MODEL "MGV" WIRELINE FLAPPER SAFETY VALVE F/STD & H28 SERVICE W/SPECIAL NO-GO O.D., F/6,000 PSI W.P. SIZE 2 3/8 x 1.87 (PACKED UP 1.71 VE) Product No 820-35 UNIT NO. g504-12 Index: 485.20 Replaces: INTERIM PRODUCTS TECHNICAL MANUAL (©1990 by Baker OW Toole All rights rexerved “This document is and contains unpublished, copyrighted and confidential information ot Baker Oi! Tos, ed is nly. This document i te property of Saker Oi Too sand is be returnad 0 Baker Of Toole on roads By or disclose to persons not eving @ need to know consistent with the purpose ofthe document wth ‘Fool. This document le not ranted loaned o 18, eiher alone orn gonunetion with equipment or oraduct, WARNING: USE OF BAKER EQUIPMENT CONTRARY TO MANUFACTURER'S SPECIFICATIONS MAY RESULT IN PROPERTY DAMAGE, SERIOUS INJURY OR FATALITY. rnd may not be rapreecd, ued TABLE OF CONTENTS Page MODEL “MGV WIRELINE RETRIEVABLE SAFETY VALVE Application & Correspondence Description & Purpose . Operating Data... .. . Fail-Safe Setting Depth Calculation | °°! Running & Pulling Procedures F/*MGV" . | Operation. ....., ae Maintenance . . Troubleshoot’ "Redress of OC! Valves . “Field Repair” of OCS Valves . Repair of Valves, Non OCS Application. Testing Procedures Disassembly Instructions F/MGV". Disassembly Instructions F/VE' . Assembly Instructions F/VH' : Disassembly Instructions F/'G' Lock .’, Assembly Instructions F/G’ Lock Assembly Instructions F/MGV" . Dimensional Data & Assembly Drawing. ‘TM 868-834), ATTACHMENTS Applicable Assembly Drawings With Parts ListBaker Ot Tools Form No, 2012 erm: 8504-1E woex 485.20 maz 2 or «19 owe 05-24-90 MODEL "MGV WIRELINE RETRIEVABLE SAFETY VALVE, APPLICATION & CORRESPONDENCE Specifications SPPE-1 and API 14A set forth specific guidelines for controlling quality in the design, manufacture, and testing of safety and pollution prevention equipment. ‘The Baker program meets and’ exceeds these mandatory requirements. When the Baker program is adhered to, the valve is referred to as an SPPE-1 Qualified (OCS) Safety Valve. This means that Baker certifies that the valve is an SPPE-1 qualified safety valve acceptable for OCS application. The Model 'MGV’ Wireline Retrievable Safety Valve is supplied as an SPPE-1 qualified safety valve. For OCS aj pplications, SPE'E-1 guidelines must be maintained throughout the life of the valve. For non-OCS applications field testing may differ from the testing requirements for OCS applications (detailed in this operating manual). Inquiries concerning design, manufacture, testing and reordering of component parts for the Model ‘MGV’ Valve shoul addressed to: ” Customer Service Baker Oil Tools 3000 N. Hemlock Circle Broken Arrow, Oklahoma 74012 Phone: (918) 455-3000 ‘Telex: 796824 DESCRIPTION & PURPOSE ‘The Model 'MGV' Wireline Retrievable Safety Valve is a non-equalizing, flapper-type, surface- controlled, subsurface, wireline valve. It is assembled to a Safety Valve Lock and installed in a Safety Valve Landing Nipple. Safety Valve Lock must be compatible with the Safety Valve Landing Nipple. When properly installed, the Model 'MGV' Valve is hydraulically controlled from the surface via a stainless steel Control Line that connects the Safety Valve Landing Nipple to the surface Emergency Shut-Down System. The Model ‘MGV’ Valve is a normally closed valve. When the applied control chamber pressure is removed, the Valve automatically returns to the closed position. ‘This Model ‘MGV’ consist of a 'G' Lock attached to a Model 'VH' Wireline Safety Valve. Due to Lock limitations, the working pressure is 6,000 psi.