Professional Documents
Culture Documents
Classic
Gantry Overview
9202-0103 Rev C
Table of Contents
ADAC Laboratories
540 Alder Dr.
Milpitas, CA 95035
Disclaimer
The information and drawings set forth in this document and all rights in and to
inventions disclosed herein and patents which might be granted thereon dis-
closing or employing the materials, methods, techniques or apparatus described
herein are the exclusive property of ADAC Laboratories.
Further, ADAC Laboratories reserves the right to revise this publication and to
make changes from time to time in the content hereof without obligation of
ADAC Laboratories to notify any person or organization of such revision or
changes.
No copies of this information or drawings shall be made without the prior con-
sent of ADAC Laboratories.
This manual describes the Vertex “Classic” gamma camera with either Analog
or Epic Detector Electronics.
SECTION 1
INTRODUCTION
Scope Vertex Cameras interface to ADAC’s Sun-
based Pegasys Image Processing System.
This manual is part of a field service kit de- Manuals in the following kit describe the in-
scribing ADAC’s Vertex "Classic" camera terface between a Vertex and a Pegasys:
with either analog or Epic Detector Electron-
ics. Specifically it covers: • Pegasys FS Man Kit (9202-0020).
1-1
SECTION 1 INTRODUCTION
1-2
INTRODU CTION SECTION 1
The H ybrid 16-Bit Parallel I/F board provides The AT Serializer board converts parallel
parallel control and data interface to the data to serial data and transfers the data to
Matador Correction Electronics board. The the Pegasys system via an Image Ethernet
H ybrid 16-Bit Parallel I/O board also does link. That link uses Ethernet H ardware but
Matador Correction Electronics diagnostics not Ethernet Protocols.
and controls high voltage to the PM tubes.
In Pegasys, the Maui-Maui board sends data
A PC XYZ Digital Interface board performs, to one of the two AC Processors boards ac-
left/right and top/bottom orientation and cording to flags indicating which detector
passes data to the AT Serializer board. originated the data.
The AT Serializer board converts parallel The Pegasys Field Service Manual, Volume 1:
data to serial data and transfers the data to Overview (9202-0021) covers storage and dis-
the Pegasys system via an Image Ethernet play of image data within Pegasys.
link. That link uses Ethernet H ardware but
not Ethernet Protocols.
1-3
EPIC VERTEX CLASSIC / PEGASYS
SECTION 1
TOWER
MATADOR PERSONAL COMPUTER PEGASYS
FILM
DEPARTMENT FORMATTER
ETHERNET
ETHERNET
BOARD E-NET
XCVR
&
TRANSCVR HOST-BUS HOST BUS
EPIC VERTEX S-BUS I/F
ETHERNET TWISTED PAIR
HV S-BUS
FORMATTER
CTRL HYBRID AC
16-BIT PROCESSOR SUN
PARALLEL (ACP) SYSTEM SYSTEM
I/F #1 CONTROLLER
DETECTOR #1 X,Y Graphics
ELECTRONICS ZE I/F
MOUSE
AT-BUS
MONITOR
IPX DISPLAY IMAGE
INTRODUCTION
MATROX FLOPPY VGA CPU
RS 232
RS 232
BUFFER MEMORY
INTRODUCTION
DEPARTMENT FILM
ETHERNET FORMATTER
ETHERNET
BOARD E-NET
XCVR
&
TRANSCVR HOST-BUS HOST BUS
S-BUS I/F
ANALOG VERTEX
S-BUS
AC FORMATTER
#2 SWITCH I/O
ZE,ZP #2 BUS
PW/PI DIGICOM AC
#2 PROCESSOR
PRE-WINDOW H.V. CTRL PORT 1 (ACP) KEY-
DISPLAY
RS 232
PORT 2 #2 BOARD
PIPELINE
AT-BUS MOUSE
MONITOR
CPU DISPLAY IMAGE
MATROX VGA
BUFFER MEMORY
SECTION 1
PC/STACK
MONITOR MONITOR
to Controller in
Collimator Exchanger
GANTRY
Scope Overview
This section describes the mechanisms for Each moving gantry mechanism includes a po-
moving gantry components. Topics include: tentiometer and an optical encoder (Figure 2-
1).
• overview,
The wiper of each potentiometer connects to
• error condition reporting, a moving gantry mechanism. The resistor in
the potentiometer connects to a reference
structure. Electrically, the voltage drop across
• potentiometer replacement,
the potentiometer passes through an A/D con-
verter.
• calibration procedure,
Similarly, the optical disk in each encoder
• position verification, and connects to a moving gantry mechanism. The
optical sensor in the encoder connects to a
• speed verification. reference structure. Electrically, the encoder
outputs pulses. The optical sensing of tick
The mechanisms (motions) that require cali- marks on the encoder optical disk generates
bration are: pulses during motion of the disk and associ-
ated gantry structure. Each revolution of the
disk produces 500 square wave pulses which
• gantry # 1 rotation,
produces 2000 ticks.
• gantry # 2 rotation,
The potentiometer provides absolute position
information that is available even after power
• detector # 1 rotation, cycling. The encoder, however, loses informa-
tion during power cycling. When power
• detector # 1 radius, comes on, the power-up procedure:
2-1
SECTION 2 GANTRY CALIBRATION
HD2
Radius
Encoder
HD2
Radius
Pot
2-2
GANTRY CALIBRATION SECTION 2
The system does not directly rely on potenti- • drive chains falling off,
ometers for position information after power-
up. However, the system compares • gears slipping relative to potentiometers,
potentiometer and encoder-determined posi-
tions to detect mechanical slip problems.
• potentiometers slipping relative to
When slips occur, the system reports an error
encoders,
condition to the equipment operator.
