-ROAD SAFETY 65 RIGHT HANDLEBAR CONTROLS
66 LEFT HANDLEBAR CONTROLS
10 PARTS LOCATION
13 INSTRUMENTS AND INDICATORS

41 MAJOR COMPONENTS
(Information you need to operate this
motorcycle)
41 SUSPENSION
43 BRAKES
46 CLUTCH
48 COOLANT
50 FUEL
53 ENGINE OIL
54 TYRES
Page Page
68 FEATURES 77 OPERATION
(Not required for operation) 77 PRE-RIDE INSPECTION
68 STEERING LOCK 79 STARTING THE ENGINE
69 SEAT 82 RUNNING-IN
70 HELMET HOLDER 83 RIDING
71 CENTER COMPARTMENT 85 BRAKING
(XL700V) 89 PARKING
72 DOCUMENT BAG 90 ANTI-THEFT TIPS
72 STORAGE COMPARTMENT FOR U-SHAPED
ANTI-THEFT LOCK
73 SIDE COVER
74 RIGHT SIDE COWL
75 UNDER COWL
76 HEADLIGHT AIM VERTICAL ADJUSTMENT
I

CD
MAINTENANCE
Page Page
91 MAINTENANCE 130 BATTERY
91 THE IMPORTANCE OF MAINTENANCE 132 FUSE REPLACEMENT
92 MAINTENANCE SAFETY 135 BRAKELIGHT SWITCH ADJUSTMENT
136 BULB REPLACEMENT
93 SAFETY PRECAUTIONS
94 MAINTENANCE SCHEDULE
97 TOOL KIT 142 CLEANING
98 SERIAL NUMBERS
99 COLOUR LABEL 145 STORAGE GUIDE
100 ENGINE OIL 145 STORAGE
105 FUEL TANK MAINTENANCE POSITION 147 REMOVAL FROM STORAGE
106 CRANKCASE BREATHER
107 SPARK PLUGS 148 SPECIFICATIONS
111 THROTTLE OPERATION
112 COOLANT 152 CATALYTIC CONVERTER
113 DRIVE CHAIN
119 DRIVE CHAIN SLIDER
120 FRONT AND REAR SUSPENSION
INSPECTION
121 SIDE STAND
122 WHEEL REMOVAL
128 BRAKE PAD WEAR
MOTORCYCLE SAFETY
IMPORTANT SAFETY INFORMATION Make Yourself Easy to See On-Road
Your motorcycle can provide many years Some drivers do not see motorcycles
of service and pleasure - if you take because they are not looking for them. To
re sponsibility for your own safety and make yourself more visible, wear bright
understand the challenges that you can reflective clothing, position yourself so
meet on and off-road. other drivers can see you , signal before
turning or changing lanes, and use your
There is much that you can do to protect horn when it will help others notice you.

I
yourself when you ride. You'll find many
helpful recommendations throughout this Be Alert for Off-Road Hazards
manual. Following are a few that we The terrain can present a variety of
consider most important. challenges when you ride off-road.
Continually " read " the terrain for
Always Wear a Helmet unexpected turns, drop-offs, rocks, ruts,
It' s a proven fact: helmets significantly and other hazards. Always keep your
reduce the number and severity of head speed low enough to allow time to see
injuries . So always wear an approved and react to hazards.
motorcycle helmet and make sure your
p assenger does the same. We also
recommend that you wear eye protection,
sturdy boots, gloves, and other protective
gear (page 3).
Ride Within Your Limits Don't Drink and Ride
Pushing the limits is another major cause Alcohol and riding don't mix. Even one
of motorcycle accident both on-road and drink can reduce your ability to respond
off. to changing conditions, and your reaction
Never ride beyond your personal abilities time gets· worse with every additional
or faster than conditions warrant. drink. So don't drink and ride, and don't
Remember that alcohol, drugs, fatigue let your friends drink and ride either.
and inattention can significantly reduce
your ability to make good judgements and
ride safely.

Keep Your Bike in Safe Condition


For safe riding, it's important to keep your
motorcycle properly maintained. Having a
breakdown can be difficult, especially if
you are stranded off-road far from your
base. To help avoid problems, inspect
your motorcycle before every ride and
perform all recommended maintenance.
Never exceed load limits, and use only
accessories that have been approved by
Honda for this motorcycle. See page 7 for
more details.

2
CD
PROTECTIVE APPAREL Helmets and Eye Protection
For your safety, we strongly recommend Your helmet is your most important piece
t hat you always wear an approved of riding gear because it offers the best
motorcycle helmet, eye protection, boots, protection against head injuries. A helmet
gloves, long pants , and a long -sleeved should fit your head comfortably and
s h irt or jacket whenever you ride. securely. A bright-coloured helmet can
A lthough complete protection is not make you more noticeable in traffic , as
possible, wearing proper gear can reduce can reflective strips.
the chance of injury when you ride.
Following are suggestions to help you An open-face helmet offers some
choose proper gear. protection, but a full-face helmet offers
more. Always wear a face shield or •
r A WARNING goggles to protect your eyes and help
your vision.
Not wearing a helmet increases the
chance of serious injury or death in a
crash .

Be sure you and your passenger


always wear a helmet, eye protection
and other protective apparel when
you ride.

3
Additional On-Road Gear Additional Off-Road Gear
In addition to a helmet and eye protection, On-road apparel may also be suitable for
we also recommend: casual off-road riding. But if you plan on any
• Sturdy boots with non-slip soles to help serious off-road riding you will need more
protect your feet and ankles. serious off-road gear. In addition to your
• Leather gloves to keep your hands helmet and eye protection, we recommend
warm and help prevent blisters, cuts, off-road motorcycle boots and gloves, riding
burns and bruises. pants with knee and hip pads, a jersey with
• A motorcycle riding suit or jacket for elbow pads, and a chest/shoulder protector.
comfort as well as protection. Bright-
coloured and reflective clothing can
help make you more noticeable in
traffic. Be sure to avoid loose clothes
that could get caught on any part of
your motorcycle.

4
LOAD LIMITS AND GUIDELINES Loading
Your motorcycle has been designed to How much weight you put on your
carry you and one passenger. When you motorcycle, and how you load it , are
carry a passenger, you may feel some important to your safety. Anytime you ride
di ff erence during acceleration and with a passenger or cargo you should be
braking. But so long as you keep your aware of the following information.
motorcycle well-maintained , with good
tyres and brakes, you can safely carry A WARNING
lo ads within the given limits and
guidelines. Overloading or improper loading can
cause a crash and you can be


However, exceeding the weight limit or seriously hurt or killed.
carrying an unbalanced load can seriously
affect your motorcycle's handling, braking Follow all load limits and other
and stability. Non-Honda accessories, loading guidelines in this manual.
im proper modifications, and poor
maintenance can also reduce your safety
margin.

The following pages give more specific


information on loading, accessories and
modifications.

5
CD
Load Limits Loading Guidelines
Following are the load limits for your Your motorcycle is primarily intended for
motorcycle: transporting you and a passenger. You
Maximum weight capacity: may wish to secure a jacket or other small
200 kg (441 Ibs) items to the seat when you are not riding
Includes the weight of the rider, with a passenger.
passenger, all cargo and all accessories
Maximum cargo weight: If you wish to carry more cargo, check
22 kg (49 Ibs) with your Honda dealer for advice, and be
Maximum cargo weight includes the sure to read the information regarding
maximum rear carrier cargo weight accessories on page 7.
and maximum center compartment
cargo weight. Improperly loading your motorcycle can
Maximum rear carrier cargo weight: affect its stability and handling . Even if
9.0 kg (20 Ibs) your motorcycle is properly loaded, you
Maximum center compartment should ride at reduced speeds and never
cargo weight: exceed 130 km/h (80 mph) when carrying
2.0 kg (4.4 Ibs) ...(XL700V) cargo.
The weight of added accessories will
reduce the maximum cargo weight you
can carry.

6 CD
Follow these guidelines whenever you Accessories and Modifications
carry a passenger or cargo: Modifying your motorcycle or using non-
• Keep cargo small and light. Make sure it Honda accessories can make your
cannot easily be caught on brush or motorcycle unsafe. Before you consider
other objects , and that it does not making any modifications or adding an
interfere with your ability to shift position accessory, be sure to read the following
to maintain balance and stability. information.
• Place weight as close to the center of
the motorcycle as possible.
A WARNING
• Do not attach large or heavy items (such
as a sleeping bag or tent) to the
handlebar, fork, or front fender.
• Make sure that all cargo is tied down
securely.
Improper accessories or modifications
can cause a crash in which you can
be seriously hurt or killed.
I
• Never exceed the maximum wei ght limit. Follow all instructions in this owner's
• Check that both tyres are properly manual regarding accessories and
inflated (page 54). modifications.
• If you change your normal load , you may
need to adjust the rear suspension
(page 41).

7
CD
Accessories • Do not pull a trailer or sidecar with your
We strongly recommend that you use only motorcycle. This motorcycle was not
Honda Genuine accessories that have designed for these attachments, and
been specifically designed and tested for their use can seriously impair your
your motorcycle. Because Honda cannot motorcycle's handling.
test all other accessories, you must be
personally responsible for proper Modifications
selection, installation and use of non- We strongly advise you not to remove any
Honda accessories. Check with your original equipment or modify your
dealer for assistance and always follow motorcycle in any way that would change
these guidelines: its design or operation . Such changes
could seriously impair your motorcycle's

I • Make sure the accessory does not


obscure any lights, reduce ground
clearance and banking angle , limit
suspension travel or steering travel , alter
your riding position or interfere with
handling, stability and braking, making it
unsafe to ride .

Removing or modifying your lights ,


mufflers, emission control system or other
operating any controls.
equipment can also make your motorcycle
• Be sure electrical equipment does not illegal.
exceed the motorcycle 's electrical
system capacity (page 151). A blown
fuse can cause a loss of lights or engine
power.

8
CD
OFF-ROAD SAFETY • Muffler is required in most off-road areas.
Learn to ride in an uncongested off-road Don't modify your exhaust system.
area free of obstacles before venturing Remember that excessive noise bothers
onto unfamiliar terrain. everyone and creates a bad image for
• Always obey local off-road riding laws motorcycling.
and regulations.
• Obtain permission to ride on private
property. Avoid posted areas and obey
"NO Trespassing" signs.
• Ride with a friend on another motorcycle
so that you can assist each other in case
of trouble.
• Familiarity with your motorcycle is
critically important should a problem
occur far from help.
• Never ride beyond your ability and
experience or faster than conditions
warrant.
• If you are not familiar with the terrain ,
ride cautiously. Hidden rocks, holes, or
ravines could spell disaster.

CD 9
PARTS LOCATION Multi-function display

Hazard switch Front brake fluid reservoir


Headlight dimmer switch Tachometer

~~~~~~~~~~~;:C~~l
~~~~~~~'w;t'h
Engine stop

I Brake lever
Turn signal switch
Throttle grip

Horn button

Fuel fill cap Ignition switch

10 CD
Helmet holder Engine oil filler cap/dipstick
Owner's manual
Tool kit Tool kit

Rear brake fluid .•.n;"'-:::;>,.-~~",.


reservoir

I
Passenger
foot peg

Center compartment
(XL700V) Brake pedal
11
Coolant reserve tank Storage compartment for
U-shaped anti-theft lock

I Rear
suspension
compression
damping
adjuster

Engine oil drain plug


Engine oil filter Side stand Passenger foot peg

12
INSTRUMENTS AND INDICATORS (1) (2) (3) (4) (5) (6) (7) (8)
T h e indicators are contained in the
in strument panel. Their functions are
described in the tables on the following
pages.

(1) Left turn signal indicator


(2) Malfunction indicator (MIL)
(3) Neutral indicator
(4) Anti-lock brake system (ABS) indicator
(XL700VA)
(5) High beam indicator
(6)
(7)
(8)
(9)
Right turn signal indicator
Tachometer
Tachometer red zone
Immobilizer system (HISS) indicator
I
(10) PGM -FI indicator
(11) Coolant temperature meter
(14) (13) (12) (11) (10) (9)
(12) Multi-function display
(13) Reset switch
(14) Select switch

13
Ref. No. Description Function

Left turn signal indicator


1 Flashes when the left turn signal operates.
(green)

Lights when coolant is over the specified temperature,


and/or engine oil pressure is below normal operating
range. Should also light when ignition switch is ON and


Malfunction indicator (MIL)
2 engine is not running.
(red)
Should go out when engine starts, except for occasional
flickering at or near idling speed when engine is warm.
See page 23-24.

Neutral indicator
3 Lights when the transmission is in neutral.
(green)

14
CD
Ref. No. Description Function

This light normally comes on when the ignition


Anti-lock Brake System
switch is turned ON , and goes off after you ride the
(ABS) indicator
4 motorcycle at speed above 10 km/h (6 mph). If there
(red)
is a problem with the Anti-lock Brake System, this
(XL7OOVA)
light flashes and remains on (page 88).