‘akor Ol Tooke Form No. 2012 9504-1E wor 485.20 mos 3 or (19 owe 05-24-90 OPERATING DATA EM ‘DESCRIPTION SIZE 2.9/8 X 1.87 A MODEL ve B PRODUCT NO 820-35 c CLASS OF SERVICE 382 “D ‘RATED WORKING PRESSURE (PSI) 10,000* E ‘TEST PRESSURE (PSI) 15,000 F ‘MAXIMUM CONTROL CHAMBER 11,800 PRESSURE (PSI) G ‘TEMPERATURE RANGE @F) 20-275 H OPENING PRESSURE (PSI) 1,800 + SHUT-IN PRESSURE REQUIRED MINIMUM CONTROL LINE a PRESSURE TO HOLD SCSSV OPEN 1,800 + FLOWING PRESSURE AFTER INITIAL OPENING (PSD ‘MAXIMUM FAIL-SAFE SETTING K DEPTH WITH SALT WATER IN 1,566" CONTROL LINE (FT.) ‘MAXIMUM FAIL-SAFE SETTING L DEPTH WITH HYDRAULIC FLUID 2,007" IN CONTROL LINE (FT) NOTE: * These maximum fail-safe setting depths neglect the possibility of heavier annulus fluid, If the annulus fluid is heavier than the Control Line fluid, it must be acknowledged that should the Control Line break, the hydrostatic pressure applied to tho Piston of the Safety Valve is based on the gradient of the vier annulus fluid. Therefore, the maximum setting depth should be reduced accordingly. NOTE: ** Model 'VH' Sub-assembly is rated at 10,000 psi working pressure, but due to the Model 'G' Lock, the pressure rating of the Model ‘MGV is rated at 6,000 psi working pressure.‘Baker Ol Toole Form No. 2012 ware: 8504-1E woex 485.20 mae 4 or | 19 vars 05-24-90 EAIL-SAFE SETTING DEPTH CALCULATION. 1TEM ‘DESCRIPTION SIZE 2.9/8 X 1.87 A SPRING FREE HEIGHT "LF" (IN.) 19.8 SPRING HEIGHT AT CLOSED SAFETY 164 VALVE "LC" (IN.) c SPRING RATE "K" (LB/IN.) 57.84 D ‘TOTAL PISTON AREA "A" (IN2) eat E ‘SEA WATER GRADIENT "PFW" 454 (PSUET) F HYDRAULIC FLUID GRADIENT "PFD" 354 (PSUFT) G ‘SAFETY ALLOWANCE (DIMENSIONLESS) 115 ‘SPRING FORCE AT CLOSED VALVE H POSITION (LB) 197 “PS" = (LF -"LO)X°K J RESULTANT PRESSURE DUE TO SPRING 817 ‘MAXIMUM FAIL-SAFE SETTING DEPTH K WITH SALT WATER IN CONTROL LINE (FT) 1,566* "HW" = CPS" PFW" 1.15) MAXIMUM FAIL-SAFE SETTING DEPTH L WITH HYDRAULIC FLUID IN CONTROL 2,007* LINE (FT) "HD" = [’PS'A"PFD")X(1.15)) NOTE: * These maximum fail-safe Setting depths neglect the possibility of heavier annulus fluid. If the annulus fluid is heavier than the Control Line Suid it must be acknowledged that should the Control Line break, the hydrostatic pressure applic id to the Piston of the safety Valve is based on the gradient of the heavier annulus uid ‘Therefore, the maximum seteng depth should be reduced accordingly.{Gaker O1 Tools Farm No. 2012 woe 485.20 razr «519 pare 05-24-90 The proper Running and Pulling Tools are outlined in the chart below. Use the Running and ing Toole and the Pulling step-by-step instructions to successfully land, operate, and retrieve the Model "MGV" Wireline fickievabie Safety Valve. TOLAND Baker C-1 Baker Model N-1 Shank Baker Model FG Prong Running Tool Comm No: 81-85-2301 Comm No: 81-78-1881 Comm No: 81-06-4611 TORETRIEVE Baker Pulling Tool Baker Model N-1 Probe Baker Model FG Prong “RB-Type" Comm No: 812-13-2301 Comm No: 81-78-1881 Comm No: 81-46-2000 Running The Model "MGV" Valve ig Floo 1, Inspect the Running Tools to assure that the proper Shear Pin is being used. 2. Using a pair of calipers, check the basic OD and No-Go dimensions of the Valve. Compare the values with the well prognosis for any incompatibility. 3. Leo a Pump to the Packing Sub and slowly open and close the Valve 5 times. Now open ive. 4. Make-up the Model "FG" Prong onto the Model N-1 Shank: Make-up the Shank onto the Baker "C-1 Type" Running Tool. Open the Valve and land the Running Tool, Probe, and Prong into the Model "G" Lock on the Valve. Check to see that the collet fingers can be depressed. Pin the running tool to the lock. Close Valve and remove Pump. 5. Before pulling the Tool string and Valve up into the Lubricator, clean, inspect, and grease the Chevron Packing on the Valve. Pull the Tool string and Valve up into the Lubricator. Attach the Lubricator. Circulate Control Line fluid down the Control Line to ensure that itis not E Bunning The Valve 1, Lower the Valve to within 10 ft of the Landing Nipple. 