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Heat pipes with binary mixtures and inverse Marangoni effects for
microgravity applications
Raffaele Savinoa,∗ , Nicola di Francescantonioa , Raimondo Fortezzab , Yoshiyuki Abec
a Dipartimento di Ingegneria Aerospaziale, Sezione Spazio Luigi G. Napolitano, Universita’ di Napoli Federico II, Napoli, Italy
b MARS Center, Napoli, Italy
c AIST—National Institute of Advanced Industrial Science and Technology, Tsukuba, Japan
Abstract
Numerical and experimental investigations have been carried out to understand the role of Marangoni effects in heat pipes
with aqueous solutions of long-chain alcohols, proposed to replace common pure liquids used in conventional heat pipes.
Laboratory measurements of surface tensions have been carried out for a number of binary solutions at different temperatures and
concentrations, to identify the most promising two-component mixtures with a nonlinear dependence of the surface tension with
temperature. Fundamental studies on Marangoni flows in binary mixtures, for different experimental configurations of interest,
show the potential advantages of these new working fluids.
A number of tests have been performed with grooved heat pipes, filled with aqueous solutions with the appropriate alcohol
concentrations. The results show improved performances of these heat pipes, when compared to conventional commercial water
heat pipes.
© 2007 Elsevier Ltd. All rights reserved.
one can transfer several hundred times the amount of The influence of surface tension-driven flows unbal-
heat energy compared to solid copper conductive device ance in heat transfer devices has received attention in
for a given temperature difference. the literature [6–12]. In general, for all the pure work-
It is recognized that one of the most critical per- ing fluids used in conventional heat pipes, the surface
formance limitations of these passive thermal devices tension is a decreasing function of the temperature.
is the pumping capability (i.e. providing enough liq- Therefore, surface motions due to a surface tempera-
uid return to the evaporator to ensure continuous flow) ture gradient are directed toward the cold regions of
under microgravity conditions. Although heat pipe per- the surface, which may be unfavorable for the return
formances and operations are strongly dependent on the of the liquid to the evaporator. Eninger and Marcus
shape, working fluid, and wick structure, the surface [6] proposed the Marangoni effect as the primary
tension and wetting angle of the fluid play an extremely mechanism responsible for the observed degradation in
important role in determining the amount of heat that axially grooved heat pipes with non-condensible gases.
can be transferred by a given heat pipe. The main speculation was that the temperature-induced
In normal gravity conditions, for a grooved heat pipe, surface tension gradient in the condenser region could
the liquid remains in the condenser due to a stratification drive a recirculatory flow with consequent pressure drop
effect. In this case, the upper grooves are not sufficiently that negatively affects the capillary pressure available
fed and heating on the upper side of the evaporator is to pump the condensate return at the evaporator. The
not efficient. authors proposed a very simple idealized model, based
In gravity-assisted devices heat added to the bottom on the assumption of one-dimensional flow and pure
region vaporizes the working fluid. Because the vapor liquid that proved to correctly predict the heat transfer
in the evaporator region is at a higher temperature and reduction observed during experimental measurements.
hence at a higher pressure the vapor rises and flows Although the basic aspects of the Marangoni effect
to the cold condenser where it releases the latent heat are clear, its influence in axially grooved heat pipes
of vaporization (buoyancy forces assist this process). still needs for a more realistic mathematical model
Gravitational forces then cause the condensate film to and corresponding experimental research. Preliminary
flow back down along the heat pipe wall to the evapora- microgravity experiments were performed in a drop
tor where it can again be vaporized. Although the inner tower in Japan [7], using a water–ethanol solution as
surface of a thermosyphon may occasionally be lined working fluid in place of distilled water. The results
with grooves or with a porous structure to promote re- pointed out that the condensed liquid in the condenser
turn of the condensate to the evaporator thermosyphons section is turned back more to the heating section
principally rely upon the local gravitational acceleration when the ethanol concentration is relatively low. These
for the return of the liquid from the evaporator to the results could be explained by the Marangoni effect
condenser. induced by concentration gradients. Experiments with
On the contrary, heat pipes utilize the capillary binary mixtures as working fluids have been also con-
wicking structure to promote the liquid flow from the sidered by several authors to improve thermo-syphon
condenser to the evaporator and as a result they can operations. For a summary of the mixture boiling
be used in a horizontal orientation, in microgravity work done prior to 1990, refer to the chapter “En-
environments, or even for applications where the capil- hanced Boiling of Mixtures” in the book by Thome [8]
lary structure is able to “pump” the liquid against grav- where the results for boiling of various water–alcohol
ity from the evaporator to the condenser. To improve mixtures are reported. Some experimental results for
the heat transfer, one would like to identify additional contact angles for methanol–water mixtures are also
mechanisms other than capillary and gravitational able provided there. Mc Gillis et al. [9] published results
to pump the liquid phase from the cold to the hot side of experimental research on boiling and condensing
of the pipe. water–alcohols binary mixtures in thermo-syphons at
sub-atmospheric pressures.