High beam indicator


5 Lights when the headlight is on high beam.
(blue)

Right turn signal indicator


6 Flashes when the right turn signal operates.
(green)

Shows engine speed in revolutions per minute.


7 Tachometer The tachometer needle will swing to the maximum scale
on the dial once when the ignition switch is turned ON.

15
CD
Ref. No. Description Function

Never allow the tachometer needle to enter the red zone,


even after the engine has been broken in.

a Tachometer red zone I NOTICE I


Running the engine beyond recommended maximum
engine speed (the beginning of the tachometer red zone)
can damage the engine.

This indicator lights for a few seconds when the ignition


switch is turned ON and the engine stop switch is at
o (RUN). It will then go off if the properly-coded key
Immobilizer system has been inserted. If an improperly-coded key has been
9 (HISS) indicator inserted, the indicator will remain on and the engine will
(red) not start (page 62).
When the blinking function of this indicator is valid and
the ignition switch is OFF, it keeps blinking for 24 hours
(page 63).

16
CD
Ref. No. Description Function

Flashes when there is any abnormality in the PGM-FI


(Programmed Fuel Injection) system. Should also light for
a few seconds and then go off when the ignition switch
PGM-FI indicator
10
(red)
is turned ON and engine stop switch is at0 (RUN).
If it comes on at any other time, reduce speed and take
the motorcycle to your Honda dealer as soon as
possible.

11 Coolant temperature meter Shows coolant temperature (page 39).

17
CD
Ref. No. Description Function

The display includes the following functions;


12 Multi-function display
This display shows the initial display (page 21) .

Flashes the low oil pressure indicator and/or


Low oil pressure indicator/ high coolant temperature indicator to notify that
High coolant temperature there is abnormality in engine oil pressure
indicator and/or coolant temperature when the
malfunction indicator lights. See page 23, 24.

Speedometer Shows riding speed (page 25).

Odometer Shows accumulated mileage (page 27).


Tripmeter A and B Shows mileage per trip (page 27).
Mileage Countdown Shows subtraction mileage (page 28).
Digital clock Shows hour and minute (page 32).
Stopwatch Shows stopwatch (page 35).
Shows approximate fuel supply available
Fuel gauge
(page 37).
18 CD
-
Ref. No. Description Function

Use this switch for the following purposes .


• To switch between the digital clock and
stopwatch display (page 31).
• To reset the tripmeter (page 27) and
stopwatch (page 36) .
• To change the speed and mileage units for
13 Reset switch
the speedometer/odometer/tripmeter/ mileage
countdown (page 26) . (E type only)
• To switch blinking of the immobilizer system
(HISS) indicator (page 63).
• To set the mileage countdown (page 28) and
digital clock (page 32).

19
CD
Ref. No. Description Function

Use this switch for the following purposes.


• To switch between the odometer, two
tripmeter (A & 8) and mileage countdown
display (page 26).
14 Select switch • To change the speed and mileage units for
the speedometer/odometer/tripmeter/mileage
countdown (page 25). (E type only)
• To set the mileage countdown (page 28) and
digital clock (page 32).
• To start and stop the stopwatch (page 35).

20 CD
-
Initial Display
When the ignition switch is turned ON, the
m ulti-function display (1), fue l gauge
display (2) and coolant temperature meter
(3) will temporarily show all the modes
and digital segments . Thereafter, the
speedometer (4) will show from 230 km/h
to 0 km/h (E type only: From 150 mph to 0
mph in mph) so that you can make sure
the liquid crystal display is functioning
properly.

The unit "mph" (5) will be dis played only


for E type.

Digital clock (6) and tripmeter (7) will reset


if the battery is disconnected.
(1) Mu lti-function display
(2) Fuel gauge display
(3) Coolant temperature meter
(4) Speedometer
(5) "mph"

(6) Digital clock
(7) Tripmeter

21
Multi-function Display
Multi-function display (1) includes the
following functions:

High Coolant temperature indicator


Low oil pressure indicator
Speedometer
Odometer/tripmeter/mileage countdown
Digital clock/stopwatch
Fuel gauge


(7) (5)

(1) Multi -function display


(2) High coolant temperature indicator
(3) Low oil pressure indicator
(4) Speedometer
(5) Odometer/tripmeter/mileage countdown display
(6) Digital clock/stopwatch display
(7) Fuel gauge

22 CD
H igh Coolant Temperature Indicator
and Malfunction Indicator (MIL)
The high coolant temperature indicator (1) ,-I-/--
flashes and the red malfunction indicator
( M IL)~~2) lights when the coolant
-0- (1)
temperature reaches 122°C. At the same
ti me, the numbers in the coolant
7-1 ,,-
temperature meter display start flashing .
If this occurs, stop the engine and check (2)

~
t he reserve tank coolant level. Read
p ages 48-49 and do not ride the
motorcycle until the problem has been
corrected.

(1) High coolant temperature indicator


NOTICE
(2) Red malfunction indicator (MIL)
Exceeding maximum running temperature
may cause serious engine damage.

CD 23
Low Oil Pressure Indicator and
Malfunction Indicator (MIL)
The low oil pressure indicator (1) flashes (1)
and the red malfunction indicator (MIL) (2)
lights when engine oil pressure is low
enough to cause engine damage.

The low oil pressure indicator should also


flash and the red malfunction indicator
(MIL) should also go on when the ignition
switch is tumed ON. The red malfunction
indicator (MIL) stays on and the low oil
pressure indicator keeps flashing until
after the engine is started.

NOTICE (1) Low oil pressure indicator


(2) Red malfunction indicator (MIL)
Running the engine with insufficient oil
pressure may cause serious engine
damage.

If the low oil pressure indicator flashes


and the red malfunction indicator (MIL)
goes on, pull safely to the side of the road.

24 CD
-;
Speedometer
Shows riding speed. ( 1)

Changing the Speed and Mileage Unit


(E ~pe only)
(2) '" -; ,_ph
I

ef
The speedometer (1) displays both "km/ h"
and "mph". - IC'''I
The odometer I tripmeter I mileage
c o untdown displays both " km" and
"mile".


To select "km/ h" I " km " and "mph " I
"m ile", press and hold both the select
sw itch (2) and reset switch (3) for more
than 2 seconds with the displays in the (3) ~nn
TOTAL C;-UU
od ometer mode (page 26) and digital
clock mode (page 31).

(1) Speedometer
(2) Select switch
(3) Reset switch

25
Odometer/Tripmeter A and B/Mileage
Countdown Display
The display has three functions:
odometer, tripmeter and mileage 12'-1 J
countdown.

With the digital clock mode (page 31) , +


press the select switch (1) to select
let{ J
"TOTAL" (odometer) (2), "TRIP A"
(tripmeter A) (3), "TRIP 8" (tripmeter 8) (4)
and "TRIP" (mileage countdown) (5)
t 2tfBJ
mode.

TRIP +,nnn J
~_----,---=-=-:c=--
fUc..uJ
(5)

(1) Select switch


(2) Odometer
(3) Tripmeter A
(4) Tripmeter B
(5) Mileage countdown

26 CD
Odometer
T he odometer (1) shows the total
kilometers or miles ridden.

Tripmeter A and B (2) - -_clf


_'_P_ _ ~f2~.~'-{_J
The tripmeter shows number of kilometers
or miles ridden since you last reset the
(3) ~:;:!~"m"t!f£---:~;njt./.8"fQJ
meter.

The tripmeter has two sub modes, A (2)


and B (3).

To reset the tripmeter, press and hold the


reset switch (4) for more than 2 seconds clf"P GO J
when the display in the "TRIP A" or "TRIP
B" with the digital clock mode (page 31).
(4)
(1) Odometer
(2) Tripmeter A
(3) Tripmeter B
(4) Reset switch

27
Mileage Countdown How to set distance:
Mileage countdown (1) shows subtraction 1. Turn the ignition switch ON.
mileage. 2. Select the mileage countdown (page
26) and .digital clock (page 31) displays.
In this mode , the mileag e will be 3. Press and hold the reset switch (2) for
subtracted from the preset figure. When more than 2 seconds.
the mileage exceeds the preset figure, the • Display will change to the set
numeric will flash. distance mode or reset to the initial
setting . See following Example page.

(1) Mileage countdown (2) Reset switch

28
CD
Example
• If you set the trip mileage, then reset • If you set the subtraction trip mode and
before completing the set distance, the do not travel, you will have to re-enter
subtraction trip mode will reset to the the trip distance.
initial setting.

mlP m rP
,nnn J
:@= fUUU

@=-_. j
~ (2)
ffilP
,nnn J
'UUU ~ (2)

Reset to the initial setting. Change to the set distance mode.

(2) Reset switch

29
4. The preset figure is displayed and the 6. Press the select switch (3) when the
third digit will be flashing. display reaches the desired figure.
5. To set the third digit, press the reset The second digit will be flashing.
switch (2) until the desired third digit
appears. (3)

~
• Quick setting - press and hold the ~_LL--J
reset switch until the desired third TRIP :3rtnn
-~vU4.1
digit appears. - - -/ T '- -

TRIP ~\·~1:!nn J <@)


-----. j
• <tZ
~
'&.Iu,u
I-r'- -
TRIp
~'!'~nJ
.. j (3) Select switch
.:u~
- - --=/T\-

TRIP
-
a
~J_L_-J
rtnn
&:iu,u
7. Repeat steps 5 and 6 for the second
and first digits.
(2) "T'- -
If the ignition switch is turned OFF or not
operation is performed for 30 seconds
during the adjustment mode, the set digits
will reset.
30
Digital Clock/Stopwatch Display
The display has two functions:
digital clock and stopwatch.

Press the reset switch (1) to select digital


clock (2) and stopwatch (3) mode.

(1 ) Reset switch
(2) Digital clock
(3) Stopwatch

31
Digital Clock
The digital clock will show hours and
minutes up to 12:59 with "AM" and "PM". (1) (2)
To adjust the time, proceed as follows:

1. Turn the ignition switch ON.


I
2. Press and hold the select switch (1) for

- -I
more than 2 seconds in the digital clock
mode (2). The clock will be set in the
adjust mode with the hour display
flashing.

I
- \.- LI'- -

- -'U·~
'5- 1
All " , .
Tf'- -

(1) Select switch


(2) Digital clock mode

32 CD
3. To set the hour, press the reset switch 4. Press the select switch (1). The minute
until the desired hour and AM/PM are display will start flashing.
displayed.
• Quick setting - push and hold the (1 )
reset switch (3) until the desired hour

~
appears.

<@)
I
(1) Select switch

(3) Reset switch

33
5. To set the minute, press the reset 6. To end the adjustment, press the select
switch (3) until the desired minute is switch or turn the ignition switch OFF.
displayed. The display will stop flashing automatically
The minute display will return to "00" and the adjustment will be cancelled if
when "60" is reached without affecting the switch is not pressed for about 30
the hour display. seconds.
• Quick setting - press and hold the
reset switch until the desired minute The clock will be reset AM 1:00 if the
is displayed. battery is disconnected.

I
(3) Reset switch

34
CD
Stopwatch
The stopwatch (1) will count hours and
minutes.

~
(2) (1)~,-,-A.:R.. :T.:. .'-~-"-~-"-l
Stopwatch measurement range: U'UU
After measuring 12 hours, 59 minutes, it
returns to 0 hours, 0 minutes and will
continue counting .

How to measure time:


1. Select the stopwatch mode (page 31).
2. To measure, press the select switch (2).
While measuring, press the select
switch to pause and press it again to
resume.

(1) Stopwatc h
(2) Select switch

CD 35
Stopwatch Reset:
Press and hold the reset switch (3) for
more than 2 seconds when the stopwatch PAUSE
is paused.
--~I~" 1
---3~~U
:<ID=
<i\ AES~ j
".""
U·uu 1
(3)

(3) Reset switch

36
CD
Fuel Gauge
The fuel gauge (1) shows the approximate (1) (2)

J! 'Ii
\1- J:~
f uel supply available in a graduated
d isplay . When all segments up to
s egment F (2) are lit , th e fuel tank
.'. it

'r- . . 1
capacity including reserve is:
17.0 I (4.49 US gal, 3.74 Imp gal)

When segment E (3) passes, fuel gauge


w ill be displayed as shown in the (3)
'Ii ~ ..t ~

illustration. f 1
'[i ..'[
You should refill the tank as soon as
possible.
The amount of fuel available when the .. ~ ~

displaying starts is approximately:


3.5 I (0.92 US gal, 0.77 Imp gal) f 1
'[i '[- '[-
. ~ . ~ , ~

(1) Fuel gauge


(2) Segment F
(3) Segment E

CD 37
-
Fuel Gauge Failure Indication
When the fuel system has an error, the fuel

'1-• •-1=•• ----'r=••


gauge indicators will be displayed as
shown in the illustration. If this occurs, see
your Honda dealer as soon as possible.
E~ al E~ i1 .,I::.al

j
1
1---- 1- -1:
J!!"~ il ...~.1D1 E .i1

38 CD
Coolant Temperature Meter
The coolant temperature meter (1) shows
coolant temperature digitally.

Temoerature Disolav

Below 34°C "- - " is displayed .