2. Again, circulate Control Line fluid while lowering the Valve into the Landing Nipple. Record pressure required to circulate the Control Line Fluid. vp 3. Keep circulating Control Line fluid while jarring down to land the Valve. ‘The circulating pressure should increase once the chevrons straddle the Control Line port between the seal bores of the Landing Nipple. Once this occurs, bleed the Control Line pressure back to the original circulating pressure as recorded on Step 2 and lock it in at the surface to maintain zero psi pressure on the Valve while jarring down on the Valve until the Valve No-Goes in the Landing iBakar 1 Toole Form No, 3012 ware: 8504-1E ox 485,20 me 6 oo 19 oxe 05-24-90 Bunning The Valve (Cont'd) 4 Pressure the control line to ensure that it holds pressure, and then bleed pressure to 0 psi and lock it in at the surface. 5. Maintain the above Control Line pressure and jer down to shear the pin in the Running 6. dar up on the Tool string to remove the Running Tool from the Model "G" Lock. 7. Come out of the hole, 8. Pall the Tool string up into the Lubricator. Close in all well pressure and bleed any 9, Remove the Lubricator. 10. ‘Test the valve per opening and closing procedures, R he "MGV" Valve WEG" Py 1. Make-up the Model "FG" Prong onto the Model N-1 Probe, Make-up the Probe onto the 2. Pull the Tool string up inside the Lubricator. 3. Attach the Lubricator. 4, Lower the Tool string to within 10 ft of the Valve, Equalize the pressure across the Valve. Double check to make certain that the pressures are equalized upstream and downstream, 5. Open the Valve. 6. Lower the Tool string into the Model "G” Lock. 7. Once landed, jar down to engage the Pulling Tool on the Fishing Neck. Bleed the Control 8. dar up to unseat the Valve from the Landing Nipple. 9. Come out of the hole. NOTE: Lr THE SAFETY VALVE 18 TO BE REMOVED FROM THE LANDING NIPPLE FOR AN EXTENDED 10. i 12, PERIOD OF TIME, IT IS RECOMMENDED THAT A SEPARATION SLEEVE BE INSTALLED IN ITS PLACE. Pull the Tool string and Valve up into the Lubricator. Close in well pressure and bleed any Lubricator pressure. Remove the Lubricator.Beker Ol Tools Form No. 2012 wetve: 8504-1E 485.20 moe Tor 19 cae 05-24-90 10. 1. 12, Make-up the Model N-1 Probe onto the Pulling Tool. Attach the Pulling Tool to the Tool string. Pull the Tool string up inside the Lubricator. Attach the Lubricator, Lower the Tool string to within 10 ft of the Valve. Equalize the pressure downstream of the Valve with the pressure upstream of the Valve. Double check to make certain that the pressures are equalized. Open the Valve, Lower the Probe into the Model "G" Lock. Once landed, jar down on the Pulling Tool to engage the Fishing Neck. Bleed the Control Line pressure to zero. Jar up to unseat the Valve from the Landing Nipple. Come out of the hole. Pull the Tool string and Valve up into the Lubricator. Close in all well pressure and bleed all Lubricator pressure. Remove the Lubricator.Baker Ol Tools Form No. 012 “"504-1E moe 485.20 moc 8 or 19 owe 05-24-90 1. Close wing valves. 2. Pump down tubing, through the valve to be certain that no differential exists at the valve. Record pressure required. 3. Hold required pump pressure on tubing. 4. Apply control line pressure. Minimum pressure is 1,800 PSI + shut-in pressure as recorded in Step #2. 5. Open wing valve to flow line. Well should flow normally. Maintain control line pressure at 1,800 Ps I + flowing well pressure (minimum). In order to reopen the MGV’ with a differential pressure at the valve, the differential must first be reduced to less than 200 psi. ‘The Opening Procedure should be specifically as follows: 1. Close wing valves. 2. Pressure the tubing and down through the valve to be certain that shut-in pressure has been equalled or exceeded. Record this pump pressure. NOTE: Ir FoR ANY REASON STEP #2 CANNOT BE ACCOMPLISHED IT SHOULD BE ACKNOWLEDGED ‘THAT THE VALVE SHOULD NOT BE FORCED OPEN WITH GREATER THAN 200 PSI DIFFERENTIAL AT. ‘THE VALVE, oA ly, control line pressure of 1,800 PSI + shut-in well pressure (as recorded in Step #2 above). 