When the system detects an out-of-tolerance To replace the potentiometer for any motion,
difference between encoder-determined and follow these steps:
potentiometer-determined positions, the sys-
tem generates an E3 error code. The error 1. position the associated mechanism (gan-
code will appear in the appropriate field of try, detector, etc.) near its center of
the display box shown (Fig 2-2). Thus an error movement;
in detector # 1 radius motion will appear in
the upper left corner of the display box.
2. before installing a new 10 turn potenti-
ometer, center the wiper by turning it
Table 2-1 shows all Display Box error codes, fully to one end and then turning it 5
their cause and suggested corrective action. turns in the other direction 1;
Tables 2-2 and 2-3 show the same information
for information codes and limit codes.
3. install the potentiometer; and
2 When entering the Cal Mode in the calibration procedure, the potentiometer value should be
near its mid range value of 2000 if you correctly center the wiper.
2-3
SECTION 2 GANTRY CALIBRATION
CM CM
CM
GANTRY TRANSLATE
DEG DEG
E/STOP
DETECTOR #1 DETECTOR #2
RADIUS RADIUS
IN OUT IN OUT
DEG
DETECTOR 1 ROTATE
GANTRY
TRANSLATE ROTATE
CM CM
HEIGHT
TABLE LATERAL
Z X
HALT 1 HALT 2
OVERRIDE
SELECT
DETECTOR #1
P-SCOPE
GENESYS VERTEX ROTATE
ERASE
Version _____ ENABLE
FAST ENABLE
SLOW ENABLE
MARK
2-4
GANTRY CALIBRATION SECTION 2
TABLE 2-1
ERROR (E) CODES
E-3 Pot encoder mismatch. Bad pot, bad encoder or bad Check pot & encoder.
calibration. Recalibrate motion.
E-5 Pot reading out of range Pot reading less than 350, Check pot and wiring.
or greater than 3900. Recalibrate motion.
E-12 Detector head has improper Bad collimator ID tag or Make sure collimator is
collimator type and parity. improperly setup. secure (adjust eccentric &
check tag).
E-18 Manual override active. Override exists in pre- Press override button to
program mode. exit.
2-5
GANTRY CALIBRATION SECTION 2
E-21 Cannot update calibration Cal switch is off. Check Cal switch.
RAM. Bad DUART. Check DUART.
Bad Cal RAM. Check Cal RAM.
E-31 ECT rings are not locked Ring lock device does not Check ring lock device.
together. work.
E-32 ECT are locked together. Ring lock device does not Check ring lock device.
work.
E-102 Collimator exchanger latch Latch sensor in unexpected Check/adjust latch sensor.
sensor error. state. Insure Detector Head Lock
Plate and collimator eccen
trics are correctly adjusted.
E-103 Collimator exchanger lock Lock sensor in unexpected Check/adjust lock sensor.
sensor error. state. Insure Detector Head Lock
Plate and collimator eccen
trics are correctly adjusted.
2-6
GANTRY CALIBRATION SECTION 2
E-106 No collimator ID. After collimator mounted Ensure (1) tag properly
on detector, ID cannot be positioned and making
read from tag. good contact, and (2) col-
limator mounted correctly.
E-109 Collimator exchanger Elevator position out of Check all Exchanger sen-
is not ready. range. sors - one probably not in
Cannot read the 2nd pot. “home”position.
May have old software. Redo Stand-Alone Cal.
2-7
GANTRY CALIBRATION SECTION 2
TABLE 2-2
INFORMATION (I) CODES
I-50 Too far from max position. The first calibration Redo first calibration point.
point is more than 10 units
from where it should be.
2-8
GANTRY CALIBRATION SECTION 2
TABLE 2-3
LIMIT (L) CODES
L-76 Detector Head Lock Plate Collimator is on detector Check and adjust sensor,
Latch sensor in unexpected and Latch Pin sensor is off. Detector Head Lock Plate
state. and collimator eccentrics.
Press STOP on Handcon-
trol to acknowledge.
L-78 Detector Head Lock Plate Collimator is on detector Check and adjust sensor,
Lock sensor is unexpected and Lock Pin sensor is off. Detector Head Lock Plate
state. and collimator eccentrics.
Press STOP on Handcon-
trol to acknowledge.
L-89 Gantry Rotate Clutch Either Gantry Rotate Clutch Check Gantry Rotate
Error, Motion Halted. disconnnected or Clutch Clutch.
slipped so Gantry
Rotate 2 position with
respect to Gantry Rotate
changed by more than 2°.
L-97 Rings are locked when Ring lock device is bad. Check & adjust the ring
trying to calibrate ECT2. lock device.
L-98 Ring lock device is not in Ring lock device is slipping Check & adjust the ring
correct position. lock device.
L-99 Hardware limit reached. Negligence in Cal Mode. Move to safe rnage.
Bad calibration. Recalibrate the motion.
Bad limit sensor Check limit sensor.
2-9
SECTION 2 GANTRY CALIBRATION
2-10
SECTION 2 GANTRY CALIBRATION
Rear View
Figure 2-3. Location of "Cal" Rocker Switch and Limit Override Rocker Switch
on MPU Board (with right rear door opened).
Detector Radius #1
Linear Controller
5200-3051
Detector Radius #2
Linear Controller
5200-3051
2-18
SECTION 2 GANTRY CALIBRATION
TABLE 2-4
HARDWARE AND SOFTWARE MOTION LIMITS and
MAXIMUM SPEED SPECIFICATION
Gantry Rotate # 1 -187 deg -185 deg 185 deg 187 deg 486 deg/min
(437-535)
Gantry Rotate # 2 -187 deg* 90 deg 185 deg 187 deg** 486 deg/min
(relative to Det # 1) (437-535)
Notes:
* Gantry Rotate # 2 Minimun Limit is with Gantry Rotate 1 at -187 deg and Gantry Rotate # 2 at
90 degrees relative to Gantry Rotate # 1.