Actual coolant
Between 35°C
temperature is
and 132°C
indicated.

Above 132°C

(1)---1
The display will
remain "132°C".


(1) Coolant temperature meter

39
CD
Overheating Message
When the coolant temperature reaches
122°C, the numbers in the temperature
meter start flashing. At the same time, the
high coolant temperature indicator (2)
flashes and the red malfunction indicator
(MIL) (3) goes on.
If this occurs, stop the engine and check (2)
the reserve tank coolant level. Read pages
48-49 and do not ride the motorcycle until
the problem has been corrected .
~~
7 -1,,-

I NOTICE (3)

~
Exceeding maximum running temperature
may cause serious engine damage.

(2) High coolant temperature meter


(3) Red malfunction indicator (MIL)

40
MAJOR COMPONENTS
(Information you need to operate this motorcycle)
SUSPENSION
Rear Suspension
Compression Damping:
To reduce (SOFl): (1)
T urn the adjuster counterclockwise
toward SOFT for a light load and smooth
road condition.
To increase (HARD):
Turn the adjuster clockwise toward HARD
for a firmer ride and rough road condition.

To adjust the adjuster to the standard


position, proceed as follows:
1. Turn the damping adjuster (1) clockwise
until it will no longer turn (lightly seats).
This is the full hard setting.
2. The adjuster is set in the standard
position when the adjuster is turned
counterclockwise approximately 2 turns (1) Damping adjuster
so that its punch mark (2) aligns with (2) Punch mark
the reference punch mark (3). (3) Reference punch mark

CD 41
The rear shock absorber assembly
includes a damper unit that contains high
pressure nitrogen gas. Do not attempt to
disassemble or service the damper; it
cannot be rebuilt and must be replaced
when worn out.
Disposal should only be done by your
Honda dealer. The instructions found in
this owner's manual are limited to
adjustment of the shock assembly only.

42
BRAKES Worn pads should be replaced. If the
Both the front and rear brakes are the pads are not worn, have your brake
hydraulic disc types. system inspected for leaks.
As the brake pads wear, the brake fluid
level drops. The recommended brake fluid is Honda
There are no adjustments to perform, but DOT 4 brake fluid from a sealed container,
fluid level and pad wear must be inspected or an equivalent.
periodically. The system must be inspected
frequently to ensure there are no fluid leaks.
If the control lever or pedal free travel
becomes excessive and the brake pads are


not wom beyond the recommended limit
(page 128), there is probably air in the brake
system and it must be bled . See your
Honda dealer for this service.

Front Brake Fluid Level:


With the motorcycle in an upright
position, check the fluid level. It should be
above the LOWER level mark (1) . If the
level is at or below the LOWER level mark, (1)
check the brake pads for wear (page 128).
(1) LOWER level mark
43
Front Brake Lever: Other Checks :
The distance between the tip of the brake Make sure there are no fluid leaks. Check
lever (1) and the grip can be adjusted by for deterioration or cracks in the hoses
turning the adjuster (2) while pushing the and fittings.
lever forward.
Align the arrow (3) on the brake lever with
the index mark (4) on the adjuster.

Apply the brake several times and check


for free wheel rotation after the brake
lever is released .


(1) Brake lever (3) Arrow
(2) Adjuster (4) Index mark

44 CD
Rear Brake Fluid Level:
The reserve tank is located below the
seat.
Remove the seat (page 69).

W ith the motorcycle in an upright


position, check the fluid level.

It should be between the UPPER (1) and


LOWER (2) level marks. If the level is at or
below the LOWER level mark, check the
rear brake pads for wear (page 129).
Worn pads should be replaced. If the
p ads are not worn, have your brake
system inspected for leaks.
The recommended brake fluid is Honda
DOT 4 brake fluid from a sealed container,
or an equivalent. (1) UPPER level mark
Other Checks: (2) LOWER level mark
Make sure there are no fluid leaks. Check
for deterioration or cracks in the hoses
and fittings.

CD 45
CLUTCH
Clutch adjustment may be required if the 1. Pull back the rubber dust cover (2).
motorcycle stalls when shifting into gear 2. Loosen the lock nut (3) and turn the
or tends to creep; or if the clutch slips , clutch cable adjuster. Tighten the lock
causing acceleration to lag behind engine nut and check the adjustment.
speed . 3. If the adjuster is threaded out near its
Minor adjustments can he made with the limit or if the correct freeplay cannot be
clutch cable adjuster (4) at the lever (1). obtained , loosen the lock nut and turn
Normal clutch lever freeplay is: in the clutch cable adjuster completely.
10 - 20 mm (0.4 - 0.8 in) Tighten the lock nut and install the dust
(2)

(4)

(1) Clutch lever (2) Rubber dust cover (A) Increase freeplay
(3) Lock nut (8) Decrease freeplay
46
CD
4. Remove the right side cowl (page 74). If proper adjustment cannot be obtained
5. Loosen the lock nut (5) at the lower end or the clutch does not work correctly, see
of the cable. Turn the adjusting nut (6) your Honda dealer.
to obtain the specified freeplay. Tighten
the lock nut and check the adjustment. Other Checks:
6. Start the engine, pull in the clutch lever Check the clutch cable for kinks or signs
and shift into gear. Make sure the of wear that could cause sticking or
engine does ·not stall and the motorcycle failure.
does not creep. Gradually release the Lubricate the clutch cable with a
clutch lever and open the throttle. The commercially available cable lubricant to
motorcycle should begin to move prevent premature wear and corrosion.


smoothly and accelerate gradually.

(5) Lock nut (A) Inc rease freeplay


(6) Adjusti ng nut (8) Decrease freeplay

CD 47
COOLANT The factory provides a 50/50 solution of
Coolant Recommendation antifreeze and distilled water in this
The owner must properly maintain the motorcycle. This coolant solution is
coolant to prevent freezing, overheating, recommended for most operating
and corrosion. Use only high quality temperatures and provides good
ethylene glycol antifreeze containing corrosion protection. A higher con-
corrosion protection inhibitors specifically centration of antifreeze decreases the
recommended for use in aluminum cooling system performance and is
engines. (SEE ANTIFREEZE CONTAINER recommended only when additional
LABEL) . protection against freezing is needed. A
concentration of less than 40/60 (40%


Use only low-mineral drinking water or antifreeze) will not provide proper
distilled water as a part of the antifreeze corrosion protection. During freezing
solution. Water that is high in mineral temperatures, check the cooling system
content or salt may be harmful to the frequently and add higher concentrations
aluminum engine. of antifreeze (up to a maximum of 60%
antifreeze) if required .
Using coolant with silicate inhibitors may
cause premature wear of water pump
seals or blockage of radiator passages.
Using tap water may cause engine
damage.

48
Inspection
The reserve tank is located under the left (3)
side of the fuel tank.
Check the coolant level in the reserve
tank (1) while the engine is at the normal
o perating temperature with the
motorcycle in an upright position. If the
coolant level is below the LOWER level
mark (2), remove the cap holder (3) by
removing the screw (4) and remove the
reserve tank cap (5).


Add coolant mixture until it reaches the
UPPER level mark (6). Always add coolant
to the reserve tank.
Do not attempt to add coolant by
removing the radiator cap. (1 )

If the reserve tank is empty, or if coolant


loss is excessive, check for leaks and see (1) Reserve tank (4) Screw
your Honda dealer for repair. (2) LOWER level mark (5) Reserve t ank cap
(3) Cap holder (6) UPPER level mark

CD 49
FUEL
Fuel Tank
The fuel tank capacity including the
reserve supply is:
17.0 I (4.49 US gal, 3.74 Imp gal)
To open the fuel fill cap (1), insert the
ignition key (2) and turn it clockwise. The
fuel fill cap is hinged and will lift up.
Do not overfill the tank. There should be
no fuel in the filler neck (3).
After refueling, to close the fuel fill cap,
push the fuel fill cap into the filler neck

I until it snaps closed and locks. Remove


the key.
A WARNING

Petrol is highly flammable and


explosive. You can be burned or
seriously injured when handling fuel.
• Stop the engine and keep heat,
(1) Fuel fill cap
sparks, and flame away. (2) Ignition key
• Refuel only outdoors. (3) Filler neck
• Wipe up spills immediately.
50
CD
Use unleaded petrol with a research NOTICE
octane number of 91 or higher.
The use of leaded petrol will cause If "spark knock" or "pinking" occurs at a
premature damage to the catalytic steady engine speed under normal load,
converters. change brands of petrol. If spark knock or
pinking persists, consult your Honda
dealer.
Failure to do so is considered misuse, and
damage caused by misuse is not covered
by Honda's Limited Warranty.


51
CD
Petrol Containing Alcohol
If you decide to use a petrol containing Fuel system damage or engin e
alcohol (gasohol), be sure it's octane performance problems resulting from the
rating is at least as high as that use of fuels that contain alcohol is not
recommended by Honda. There are two covered under the warranty. Honda
types of "gasohol" : one containing cannot endorse the use of fuel s
ethanol, and the other containing containing methanol since evidence of
methanol. Do not use petrol that contains their suitability is as yet incomplete.
more than 10% ethanol. Do not use petrol Before buying fuel from an unfamiliar
containing methanol (methyl or wood station, try to find out if the fuel contains
alcohol) that does not also contain alcohol. If it does, confirm the type and
cosolvents and corrosion inhibitors for percentage of alcohol used. If you notice

I methanol. Never use petrol containing


more than 5% methanol, even if it has
cosolvents and corrosion inhibitors.
any undesirable operating symptoms
while using a petrol that contains alcohol,
or one that you think contains alcohol,
switch to a petrol that you know does not
contain alcohol.

52
ENGINE OIL 5. Reinstall the oil filler cap/dipstick.
Engine Oil Level Check Check for oil leaks.
C heck the engine oil level each day
before riding the motorcycle. NOTICE
The level must be maintained between the Running the engine with insufficient oil
upper (1) and lower (2) level marks on the pressure may cause serious engine
oil filler cap/dipstick (3) . damage.
1. Start the engine and let it idle for 3-5
minutes. Make sure the low oil pressure
(3)
indicator goes off. If the indicator light
remains on, stop the engine immediately.
2. Stop the engine and hold the motorcycle
in an upright position on firm, level

~~
ground.
3. After 2-3 minutes, remove the oil filler
cap/dipstick, wipe it clean, and reinsert (II
the oil filler cap/dipstick without
screwing it in. Remove the oil filler
cap/dipstick. The oil level should be
between the upper and lower level
marks on the oil filler cap/dipstick.
l(21
(1) Upper level mark
4. If required , add the specified oil (see (2) Lower level mark
page 100) up to the upper level mark. (3) Oil filler cap/dipstick
Do not overfill.

CD 53
TYRES Air Pressure
To safely operate your motorcycle, the Properly inflated tyres provide the best
tyres must be the proper type and size, in combination of handling, tread life, and
good condition with adequate tread , and riding comfort. Generally , underinflated
correctly inflated. tyres wear unevenly, adversely affect
handling, and are more likely to fail from
A WARNING being overheated. Underinflated tyres can
also cause wheel damage in rocky terrain .
Using tyres that are excessively worn Overinflated tyres make your motorcycle
or improperly inflated can cause a ride harshly, are more prone to damage
crash in which you can be seriously from surface hazards, and wear unevenly.


hurt or killed .
Make sure the valve stem caps are
Follow all instructions in this owner's secure.
manual regarding tyre inflation and If necessary, install new caps.
maintenance.

54
Always check air pressure when your Inspection
tyres are "cold " - when the motorcycle Whenever you check the tyre pressures,
has been parked for at least three hours. you should also examine the tyre tread s
If you check air pressure when your tyres and sidewalls for wear , damage , and
are "warm" - when the motorcycle has foreign objects:
been ridden for even a few miles - the
readings will be higher than if the tyres Look for:
were "cold" . This is normal, so do not let • Bumps or bulges in the side of the tyre
air out of the tyres to match the or the tread. Replace the tyre if you find
recommended cold air pressures given any bumps or bulges.
be low . If you do, the tyres will be • Cuts, splits or cracks in the tyre.
underinflated. Replace the tyre if you can see fabric or
cord.
The recommended "cold " tyre pressures • Excessive tread wear.
are:
kPa (kgffem', psi) Also, if you hit a pothole or hard object,
pull to the side of the road as soon as you
Front 200 (2. 00, 29) can safely and carefully inspect the tyres
Driver only
Rear 200 (2.00 , 29) for damage.
Driver and one Front 200 (2 .00, 29)
passenger Rear 280 (2 .80, 41)

55
Tread Wear
Replace tyres before tread depth at the
center of the tyre reaches the following
limit:

Minimum tread depth

Front: I 1.5 mm (0.06 in) (2)


Rear: I 2.0 mm (0.08 in)
(1)
<For Germany>
German law prohibits use of tyres whose
tread depth is less than 1.6 mm.
(1 ) Wear indicator
(2) Wear indicator location mark

56
Tube Repair and Replacement
If a tube is punctured or damaged, you
should replace it as soon as possible. A
tube that is repaired may not have the
same reliability as a new one, and it may
fail while you are riding.