4, Open wing valves. Well should flow normally. Maintain control line pressure of 1,800 PSI + well flowing pressure. Closing Procedure: 1. Close wing valves. 2. Bleed control line pressure to zero psi. 3. If required, open wing valve to flow line thus bleeding tubing pressure above the valve, to assure that the valve is closed. MAINTENANCE The Model 'MGV' Tubing Retrievable Safety Valve can be stored indefinitely. However, elastomeric seals in unused safety valves should be replaced every five years. ‘The assembled safety valves should be stored vertically. All Baker surface controlled subsurface safety valves should be operationally tested every month. Operational testing includes one complete cycle of opening and closing in the well. If the safety valve malfunctions or fails to close, it must be replaced or repaired. “A Failure Analysis Form, Form #MFR-1 (attached), must be filled out and submitted if the safety valve fails to operate according to this operational manual. It is important that only "qualified" Baker personnel attempt to repair SPPE-1 qualified (OCS) safety valves. SPPE-1 qualified safety valves in need of repair ld be sent to the nearest authorized Baker Oil Service Center.Baker Ol Tools Fom No. 9012 Oe LIE moc 485.20 me 9 oo 19 owe 05-24-90 MODEL ‘MGV TROUBLE-SHOOTING GUIDE SECTION 1 FAILURE TO OPEN see section 2.) 1. Control Line pressure increases instantly. a. a console alve. muake sure the console is opera cting a Baker mp to the wellhea Roe Conia e Valve 1,800 psi + well shut-in pressure to open the Valve. b, Check for blockage in wellhead connection. Exchange well head connection, try to Tepressurize, a. ‘Ghodk for wellhead or Control Line blockage with debris, Pressurize Control Line to maximum working pressure e system. Bleed Control Line and measure returns accurately, Do this at least 20 times being sure to measure returns accurately. If blockage is moving, returns will start to increase in volume. Keep this up until Valve either starts to function or Control Line blockage ceases to move. When either point is reached, continue to pressurize Control Line 20 times. If Control Line blockage continues to persist, talk to Company man about pulling the Valve. Once valve is pulled circulate control line fluid to clear blockage. Control Line Pressures Normally. (Check Tech Unit Recommendation). Hydraulic system is in tact and holding Control Line pressure. a. Equalize across the Hlapper. Pressure down the tubing until fluid movement passed the closed Flapper is achieved. b. ssurize Control Line to Ww k vement by ring: e Valve doesn't open, continue to hold tubing pressure and pressurize Control Line 20 times. If the Valve still does not open, pull the Valve and inspect on the surface. Once the Valve is retrieved, continue pumping down the Control Line to ensure that only clean Control Line fluid occupies the Control Line. Attach a Baker Hand Pump to the Valve and actuate open and closed. If the Valve fails to actuate, return the Valve to the nearest Baker Safety Systems Service Center for repair. dem Wellheads have been ves normally and es . This can only happen in a pletion, but check that pressure is actuating the desired SCSSV. wn to be ported backwards.Baker Ol Tools emis w"504-1E oex 485.20 vce 10 oF 19 ore 05-24-90 ~ MODEL MGV TROUBLESHOOTING GUIDE (Conta) SECTION 2. CONTROL LINE FAILS 70 HOLD PRESSURE 1 If co e is being us: to erate a es) the ole is _o a BEMEETLine pressure atthe Vetve 1800 pats well satin pressare co nek he Valve ee 8. hook for Control Line avatem doemble, Bleed the Control Line pressure and pressurize ie annulus to 1,000 psi, observing the Control Line gage for a pressure build-up. Ifa rise in Control Line pressure is found, the following areas could be leaking. a. Control Line connection below the surface hanger. b. — Control Line fit on Valve Landing Nipple. a Ruptured Control ‘The corrective action is to replace all connections, Control Line, and the Housing Seals. ‘The Nipple and Control Line system may be isolated by running a Separation Sleeve. SECTION 3 FAILURE TO CLOSE 1 Hlow the well to attempt to clean up the tubing. 