Doc. No.

PDC-EPD-F03

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS Rev. No. (Date) 00 (01/09/2019)

Issue No. (Date) 02 (01/09/2019)

PFMEA Number 84181644 FMEA- MCD- 100-150 Key Contact / Phone Name / Works / Dept Team Member Department
Rev. No. (Date) 01 (12/02/2022) Mr.Vibhor V. Jain CEO
Mr. Vibhor V. Jain CEO
Date (Originated) 26.12.2020 Mr. Trilok Pundir Production Manager
Part Number 84181644 Mr. R S Shekhawat Manager NPD
Process Responsibility: Core Team
Part Name / Description HOUSING, ADAPTOR Mr. Amit Daroch Manager Quality Assurance
Material Grade DI550-04 As per CNHi MAT 2004 Key Date : 26.12.2020 Mr. Ajit Pandey Mat Lab Incharge

Process Function / Potential Failure Potential Effect(s) of Potential Cause(s) / Mechanism(s) Current Process Controls Action Results
Process Responsibility &
B. No S C O D RPN Recommended Actions
Target Date
Requirements No. Mode Failure of Failure
Prevention Detection Actions Taken S O D RPN

Touching Cut will be

introduced at a diameter of
Touching Cut will be introduced
at a diameter of 151.80 mm for 151.80 mm for maintaining the
Less Rejection Increases 6 3 7 126 diameter with in specification.
maintaining the diameter with in
specification. Rajesh &
Outer Diameter & Tiwari 1. Attribute type gauge (only
1. Attribute type gauge (only GO
Ø 150.0 / 100 01 Pattern Wear Out Pattern Controlled Set Up Approval & GO Type) will be prepared for 6 2 4 48
Type) will be prepared for
Ø 152.0 mm inspection for this deviated Vineet inspection for this deviated
parameter on 100% basis by CNC Upadhyay parameter on 100% basis by
operator & Final Inspector.(Gauge CNC operator & Final
will be prepared at a diameter of Inspector.(Gauge will be
More Rework Increases 6 3 7 126 151.90 mm)
prepared at a diameter of
151.90 mm)

Rejection Increases, Set Up Approval, In

Bore Diameter More 7 3 Program Controlled, Process Inspection , 5 105
Assembly Problems Back lash in machine, Input of
Ø 71.000 / 100 02 Tool life Monitoring Operator Monitoring ,
wrong offset
Ø 71.150 mm Rework Increases, Trained Operator, SPC Analysis & Final
Less 7 3 5 105
Assembly Problems Inspection

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 03 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 04 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Rework Increases ,
More 5 3 6 90
Functionally Problem
Depth Tool Wear , Input of Wrong Set Up Approval,In
100 05 Program Controlled
136.50 / 137.50 mm Rejection Increases, offset Process Inspection
Less 5 3 6 90
Functionally Problem

Rework Increases ,
More 5 3 6 90
Width Functionally Problem Tool Wear , Input of Wrong Program & Pattern Set Up Approval,In
100 06
13.00 / 15.00 mm Rejection Increases, offset Controlled Process Inspection
Less 5 3 6 90
Functionally Problem
Program & Process
Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
110 More 07 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Rejection Increases,
More 7 3 Set Up Approval, In 5 105
Assembly Problems Program Controlled,
Inner Diameter Back lash in machine, Input of Process Inspection ,
100 08 Tool life Monitoring
Ø 82.600 / 82.700 mm wrong offset Operator Monitoring ,
Rework Increases, Trained Operator,
Less 7 3 & Final Inspection 5 105
Assembly Problems

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 09 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

Rejection Increases,
Inner Diameter More 5 3 6 90
Assembly Problems Back lash in machine, Input of Set Up Approval, In
Ø 134.50 / 110 10 Program Controlled
Rework Increases, wrong offset Process Inspection
Ø 135.50 mm Less 5 3 6 90
Assembly Problems

Program & Process

Surface Finish Rejection Increases, Coolant concentration level Set Up Approval, In
100 More 11 5 3 Controlled, Tool life 6 90
3.2 µRa Functionally Problem not proper, Tool Wear Process Inspection
monitoring

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