If you need to make a temporary repair by


patching a tube or using an aerosol
sealant, ride cautiously at reduced speed
and have the tube replaced before you
ride again.
Any time a tube is replaced , the tyre
s hould be carefully inspected as
described on page 55 .

57
Tyre Replacement The recommended tyres for your
The tyres that came on your motorcycle motorcycle are:
were designed to match the performance Front: 100/90 - 19M/C 57H
capabilities of your motorcycle and BRIDGESTONE
provide the best combination of handling, TRAIL WING 101
braking, durability and comfort. METZELER
TOURANCE FRONT U
A WARNING Type: bias-ply, tube
Installing improper tyres on your Rear: 130/80R17M/C 65H
motorcycle can affect handling and BRIDGESTONE
stability. This can cause a crash in TRAIL WING 152 RADIAL
which you can be seriously hurt or METZELER
killed. TOURANCE U
Type: radial-ply, tube
Always use the size and type of tyres Whenever you replace a tyre, use one that
recommended in this owner's is equivalent to the original and be sure
manual. the wheel is balanced after the new tyre is
installed.
Also remember to replace the inner tube
whenever you replace a tyre. The old tube
will probably be stretched, and if installed
in a new tyre, it could fail.
58 CD
ESSENTIAL INDIVIDUAL COMPONENTS
IGNITION SWITCH
The ignition switch (1) is below the indicator
panel.

The headlight, position light, taillight and


license light will come on whenever you tum
the ignition switch ON. If your motorcycle is
stopped with the ignition switch ON and the
engine is not running, the headlight, position


light, taillight and license light will still be on,
resulting in battery discharge.
(1)

(1) Ignition switch


Key Position Function Key Removal
LOCK Steering is locked. Engine and lights cannot
Key can be removed
(steering lock) be operated.

OFF Engine and lights cannot be operated. Key can be removed

ON Engine and lights can be operated. Key cannot be removed

59
KEYS
This motorcycle has two ignition keys (1)
and a key number plate (2).

(2)

(1)
(1) Ignition keys
(2) Key number plate

60
CD
You will need the key number if you ever If all keys are lost, the PGM-FI
have to replace a key. Store the plate in a unit/ ignition control module must be
safe place. replaced. To avoid this possibility we
recommend that if only one key is left,
To reproduce keys, bring all keys , key you immediately have it reproduced to
number plate and motorcycle to your ensure that a back-up is available.
Honda dealer. These keys contain electronic circuits that
are activated by the immobilizer system
Up to four keys can be registered with the (HISS) . They will not work to start the
immobilizer system (HISS), including the engine if the circuits are damaged.
ones in hand. • Do not drop the keys or set heavy
objects on them.
• Do not grind, drill or in any way alter the
original shape of the keys.
• Keep the keys away from magnetic
objects.

CD 61
IMMOBILIZER SYSTEM (HilS) When the ignition switch is turned ON and
HISS is the abbreviation of i-)nda Ignition the engine stop switch is at "0" (RUN),
Security System. the immobilizer system (HISS) indicator
lights for a few seconds, then goes off. If
The immobilizer system (HSS) protects the indicator remains on , it means th e
your motorcycle from theft. A roperly-coded system does not recognize the coding of
key must be used in the ignibn switch for the key. Turn the ignition switch to OFF,
the engine to start. If an impnperly-coded remove the key, reinsert and turn th e
key (or other device) is usedthe engine's switch ON again.
starting circuit is disabled.

62
CD
The immobilizer system has such a

~~
f unction that keeps the immobilizer
system (HISS) indicator blinking at 2
second intervals for 24 hours. This
blinking function can be turned on or off.
~ (1)
To alter the blinking function:
1. Turn the ignition switch ON.
2. Select the "TOTAL" (odometer) (page
26) and digital clock (page 31) displays.

~(2)
3. Press and hold the reset switch (1) for
more than 2 seconds.
The immobilizer system (HISS) indicator
(2) instantly blinks, the function is enabled.
4. Turn the ignition switch OFF and remove
the key. =:, '~ I
(1 ) Reset switch
(2) Immobilizer system (HI SS) indicator

CD 63
If the system repeatedly does not EC Directives
recognize the coding of your key, contact This immobilizer system complies with the
your Honda dealer. R & TIE (Radio equipment and telecommu-
• The system may not recognize the key's nications terminal equipment and the
coding if any other immobilizer key is mutual recognition of their conformity)
near the ignition switch. To make sure Directive.
the system recognizes the key code, keep
each immobilizer key on a separate ring.
• Do not attempt to alter the immobilizer
system (HISS) or add other devices to it.
C(
Electrical problems could result, making
it impossible to start your motorcycle.

I • If all keys are lost, the PGM-FI uniV


ignition control module must be replaced.
The declaration of conformity to R & TIE
Directive is provided to the owner at the
time of purchase . The declaration of
conformity should be kept at a safe place.
When the declaration of conformity is lost
or is not provided, contact your Honda
dealer.

64
CD
RIGHT HANDLEBAR CONTROLS Start button
The start button (2) is below the engine
Engine Stop Switch stop switch.
The engine stop switch (1) is next to The start button is used for starting the
the throttle grip. When the switch is in engine. Pushing the button in starts the
t he 0 (RUN) position, the engine will engine. See Starting Procedure, page 80.
operate. When the start button is pushed, the
When the switch is in the ~ (OFF) starter motor will crank the engine; the
position, the engine will not operate. This headlight will automatically go out, but the
switch is intended primarily as a safety or position light, taillight and license light will
emergency switch and should normally stay on.
remain in the 0 (RUN) position.

If your motorcycle is stopped with the


ignition switch ON and the engine stop
switch ~ (OFF), the headlight, position
light, taillight and license light will still be
on, resulting in battery discharge.

(1) Engine stop switch


(2) Start button

65
LEFT HANDLEBAR CONTROLS

Headlight Dimmer Switch (1) (2)


Push the dimmer switch to liD (HI) to
select high beam or to ~D (LO) to select
low beam.

Passing Light Control Switch (2)


When this switch is pressed, the headlight
flashes on to signal approaching cars or
when passing .

I Turn Signal Switch (3)


Move to = to signal a left turn , = to
signal a right turn . Press to turn signal off.
(4)
Horn Button (4)
Press the button to sound the horn. (1) Headlight dimmer switch
(2) Passing light control switch
(3) Turn signal switch
(4) Horn button

66
CD
Hazard Switch (5) Be sure to turn the switch off when the
The Hazard should be used only when hazard warning is no longer required , or
y our motorcycle is stopped under the turn Signals will not work properly, and
emergency or hazardous conditions. To may confuse other drivers.
turn it on, turn the ignition key to the ON
p osition, and then push the switch If all the turn signals are left blinking with
marked A . The front and rear turn signals the engine stopped , the battery will be
will blink simultaneously. discharged.

All of the signals can blink without the


ignition key.

To operate this function , proceed as


follows:

1. Turn the ignition key to ON position


and then push the hazard switch.
I
2. All of the turn Signals will keep blinking
even after you turn the ignition key to
OFF or LOCK position.
3. You can turn off the turn blinking (5)
signals by pushing the hazard switch (5) Hazard switch
again to the off position.

67
FEATURES
(Not required for operation)
STEERING LOCK To lock
To lock the steering, turn the handlebar all
the way to the left, turn the ignition key (1)
to LOCK while pushing in. Remove the
key.
To unlock the steering, turn the key to
OFF while pushing in.

Do not turn the key to LOCK while riding

I
the motorcycle; loss of vehicle control will
result.

(1)
To unlock

(1) Ignition key (A) Push in


(8) Turn to LOCK
(C) Turn to OFF

68
SEAT
To remove the seat (1), insert the ignition
key (2) into the seat lock (3) and turn it
clockwise. Pull the seat back and up.

To avoid possible damage to the seat, do


not drag or hit the seat.

1. To install the seat, align the locating


slots (4) under the front of the seat with
the pins (5) on the both sides of the fuel
tank, and locating prongs (6) on the
bottom of the seat with the hooks (7) on
the frame, then insert the prong (8) into
the recess (9).
2. Slide the seat into position and push
down on the rear of the seat.
(2)
Be sure the seat is locked securely in (1) Seat (6) Prongs
position after installation. (2) Ignition key (7) Hooks
(3) Seat lock (8) Prong
(4) Slots (9) Recess
(5) Pins

CD 69
HELMET HOLDER
The helmet holders are located below the
seat. (1)
Remove the seat (page 69).
Hang the helmets on the holder hooks (1).
Install the seat and lock it securely.

A WARNING

Riding with a helmet attached to the


holder can interfere with the rear
wheel or suspension and could cause
a crash in which you can be seriously
hurt or killed .

Use the helmet holder only while


parked. Do not ride with a helmet
secured by the holder.

(1) Holder hooks

70
CD
CENTER COMPARTMENT
(XL700V)
The center compartment (1) is below the
seat.
This compartment is for light weight items.
Cargo in the storage compartment should
not exceed:
2.0 kg (4.4 Ibs)
Never exceed the maximum weight limit;
handling and stability may be severely
affected.

The center compartment may become


heated by the engine. Do not store food (1)
and other articles which are flammable or
susceptible to heat damage in this
compartment. (1) Center compartment

Do not direct water under pressure against


the center compartment as water w ill be
forced into the compartment.

71
CD
DOCUMENT BAG STORAGE COMPARTMENT FOR
The document bag (1) is in the document U-SHAPED ANTI-THEFT LOCK
compartment (2) under the seat (page 69). The rear fender has a storage compartment
This owner ' s manual and other to store a U-shaped anti-theft lock under
documents should be stored in the the seat. After storing , be sure to fasten
document bag. the lock with the rubber band (1) securely.
When washing your motorcycle, be
careful not to flood this area with water. Some U-shaped locks may not be stored
in the compartment due to their size or
design.
(1)

I
(1) Document bag
(2) Document compartment (1) Rubber band

72 CD
SIDE COVER
The right side cover must be removed for
(2)
the battery maintenance. The left side
cover must be removed for the fuse (4)
maintenance.

Removal: (3)
1 . Remove the seat (page 69).
2. Remove the bolts (1).
3. Remove the clip (2).
4. Remove the prongs (3) from the
grommets (4) .

Installation:
• Installation can be done in the reverse
order of removal.
1Jd..ta~- (4)

(1)

(3)
(1) Bo lts (3) Prong
(2) Clip (4) Grommets

73
CD
RIGHT SIDE COWL
The right side cowl must be removed for (1)
the spark plug maintenance.

The right and left side cowls can be


removed in the same manner.

Removal:
1. Remove the clips (1).
2. Remove the bolt (2) and washer (3) .
3. Remove the screw (4).
4. Remove the right side cowl (5) .

Installation:
• Installation can be done in the reverse
order of removal.

74
UNDER COWL (1)
Removal :
1. Remove the bolts A (1) and washers (2).
2. Remove the bolts B (3) .
3. Remove the bolt C (4) and collar (5) .
4. Remove the under cowl (6).

Installation:
• Installation can be done in the reverse
order of removal.

I
(1) Bolts A (4) Bolt C
(2) Washers (5) Collar
(3) Bolts B (6) Under cowl

75
HEADLIGHT AIM VERTICAL
ADJUSTMENT
Vertical adjustment can be made by
turning the knob (1) in or out as necessary.
Obey local laws and regulations.

(1)

I
(1) Knob (A) Up
(8) Down

76
CD
OPERATION 1. Engine oil level-add engine oil if
PRE-RIDE INSPECTION required (page 53). Check for leaks.
For your safety, it is very important to take 2. Fuel level-fill fuel tank when necessary
a few moments before each ride to walk (page 50). Check for leaks.
around your motorcycle and check its 3. Coolant level-add coolant if required .
condition. If you detect any problem , be Check for leaks (pages 48-49).
sure you take care of it, or have it 4. Front and rear brakes--check operation;
corrected by your Honda dealer. make sure there is no brake fluid
leakage (pages 43-45).
A WARNING

Improperly maintaining this


motorcycle or failing to correct a
problem before riding can cause a
crash in which you can be seriously
hurt or killed.
I
Always perform a pre-ride inspection
before every ride and correct any
problems.

CD 77
5. Tyres-check condition and pressure
(pages 54-58) .
6. Drive chain-check condition and
slack (page 113). Adjust and lubricate if
necessary.
7. Throttle-check for smooth opening
and full closing in all steering positions
(page 111).
8. Lights and horn-check that headlight,
brake/ tail light, position light, license
light, turn signals, indicators and horn
function properly.

