SAC

Shift Target : 700

DIRECT LABOR

Department A B C
Outdoor Line 56 0 0
Indoor Line 26 0 0
QCA indoor 4 0 0
QCA Outdoor 4 0 0

Manufacturing (Direct+Indirect)
Quality(Direct+Indirect)
Total (Direct+Indirect)

# Sensitivity: Public
 IN DIRECT LABOR

Department A B C Total
Outdoor Line 4 0 0 60
Indoor Line 2 0 0 28
QCA indoor 0 0 0 4
QCA Outdoor 0 0 0 4

88
8
96

# Sensitivity: Public
 SUMMARY -700/Shift
Online 35
Sub Assembly 10
Quality Manpower 4
Indirect Manpower 4
New 12 At Red Text area add workers because cycletim less than 40 se
Loading - 33 Sec

Side plate
prpeartion sub Condensor sub
assembly - 44 sec Compressor assemblies-35 sec
Mounting - 33 Sec
Temp sensor-20sec
Tubes fitting 33sec
Condensor fixing- Nitrogen Brazing
36 Sec -34 sec -24 sec
Temp sensor -35 sec
Brazing-35 sec

Compressor wire Compressor

-47 sec Barcode Partition Fan Motor wiring wiring
cover 38 sec -35 sec plate-42 sec 41 sec -36 -32
sec sec

Fan
Motor-46 Partition
sec Plate-9 sec

# Sensitivity: Public
because cycletim less than 40 sec

Out-check

In-25Sec Out-20sec

In-
24 charging-45sec
Brazing Side cover Side cover Post funct-24
-24 sec 17 Sec 22 Sec Electrical test sec

Fan- Barcode-38 sec

24 welding-20sec

R-Side & Screws Screws -

Joints leak chek- Front-63 sec - 34 sec 33 sec Top
wiring wiring wiring wiring 25sec
-36 -48 -35 cover -44
-32 Sec
sec sec sec sec

PCB Box -33 sec Front Panel sub

Partition Assembly -46 sec Booklet -24 sec
Plate-9 sec
Electric
Plate-38
sec

# Sensitivity: Public
eck
Out-20sec

Packing -26 sec

Packing-24 Sec
Post funct-24
sec

Barcode-38 sec

Top Side Final Packing -28 sec

cover -44 cover test
Sec -57 sec -26 Sec

Booklet -24 sec

# Sensitivity: Public
 TEMPO =Capacity per Shift
510
54.00

%Station
Station.N QC Operation Normal Tired Rate Without With %Station
INVERTER OUTDOOR OPERATIONS POSITION Equipment Cycles Avg of Cyc Tempo ST. Time Total NOT
o PlanNo type Time (%) balancing Balancing utilization
utilization

59.00 -3 56.00

1000 tub sub assembly 54.87 8.00 7.00 15.00 102% -2%

1010 New Top frame sub assembly 44.00 4.00 -1.00 3.00 81% 19%

1020 Control panel Sub assembly 48.40 5.00 -1.00 4.00 90% 10%

1030 Base sub assembly 8.00 -1.00 7.00 78% 22%

42.28

1040 Tub + Base assembly 10.00 -1.00 9.00 70% 30%

38.03

1050 Top frame assembly 3.00 -1.00 2.00 38% 62%

20.37

1060 Control panel assembly 50.60 2.00 -1.00 1.00 94% 6%

1070 CEC wiring on unit 51.22 4.00 -1.00 3.00 95% 5%

qca01 Electrical testing 36.10 67% 33%

qca02 Function test 35.09 65% 35%

qca03 sound checking 25.91 48% 52%

1080 Cleaning unit 44.00 5.00 -1.00 4.00 81% 19%

1090 Accessories insertion 42.9 4.00 -1.00 3.00 79% 21%

qca04 Final inspection 55.00 102% -2%

2000 Packing 38.50 6.00 -1.00 5.00 71% 29%

# Sensitivity: Public
# Sensitivity: Public
Station. QC Operati
INVERTER OUTDOOR OPERATIONS ST. Time
No PlanNo on type

1000 tub sub assembly 43.36

1010 Top frame sub assembly 41.80
1020 Control panel Sub assembly 48.40
1030 Base sub assembly 42.284
1040 Tub + Base assembly 38.027
1050 Top frame assembly 20.372
1060 Control panel assembly 50.6
1070 CEC wiring on unit 51.216
qca01 Electrical testing 36.10
qca02 Function test 35.09
qca03 sound checking 25.91
1080 Cleaning unit 44.00
1090 Accessories insertion 42.9
qca04 Final inspection 55.00
2000 Packing 24.62

]
 TEMPO =Capacity per Shift
510
54.00

%Statio %Statio
Without With
n n NOT
balanci Balanci Total
utilizati utilizati
ng ng
on on

52.00 0 52
8.00 0.00 8.00 80% 20%
4.00 0.00 4.00 77% 23%
5.00 0.00 5.00 90% 10%
6.00 0.00 6.00 78% 22%
7.00 0.00 7.00 70% 30%
2.00 0.00 2.00 38% 62%
2.00 0.00 2.00 94% 6%
4.00 0.00 4.00 95% 5%
67% 33%
65% 35%
48% 52%
3.00 0.00 3.00 81% 19%
4.00 0.00 4.00 79% 21%
102% -2%
5.00 0.00 5.00 46% 54%
29