2. i ine tod ne if there is anv Piston movement 1) Pressurize the Control Line to the maximum allowable working pressure of the system. (This should be SITP + 3,000 psi) 20 times. Carefully gage fluid returns for any increase which would indicate Piston movement. If this fails, pull the Valve and replace it with another Baker Wireline Safety Valve. 4- SAFETY E Bt 1, ‘The Control Lit i ig 1 i ell_shut-in pressure, This is pressure at the Valve, not at the wellhead. The hydrostatic pressures in the Control Line and the tubing must be considered when determining the pressures at lve. 2 3. Make-sortain that the Valve is fully equalized if any differential pressure exists, the ‘opening pressure will be increased. With the Valve equalized, open and close the Valve five (5) times recording the full open hydraulic pressure each time. If the average opening Pressure is unacceptable, contact the nearest Baker Service Center for assistance.akor O1 Tools Fern No. 8012 “B504-1E wox 486,20 moe 11 19 ee) “REDRESS” OF OCS VALVES 1 ‘Regrese| means the replacement of thoge items specified in this section, Paragraph 8. Each replacement item shall be a qualified part manufactured in accordance with the Baker Packers Quality Assurance Program. “Redress" must be performed by "Qualified Personnel." A “Qualified Person” as defined in API RP 14B is "an individual with characteristics or abilities gained through training or experience or both as measured against established requirements, auch as standards or tests that enable the individual to perform a required function". Documentation of 1 qualification requirements are as listed in the Quality Assurance Manual. Records of these standards and tosta are to be placed in the individual's training file and maintained in the authorized Service Center. Petrone! may be done at a field site or authorized Baker Packers Safety Systems Service ‘enter. ‘The following items may be replaced: a. External Set Screws. b. Lock sub-assembly and/or its component parts. ¢ Chevron Packing Unit sub-assemblies, d. O-Ring in Spring Housing. NOTE: REPLACEMENT OF ITEMS OTHER THAN THOSE LISTED ABOVE CONSTITUTE "FIELD REPAIR", ‘SEE "FIELD REPAIR" SECTION OF THIS MANUAL. 4. Loose joints may be tightened. Testing After Redress: 1. Following the "Redress", the Valve must be bench tested by "Qualified Personnel" (see Bench Test procedure). ‘It must be opened and closed at least five (5) times, Operation must be smooth and in accordance with the operating manual. If the Valve does not gperate properly, it must be returned to an authorized Baker Packers Safety Systems Service Center. 2, If the "Redress" is done at the authorized Service Center, an API 14A Functional Test must be performed. 3. If the "Redress” is done at a field site, an API 14A Functional Test should be performed, if a test facility is available. ‘Documentation Records of "Redress" done at the authorized Service Center should be maintained at the Service Center and contain the following information: Product: Commodity No, Work Order No, and Serial No. arts replaced, with accompanying Serial Nos. Date of the "Redress", Functional Test data results. Other test data and pertinent information. A log of all repair steps taken and signed by the "Qualified Personnel" involved. Soper‘Bakar O Toots Frm No. 3012 8504-1E 485.20 ce «12 oe 619 ome 05-24-90 Note: Repair or OCS SAFETY VALVES MUST BE PERFORMED AT AN AUTHORIZED BAKER OUL TOOLS ‘SERVICE CENTER. General Procedure 1. "Field Repair" as defined in API RP 14B is "an activity involving disassembly, reassembly, and functional testing of SSSV equipment with or without the replacement of qualified parts. Field Repair does not include machining, welding, heat treat or other manufacturing operations, Redress or adjustment does not constitute Field Repair". (See “Redress" section for definition of "Redress"). Machining, welding, heat treat, or other oe processes performed on a Valve port sre covered under the remanufacture of SCSSV's and are not covered by this procedure, “Field Repair" must be performed by “Qualified Personnel”. 