I 9. Engine stop switch-check for proper


/ function (page 65).
10. Side stand ignition cut-off system-
check for proper function (page 121).

78
STARTING THE ENGINE Your motorcycle's exhaust contains
Always follow the proper starting poisonous carbon monoxide gas. High
procedure described below. levels of carbon monoxide can collect
rapidly in enclosed areas such as a
This motorcycle is equipped with a side garage.
stand ignition cut-off system . The engine Do not run the engine with the garage
c annot be started if the side stand is door closed. Even with the door open, run
d own , unless the transmission is in the engine only long enough to move your
neutral. If the side stand is up, the engine motorcycle out of the garage.
can be started in neutral or in gear with
the clutch lever pulled in. After starting Do not use the electric starter for more
w ith the side stand down, the engine will than 5 seconds at a time. Release the
shut off if the transmission is put in gear start button for approximately 10 seconds
before raising the side stand. before pressing it again.

To protect the catalytic converters in your


m otorcycle's exhaust system, avoid
extending idling and the use of leaded
petrol.

79
Preparation Starting Procedure
Before starting, insert the key, turn the ignition This motorcycle has a fuel-injected engine with
switch ON and confirm the following: an automatic choke. Follow the procedure
• The transmission is in neutral indicated below.
(neutral indicator is ON).
• The engine stop switch is at O(RUN). Any Air Temperature:
• The low oil pressure indicator is ON. • With the throttle completely closed, press the
• The malfunction indicator (MIL) is ON. start button.
• The high coolant temperature indicator is OFF.
• The immobilizer system (HISS) indicator is OFF. The engine will not start if the throttle is fully open
• The PGM-FI indicator is OFF. (because the electronic control module cuts off


• The-ABS indicator is ON . (XL700VA) the fuel supply) .
The malfunction indicator (MIL) and low oil
pressure indicator should go off a few seconds Snapping the throttle or fast idling for more than
after the engine starts. If the malfunction indicator about 5 minutes at normal air temperature may
(MIL) and the low oil pressure indicator light cause exhaust pipe discoloration.
during operation , stop the engine immediately
and check the engine oil level.
NOTICE
Operating the engine with insufficient oil pressure
can cause serious engine damage.

80
CD
Flooded Engine Ignition Cut Off
If the engine fails to start after repeated Your motorcycle is designed to
attempts, it may be flooded. automatically stop the engine and fuel
1. Leave the engine stop switch set to pump if the motorcycle is over-turned (a
o (RUN). banking sensor cuts off the ignition
2. Open throttle fully. system). Before restarting the engine, you
3. Press the start button for 5 seconds. must turn the ignition switch to the OFF
4. Follow the normal starting procedure. position and then back to ON.
If the engine starts with unstable idle,
open the throttle slightly.
If the engine does not start, wait for 10


seconds, then follow steps 1-4 again .

81
CD
RUNNING-IN
Help assure your motorcycle's future
reliability and performance by paying
extra attention to how you ride during the
first 500 km (300 miles).
During this period, avoid full-throttle starts
and rapid acceleration .


82 CD
RIDING ·
Review Motorcycle Safety (pages 1-9) 1. After the engine has been warmed up,
before you ride. the motorcycle is ready for riding.
2. While the engine is idling, pull in the
Make sure you understand the function of clutch lever and depress the shift lever
t he side stand mechanism. (See to shift into 1st (low) gear.
MAINTENANCE SCHEDULE on page 96 3. Slowly release the clutch lever and at
and explanation for SIDE STAND on page the same time gradually increase
121). engine speed by opening the throttle.
Coordination of the throttle and clutch
Make sure flammable materials such as lever will assure a smooth positive start.
d ry grass or leaves do not come in 4. When the motorcycle attains a moderate
contact with the exhaust system when speed, close the throttle, pull in the clutch
riding, idling, or parking your motorcycle. lever and shift to 2nd gear by raising the
shift lever.
This sequence is repeated to progressively
shift to 3rd , 4th and 5th (top) gears.

83
5. Coordinate the throttle and brakes for • Do not downshift when traveling at a
smooth deceleration. speed that would force the engine to
6. Both front and rear brakes should be overrev in the next lower gear; the rear
used at the same time and should not wheel may lose traction , resulting in a
be applied strongly enough to lock the possible loss of vehicle control.
wheel, or braking effectiveness will be • Do not shift gears without disengaging
reduced and control of the motorcycle the clutch and closing the throttle. The
be difficult. engine and drive train could be damaged
by overs peed and shock.
• Do not tow the motorcycle or coast for
long distances while the engine is off.
The transmission will not be properly

I N o
lubricated and damage may result.
• Do not run the engine at high rpm with the
transmission in neutral or the clutch lever
pulled in. Serious engine damage may
result.

84 CD
BRAKING
(XL700VA) Important Safety Reminders:
This motorcycle is equipped with a new • Independent operation of only the brake
braking system. Operating the front brake lever or brake pedal reduces stopping
lever applies the front brake. Depressing performance.
the rear brake pedal applies the rear • Extreme application of the brake controls
brake and a portion of the front brake. For may cause wheel lock, reducing control of
full braking effectiveness, use both the the motorcycle.
lever and pedal simultaneously, as you • When possible, reduce speed or brake
would with a conventional motorcycle before entering a turn; closing the throttle
braking system. or braking in mid-turn may cause wheel
slip. Wheel slip will reduce control of the


(XL700V) motorcycle.
A s with a conventional motorcycle
b raking system , excessively hard
application of the brake controls may
cause wheel lock, reducing control of the
motorcycle.
For normal braking, apply both the brake
pedal and lever wh ile down-shifting to
match your road speed . For maximum
braking , close the throttle and firmly apply
the pedal and lever; pull in the clutch lever
before coming to a complete stop to
prevent stalling the engine.
CD 85
• When riding in wet or rainy conditions,
or on loose surfaces , the ability to
maneuver and stop will be reduced. All
of your actions should be smooth under
these conditions . Rapid acceleration,
braking or turning may cause loss of
control. For your safety, exercise
extreme caution when braking, accelerating
or turning.
• When descending a long, steep grade,
use engine compression braking by


down-shifting, with intermittent use of
both brakes.
Continuous brake application can
overheat the brakes and reduce their
effectiveness.
• Riding with your foot resting on the
brake pedal or your hand on the brake
lever may actuate the brakelight, giving
a false indication to other drivers. It may
also overheat the brakes, reducing
effectiveness.

86
CD
Anti-lock Brake System (ABS)
(XL700VA) • ABS may be activated by riding over a
This model is also equipped with an Anti- sharp drop or rise in the road level.
lock Brake System (ABS) designed to help It is important to follow the tyre recommen-
prevent wheel lock up during hard braking dations (page 54). The ABS computer
on uneven or other poor surfaces while works by comparing wheel speed. Non-
running straight. Although the wheel may recornmended tyres can affect wheel
not lock up - if you are braking too hard speed and may confuse the ABS
in a turn the motorcycle can still lose computer.
traction, causing a loss of control. • ABS does not function at low speeds
(approximately 10 km/h (6 mph) or
In some situations, a motorcycle with ABS below).
may require a longer stopping distance to • ABS does not function if the battery is •
stop on loose or uneven surfaces than an discharged .
equivalent motorcycle without ABS.

ABS cannot make up for road conditions ,


bad judgment, or improper operation of
the brakes. It is still your responsibility to
ride at reasonable speeds for weather,
road surface, and traffic conditions, and to
leave a margin of safety.

ABS is self-checking and always on.

CD 87
ABS Indicator Light The ABS indicator light may flash if you
(XL700VA) turn the rear wheel while the motorcycle is
Normally, this light comes on when the upright on the stand. This is normal. Turn
ignition is turned ON, and goes off after the ignition OFF, then turn it ON. The
you ride the motorcycle at speed above 10 indicator should come on, then go off after
km/h (6 mph). If there is an ABS problem, you run the motorcycle above 10 km/h
the indicator light flashes and remains on. (6 mph).
The ABS system does not operate when
the ABS indicator light is on.

If the ABS indicator light comes on while


riding, stop the motorcycle in a safe place
and turn off the engine.
Turn the ignition ON again. The light
should come on, and go off after you ride
the motorcycle at speeds above 10 km/h
(6 mph). If it does not go off, ABS is not
functioning, but the brakes still work a
Dual Combined Brake System and provide
normal stopping ability. However, you
should have the system checked by
Honda dealer as soon as possible.

88
CD
PARKING
1. After stopping the motorcycle, shift the Make sure flammable materials such as
transmission into neutral, turn the dry grass or leaves do not come in
handlebar fully to the left, turn the contact with the exhaust system when
ignition switch OFF and remove the key. parking your motorcycle.
2. Use the side stand to support the
motorcycle while parked.

Park the motorcycle on firm, level ground


to prevent it from falling over.
If you must park on a slight incline, aim


t he front of the motorcycle uphill to
reduce the possibility of rolling off the
side stand or overturning.

3. Lock the steering to help prevent theft


(page 68).

CD 89
ANTI-THEFT TIPS
1. Always lock the steering and never
leave the key in the ignition switch . This NAME: _______________________
sounds simple but people do forget.
2. Be sure the registration information for ADDRESS:------------------
your motorcycle is accurate and current.
3. Park your motorcycle in a locked
garage whenever possible.
4. Use an additional anti-theft device of
good quality. PHONE NO:-------------------
5. Put your name, address, and phone
number in this Owner's Manual and
keep it on your motorcycles at all times.
Many times stolen motorcycles are
identified by information in the Owner's
Manuals that are still with them.

90 CD
MAINTENANCE service than specified in the Maintenance
THE IMPORTANCE OF MAINTENANCE Schedule. Consult your Honda dealer for
A well-maintained motorcycle is essential recommendations applicable to your
for safe, economical and trouble-free riding. individual needs and use.
It will also help reduce air pollution.
If your motorcycle overturns or becomes
Because this motorcycle is capable of involved in a crash, be sure your Honda
being ridden over rough off-road terrain dealer inspects all major parts, even if you
as well as on pavement , careful pre-ride are able to make some repairs.
inspections and good maintenance are
especially important.
A WARNING
To help you properly care for your
motorcycle, the following pages include
a Maintenance Schedule and a
Maintenance Record for regularly
Improperly maintaining this
motorcycle or failing to correct a
problem before you ride can cause a
I
scheduled maintenance. crash in which you can be seriously
hurt or killed .
These instructions are based on the
assumption that the motorcycle will be Always follow the inspection and
used exclusively for its designed purpose. maintenance recommendations and
S ustained high speed operation or schedules in this owner's manual.
operation in unusually wet or dusty
c onditions will require more frequent
91
MAINTENANCE SAFETY A WARNING
This section includes instructions on
some important maintenance tasks. You Failure to properly follow maintenance
can perform some of these tasks with the instructions and precautions can
tools provided - if you have basic cause you to be seriously hurt or
mechanical skills. killed.

Other tasks that are more difficult and Always follow the procedures and
require special tools are best performed precautions in this owner's manual.
by professionals. Wheel removal should
normally be handled only by a Honda
technician or other qualified mechanic;
instructions are included in this manual
only to assist in emergency service.

Some of the most important s afety


precautions follow. However, we cannot
warn you of every conceivable hazard that
can arise in performing maintenance. Only
you can decide whether or not you should
perform a given task.

92
CD
SAFETY PRECAUTIONS
• Make sure the engine is off before you • To reduce the possibility of a fire or
begin any maintenance or repairs. This explosion, be careful when working
will help eliminate several potential around petrol or batteries. Use only
hazards: nonflammable solvent, not petrol, to
• Carbon monoxide poisoning from clean parts. Keep cigarettes, sparks and
engine exhaust. flames away from the battery and all
Be sure there is adequate ventilation fuel-related parts.
whenever you operate the engine.
• Burns from hot parts. Remember that your Honda dealer knows
Let the engine and exhaust system your motorcycle best and is fully


cool before touching . equipped to maintain and repair it.
• Injury from moving parts.
Do not run the engine unless To ensure the best quality and reliability,
instructed to do so. use only new Honda Genuine Parts or their
• Read the instructions before you begin, equivalents for repair and replacement.
and make sure you have the tools and
skills required .
• To help prevent the motorcycle from
falling over, park it on a firm , level
surface, using the side stand or a
maintenance stand to provide support.

CD 93
MAINTENANCE SCHEDULE
Perform the Pre-ride Inspection (page 77) at each scheduled maintenance period.
I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE
The following items require some mechanical knowledge. Certain items (particularly
those marked * and **) may require more technical information and tools. Consult your
Honda dealer.

* Should be serviced by your Honda dealer, unless the owner has proper tools and service data
and is mechanically qualified. Refer to the Official Honda Shop Manual.
** In the interest of safety, we recommend these items be serviced only by your Honda dealer.