** Gantry Rotate # 2 Maximum Limit is with Gantry Rotate 1 at 187 deg and Gantry Rotate # 2 at
185 degrees relative to Gantry Rotate # 1.
2-12
GANTRY CALIBRATION SECTION 2
TABLE 2-5
SUMMARY OF DISPLAY PANEL CONTROLS
USED IN GANTRY CALIBRATION
Note: To look at pot and encoder values for Gantry Rotate 2, enter Calibrate Mode and press
SELECT. Each time you press SELECT, the third line of the display will toggle between pot and
2-13
SECTION 2 GANTRY CALIBRATION
2-14
SECTION 2 GANTRY CALIBRATION
c. Locate Detector #1 Radius Base Plate. b. Hold a level on top of the detector #2
#1 Radius Base Plate Radius Base Plate.
Place Level Here
,,,,,, #2 Radius Base Plate
HD
#1
,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,
Brush
,,,,, View of Radius Base Plate #2 from Foot
1 When using a level, you must always observe the level twice: (1) in the normal fashion, and (2) after
doing an end-for-end swap of the level, i.e., with the level rotated 180° about an axis perpendicular to
the length of the level. After doing the 180° rotation correctly, the same edge of the level will be
against the surface being checked.
2-14
GANTRY CALIBRATION SECTION 2
c. Using SLOW and Gantry Rotate keys on 7. For fourth cal point (Gantry #2 Rotate 270°):
handcontroller, adjust gantry #2 rotate a. Hold level under Detector #2 Radius Base
until Radius Base Plate is horizontal. Plate.
d. Press PAUSE/MARK to store second cal #2 Radius Base Plate
point. G ROT 1 will reappear.
Pot Cal - G ROT 1[0]
Tg = 90.0 Deg HD ,,,,,,
POT1: 26xx ENC: -90.0 #2
POT2: 17xx EXIT-->
5. To enable cal storage:
a. Open right rear door (Fig 2-3). ,,,,,
b. Press the "Cal" rocker switch (3rd switch
from left on MPU board). Cal Status
View of Gantry from Foot
(Display Box upper right) will become [1].
6. For third cal point (Gantry #1 Rotate 90°): b. Using SLOW and Gantry Rotate keys on
a. Using SLOW key and CW Gantry Rotate handcontroller, adjust gantry #2 rotate until
key, rotate gantry 180° CW (view from #2 Radius Base Plate is horizontal.
foot) until Detector #1 is at 90° (Detector
Brush
#1 in back). Keep pot within 350 - 3900
,,,,,,,,,,,,,,,,
range.1
#2 Radius Base Plate
Place Level Here
,,,,,
,,,,,
View of Radius Base Plate #2 from Foot
HD
#1 c. Press PAUSE/MARK to store fourth cal
,,,, point.
. Reset "Cal" rocker switch.
#1 Radius Base Plate
8. To conclude:
View of Gantry from Foot a. Do the feedback tests on the next two
pages, or terminate this procedure and do a
b. Hold small level horizontally on top #1 backup (Appendix A).
Radius Base Plate.
Place Level Here
#1 Radius Base Plate
,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,
Brush
View of Radius Base Plate #1 from Foot
1 If you accidentally hit "hardware" limit: (1) press "limit ovr" switch (2nd rocker switch from left
on MPU board), (2) press OVERRRIDE on display, (3) carefully select the direction of
movement switch on the handcontroller, and (4) back away using SLOW enable switch. In some
cases you may need to adjust hardware limit pot.
2-15
SECTION 2 GANTRY CALIBRATION
2-16
GANTRY CALIBRATION SECTION 2
2-17
SECTION 2 GANTRY CALIBRATION
ECT#1 Sensor
View of Gantry from Foot End
View of ECT Sensor from Foot
1 When using a level, you must always observe the level twice: (1) in the normal fashion, and (2) after
doing an end-for-end swap of the level, i.e., with the level rotated 180° about an axis perpendicular to
the length of the level. After doing the 180° rotation correctly, the same edge of the level will be
against the surface being checked.
2-18
GANTRY CALIBRATION SECTION 2
iii. Move sensor in the same direction as d. If the Base Plates are not parallel within ±
Gantry #1 must move to make the 0.5 mm over a 25 cm length, you may
gantry vertical. have a “clocking” problem with Head #2.
iv. Select again the “Gantry Rotate to 0 To verify clocking:
and Rotate 2 to 180" option; recheck. i. remove the radius #2 cover, and
v. Repeat the above steps until the Head ii. measure parallelism with a 55 cm level
#1 Radius Base Plates are vertical. over the full length of the Detector #2
4. For Head #2 (180° Sensor): Radius Base Plates (head and foot).
a. Only after ensuring that Head #1 ECT iii. If the Base Plates are not parallel
Sensor is set correctly, check the ECT#2 within ± 1.5 mm over the full length of
Sensor by holding a level on both Head #2 the radius arms, you must correct the
Radius Base Plates. problem. See Procedure 9355-0062.
e. If the Base Plates are parallel but not
vertical, follow these steps:
#2 Radius Base Plate i. Remove the Head #1 Radius Drive
Cover.
ii. Locate the ECT#2 Sensor on the
,, Radius Drive Base Plate (foot end).
, ,,
,,
,
, #1 Radius
Base Plate
(foot end) Brush
HD
#2
2-19
SECTION 2 GANTRY CALIBRATION
± 2 mm
2-20
GANTRY CALIBRATION SECTION 2
1. Theory and importance: h. Adjust the Min Pot on the Head 2 Max
• If Gantry Rotate maximum limits are too Limit Board until its LED just turns off.
tight, software may hit the limits, or i. If needed, rotate gantry clockwise back to
• If limits are too loose, damage to ring -180° setting Limit Overrride on MPU.
cables or other hardware may occur. j. Check settings by moving gantry CCW:
2. Initial setup: • to -187 and verify that LEDs are off.
a. Remove the Gantry Base Cover. • to -188 and verify that LEDs are on.
b. Translate Gantry away from Exchanger. k. Set Limit Overrride on MPU, if not on.
c. Locate the Max Limit boards for Head 1 l. Rotate gantry clockwise back to -180°.
and Head 2 in the Gantry Base. m.Reset Limit Override switch on MPU.
n. Press ENABLE to exit Cal Mode.