4 [Qualified Lipids teas 1am individual with characteristics 2 abilities gainer ugh training or experience or as measured against establishes Foquiremente, such as standards or toot that enable the individual to perform a required function. (Instructions should be provided that include as a minimum API RP 14B and the Manufacturer's Operating Manual)." Records of these standards and tests are to be placed in the individual's training file and maintained in the Service Center. Replacement of items other than specified in the “Field Redress” procedure considered to be "Field Repair." These are covered in this specification. Each replacement part must be a Gualifeg part, manufactured in accordance with the Baker Packer Completion Systems Quality Assurance Program, and must meet or exceed. the performance requirements of the original part. ‘Snecific Procedure Disassemble per Disassembly Instructions. Thoroughly inspect all parts prior to reassembly. Any replacement part must meet or exceed the performance requirements of the original part. Replace any damaged metal part that cannot be salvaged with a qualified part listed in the Parts List. burrs, Fough spots, or other irregularities must be removed prior to reassembly, Replace all elastomers per Repair Kit List. Reassemble per Assembly Instructions.Bakar Ol Tooke Form No, 9012 "3504-18 moc 485.20 roc 13 of 19 owe 05-24-90 Testing After Repair Following "Field Repair," the following tests must be performed: ay The a must te Leer ipriap accordance with the bench oe prcedies to ee smooth operation during the opening losing cycle. If any obvious abnormality is seen, the Valve should be disassembled and reinspected (aoe Bench Test Procedure), 2. Functional Test of the Valve must be accomplished in accordance with the current edition of API 14A and the approved Baker test procedure prior to installation (see Functional Test Procedure). Documentation a Product-Commodity No, Work Order No and Serial No. 2. Parts replaced, with accompanying Serial Nos, documented on a serialization log at disassembly and reassembly. 3. Date of the repair. 4. Functional Test data and results. 5. Other test data or pertinent information. 6. A log of all repair steps taken and signed by those "Qualified Personnel” involved. REPAIR OF VALVES, NON-OCS APPLICATIONS PAF Disassemble per Disassembly Instructions. Thoroughly inspect all parts prior to reassembly. Any replacement part must meet or exceed the performance requirements of the original part. Replace any damaged metal pie erg secre g snp agin rr raraion fee angi Temoved prior to reassembly, Replace all elastomers per Repair Kit List. Reassemble per Assembly Instructions. Perform Bench Test (see Bench Test Procedure). If practical, perform Functional Test (see Functional Test Procedure).Bakar Ol Tools Form No. 3012 warn: 8504-1E moe 485.20 vce 14 oo 19 owe 05-24-90 TESTING PROCEDURES See appropriate "Redress" or "Field Repair” section prior to performing the following tests. Bench Test Procedure 1. With Valve in soft-jawed vise, attach hydraulic line to the port in the Packing Sub (1/4" high pressure tubing x 1/8" NPT male fitting). 2, Use a Baker Hand Pump or equivalent to apply 3,000 psi to the Control Line port. The Valve should be fully open with no apparent hydraulic leaks. 3. Drift the interior of the Valve with the Drift Bar #T-11689.16, No interference is permitted. Drift the exterior with Drift Sleeve #T-10915-1. 4, Slowly vent the control port pressure. During closure, the Valve should force the control fluid back into the Control Line. When the control port proseure falls to zero, the Valve should be fully closed. 