Doc. No.

PDC-EPD-F03

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS Rev. No. (Date) 00 (01/09/2019)

Issue No. (Date) 02 (01/09/2019)

PFMEA Number 47523084 FMEA- MCD- 100-150 Key Contact / Phone Name / Works / Dept Team Member Department
Rev. No. (Date) 01 (12/02/2022) Mr.Suraj Rawat GM QA & QC
Mr. Vibhor V. Jain CEO
Date (Originated) 28.12.2020 Mr. Pradeep Garg GM- Operation
Part Number 47523084 Mr. R S Shekhawat Manager NPD
Process Responsibility: Core Team
Part Name / Description HOUSING, ADAPTOR Mr. Vineet Upadhyay Manager QA / NPD
Material Grade DI550-04 AS PER CNHi MAT 2004 Key Date : 28.12.2020 Mr. Ajit Pandey Mat Lab Incharge

Process Function / Potential Failure Potential Effect(s) of Potential Cause(s) / Mechanism(s) Current Process Controls Action Results
Process Responsibility &
B. No S C O D RPN Recommended Actions
Target Date
Requirements No. Mode Failure of Failure
Prevention Detection Actions Taken S O D RPN
Touching Cut will be introduced
Touching Cut will be at a diameter of 151.80 mm for
introduced at a diameter of maintaining the diameter with in
Less Rejection Increases 6 3 7 126
151.80 mm for maintaining the
specification.
diameter with in specification.
& &
Rajesh Tiwari
Outer Diameter 1. Attribute type gauge (only 1. Attribute type gauge (only GO
&
Ø 150.0 / 100 01 Pattern Wear Out Pattern Controlled Set Up Approval GO Type) will be prepared for Type) will be prepared for 6 2 4 48
inspection for this deviated Vineet
Ø 152.0 mm inspection for this deviated
parameter on 100% basis by Upadhyay
parameter on 100% basis by
More Rework Increases 6 3 7 126 CNC operator & Final
Inspector.(Gauge will be CNC operator & Final
prepared at a diameter of Inspector.(Gauge will be
151.90 mm) prepared at a diameter of 151.90
mm)
Rejection Increases, Set Up Approval, In
Bore Diameter More 7 3 Program Controlled, Process Inspection , 4 84
Assembly Problems ▼ Back lash in machine, Input of
Ø 71.000 / 100 02 Tool life Monitoring Operator Monitoring ,
• wrong offset
Ø 71.150 mm Rework Increases, Trained Operator, SPC Analysis & Final
Less 7 3 4 84
Assembly Problems Inspection

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 03 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 04 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Rework Increases ,
More 5 3 6 90
Depth Functionally Problem Tool Wear , Input of Wrong Set Up Approval,In
100 05 Program Controlled
166.50 / 167.50 mm Rejection Increases, offset Process Inspection
Less 5 3 6 90
Functionally Problem

Rework Increases ,
More 5 3 6 90
Width Functionally Problem Tool Wear , Input of Wrong Program & Pattern Set Up Approval,In
100 06
13.00 / 15.00 mm Rejection Increases, offset Controlled Process Inspection
Less 5 3 6 90
Functionally Problem
Program & Process
Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
110 More 07 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Rejection Increases, Set Up Approval, In

Inner Diameter More 7 3 Program Controlled, Process Inspection , 4 84
Assembly Problems
▼ Back lash in machine, Input of
Ø 82.600 / Ø 82.700 100 08 Tool life Monitoring Operator Monitoring ,
• wrong offset
mm Rework Increases, Trained Operator, SPC Analysis & Final
Less 7 3 4 84
Assembly Problems Inspection

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 09 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Rejection Increases,
Inner Diameter More 5 3 6 90
Assembly Problems Back lash in machine, Input of Set Up Approval, In
Ø 134.50 / 110 10 Program Controlled
Rework Increases, wrong offset Process Inspection
Ø 135.50 mm Less 5 3 6 90
Assembly Problems

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 11 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

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