HD #1 Max Limit PCB 4. For Detector #2 at 185° relative to Detector #1:
a. With SELECT key, select option for
“General 180”; press ENABLE twice.
HD #2 Max Limit PCB b. Select Preprogrammed option for “Det 2
Indep Motion”; press ENABLE.
c. Using slow enable, rotate Gantry #2
View of Gantry Base from Front clockwise to 185°; use Display readout.
d. Press ENABLE to disable “Indep Motion”.
d. Locate the Max limit and Min limit pots.
e. Hold START, STOP and SLOW keys to
enter Diagnostic mode. Press ENABLE on
LED Display Box to enter Cal Mode.
f. Rotate Gantry clockwise to +185°; use the
R7 Max Pot R5 Min Pot
ENC field to determine position.
View of Max Limit PCB from Front g. Set Limit Override switch on MPU board.
h. Using slow enable, carefully rotate Gantry
3. For Detector #2 at 90° relative to Detector #1: CW to +187.5°; use ENC readout.
a. With SELECT key, select the Pre- i. Reset the Limit Overrride switch on MPU.
programmed option for “Cardiac 90”; j. Adjust the Min Pot on the Head 1 Max
press ENABLE twice. Limit Board until its LED just turns off.
b. Hold START, STOP and SLOW keys to k. Adjust the Max Pot on the Head 2 Max
enter Diagnostic mode. Press ENABLE on Limit Board until its LED just turns off.
Display Box to enter Cal Mode. l. Rotate gantry CCW back to +180° setting
c. Rotate Gantry counterclockwise to -185°; Limit Overrride on MPU, if needed.
use the ENC field to determine position. m.Check settings by moving gantry CW:
Pot Cal - G ROT 1[0] • to +187° and verify that LEDs are off.
Tg = -90.0 Deg • to +188° and verify that LEDs are on.
POT1: 20xx ENC: - 0.0 n. Set Limit Overrride on MPU, if not on.
POT2: 17xx EXIT--> o. Move gantry counterclockwise to +180°.
d. Press Limit Override switch (2nd rocker p. Reset Limit Overrride on MPU.
switch from left on MPU board). q. Press ENABLE to exit Cal Mode.
e. Carefully move Gantry CCW to -187.5°. 5. Verify limits by:
f. On MPU, reset the Limit Overrride switch. a. Rotating the gantry to +185°, and then to
g. Adjust the Max Pot on the Head 1 Max -185° while still in “General 180”.
Limit Board until its LED just turns off b. Selecting “Cardiac 90” and rotating the
(turn pots CW to turn LED off.) gantry to -185°, and then to +185°.
2-22
GANTRY CALIBRATION SECTION 2
Place
Level ,,
,,
,,
,,
Here ,,
,,
,,
,,
,,
,,
,,
,,
,,
#1 Radius ,,
,,
,,
Base Plate ,,
Brush
View of Radius Base Plate #1 from Foot
2-23
SECTION 2 GANTRY CALIBRATION
2-24
GANTRY CALIBRATION SECTION 2
1 If you accidentally hit "hardware" limit: (1) press "limit ovr" switch (2nd rocker switch from left on
MPU board), (2) press OVERRRIDE on display, (3) carefully select the direction of movement
switch on the handcontroller, and (4) back away using SLOW enable switch.
2-25
SECTION 2 GANTRY CALIBRATION
Detector #1
Carpenter’s T-square
X Detector #2
2-26
GANTRY CALIBRATION SECTION 2
1 If you accidently do an exit before you translate the Gantry away from the Exchanger, you must
press START, STOP and SLow to enter the diagnostic mode, press Resume to get to “Translate”,
press Manual Override and move the Gantry away from the Exchanger.
2-27
SECTION 2 GANTRY CALIBRATION
Latch Pin
Unlock Notch Movement
Tone in Unlock Notch
Foot-End View of Head #1 Rear Corner
Foot-End View of Head #1 Rear Corner
h. Repeat for the head-end Lock Plate; when
both Lock Plates are unlocked you will p. Repeat for the head-side Lock Plate.
hear a tone. q. If the tone stops in less than 3 mm of
Note: Don’t rotate gantry with collimator travel, skip to step #5.
in this unlocked position!
2-28
GANTRY CALIBRATION SECTION 2
4. Detector #2 Lock Plate Sensors: m.Repeat for the head-end Lock Plate.
a. Hold START and STOP keys to return to Note: you must return both Lock Plates to
normal mode. their locked positions!
b. Rotate Gantry #1 CCW to 0° (Detector #2
Detector #1 Lock
on bottom, facing up). Plate Movement
c. Hold START, STOP and SLOW keys.
d. Press SELECT about six times until
message, “Adjust Sensors with Audible
Feedback” appears.
e. Press ENABLE. Lock Notch
Latch Pin Movement
f. Press SELECT about ten times until
message, “Det 1 Lockbar Unlock” Foot-End View of Front Corner Head #2
appears.
n. Press SELECT about 11 times until the
g. Press ENABLE.
message, “Det 1 Lockbar Lock” appears.
h. Starting at foot-end, front corner Head #2: o. Press ENABLE; tone will sound.
• hold the Latch Pin down with one hand, p. Starting on the foot end of Head #2:
• move the Detector #2 Lock Plate far • move the Detector #2 Lock Plate to the
enough to the front so the Unlock notch front; the tone should be on during
is over the Latch Pin, and Lock Plate travel.
• release the Latch Pin.