• Honda recommends that your Honda dealer should road test your motorcycle after each
periodic maintenance is carried out.

NOTES: (1)
(2)
(3)
(4)
At higher odometer readings, repeat at the frequency interval established here.
Service more frequently when riding in unusually wet or dusty areas.
Service more frequently when riding in rain or at full throttle.
Replace every 2 years, or at indicated odometer interval, whichever comes first.
Replacement requires mechanical skill.
(5) Service more frequently when riding OFF-ROAD.

94 CD

~
WHICHEVER ODOMETER READING [(NOTE (1)]
COMES
Fir x 1,000 km 1
x 1,000 mi 0.6
6
4
12 18 24 30 36
8 12 16 20 24
Refer
to
ITEM NOTE MONTH 6 12 18 24 30 36 page
* FUEL LINE I I I -
* THROTTLE OPERATION I I I 111
* AIR CLEANER (NOTE 2) R R -
CRANKCASE BREATHER (NOTE 3) C C C C C C 106
SPARK PLUGS I R I R I R 107
* VALVE CLEARANCE I I I I -
ENGINE OIL
ENGINE OIL FILTER
RADIATOR COOLANT
* COOLING SYSTEM
(NOTE 4)
R
R
R
R
I
I
R
R
I
I
R
R
R
I
100
102
48
-
I
* SECONDARY AIR SUPPLY SYSTEM I I I -

95
CD
~
WHICHEVER
COMES • ODOMETER READING [(NOTE (1)1

FliT x 1,000 km 1 6 12 18 24 30 36 Refer


x 1,000 mi 0.6 4 8 12 16 20 24 to
ITEM NOTE MONTH 6 12 18 24 30 36 page
DRIVE CHAIN (NOTE 5) EVERY 1,000 km (600 mil I, L 113
DRIVE CHAIN SLIDER I I I I I I 119
BRAKE FLUID (NOTE 4) I I R I I R 43,45
BRAKE PADS WEAR I I I I I I 128·129
BRAKE SYSTEM I I I I 43·45,


128-129
* BRAKELIGHT SWITCH I I I 135
* HEADLIGHT AIM I I I 76
CLUTCH SYSTEM I I I I I I I 46
SIDE STAND I I I 121
* SUSPENSION I I I 41
* NUTS,BOLTS,FASTENERS (NOTE 5) I I I I -
** WHEELSfTYRES (NOTE 5) I I I I I I I -
** STEERING HEAD BEARINGS I I I I -

96
CD
TOOLKIT
The tool kit (1) is under the seat (page 69).
Some roadside repairs, minor adjustments (1)
and parts replacement can be performed
with the tools contained in the kit.
• Helmet holder wire
• Spark plug wrench
• 10 x 12 mm Open end wrench
• 8 x 12 mm Open end wrench
• 14 x 17 mm Open end wrench
• Pliers
• No.2 Phillips screwdriver
• No. 2 screwdriver
• Screwdriver grip
• Extension bar
• 5 mm Hex wrench
I
• 17 mm Box end wrench (1) Tool kit
• 24 mm Box end wrench
• Fuse puller
• Tool bag

97
SERIAL NUMBERS
The frame and engine serial numbers are The frame number (1) is stamped on the
required when registering your motorcycle. right side of the steering head.
They may also be required by your dealer
when ordering replacement parts. The engine number (2) is stamped on the
Record the numbers here for your right side of the crankcase.
reference.

FRAME No.,I..___~~~~~......... ENGINE NO.l\_ _ _ _ _ _ _ _ _ ~


(1)
(2)
(1) Frame number (2) Engine number

98
CD
COLOUR LABEL
The colour label (1) is attached to the
right side of the frame below the seat
(page 69).
It is helpful when ordering replacement
parts. Record the colour and code here
for your reference.

COLOUR ____ ~~~ __________


CODE ~~====~ ____________
( 1)

(1) Colour label

99
ENGINE OIL Your motorcycle does not need oil
Refer to the Safety Precautions on page 93. additives.
Use the recommended oil.
Oil Recommendation Do not use oils with graphite or
molybdenum additives . They may
adversely affect clutch operation.
SG or higher except oils Do not use API SH or higher oils
API labeled as energy
displaying a circular API "energy
classification conserving on the circular
conserving" service label on the
API service label
container. They may affect lubrication and
clutch performance.


Viscosity SAE 10W-30

JASO T903
MA
standard

Suggested Oil
NOT RECOMMENDED OK

Honda "4-STROKE MOTORCYCLE OIL" or Do not use non-detergent, vegetable, or


equivalent. castor based racing oils.

100 CD
Viscosity: JASO T 903 standard
Viscosity grade of engine oil should be The JASO T 903 standard is an index for
based on ave rage atmospheric engine oils for 4-stroke motorcycle engines.
temperature in your riding area . The There are two classes: MA and MB.
following provides a guide to the selection Oil conforming to the standard is labeled on
of the proper grade or viscosity of oil to the oil container. For example, the following
be used at various atmospheri c label shows the MA classification.
temperatures.

II t"r'H@'I-11
-30 -20
_2'0 I>
-10
2'0
0
40
10 20
60
30
80
40
100
50' C
120' F
PRODUCT MEETING JASO T 903
COMPANY GUARANTEERING THIS MA PERFORMANCE:

(1) Code number of the sales company of the oil


(2) Oil classification

CD 101
Engine Oil and Filter Changing the oil filter requires a special
Engine oil quality is the chief factor oil filter tool and a torque wrench. If you
affecting engine service life. Change the do not have these tools and the
engine oil as specified in the maintenance necessary skill, we recommend that you
schedule (page 95). have your Honda dealer perform this
When running in very dusty conditions, oil service.
changes should be performed more
frequently than specified in the maintenance If a torque wrench is not used for this
schedule. installation, see your Honda dealer as
soon as possible to verify proper
Please dispose of used engine oil in a assembly.
manner that is compatible with the


environment. We suggest you take it in a Change the engine oil with the engine at
sealed container to your local recycling normal operating temperature and the
center or service station for reclamation. motorcycle on its side stand to assure
Do not throw it in the trash or pour it on complete and rapid draining.
the ground or down a drain.
Used engine oil may cause skin cancer if
repeatedly left in contact with the skin for
prolonged periods. Although this is
unlikely unless you handle used oil on a
daily basis, it is still advisable to
thoroughly wash your hands with soap
and water as soon as possible after
handling used oil.
102
CD
1. To drain the oil, remove the oil filler cap/ 3. Remove the oil filter (3) with a filter
dipstick, oil drain plug (1) and sealing wrench and let the remaining oil drain
washer (2). out.
2. Remove the under cowl (page 75). Discard the oil filter.

I
(3)

(1) Oil drain plug (2) Sealing washer (3) Oil filter

103
CD
4. Apply a thin coat of engine oil to the 6. Check that the sealing washer on the
new oil filter rubber seal (4). drain plug is in good condition and
5. Using a special tool and a torque install the plug. Replace the sealing
wrench, install the new oil filter and washer every other time the oil is .
tighten to a torque of: changed, or each time if necessary.
26 N·m (2.7 kgf·m, 20 IbUt) Engine oil drain plug torque:
30 N·m (3 .1 kgf·m , 22 Ibf·ft)
Use only the Honda genuine oil filter or a 7. Fill the crankcase with the recommended
filter of equivalent quality specified for grade oil; approximately:
your model. Using the wrong Honda filter 2.3 I (2.4 US qt, 2.0 Imp qt)
or a non-Honda filter which is not of 8. Install the oil filler cap/dipstick.


equivalent quality may cause engine 9. Install the under cowl.
damage. 10. Start the engine and let it idle for 3-5
minutes.
(4) 11 . 2-3 minutes after ·stopping the engine,
check that the oil level is at the upper
level mark on the oil filler cap/dipstick
with the motorcycle upright on firm,
level ground. Make sure there are no
oil leaks.

(4) Oil filter rubber seal

104
CD
FUEL TANK MAINTENANCE POSITION
The front of the fuel tank can be tilted up for
maintenance. (5)
The fuel tank does not require draining.

To Raise:
1. Remove the seat (page 69).
2. Remove the right and left side cowls
(page 74).
3. Remove the bolt (1) at the rear of the
fuel tank (2).
4. Turn the handlebar (3) all the way to left
and lock the steering (page 68).
Put the fuel tank on the left handlebar
and secure it with the helmet holder
wire (4) as shown.
I
To avoid damaging, put a cotton waste (5) (1) Bolt (4) Helmet holder wire
between the handlebar and the tank. (2) Fuel tank (5) Cotton waste
(3) Handlebar

Do not raise the fuel tank higher than the


wire allows .

CD 105
CRANKCASE BREATHER (1)
Refer to the Safety Precautions on page 93.

1. Raise the fuel tank (page 105).


2. Remove the crankcase breather tube
(1) and drain deposits into a suitable
container.
3. Place a drain pan under the air cleaner
housing drain tube plug (2). (1)
Remove the plug to drain the deposits
in the tube.
4. Reinstall the crankcase breather tube

• and the air cleaner housing drain tube


plug.

Service more frequently when riding in


rain, at full throttle, or after the motorcycle
is washed or overturned. Service if the
deposit level can be seen in the
(2)

transparent section of the drain tube and


plug.
(1) Crankcase breather tube
(2) Air cleaner housing drain tube plug

106 CD
SPARK PLUGS
Refer to the Safety Precautions on page 93.

Recommended plugs:
Standard:
CPR8EA-9 (NGK) or
U24EPR9 (DENSO)

NOTICE
Never use a spark plug with an improper
heat range. Severe engine damage could
result.
I

107
1. To remove the spark plug from the front 6. Remove the spark plug cap (8) from the
cylinder, remove the bolt (1) and washer spark plug, and remove the spark plug
(2) from the right side cowl (3). using the spark plug wrench (9)
2. Carefully pull the right side cowl out. furnished in the tool kit.
3. Remove the clips (4).
4. Remove the wire harness cover (5). (7) (6)
5. Hook a right air guide (6) to the bracket
(7).

I (9)

(7) Bracket
(8) Spark plug cap
(9) Spark plug wrench
(1) Bolt (4) Clips
(2) Washer (5) Harness cover
(3) Right side cowl (6) Right air guide

108
CD
7. To remove the plug from the rear
cylinder, remove the spark plug cap (8)
from the spark plug , and remove the
spark plug using a spark plug wrench
(9) furnished in the tool kit.

(8)
I
(8) Spark plug cap
(9) Spark plug wrench

109
8. Check the spark plug gap (10) using a 9. With the plug washer attached, thread
wire-type feeler gauge. If adjustment the spark plug in by hand to prevent
is necessary, bend the side electrode cross-threading.
(11) carefully. 10. Tighten each spark plug:
The gap should be: • If the old plug is good:
0.8 - 0.9 mm (0.03 - 0.04 in) 1/8 turn after it seats.
• If installing a new plug, tighten it
twice to prevent loosening:
(11) a) First, tighten the plug:
NGK: 1/2 turn after it seats.
~;==~= (10) DENSO: 3/4 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:

I ,--------,
NOTICE
1/8 turn after it seats.

An improperly tightened spark plug can


damage the engine. If a plug is too loose,
a piston may be damaged. If a plug is too
tight, the threads may be damaged.
11 . Reinstall the spark plug caps.
(10) Spark plug gap 12.lnstall the remaining parts in the
(11) Side electrode reverse order of removal.

110
THROTTLE OPERATION
Refer to the Safety Precautions on page 93.
(2)
1. Check for smooth rotation of the
throttle grip from the fully open to the
fully closed position at both full steering
positions.
2. Measure the throttle grip freeplay at the
throttle grip flange.
The standard freeplay should be
approximately:


2 - 4 mm (0.1 - 0.2 in)

To adjust the freeplay, loosen the lock nut


(1) and turn the adjuster (2).

(1) Lock nut


(2) Adjuster

111
CD
COOLANT A WARNING
Refer to the Safety Precautions on page 93.
Removing the radiator cap while the
Coolant Replacement engine is hot can cause the coolant to
Coolant should be replaced by a Honda spray out, seriously scalding you .
dealer, unless the owner has proper tools
and service data and is mechanically Always let the engine and radiator
qualified. Refer to an official Honda Shop cool down before removing the
Manual. radiator cap.

Always add coolant to the reserve tank.


Do not attempt to add coolant by
removing the radiator cap.

112
DRIVE CHAIN 3. Roll the motorcycle forward. Stop.
Refer to the Safety Precautions on page 93. Check the drive chain slack. Repeat
this procedure several times . Drive
The service life of the drive chain (1) is chain slack should remain constant. If
dependent upon proper lubrication and the chain is slack only in certain
adjustment. Poor maintenance can cause sections, some links are kinked and
premature wear or damage to the drive binding. Binding and kinking can
chain and sprockets. frequently be eliminated by lubrication.
The drive chain should be checked,
adjusted and lubricated as part of the Pre-
ride Inspection (page 77). Under severe
usage, or when the motorcycle is ridden
in unusually dusty or muddy areas, more
frequent maintenance will be necessary.