5. eat Step No 2, 3 & 4 above until satisfied that the Valve is operating properly. The tory shotta be contacted should the Valve tl vo fonction ne duseebeae = PoPery” 6. ‘Upon completion of bench test, remove pressurization line. Functional Test Procedure ‘The approved Baker Test Procedure conforming to API 14A is maintained at the factory and in all authorized Baker Oil Tools Service Centers. (APM 70.01.1) 1. See Functional Test data on attached assembly drawing for necessary data to complete the testing. 2. If any abnormality is detected the test must be terminated. The valve must then be disassembled and inspected. 3. After reassembly, the test must be restarted from the beginning.Baker Ot Tools Farm No, 9012 8504-1E ox 485.20 pc «15 or) 19 ore 05-24-90 MODEL "MGV WIRELINE RETRIEVABLE SAFETY VALVE PRIOR TO DISASSEMBLY See appropriate "Redress" or “Field Repair” section of this manual I prior to attempting disassembly of the Model 'VH' Valve. These sections contain important information on specific restrictions as well as other useful information, After reviewing appropriate “Redress” or “Field Repair” section, establish that adequate disassembly/assembly equipment is available. A list of equipment considered adequate is: Chain Hoist or equivalent Soft Jawed Vise A "Steadyrest" or Equivalent Slot Screwdriver Set of (Hex) Allen Wrenches Memac Chain Strap Wrench #2 (Internal Parts) Memac Chain Strap Wrench #3 (External Housings) Nylon Belt Strap Wrench for Back-Up Power Spring Compression Tool composed of Comm #05-51639-00 & 05-51648-00 1. Place valve in a soft jawed vice. Clamp on Top Sub (13), Remove Model 'G’ Lock (A). 2. Remove Upper Packing Sub (8), Upper Sleeve (10) and Crossover (11). DISASSEN INSTR N Refer to T/M Drawing 568-834 1. Place the Intermediate Sub (24) in a soft-jawed vise. 2, — Remove all Hex Soc Hd Set Screws from the Valve. 3. Hold the Flapper (28) open and remove the Flapper Housing (29) by rotating counter- lockwise, 4, Remove the Flapper Pin (26) from the Flapper Housing (29). This will allow the Torsion Spring (27), and Flapper to be removed from the Flapper Housing. Reclamp the vise in the middle of the Spring Housing (20). * 6. Remove the Intermediate Sub (24) from the Spring Housing by rotating it counter- clockwise. CAUTION Do Nor Use Unus Force To DisasseMBLE VALVE Do Not WRENCH ON SEAL SURFACES Reclamp the vise on the Top Sub (13). 8. Remove Spring Housing (20) from Packing Sub by rotating counter-clockwise. =akor OF Toots Form No. 9012 8504-1E ce) vce «16 of ©6619 pare 05-24-90 DISASSEMBLY INSTRUCTIONS (Cont'd) 9. Remove Flow Tube (22) and Piston (18) from Packing Sub (16), 10. Remove the Top Sub (13) from the Packing Sub. 11. Remove the Chevron Packing Units (7) from the Packing Sub. 12. Remove the Spring Washer (19) Power Spring (21) and Spring Stop (23) from the Flow ‘Tube (22) by Rotating the Piston (18) Counter Clockwise after Removing Set Serews (17). 13. Remove all elastomeric seals from each component of the Valve and destroy them go as not to allow any or all to be reused. 14. All components of the Valve should be washed in a suitable groase-cutting solvent. Pay particular attention not to leave any foreign material in any O-Ring groove. 15. _ Refer to appropriate repair section of this manual for specific repair procedures. PRE-ASSEMBLY INSTRUCTIONS Prior to assembling the 'VH' Safety Valve, follow the checklist below to assure proper assembly for testing and production: 1 Allperteinepected and found undamaged * All threads and Screw hol an free of burrs. Inspect all anti-gall coatings on the threads to ensure the coating is not worn off. * All'sealing surfaces and grooves are clean with no surface defects * All Seals are correct size and number and within useable shelf life limits. (See maintenance section for shelf life) = Use Baker Downhole Grease, Prod #499-21, or equivalent available for Seals and general art lubrication Tools required for assembly are shown under “Disassembly Instructions" * a4 ETY VAL" Refer to T/M 668-834 1. Visually inspect all O-Rings (14 & 32), Back-Up Rings (33, 34 & 35) and T-Seals (30 & 31) for flaws. Install each in its appropriate groove. 