2. Role of surface tension in heat pipes
Pratt and Hallinan [10] investigated the role of sur-
For binary mixtures the surface tension is a func- face tension gradients in heat transfer devices. They
tion of the temperature and of the concentration. In performed a very preliminary study in a simple config-
this case, two additional forces can be identified at the uration consisting in a meniscus laterally heated in a
film–vapor interface: thermal Marangoni; concentration cylindrical capillary, showing that surface tension driven
Marangoni. Both these effects can oppose or favor the flows can enhance the heat transfer effectiveness of de-
film motion towards the hot end. vices that rely on evaporative phase change. Pratt and
18 R. Savino et al. / Acta Astronautica 61 (2007) 16 – 26
Kihm [11] investigated a binary mixture of pentane and concentrations. Identification of the most promising
decane and demonstrated that the addition of about 1.5% two-component mixture.
decane significantly enhanced the heat transport com- (b) Fundamental studies on Marangoni flows in binary
pared to pure pentane. This procedure also increased mixtures for different experimental configurations
the stability of the interfacial film producing a more of interest (non-isothermal liquid films in closed
steady heat transfer performance. The increased effi- cuvettes). The results show potential advantages of
ciency could be explained by the concentration gra- a number of working fluids.
dients associated with the distillation in binary fluid (c) Characterization of operation and performances of
mixtures that counteract the thermocapillary stresses heat pipes under normal gravity conditions in prepa-
arising from the liquid-vapor interfacial temperature ration of microgravity experiments
gradient.
Zhang and Chao [12] performed a theoretical and 3. Two component mixtures and inverse
experimental investigation to show that boiling heat Marangoni flow
transfer can be enhanced in binary mixtures, taking ad-
vantage from both surface concentration and tempera- As indicated in Fig. 1, the liquid mass flow rate be-
ture gradients. They presented a model predicting the tween the condenser and the evaporator can be strongly
bubble detachment diameter, the nucleation boiling heat enhanced in microgravity if a surface tension gradient
transfer coefficient and the critical heat flux taking into can be induced on the liquid film surface and if the max-
account the thermal Marangoni effect. However, solutal imum value of takes place in correspondence of the
Marangoni effect was not included in their analysis. evaporator. Marangoni effect will then drive the liquid
The present authors have recently proposed to use towards the evaporator increasing the pumping effect
heat pipes with dilute aqueous solutions of higher and therefore the liquid mass flow rate inside the heat
carbon (number of carbons4) that exhibit a surface pipe. This is an additional effect that helps the basic heat
tension increases with the temperature in suitable tem- pipe liquid flow due to the capillary action toward the
perature [13–15]. In dilute compositions alcohol is the evaporator. The substances that have been examined are
more volatile component and the Marangoni flow due water mixtures with small additions of long chain alco-
to the concentration gradient, coupled with the thermo- hols. The surface tension derivative (j/jx)z=0 along
capillary flow is considered to induce rather strong x (the heat pipe axis) can be expressed in terms of the
liquid inflow from the cold to the hot region. One of temperature and concentration derivatives (T , c ) of
the most promising applications is, therefore, the use the surface tension ():
of these working fluids in wickless heat pipes under j jT jc
reduced gravity conditions. In this work, experimental = T + c , (1)
jx jx jx
and theoretical studies have been carried out to select
suitable two-component working fluids as best candi- where c is the concentration of the solute dissolved in
dates to improve heat pipe transfer capabilities, due water.
to Marangoni effects (caused by concentration and/or To appreciate the driving action of the surface tension
temperature differences). unbalance one may write at the liquid surface the bal-
Research activities have been carried out including: ance between shear stress and surface tension gradient:
Cold
+
q Liquid
MARANGONI EFFECT
wick
structure
Fig. 1. Schematics of the basic idea for the enhancement of heat pipes performances by Marangoni.