Detector #2 Lock
Plate Movement
1. Theory and importance: f. With your finger, raise the Latch Pin on
• The Detector Latch Sensors senses when the foot-end, front corner of Detector #1;
a collimator is latched to a detector. the tone should stop just as the bottom of
• If the Latch Sensor in incorrectly set, the the latch pin passes half way up the Lock
system might continue with an collimator Notch in the Detector #1 Lock Plate.
exchange when a collimator is not
Latch Pin
securely latched to a detector. Latch Pin half way; Latch Pin
2. Initial setup: at bottom; tone switches at top;
tone on on/off tone off
a. If detectors are not 180° apart, press
SELECT on Display Box until panel
reads, "General 180"; press ENABLE
twice.
b. Rotate Gantry 1 to 0° (detector #1 on top).
c. Rotate Detector #1 to 0° (detector facing
down).
e. Translate Gantry away from Exhanger.
3. Detector #1 Latch Sensors:
Foot-end View of Detector #1 Lock Plate
a. Hold START, STOP and SLOW keys to
enter Diagnostic Mode. g. Press DISABLE.
b. Press SELECT until the Display Panel h. If the tone doesn’t switch on and off half
reads, “Adjust Sensors with Audible way up the Lock Notch, remove the
Feedback”. Corner Block Cover, and move the sensor
c. Press ENABLE. up or down to correct the problem. When
d. Press SELECT until the Display Panel the tone switches correctly, go to next
reads, “Det 0 Lockbar Latch”. step.
e. Press ENABLE. Adjust this sensor
You should hear a tone.
Magnet
Latch Pin
2-30
GANTRY CALIBRATION SECTION 2
4. Detector #2 Latch Sensors: e. If the tone doesn’t switch on and off half
a. Press START and STOP for normal. way down the Lock Notch, remove the
b. Rotate Gantry 1 to 180° (detector #2 on Corner Block Cover, and adjust the Latch
top). Pin mechanism. When the tone switches
c. Radius Head #2 in. correctly, go to the next step.
d. Hold START, STOP and SLOW keys to
Adjust this sensor
enter Diagnostic Mode. Magnet
e. Press SELECT until the Display Panel Latch Pin
reads, “Adjust Sensors with Audible
Feedback”.
f. Press ENABLE.
g. Press SELECT until the Display Panel
reads, “Det 1 Lockbar Latch”.
h. Press ENABLE.
You should hear a tone.
i. Walk to the rear of the Gantry. Rear View of Detector #2 Corner Block
j. With your finger, raise the Latch Pin on
the foot-end, rear corner of Detector #2; f. Repeat for the head-end, rear corner of
the tone should stop just as the top of the Detector #2.
latch pin passes half way down the Lock 5. To conclude:
Notch in the Detector #2 Lock Plate. a. Simultaneously press Start and Stop to
k. Press DISABLE. return to the normal operating mode.
b. Move Radius #2 back out.
Latch Pin c. Rotate Gantry back to 0°.
Latch Pin half way; Latch Pin
at top; tone switches at bottom;
tone off on/off tone on
2-31
SECTION 2 GANTRY CALIBRATION
2-32
GANTRY CALIBRATION SECTION 2
1 Software cannot distinguish between Radius 1, Radius 2 and Translate sensors; ensure radius
motions are not near their sensors by moving radii to less than 35.
2 If you accidentally hit "hardware" limit: (1) press "limit ovr" switch (2nd rocker switch from left on
MPU board), (2) carefully select the direction of movement switch on the handcontroller, and (3)
back away using slow enable switch.
2-33
SECTION 2 GANTRY CALIBRATION
2-34
GANTRY CALIBRATION SECTION 2
1 If you accidently do an exit before you translate the Gantry away from the Exchanger, you must
press START, STOP and SLOW ENABLE to enter the diagnostic mode, press ENABLE to to get
into Cal Mode, press Resume to get to “Translate”, press Manual Override and move the Gantry
away from the Exchanger.
2-35
SECTION 2 GANTRY CALIBRATION
1. Theory and importance: d. Lower the Head End Stand until bottom of
• Unless you set both End Stands to the same Table Support is about 85 cm (33 1/4")
height, the system will halt and display above top of Baseplate. Pot: 350-3900.
error messages.
• Unless you calibrate the range of End
Stand movement, the system may attempt
to drive the End Stand beyond their limits.
2. If you have not already, do these steps:
a. If detectors are not 180° apart, press About
85 cm
SELECT on Display Box until you see,
(33 1/4")
"General 180"; press ENABLE twice.
b. Remove patient table.
c. Translate Gantry away from Exchanger to
access Gantry MPU.
3. For inital setup:
a. Hold START, STOP and SLOW Front View of Head End Stand
ENABLE. Press ENABLE on Display e. Reattach table.
Box. f. Place level on table and raise or lower just
b. Press RESUME until letters "TB Z FT" the Head End Stand until table is level.
appear.
4. For first cal point for both Foot & Head End
Stands:
a. Ensure Target (Tg) number is -23.0 cm.
e. Press PAUSE/MARK to store first head i. Press "Cal" rocker switch (3rd switch
cal point. Target will change to 13.0 cm. from left on MPU board).
j. Press PAUSE/MARK to store second
Pot Cal - TB Z HD [0] head cal point. Target will change to -23.0
Tg = 13.0 CM 5.1 IN
cm.
POT: 6xx ENC: -23.0
k. Reset the "Cal" rocker switch to off.
l. In user mode, verify Table Z motion from
f. Raise Head End Stand until Encoder -23 cm to 13 cm.
readout on Display Panel is about 13.0. m.Proceed to instructions for calibrating
g. Reattach table. Table X , or terminate this procedure by
h. Place level on table and raise or lower just pressing ENABLE to end calibration and
the Head End Stand until table is level. doing a backup (Appendix A).