Inspection:
1. Turn the engine off, place the motorcycle
I
on its side stand and shift the transmission
into neutral.
2. Check slack in the lower drive chain run
midway between the sprockets. (1) Drive chain
Drive chain slack should be adjusted to
allow the following vertical movement
by hand:
35 - 45 mm (1.4 - 1.8 in)
113
CD
4. Roll the motorcycle forward. Stop and Damaged sprocket Worn sprocket
place it on its side stand. Inspect the Teeth Teeth
drive chain and sprockets for any of the
following conditions: Replace Replace
DRIVE CHAIN
• Damaged Rollers
• Loose Pins
• Dry or Rusted Links
• Kinked or Binding Links
• Excessive Wear
• Improper Adjustment


• Damaged or Missing a-rings
SPROCKETS
• Excessively Worn Teeth
• Broken or Damaged Teeth
A drive chain with damaged rollers, loose
Normal sprocket Teeth
pins, or missing a-rings must be replaced.
A chain which appears dry, or shows signs
GOOD
of rust, requires supplementary lubrication.
Kinked or binding links should be
thoroughly lubricated and worked free. If
links cannot be freed, the chain must be
replaced.

114
CD
Adjustment: If the drive chain requires adjustment, th
Drive chain slack should be checked and procedure is as follows:
adjusted , if necessary, every 1,000 km 1. Place the motorcycle on its side stand
(600 miles). When operated at sustained with the transmission in neutral and the
high speeds or under conditions of ignition switch off.
frequent rapid acceleration, the chain may 2. Loosen the rear axle nut (1).
require more frequent adjustment. 3. Loosen the lock nuts (2) on both sides
of the swingarm.
4. Turn both adjusting nuts (3) an equal

I
number of turns until the correct drive
chain slack is obtained. Turn the
adjusting nuts clockwise to tighten the
chain, or counterclockwise to provide
more slack. Adjust the chain slack at a
point midway between the drive
sprocket and the rear wheel sprocket.
Rotate the rear wheel and recheck
slack at other sections of the chain.
Chain slack should be:
35 - 45 mm (1.4 - 1.8 in)
(1) Rear axle nut (4) Index mark
(2) Lock nut (5) Rear edge of
(3) Drive chain adjusting slot
adjusting nut
115
CD
5. Check rear axle alignment by making
sure the chain adjuster index marks (4)
align with the rear edge of the adjusting
slots (5).
Both left and right marks should
correspond. If the axle is misaligned ,
turn the left or right adjusting nut until
the marks correspond on the rear edge
of the adjusting slots and recheck chain
slack.
6. Tighten the axle nut to specified torque.
Axle nut torque:
88 N·m (9.0 kgf·m, 65 Ibf·ft)

If a torque wr~nch is not used for this


installation , see your Honda dealer as
soon as possible to verify proper
assembly.

7. Tighten the adjusting nuts lightly, then


tighten the lock nuts by holding the
adjusting nuts with a spanner.
8. Recheck drive chain slack.

116
CD
Adjustment:
Check the chain wear label when
adjusting the chain. If the red zone (6) on
the label aligns with the arrow mark (7) on
the chain adjuster plates after the chain
has been adjusted to the proper slack, the
chain is excessively worn and must be
replaced. The proper slack is:
35 - 45 mm (1.4 - 1.8 in)
Damage to the bottom part of the frame
may be caused by excessive drive chain


slack of more than:
60 mm (2.4 in)
Replacement chain :
010525 V8
or
RK525 SMOZ5 (6) Red zone
This motorcycle has a staked master link (7) Arrow mark

drive chain which requires a special tool


for cutting and staking . Do not use an
ordinary master link with this chain . See
your Honda dealer.

117
CD
Lubrication and Cleaning:
Lubricate every 1,000 km (600 miles) or
sooner if chain appears dry.

The drive chain on this motorcycle is


equipped with small a-rings between the
link plates. These a-rings retain grease
inside the chain to improve its service life.
The O-rings in this chain can be damaged
by steam cleaning, high pressure
washers, and certain solvents. Clean the


side surfaces of the chain with a dry cloth .
Do not brush the rubber a-rings. Brushing
will damage them. Wipe dry and lubricate
only with SAE 80 or 90 gear oil.
Commercial chain lubricants may contain
solvents which could damage the rubber
a-rings.

118
CD
DRIVE CHAIN SLIDER
Refer to the Safety Precautions on page 93.
(1)
Check the chain slider (1) for wear.
The chain slider must be replaced if it is
worn to the wear limit line (2) . For
replacement, see your Honda dealer.

(1) Chain slider



(2) Wear limit line

119
FRONT AND REAR SUSPENSION
INSPECTION
Refer to the Safety Precautions on page 93.

1. Check the fork assembly by locking the


front brake and pumping the fork up
and down vigorously. Suspension
action should be smooth and there
must be no oil leakage.
2. Swing arm bearings should be checked
by pushing hard against the side of the
rear wheel while the motorcycle is on a
support block. Freeplay indicates worn
bearings.
3. Carefully inspect all front and rear
suspension fasteners for tightness.

120
CD
SIDE STAND If the side stand system does not operate
Refer to the Safety Precautions on page 93. as described, see your Honda dealer for
service.
Perform the following maintenance in
accordance with the maintenance
schedule.

Functional Check:
• Check the side stand spring (1) for damage
or loss of tension and the side stand
assembly for freedom of movement.
• Check the side stand ignition cut-off
system:
1. Sit astride the motorcycle; put the
side stand up and the transmission in
neutral.
I
2. Start the engine and with the clutch
lever pulled in, shift the transmission
into gear.
3. Lower the side stand. The engine
should stop as you put the side stand (1) Side stand spring
down.

CD 121
WHEEL REMOVAL
Refer to the Safety Precautions on page 93.
This motorcycle is equipped with a side
stand only. Therefore, if front or rear
wheel removal is required, it will be
necessary to raise the center of the
motorcycle with a jack or other firm (2)
support. If none is available, see your
Honda dealer for this service.
Front Wheel Removal
1. Raise the front wheel off the ground by (1)


placing a support block under the engine.
2. Remove the right and left caliper
assemblies (1) from the fork leg by
removing the fixing bolts (2).

To avoid damage to the brake hose,


support the caliper assembly so that it
doesn't hang from the hose. Do not twist (2)
the brake hose.

(1) Brake caliper assembly


(2) Fixing bolts
122
CD
Do not depress the brake lever when the
caliper assembly is removed. The caliper
pistons will be forced out of the cylinders
with subsequent loss of brake fluid. If this (4)
occurs, servicing of the brake system will
be necessary. See your Honda dealer for
this service.

3. Remove the front axle holder nuts (3)


and the front axle holder (4).
4. Remove the front axle shaft (5) , front
wheel and side collars.
(5)
(3)

(3) Front axle holder nuts


(4) Front axle holder
(5) Front axle shaft

CD 123
Front Wheel Installation 6. Operate the front brake and pump the
1. Install the side collars into the left and fork several times. Check for free wheel
right side wheel hub. rotation after the brake is released.
Position the front wheel between the Recheck the wheel if the brake drags or
fork legs and insert the front axle bolt the wheel does not rotate freely.
from the right side, through the right
fork leg and wheel hub.
(1)
2. Install the axle holder with the UP mark
(1) upward and first tighten the upper
axle holder nuts until lightly seated ,
then tighten the lower axle holder nuts


until lightly seated.
3. Tighten the front axle bolt to the
specified torque.
Front axle bolt torque:
64 N·m (6.5 kgf·m, 47 Ibf·ft)
4. Install the right and left caliper assemblies
to the fork legs and tighten the fixing (1) UP mark
bolts to the specified torque:
30 N·m (3.1 kgf·m, 22 Ibf·ft)
5. To avoid damaging the brake pads while
installing the caliper assemblies, carefully fit
both brake discs between the pads.
124
CD
7. Tighten the front axle holder nuts on the
right fork leg to the specified torque: (2) ~~ (2)
12 N·m (1 .2 kgf·m, 9 Ibf·ft)
8. Visually check that the clearances
between each surface of the brake disc
(1) and the brake bracket (2) (not the
brake pads) are symmetrical.

If a torque wrench was not used for


installation, see your Honda dealer as soon
as possible to verify proper assembly.


Improper assembly may lead to loss of
braking capacity.
(1)

(1) Brake disk


(2) Brake bracket

CD 125
Rear Wheel Removal 6. Remove the rear axle shaft (5) , side
1. Raise the rear wheel off the ground by collars and rear wheel from the swingarm.
placing a support block under the engine.
2. Loosen the rear axle nut (1). Do not depress the brake pedal while the
3. Loosen the lock nut (2) and turn the wheel is off the motorcycle. The caliper
adjusting nut (3). pistons will be forced out of the cylinders
4. Remove the rear axle nut. with subsequent loss of brake fluid. If this
5. Remove the drive chain (4) from the occurs, servicing of the brake system will
driven sprocket by pushing the rear be necessary. See your Honda dealer for
wheel forward. this service.
(3)

(3)

(4)

(2)
(1) Rear axle nut (3) Adjusting nut (4) Drive chain
(2) Lock nut (5) Axle shaft

126 CD
Installation Notes: If a torque wrench was not used for
• To install the rear wheel, reverse the installation, see your Honda dealer as soon
removal procedure. as possible to verify proper assembly.
• Make sure that the lug (8) on the Improper assembly may lead to loss of
swingarm (7) is located in the slot (6) in braking capacity.
the brake panel.
• Tighten the axle nut to the specified
torque:
88 N·m (9.0 kgf·m, 65 Ibf·ft)
• Adjust the drive chain.

When installing the wheel, carefully fit the

I
(8)
brake disc between the brake pads to
avoid damaging the pads.

After installing the wheel, apply the brake


several times and then check if the wheel
rotates freely. Recheck the wheel if the
brake drags or if the wheel does not rotate
freely.
(6) Slot (8) Lug
(7) Swingarm

127
CD
BRAKE PAD WEAR <FRONT BRAKE>
Refer to the Safety Precautions on page 93. Illustration shows right side, left side
similar.
Brake pad wear depends upon the
severity of usage, the type of riding , and XL700V
road conditions. (Generally, the pads will
wear faster on wet and dirty roads) .
Inspect the pads at each regular
maintenance interval (page 96).

Front Brake
Always inspect each pad in both right and

I left brake calipers.


Check the grooves (1) in each pad.
XL700VA

,
If either pad is worn to the bottom of the
grooves, replace both pads as a set. See
your Honda dealer for this service.