R. Savino et al. / Acta Astronautica 61 (2007) 16 – 26 19
where is the liquid viscosity, from which an order of concentration, i.e. c (T , c) < 0. Therefore, it is expected
magnitude of the velocity may be evaluated: to observe surface flows directed from the cold region
to the hot side, for temperatures higher than that of the
T c minimum of the surface tension.
V
T + c , (3)
L L The measurements have been performed using the
Dataphysics OCA 15 tensiometer (Fig. 2), based on the
being the (average) film thickness, L the channel (heat pendant drop method (see e.g. [17]). The experimen-
pipe) length; T = Te − Tc > 0 (and c = ce − cc ) is tal apparatus includes an experimental cell, an optical
the difference between temperature (and concentration) system for the illumination and the visualization of the
at the evaporator and at the condenser. drop shape and a data acquisition system. Using an elec-
The proposed new working liquid should be charac- tronic injection system, a pendant drop is formed, whose
terized by T > 0. contour is analyzed to infer the surface tension using a
The value of c c should also be greater than zero suitable software. The whole process of analysis of the
(to be concurrent with the thermal Marangoni effect). drop shape consists of four main steps: (1) the image
In this case we expect to observe motions going from of the pendant drop is captured and digitalized using a
a cold region to a hot region for temperatures higher computer with a frame grabber; (2) the drop contour is
than that of the minimum of the equilibrium surface extracted to evaluate the radius of curvature at the apex
tension. necessary for the calculation of the surface tension; (3)
In addition, any imposed temperature difference smoothing of the extracted contour is carried out using
creates a surface concentration gradient if evaporation polynomial regression; (4) the experimental drop shape
occurs at the hot region and condensation in the cold is compared with theoretical results obtained solving the
one. Bashforth and Adams equation [18] by a fourth order
Runge–Kutta method.
4. Surface tension measurements
A thermocouple was used to control the temperature
Laboratory measurements have been performed with with an accuracy of 0.1–0.2 ◦ C.
a pendant drop apparatus to evaluate the values of The surface tension measurements are summarized in
T and c for a number of long-chain alcohol solu- Fig. 3. For all the investigated alcohol solutions, when
tions, i.e. water/butanol, water/pentanol, water/exanol, the alcohol concentration is very low, the surface ten-
water/heptanol, water/octanol. sion decreases when the temperature increases; increas-
According to previous works [16], for these alco- ing the alcohol content, it is possible to find suitable
hol solutions, in some ranges of concentrations, the concentrations such that a positive surface tension gra-
surface tension as a function of the temperature goes dient with the temperature is found when the tempera-
through a minimum and there is a range of temperature ture exceeds a certain value. Typically, the temperature
above which T (T , c) > 0. Typically, at a fixed temper- corresponding to the minimum of the surface tension is
ature, the surface tension is a decreasing function of the an increasing function of the number of Carbon atoms.
Fig. 4. Thermographic images of pipes filled with water and binary mixture: (a) vertical configuration; (b) horizontal configuration.
Fig. 5. Thermographic images of pipes filled with water and binary mixture in the horizontal configuration. (a) Top view; (b) bottom view.
Fig. 6. Numerical simulation of the piple filled with water in the horizontal configuration.
In the case of the pipe filled with water (Fig. 6), By continuity, the liquid returns toward the
the velocity vectors in the mid-section perpendicular to evaporator in the bottom regime below the in-
liquid–vapor interface show that in the pipe filled with terface, and this explains why the isotherms are
pure water, the vapor flow entrains a fluid flow at the deformed toward the evaporator zone in the top
interface directed from the evaporator to the condenser. view.
22 R. Savino et al. / Acta Astronautica 61 (2007) 16 – 26
Fig. 7. Numerical simulation of the pipe filled with a binary mixture in the horizontal configuration.