2-37
SECTION 2 GANTRY CALIBRATION
13 cm
Head View of Head End Stand
0
i. Rotate gantry 180° CCW (view from foot) 9.5 cm
j. Hold level against detector #1 and adjust Head View of Head End Stand
Detector #1 rotate until head is vertical. b. Press "Cal" rocker switch (3rd switch)
k. If Detector #1 is not the same distance c. Press PAUSE/MARK to store second cal.
from the End Stand, move End Stand to 1/2 d. Return End Stand (lateral x) to zero (which
difference. may require pushing Manual Override).
e. Reset “Cal” rocker switch.
2-38
GANTRY CALIBRATION SECTION 2
6. Initial steps for Foot End Stand: e. With a scale and handcontrol, move the
a. Press ENABLE for normal mode. End Stand 9.5 cm behind the zero point.
b. Translate gantry to foot end.
c. Adjust both detectors to same radius value.
d. With handcontrol, move End Stands (lat x)
approximately midway between detectors.
e. Hold level against detector #1 and adjust
Detector #1 rotate until head is vertical.
f. Move Detector #1 radius so detector (not
collimator) is a known distance from Foot 9.5 cm
End Stand (e.g., 13 cm or 5"). 0
Foot View of Foot End Stand
f. Press PAUSE/MARK to store first
calibration point; Tg will change to +9.5
cm.
8. For second cal point for Foot End Stand:
a. With handcontroller, move the End Stand
13 cm until ENC reads +9.5 cm.
Foot View of Foot End Stand
0
Foot View of Foot End Stand
Speed
the handcontrol, control each gantry motion. At
a lower level, individual Motor Controller
boards assist the software.
slowest DAC
speed that
Speed
still permits
motion
Unfortunately, there are no rules to tell you
which pot (Max Speed or IR Comp) to change
to correct stalling or Maytagging. Instead, for
Distance Target each motion, it is best to:
Position
• adjust the IR Comp pot until the speeds in
opposite directions (e.g., CW and CCW)
If you have adjusted the speed correctly, the are the same, and then
system will always be able to “creep” to the
target position. • adjust the Max Speed pot until the speed
for that motion is close to a “target”
value.
3-1
SECTION 3 MOTOR CONTROLLER CAL
As the next few pages describe in detail, to Figure 3-1 illustrates the location of the Motor
calibrate each motion (Gantry Rotate, Translate, Controller boards on the left-rear gantry door
etc.) you will: assembly.
Use the MC Gain option in Cal Mode to The Max Speed and IR Comp pots, along with
report speeds while you adjust the Max five other pots, are clearly visible on the top of
Speed and IR Comp pots to achieve similar each Motor Controller board. You will need to
bidirec-tional speeds and desired target adjust the Max Speed and IR Comp pots.
speeds.
You can set the other five pots (DB, RevTQ,
Use the Speed Cal option (also in the Cal etc.) to predetermined limits. You do not need to
Mode) to see how well software tracks the adjust those pots.
velocities, and
There are also a pack of switches on each motor
Use the Exercise program to cycle test each controller (labeled SW 501). Those switches will
motion and ensure each motion will “creep” be set to the same predetermined positions on
correctly to target positions. each board, and do not require changes.
3-2
MOTOR CONTROLLER CAL SECTION 3
Detector Radius #1
5200-3051
Detector Radius #2
5200-3051
Figure 3-1. Location of Motor Controller Boards (with left rear door open).
3-3
SECTION 3 MOTOR CONTROLLER CAL
3-4
MOTOR CONTROLLER CAL SECTION 3
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
7:00 12:00 11:00 04:00 4:00 4:00
Table Foot X
(5200-3051) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
7:00 12:00 11:00 04:00 4:00 4:00
Table Head X
(5200-3051) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
7:00 1:00 12:00 04:00 4:00 4:00
Table Head Z1
(lower) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
(5200-3051)
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
7:00 1:00 12:00 04:00 4:00 4:00
Table Foot Z
(5200-3051) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
7:00 12:00 10:00 04:00 4:00 4:00
Det Radius 1
(5200-3051) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
7:00 12:00 10:00 04:00 4:00 4:00
Det Radius 2
(5200-3051) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
SCR3
SCR2
SCR1
LEN3
LEN2
Translate
(5200-3051) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
Detector #1 Rotate
(5200-3050) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
SCR3
SCR2
SCR1
LEN3
LEN2
LEN1
Gantry Rotate
(5200-3052) ACC-DEC MAX SPD IR COMP REV TQ FWD TQ SLO SPD SW 501
Note: On all systems, you can permanently set all pots, except Max Spd and IR Comp, to the
above positions. You will only need to adjust the Max Spd and IR Comp pots.
Figure 3-2. Initial pot and switch settings on Motor Control boards.
3-5
SECTION 3 MOTOR CONTROLLER CAL
3-6
MOTOR CONTROLLER CAL SECTION 3
3-7
SECTION 4
4-1
SECTION 4 MPU DIAGNOSTIC TESTS
Figure 4-1. Procedure for testing voltages checked by A/D on MPU board.
0# +9.85 Reference 9.82 v 9.87 v 9.92 v Look for problems on MPU board.
1 Pot Reference (PREF) 9.7 v 9.8 v 9.9 v Look for bad MPU voltage follower.
7 + 15v Power 14.5 v 15.0 v 15.5 v Adjust +15 v supply; see Section 5.
% Nominal and limit values are scaled by minus 1/5; actual voltages are minus 5 times reported values.
4-2
SECTION 5
AC/DC POWER & E-STOPS
Scope "Analog Vertex"Classic AC Power. AC power
for the Classic gantry comes from the Pegasys
This section discusses: rack.