2. Assemble Power Spring eab-asecmbly. Slide Spring Stop (23) onto Flow (22) followed by the Power Spring (21) and Spring Washer (19) Compress this Assembly by Rotating Piston (18) Clockwise onto the Flow Tube (22) Secure with Hex Screws aa. 3. Install Chevron Packing Unit (7) onto Packing Sub (16). 4. Visually inspect to ensure that the T-Seal (30) and Back-Up Rings (33) are lubricated and properly installed in the Top Sub. 5. Assemble Packing Sub into Top Sub (13). Secure with Hex Screws (15). 6. Visually inspect Piston (18) to ensure that the T-Seal (31) and Back-Up Rings (34) properly installed and lubricated, sean estBaker Ol Tooke fentort 8504-1E moex 485,20 pace 17 o 19 care 05-24-90 ‘ASSEMBLY INSTRUCTIONS (Cont'd) 7. Install Flow Tube and Piston Assembly into Packing Sub. 8. Visually inspect Spring Housing (20) to ensure O-Ring (32) and Back-Up Rings (35), are properly installed and fubricat ‘Check the sealing surfaces for damage. cA Install Spring Housing (20) onto Packing Sub (16). Make-up thread and secure with two Hex Soc "Hid Set Screws (17). Visually inspect lower sealing area (below packing) prior to completion of this assembly. 10. Assemble Intermediate Sub (24) into Spring Housing (20). Secure with Hex Soc Hd Set Screws (17). 11. _ Install Resilient Seal (25) onto Intermediate Sub (24). 12, Assemble Flapper (28) and Flapper Housing (29) sub-assembly: a. Install r in Flapper Housing. Insert Flapper Pin (26) thru Flapper Housing pin hole and one hinge &. Install Torsion Spring (27). Align Flapper and Torsion Spring with Flapper alee cei Install Flapper Pin in Flapper Housing through Flapper hinges and Torsion Spring. 13. Hold Flapper in open position and assemble Flay Housing sub-assembly onto Intermediate Sub (24). Allow Flapper to close against the Intermediate Sub. Secure with Hex Soc Hd Set Screws (17). 14, Secure Flapper Pin with Hex Soc Hd Set Screw (36). 15. _ Visually inspect the exterior of the Valve for wrench marks or burrs (if any, remove them). 16. Perform testing per appropriate "Redress" or "Field Repair" section of this manual.‘Boker Oi Tools Fom 202 ome, 8504-1E moex 485.20 oe =«18 oo 19 mare 05-24-90 DISASSEMBLY INSTRUCTIONS F/G’ WIRELINE RETRIEVABLE SAFETY VALVE LOCK Refer to T/M Drawing 568-834 1. Clamp the External Fishing Neck (1) in the vise. Remove all St Stl Hex Soe Set Screws (6). Slide the Spring (4) and Plunger (5) from the Latch Mandrel (3). Remove the Latch Mandrel (3) from the Internal Fishing Neck (1). Slide the Latch (2) from the Latch Mandrel (3). 7 ee fer to ‘Drawing 568-834 x Inspect all parts for defects, burrs, and cleanliness. Clamp the Internal Fishing Neck (1) in the vise. Slide the Latch (2) onto the Latch Mandrel (3). Make-up the Latch Mandrel (3) onto the Internal Fishing Neck (1). Slide the Plunger (5) into the Latch Mandrel (3. Make certain that the Spring Guide on. the Plunger (B)is facing toward the Spring (4) 6, Slide the Spring (4) into the Lock Mandrel (3). 7. Reinstall all St Stl Hex Soc Set Screws (6). oP eS NOTE: Ir Tue Lock 15 To BE STORED on SHIPPED AS A LOCK SUBASSEMBLY, BE SURE TO USE ‘MASKING TAPE TO RETAIN THE SPRING (4) IN THE LOCK MANDREL (8). Make-up Crossover (11), Upper Sleeve (10) and Upper Packing Sub (8). Install Packing Unit (7) onto Upper Packing Sub (8). Visually inspect the exterior of the valve for wrench marks or burrs (if any, remove them). 1, 2. 3. Assemble Model 'G’ Lock (A) onto Upper Packing Sub (8). 4, 5. Perform testing per appropriate "Redress" or “Field Repair" section of this manual.akor OF Toots Form No. 9012 werve: 8504-1E woe 485.20 race 19 of 19 owe 05-24-90 ‘TM DRAWING 568-884 ATTACHED