(1)
(1) Wear indicator grooves

128
CD
Rear Brake <REAR BRAKE>
Check the cutouts (2) in each pad.
If either pad is worn to the cutouts,
replace both pads as a set. See your XL700V

~~~ ~
Honda dealer for this service.

,7'
(2)~ i9'~ /

(2)~~ %/
~~ ~....
XL700VA
I
(2) Cutouts

129
BATTERY A WARNING
Refer to the Safety Precautions on page 93.
The battery gives off explosive hydrogen
It is not necessary to check the battery gas during normal operation.
electrolyte level or add distilled water as
the battery is a maintenance-free (sealed) A spark or flame can cause the
type. battery to explode with enough force
If your battery seems weak and/or is to kill or seriously hurt you .
leaking electrolyte (causing hard starting
or other electrical troubles), contact your Wear protective clothing and a face
Honda dealer. shield, or have a skilled mechanic do


the battery maintenance .
NOTICE
Your battery is a maintenance-free type
and can be permanently damaged if the
cap strip is removed.

130 CD
Removal:
The battery (1) is in the battery box behind (3)
the right side cover.
1. Make sure the ignition switch is OFF.
2. Remove the right side cowl (page 74).
3. Remove the nut (2) and battery holder
(3).
4. Disconnect the negative (-) terminal ~';7--- (4)
lead (4) from the battery first, then
disconnect the positive (+) terminal lead
(5).
5. Pull out the battery from the battery
box.

Installation:
1. Reinstall in the reverse order of removal.
Be sure to connect the positive (+) (1)
terminal first, then the negative (-)
terminal. (1) Battery
2. Check all bolts and other fasteners are (2) Nut
(3) Battery holder
secure.
(4) Negative (-) terminal lead
(5) Positive (+) terminal lead

CD 131
FUSE REPLACEMENT
Refer to the Safety Precautions on page 93.
Blown fuse
When frequent fuse failure occurs, it
usually indicates a short circuit or an
overload in the electrical system. See your
Honda dealer for repair.

NOTICE
Never use a fuse with a different rating


from that specified. Serious damage to
the electrical system or a fire may result,
causing a dangerous loss of lights or
engine power.

132
CD
Fuse Box:
The fuse box (1) is located under the seat.
The specified fuses are:
10, 20 A ... XL700V
10,20,30 A .. .XL700VA
1. Remove the seat (page 69).
2. Remove the left side cover (page 73).
3. Open the fuse box cover (2) .
4. Pull out the fuse with the fuse puller (3)
furnished in the tool kit. If the fuse is
blown, install a new fuse. The spare


fuse (4) is located in the fuse box.
5. Close the fuse box cover and install the
seat.

(1) Fuse box (3) Fuse puller


(2) Fuse box cover (4) Spare fuse

CD 133
Main Fuse:
The main fuse (1) is located behind the left
side cover.
The specified fuse is:
30A
(2)
1. Remove the seat (page 69).
2. Remove the left side cover (page 73).
3. Disconnect the wire connector (2) of the (1)
starter magnetic switch.
4. Pullout the old fuse and install a new 1N;;):i{~:":"-- (3)
fuse.


The spare main fuse (3) is located under
the starter magnetic switch.
5. Reconnect the connector and install the
left side cover.
6. Install the seat.

(1) Main fuse


(2) Wire connector
(3) Spare main fuse

134
CD
BRAKELIGHT SWITCH ADJUSTMENT
Refer to the Safety Precautions on page 93. (1)

Check the operation of the brakelight


switch (1) at the right side behind the
engine from time to time.
Adjustment is done by turning the
adjusting nut (2). Turn the nut in the
direction (A) if the switch operates too late
and in direction (8) if the switch operates
too soon .

I
(1) Bracklight switch
(2) Adjusting nut

135
CD
BULB REPLACEMENT • Be sure to turn the ignition switch OFF
Refer to the Safety Precautions on page 93. when replacing the bulb.
• Do not use bulbs other than those
The light bulb becomes very hot while the specified.
light is ON , and remains hot for a while • After installing a new bulb, check that
after it is turned OFF. Be sure to let it cool the light operates properly.
down before servicing .

Do not put finger prints on the headlight


bulb, as they may create hot spots on the
bulb and cause it to break.
Wear clean gloves while replacing the

I bulb.
If you touch the bulb with your bare
hands, clean it with a cloth moistened
with alcohol to prevent its early failure.

136
Headlight Bulb
1. Disconnect the connector (1).
2. Remove the bulb (2) by turning it (2) (1)
counterclockwise.
3. Install a new bulb in the reverse order of
removal.

I
(1) Connector
(2) Bulb

CD 137
Position Light Bulb
1. Pull out the socket (1). (2)
2. Pull out the bulb (2) without turning.
3. Install a new bulb in the reverse order of
removal.

(1) Socket
(2) Bulb

138
CD
BrakelTail Light Bulb
1. Remove the seat (page 69).
2. Turn the socket (1) approximately 45°
counterclockwise, then pull it out toward
you.
3. Slightly press the bulb (2) and turn it
counterclockwise.
4. Install a new bulb in the reverse order of
removal.

I
(1) Socket
(2) Bulb

139
CD
Front/Rear Turn Signal Bulb
1. Remove the turn signal lens (1) by
removing the screw (2) .
2. Slightly press the bulb (3) and turn it
counterclockwise.
3. Install a new bulb in the reverse order of
removal.
• Use only the amber bulb.

,\<21
(1) (3)

(1) Tu rn signal lens


(2) Screw
(3) Bu lb

140 CD
License Light Bulb
1. Remove the license light lens (1) by
removing the screw (2).
2. Pullout the bulb (3) without tuming.
3. Install a new bulb in the reverse order of
removal.

(1) License light lens


(2) Screw
(3) Bulb

141
CD
CLEANING Washing the Motorcycle
Clean your motorcycle regularly to protect 1. Rinse the motorcycle thoroughly with
the surface finishes and inspect for cool water to remove loose dirt.
damage, wear, and oil, coolant or brake 2. Clean the motorcycle with a sponge or
fluid leakage. soft cloth using cool water.
Avoid directing water to muffler outlets
Avoid cleaning products that are not and electrical parts.
specifically designed for motorcycle or 3. Clean the plastic parts using a cloth or
automobile surfaces. sponge dampened with a solution of
They may contain harsh detergents or mild detergent and water. Rub the
chemical solvents that could damage the soiled area gently rinsing it frequently
metal, paint, and plastic on your


with fresh water.
motorcycle. Take care to keep brake fluid or chemical
If your motorcycle is still warm from solvents off the motorcycle.
recent operation, give the engine and They will damage the plastic and painted
exhaust system time to cool off. surfaces.
We recommend avoiding the use of high The inside of the headlight lens may be
pressure water spray (typical in coin- clouded immediately after washing the
operated car washes). motorcycle. Moisture condensation inside
the headlight lens will disappear gradually
NOTICE by lighting the headlight in high beam.
High pressure water (or air) can damage Run the engine while keeping the
certain parts of the motorcycle. headlight on.

142
CD
4. After cleaning, rinse the nloil I' V' h Finishing Touches
thoroughly with plenty of clean w li , I After washing your motorcycle, consider
Strong detergent residue can I III I' If 10 lI sin g a commerc ially -available spray
alloy parts. cleaner/polish or quality liquid or paste
5. Dry th motorcycle, start the (I I III I' wax t o finish the job . Use only a non-
and I t it ru n for several minute . "I rasive polish or wax made specifically
6. Test th rakes before ridi n I III' tor motorcycles or automobiles. Apply the
motorcy I . everal application' I" IV pc lish or wax according to the
be nec ' (lI Y to restore normal br 11 111 I II I·;tructions on the container.
performOll(,{ .
7. Lubricat 11 11 drive chain immedlnll IV
after wa Ilil II II let drying the motor y<.ll
Braking effl(, I I II Y may be temporall y
impaired imllli II lil ly after washing till
motorcycle.
Anticipate I 11 " I I lop pin g distanc e to
avoid a possi II \I I Ii II nt.
I

143
Removing Road Salt Clean The Windscreen
Road Salt used on roads during winter Using plenty of water, clean the
and salt from seawater causes rust. windscreen with a soft cloth or sponge.
Wash your motorcycle as follows after it (Avoid using detergents or any kind of
has run through salty water or on roads chemical cleaner on the windscreen). Dry
treated with Road Salt. with a soft, clean cloth.
NOTICE
1. Clean the motorcycle using cool water
(page 142). To avoid possible scratching or other
damage, use only water and a soft cloth
Do not use warm water. or sponge to clean the windscreen.


This worsens the effect of the salt. For a dirtier windscreen, use a diluted
neutral detergent with a sponge and
2. Dry the motorcycle and make sure the plenty of water. Make sure to wash off all
metal is protected with the wax. the detergent. (Detergent residue may
cause windscreen cracks).
Replace the windscreen if scratches
cannot be removed and they obstruct
clear vision.
Take care to keep battery electrolyte,
brake fluid or other chemical solvents off
the windscreen and screen garnish. They
will damage the plastic.
144
CD
STORAGE GUIDE A WARNING
Extended storage, such as for winter,
requires that you take certain steps to Petrol is highly flammable and
reduce the effects of deterioration from explosive. You can be burned or
non-use of the motorcycle. In addition, seriously injured when handling fuel.
necessary repairs should be made
BEFORE storing the motorcycle ; • Stop the engine and keep heat, sparks,
otherwise, these repairs may be forgotten and flame away.
by the time the motorcycle is removed • Refuel only outdoors.
from storage. • Wipe up spills immediately.


STORAGE
1. Change the engine oil and filter.
2. Make sure the cooling system is filled
with a 50/50% antifreeze solution.
3. Empty the fuel tank into an approved
petrol container using a commercially
available hand siphon or an equivalent
method. Spray the inside of the tank
with an aerosol rust-inhibiting oil.
Reinstall the fuel fill cap on the tank.

CD 145
4. To prevent rusting in the cylinders, 5. Remove the battery. Store in an area
perform the following: protected from freezing temperatures
• Remove the spark plug caps from and direct sunlight.
the spark plugs. Using tape or string , Slow charge the battery once a month.
secure the caps to any convenient 6. Wash and dry the motorcycle. Wax all
plastic body part so that they are painted surfaces. Coat chrome with
positioned away from the spark rustinhibiting oil.
plugs. 7. Lubricate the drive chain (page 118).
• Remove the spark plugs from the 8. Inflate the tyres to their recommended
engine. Do not connect the spark pressures. Place the motorcycle on
plugs to the spark plug caps. blocks to raise both tyres off the ground.
• Pour a tablespoon (15-20 cm 3) of 9. Cover the motorcycle (don 't use plastic

I clean engine oil into each cylinder


and cover the spark plug holes with
a piece of cloth .
• Crank the engine several times to
or other coated materials) and store in
an unheated area, free of dampness
with a minimum of daily temperature
variation.
distribute the oil. Do not store the motorcycle in direct
• Reinstall the spark plugs and spark sunlight.
plug caps.

146
REMOVAL FROM STORAGE
1. Uncover and clean the motorcycle.
2. Change the engine oil if more than 4
months have passed since the start of
storage.
3. Charge the battery as required. Install
the battery.
4. Drain any excess aerosol rust-inhibiting
oil from the fuel tank. Fill the fuel tank
with fresh petrol.
5. Perform all Pre-ride Inspection checks
(page 77).
Test ride the motorcycle at low speeds
in a safe riding area away from traffic . I

147
CD
SPECIFICATIONS
DIMENSIONS
Overall length 2,255 mm (88.8 in)
Overall width 905 mm (35 .6 in)
Overall height 1,305 mm (51.4 in)
Wheelbase 1,515 mm (59.6 in)

CAPACITIES
Engine oil After draining 2.1 I (2.2 US qt, 1.8 Imp qt)
After draining and oil
filter change 2.3 I (2.4 US qt, 2.0 Imp qt)


After disassembly 2.9 I (3 .1 US qt, 2.6 Imp qt)
Fuel tank 17.0 I (4.49 US gal, 3.74 Imp gal)
Cooling system capacity 2.40 I (2 .54 US qt, 2.11 Imp qt)
Passenger capacity Operator and one passenger
Maximum weight capacity 200 kg (441 Ibs)

148
CD
ENGINE
Bore and stroke 81 .0 x 66 .0 mm (3.1 9 x 2.60 in)
Compression ratio 10.0 : 1
Displacement 680.2 cm 3 (41.49 cu-in)

Spark plug CPR8EA-9 (NGK) or


U24EPR9 (DENSO)

Idle speed 1,200 ± 100 min" (rpm)

Valve clearance (Cold) Intake 0.15 mm (0.006 in)


Exhaust 0.20 mm (0.008 in)

149
CD
CHASSIS AND SUSPENSION
Caster 28° 04'
Trail 105.5 mm (4.15 in)
Tyre size, front 100/90-19M/C 57H
BRIDGESTONE
TRAIL WING 101
METZELER
TOURANCE FRONT U
Tyre type bias-ply, tube
Tyre size, rear 130/80R17M/C 65H
BRIDGESTONE
TRAIL WING 152 RADIAL

II Tyre type
POWER TRANSMISSION
Primary reduction
METZELER

1.763
TOURANCE U
radial-ply, tube

Gear ratio, 1st 2.500


2nd 1.722
3rd 1.333
4th 1.111
5th 0.961
Final reduction 3.133

150 CD
ELECTRICAL
Battery 12V-11 .2 Ah
Generator 0.396 kW/ 5,000 min·' (rpm)

LIGHTS
Headlight 12V 55W x 2
BrakefTaillight 12V 21 /5W
Turn signal light Front 12V 21W x 2
Rear 12V 21Wx2
License light 12V 5W
Position light 12V 5W

FUSE
Main fuse
Other fuses
30 A
10, 20 A
10, 20, 30 A
... XL700V
.. .XL700VA
I

CD 151
CATALYTIC CONVERTER A defective catalytic converter contributes
This motorcycle is equipped with a to air pollution , and can impair your
catalytic converter. engine's performance. Follow these
The catalytic converter contains precious guidelines to protect your motorcycle 's
metals that serve as catalysts , promoting catalytic converter.
chemical reactions to convert the exhaust
gasses without affecting the metals. • Always use unleaded petrol. Even a
The catalytic converter acts on HC , CO , small amount of leaded petrol can
and NOx. A replacement unit must be an contaminate the catalyst metals, making
original Honda part or its equivalent. the catalytic converter ineffective.


The catalytic converter must operate at a • Keep the engine in good running condition.
high temperature for the chemical A poorly running engine can cause the
reactions to take place. It can set on fire catalytic converter to overheat causing
any combustible materials that come near damage to the converter or the motorcycle.
it. Park your motorcycle away from high
grasses, dry leaves, or other flammables. • If your engine is misfiring, backfiring,
stalling, or otherwise not running properly,
stop riding and turn off the engine. Have
your motorcycle serviced as soon as
possible.

152
CD
HONDA.
The Power of Dreams

* 38M F FLO 0 *

@@ C.1S00.200B.OS.B
3BMFFLOO Printed in Spain - a. g. boix

You might also like