5-1
SECTION 5
Epic Pegasys Electronics Rack Epic Vertex Gantry
HV #2 Head
PM Tubes #2 #2
Supply -5v
+5v
Matador S2 Detector #2 AGND
DGND2
Electronics Head
(MCE) HV #1
PM Tubes #1 #1
Supply +5v -5v
+5v S1 Detector #1 AGND
DGND1
±12v Electronics +5v
Personal Pegasys +24v
Computer System Switching Linear Linear
Gantry Electronics
(mother +5,±12 -5v -5v
(MPU Board)
+24v
board) +5v
DC PS DC PS DC PS
Hard ±12v
#8 #7 #9
Disk
±12v
±5v
SW +24
1
+5v F8 Linear Linear Linear Linear
+12v 2
+24v +5v,±15v +5v +5v
Switching Switching +24v DC PS DC PS DC PS DC PS
±5v, ±12v +5v, ±12v #3 #2 #4
5-2
5 #1
DC PS DC PS K4
5 8
K4
K2
Front C/B 8 K2
SW +24
K1
1 1 1 1 1 1
110v F1 F2 F7 F4 F9
2 2 2 2 2 2
Momentary 9 6
F3
Start Switch K2
Fuse Camera C/B 9 6 K4
2 1 7 4
220 Line
20 amps 110v
VAC On/ Brown Filter 9 6 110v 2 1
Out Fuse 110v Motor C/B K1 Linear
Off
+24v
110v +5v 5 4
K4 (MPU Board)
Hard ±12v K4 5 4
Disk 8 7
K2
SW +24
+5v K2
8 7
+12v
Linear Switching Linear Linear Linear Linear Linear
±15v +5v, ±12v +5v ±5, +24v +5v,±15v ±15v ±15v
5-3
DC PS DC PS DC PS +24v DC PS DC PS DC PS DC PS
#1 #3 #2 #4
SW +24 K1 1 1 1 1
F1 F3 F2 F4
110v 2 2 2 2
9 6
SECTION 5
K5 E-Stop Relay
PCB
220v Motor C/B 2 F6 1 220v Gantry
1 2 GROT #1
220v Linear
& Translate
3 4 Motor Control
Figure 5-2. Analog Vertex Classic/Pegasys AC/DC Power Diagram. K5 Brake/Clutch
SECTION 5 AC/DC POWER & E-STOPS
Figure 5-4 shows the Pegasys and Analog Ver- to the detector electronics through contactors
tex Classic DC power supplies. K2 and K4. Those switches interrupt power to
the detector, but do not interrupt the high
Pegasys power supplies provide power for the: voltage power to the PM tubes.
• Pegasys electronics.
5-4
#3
#5 (for Gantry MPU)
Board
Board
Transformer
5
1
W2
W1
3
2
4
+OUT
-OUT
+OUT
-OUT
COM
4
2
3
1
5
Transformer
+S
+S
+S
-S
-S
-S
Figure 5-3. Epic Vertex Classic Gantry Power Supplies
+ 5 v (red)
+ 5 v Sense (red)
+ 5 v Return Sense (black)
+ 5 v Return (black)
- 15 v (brown)
-15 v Sense (brown)
- 15 v Return Sense (green)
+/- 15 v Return (green)
+ 15 v Return sense (green)
+15 v Sense (orange)
+ 15 v (orange)
-OUT
+26 v Return (green) Vantage
-S +26 v Return Sense (green)
Power
+S +26 v Sense (yellow)
Supply
+OUT
+26 v (yellow)
Board
#8
(for Detectors #1 & 2)
5-5
ADAC #: 2146-5117
GND
Det 1 ±12 v Ret N
Det 1 & 2 +12 v L
Det 2 ±12 v Ret
Det 1 & 2 -12 v
Det 1 & 2 DGND
Det 1 & 2 +5 v
#4 #2
+5 v Sense (white)
+5 v Sense (white)
+5 v Return (gray)
+5 v Return (gray)
+5 v Return (gray)
+5 v Return (gray)
#1 #9 #7
(for Detectors #1 & 2) (for Detector #2) (for Detector #1)
+5 v (white)
+5 v (white)
+5 v (white)
+5 v (white)
ADAC #: 2146-3429 ADAC #: 2146-3431 ADAC #: 2146-3431
SECTION 5
Board Board Board
+24 v (yellow) +OUT
-5 v Return (white) -5 v Return (white)
+OUT +OUT
+24 v Sense (yellow) +S
-5 v Return Sense (white) -5 v Return Sense (white)
+S +S
+24 v Return Sense (green) -S
-5 v Sense (gray) -S -5 v Sense (gray) -S
-OUT
+24 v Return (green) -5 v (gray) -OUT -5 v (gray) -OUT
Transformer Transformer
-OUT
+S
+OUT
-OUT
+S
+OUT
-S
-S
Transformer 4 4
Transformer Transformer 2 2
1 1
3 3
5 5
4 2 3 1 5
4 2 3 1 5 4 2 3 1 5 Board Board
5-6
5
1
3
2
4
Board
-S -15 v Sense (brown)
CS -15 v Return Sense (green)
Transformer
COM
+/- 15 v Return (green)
4
2
3
1
5
+OUT
+S
-OUT
-S
+S + 15 v Sense (orange)
+OUT
+ 15 v (orange)
Board
ADAC #: 5200-2620
Gantry Power Supply #5
+28 v (purple)
(for Gantry Rotate Brake/Clutch & Translate Clutch)
5 1 3 2 4
Transformer
ADAC #: 5200-2619
(for Detectors #1 & 2)
Gantry Power Supply #1
+5VDC
+S - 5 v Return (black)
-S - 5 v (blue)
W2 W1
+5VRIN
-5VRIN
-12VRIN + 5 v (red)
-5VDC
-12VDC +5 v Return (black)
+24VDC + 24 v (yellow)
+S +24 v Sense (yellow)
-S + 24 v Return Sense (green)
Board 24VRIN +24 v Return (green)
Board
+OUT
+ 5 v (red)
5
+ 5 v Sense (red) +S
1
3 + 5 v Return Sense (black) -S
2 + 5 v Return (black)
4 -OUT
(for Detector #2)
ADAC #: 5200-2618
Transformer
Gantry Power Supply #4
Transformer
-OUT
-15 v(brown) 4
-S -15 v Sense (brown) 2
3
CS -15 v Return Sense (green) 1
5
COM
+/- 15 v Return (green)
CS + 15 v Return Sense (green)
- 15 v (brown) -OUT Board
+S + 15 v Sense (orange)
-15 v Sense (brown) -S
(for Gantry MPU)
+ 15 v (orange) +S
+OUT - 15 v Return Sense (green) W2
ADAC #: 5200-2621
Board COM
Gantry Power Supply #3
+ 15 v (orange) +OUT W1
Collision detection switches appear under Collision Override Jumpers. Collision Over-
each collimator. ride jumpers H D1 and H D2 (Fig 5-5) on the
Gantry MPU board disable collision detec-
tion circuitry. The factory uses those jumpers
Figure 5-5 shows details of the E-Stop and col-
when testing cameras without collimators.