For the case of the pipe filled with the binary mixture conductivity material. The only heat transfer mecha-
(Fig. 7), the computations show that there is a strong nisms, from the condenser to the ambient air, are radi-
liquid flow directed from the cold side towards the hot ation and natural convection.
region (i.e. an inverse Marangoni flow). On the other The temperature distributions along the heat pipes
hand, the liquid returns to the cold region along the side and on the surface of the aluminium panels are detected
walls, causing an evident distortion of the isotherms as by thin thermocouples (0.25 mm diameter) and by the
shown by the thermographic images and by the numer- infrared thermocamera. A Keithley data logger is used
ical results. for the acquisition of the temperature signals, as well
In both cases, the vapor flow from the hot side to the as of the current and voltage.
cold side explains why the isotherms on the top wall of During each test a prescribed electrical power is sup-
the pipes are directed from the evaporator toward the plied to the cartridge heaters; when temperature steady-
condenser zone. state conditions are established, the electrical power is
increased to the next step and this procedure is repeated
6. Heat pipes performances until dry-out conditions are achieved, with a sudden in-
crease of the temperature difference between evaporator
A number of heat transfer performances tests have and condenser.
been carried out to optimize the composition of the The experiments pointed out that heat pipes filled
working fluid using a set of commercial heat pipes, filled with alcohol solutions exhibit better heat transfer
with different aqueous solutions. performances than the ones filled with pure water.
The experiments have been performed with axi- Thermographic images of the experiments, for the ver-
ally grooved copper heat pipes, with 25 cm length tical (gravity assisted) and horizontal configurations,
and diameters of 4 and 8 mm. The heat pipes were and electrical power of 4 W, are shown in Fig. 9. In the
filled with 0.41 cc (or 1.9 cc) of pure water and with horizontal configuration (Fig. 9a), for the same electri-
the same amount of water solutions of long chain cal power, the temperature of the heat pipe filled with
alcohols. the water/alcohol solution is lower at the evaporator
Fig. 8 shows an artistic layout and the pictures section and higher at the condenser section.
of the different sub-components of the experimental The behavior of the two heat pipes, in the grav-
setup. ity assisted configuration, are almost the same
The evaporator is a copper block of 30 mm. Cartridge (Fig. 9b).
heaters are introduced inside holes and are heated by a On the contrary, as shown in Fig. 9a, the thermal re-
power supply. The heat pipes condensers are embedded, sistance of the heat pipe filled with water, defined by the
for a length of 6 cm, into thin black painted aluminium ratio between the temperature difference at the evapo-
panels (8 cm × 6 cm). The heat pipes are mounted in rator and condenser sections and the supplied power, is
the horizontal configuration and the adiabatic region, relatively large compared to the case of the heat pipe
of about 16 cm, is properly insulated by a low thermal filled with the binary mixture. The behavior found in
R. Savino et al. / Acta Astronautica 61 (2007) 16 – 26 23
Fig. 8. Experimental setup. (a) Artistic layout; (b) evaporator block; (c) evaporator block with cartridge heatres; (d) heat pipe-evaporator
assembly; and (e) top view of two assembled heat pipes with black painted radiator.
Fig. 9. Thermographic images of the heat pipes assemblies for Q = 4 W. (a) Horizontal configuration; (b) vertical configuration. Maximum
temperature: 52 ◦ C, minimum temperature 25 ◦ C.
24 R. Savino et al. / Acta Astronautica 61 (2007) 16 – 26
Fig. 10. Time history of the temperatures during heat pipes tests with the horizontal (a) and vertical (b) configurations.
Figs. 9a, b is qualitatively the same already discussed All these results confirm that heat pipes filled with
in the case of glass tubes filled with the same liquids alcohols solutions with unusual Marangoni effect ex-
(Figs. 4a, b). hibit better performances when compared to conven-
The time histories of the temperatures at the evapo- tional commercial water heat pipes.
rator and condenser sections are shown in Fig. 10. For
relatively low electrical power (1 or 2 W), the heat pipe 7. Microgravity experimentation
filled with pure water exhibit a relatively low thermal re-
sistance. However, increasing the power, dry-out occurs The experiments proposed for the ESA parabolic
in the water heat pipe at smaller electrical powers (4 W) flight campaign onboard the Airbus A-300 include tests
compared to the heat pipe filled with the water/alcohol on heat pipes filled with different fluids and tests on in-
solution (8–10 W). novative flexible/inflatable/deployable radiators based
R. Savino et al. / Acta Astronautica 61 (2007) 16 – 26 25