4/13/2019 Learning Instrumentation And Control Engineering

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Control Valve Actuators Failure Modes

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Control valves can be built from various combinations of valve actuator and valve body. The combination of Powered by Translate

actuator and valve body is usually chosen to provide a particular failure mode should the instrument air supply
fail for any reason. USEFUL ENGINEERING LINKS
The most common control valve actuator used in the industry is the diaphragm actuator. Diaphragm actuators, How to Specify Electric Motors for
as in the case of valve bodies, can be classified as either direct or reverse acting.  Hazardous Locations
Common Cause of Battery Failures
Read Also : Control Valve Actuators: Basic Types and Designs Understanding Battery Technical
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Any failure mode can be obtained with a combination of direct or reverse acting Instrumentation Books for Instrum
actuator and direct or reverse acting valve body. The two most common failure mode of control valves are : Engineers and Technicians
Flow Meter Selection Guide
1. Fail Open How to Calibrate a Pressure Gauge
2. Fail Close
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Calculator
These two failure modes can be achieved by an Air to Close Valve (ATC) and an Air to Open valve (ATO).
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Air to Close Control Valve (ATC)

An air to close (ATC) valve and therefore fail open valve, can be obtained with the combination of a reverse Try Netflix
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acting actuator and a reverse acting valve body or a direct acting actuator and a direct acting valve body. One Month Free

Air to Open Control Valve (ATO)

An air to open (ATO) valve and therefore fail close valve, can be obtained with a combination of direct actuator SUBSCRIBE AND GET INSTANT
and reverse body or reverse actuator and direct Body. UPDATES

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Valve Body and Actuator Combination and Their Failure Modes

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4/13/2019 Learning Instrumentation And Control Engineering
The action of an actuator can easily be determined (usually by whether the air is supplied to the upper or lower
half of the housing). Direct or reverse acting valve bodies are not always readily identifiable. Most often,
reference to the nameplate or flow sheet is usually necessary to correctly identify the action of a valve body –
reverse acting or direct acting.
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Listed in the table below are all possible combinations of valve body and actuator and their failure modes:
Control Valves ( 32
Valve Actuator  Valve Body Valve Action Failure Mode Flow meters ( 22
Direct  Direct Air to Close Fail Open Temperature senso
Reverse Reverse Air to Close Fail Open
( 22 ) Calibration ( 1
Instrumentation Diagrams (
Direct Reverse Air to Open Fail Closed Level Measurement ( 15 )
Reverse Direct Air to Open Fail Closed Transmitters ( 14 ) Orifice Pl
( 11 ) Thermocouples ( 1
Transmitters ( 11 ) Pneum
Systems ( 10 ) Pressure Sw
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( 10 ) RTD ( 9 ) pressure sens
calibration pressure air valves
( 9 ) Process Control ( 7 ) Elec
calibration measurement hydraulic system Noise ( 6 ) Electricals ( 6 )
Protocol ( 6 ) Pressure Gauges ( 6
20mA Signals ( 4 ) Basics
Instrumentation ( 4 ) Digital or A
Multimeters ( 2 ) Fluke pressure calib
( 2 ) Instrumment Engineers (
Thermowells ( 2 ) Electric Motors
Instrument Engineers ( 1 ) Measur
terminology ( 1 ) Motor Nameplate ( 1 )

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