lision detection interfaces to the Gantry MPU
for both Epic and Analog Vertex Classic.
In the field, you would not normally disable
detection circuitry because you can temporar-
When you power up, K1 on the Collimator
ily achieve the same thing by using the Over-
Sensor board provides a 15 volt signal to Jll-
ride Button on the Display Panel.
30 and J7-30 on the MPU board.
5-7
SECTION 5
Hand Control E-Stop
Pegasys
Front Panel Rack
J2-7 J2-5 TB5-6
From Power Circuit Breaker Gantry
Supplies E-Stops
+5v -5v +24v TB5-3
J7-1 MPU Sensor and Driver
J11-1 Schematic Mobile
MPU PCB
Switch on Sheet 14 Cart
K4 Schematic
Head 2 MPU Sheet 11 TB6-3 K
J7-2 Schematic K
Power to
Sheet 9
Detector TB7-1
Head #2 Collimator
K4 TB7-2 Exchanger
From Power Head 2
Supplies Switch on Power U140 110 VAC to
+5v -5v 220 VAC to
Head 1 Motor Control
Motor Control
J11-2
Motor Motor
K2 TB6-1 Power Power
9 K2 K1
Crk Brk Crk Brk SW
K2 SW K1
K2 TB6-2 K7 A.C.
Power to A.C.
Head 1
Detector 13
Power U140 9
5-8
Head #1
J7-30 8
4 K6
16
K7 K2 K1
+15v 6 1 13
nc MANOVR J4-14
NOR K1 +15 J16-14 6 4 110 VAC to Gantry
Gate 1
& K1 J11-30 K6 16 9
Sensor
Motor Control
8 220 VAC to Gantry
Com K8 and Driver
no no no no no Motor Control
Emtr HD 2 HD 1 Collision Override PCB E-Stop Delayed
TB6-6
Relay 13
Jumpers, W6 / W7 Motor Motor
+ 15v E-Stop
2147-5009 TB4-1 Power Power
1 (ESTOPIN) K3 K5
Collimator TB4-2 +5v Crk Brk
Matador Transition Panel Crk Brk SW SW
Collision K8 K3 K5 A.C.
Logic U60 A.C.
Motor 16
Figure 5-5. Epic and Analog Vertex Classic / Pegasys E-stop Diagram.
SECTION 6
GANTRY SENSOR TEST
Scope Initiation
This section describes a quick test of the Gan- 1. On the H andcontrol, hold the START,
try sensors that you can perform with the Gan- STOP and SLOW buttons to enter the
try Display Panel. Diagnostic Mode.
6-1
E-Stop (1 = off, 0 = on)
Undefined
Slow Enable (0 = off, 1 = on)
SECTION 6
Fast Enable (0 = off, 1 = on)
2. making a floppy disc copy of the calibra- 3. Copy the CORTBL to a floppy disc with
tion file. the commands:
To backup the Gantry calibration and limit Note: If you replace the Gantry MPU and load
data obtain in Sections 2 and 3, perform these the GANTCAL.DAT back into the MPU, you
steps: must recheck all calibrations and reset all sen-
sors (see Section 2).
1. On the Acquisition Console, run the
GANTCAL program with these steps:
CD \DIAG
GANTCAL
A-1
APPENDIX A
GANTCAL (FOR BACKUP)
2. making a floppy disc copy of the calibra- 3. Copy the CORTBL to a floppy disc with
tion file. the commands:
To backup the Gantry calibration and limit Note: If you replace the Gantry MPU and load
data obtain in Sections 2 and 3, perform these the GANTCAL.DAT back into the MPU, you
steps: must recheck all calibrations and reset all sen-
sors (see Section 2).
1. On the Acquisition Console, run the
GANTCAL program with these steps:
CD \DIAG
GANTCAL
A-1
APPENDIX B
GANTSNAP (FOR POST-FAILURE ANALYSIS)
- L78 head lock bar lock sensor • request the “last saved snapshot”,
B-1
APPENDIX B GANTRY CALIBRATION
1. Open a UNIX window by clicking in the DS is the data set number where, if
gray area, and taking the System there are only 2 data sets for
Maintenance, System Utilities and each data element:
UNIX Window options.
0 = the last saved snapshot,
2. Type: cd /files/camera1/cortbl
1 = the current snapshot.
3. Type: ls
But if there are 4 data sets for
4. In the listing, find the latest each data element, then:
“GSyymmdd.nnn” file.
0 = first snapshot from
5. Type: more -d GSyymmdd.nnn snapshotMotion,
P1 is a parameter that the PC sent • lines 188-193 error number for each
to the gantry (if the command collimator exchanger
required a parameter). motion and “SavePos”,
an index which
P2 is another parameter that the PC identifies the last
sent to the gantry (if the attempted collimator
command required two exchanger movement as
parameters). follows:
B-3