WPS 360-1 RevO

QW- 482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name r
Welding Procedure Specification No. 360-1 Date Nov.23,'18 Supporting PQR No.(s) 360A
Revision No. ���������� Date
Welding process(es) FCAW - Corrosion Resistant Weld Metal overlay Type(s)
(Automatic Manual Machine Or Semi-Auto )
JOINTS (QW-402) r
* Joint Design Overlay
•sacking(Yes) with (No)
r WELDMETAL
Backing Material (Type) Base metal 0.177"MIN.
OVERLAY rE347T-1
AFTER MACH.
D Metal D Nonfusing Metal
(Refer to both backing and retainers.)
Metal I '' YYYVVr
,--- E309LT-1
D '(l'{'(_VY
Nometallic Other
\ \ 1 ' I � 'I'< 'i \

�r-(,
Sketches, Production Drawings, Weld Symbols or Written Description
should show the genera! arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.

(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g. for notch toughness proce- *Or as per the weld Joint configuration on the
dure, for multiple process procedures, etc.) fabrication drawing

•sASE METALS (QW-403)

P-No. 1 Group No. to P-No. Group No.
OR
Specification type and grade
to Specification type and grade

Chemical Analysis - Overlay Cr: 18.0% fminl, Ni: 8.0o/o fminl, Cb/C < 16:1
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove Not A�elicable' Fillet Not Annlicable
Pipe Dia. Range: Groove Not A��licable Fillet Not Aeelicable
Other QW403.23 Base metal thickness 0.5" to umlimited

•FILLER METALS (QW-404)

Spec. No. (SFA) 5.22
AWS No. (Class) E309LT-1/ E347T-1
F-No. 6
A-No. 8
Size of Filler Metals 0.045"
Deposited Weld Metal
Thickness Range:
Groove 0.177" min to unlimited overlav thickness
Fillet
Electrode-Flux (Class) None
Flux Trade Name
Consumable Insert None
Other No Sunnfimental filler metal Flux Core Filler metal onlv
*Each base metal-filler metal combmatlon should be recorded 1nd1vrdually.
. .

X/F:QC/WPS 360-1 RevO printed on 11/23/2018.

 QW-482 (Back)
WPS NO 360-1 Rev 0
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove Overlay - Flat Temperature Range 1150° F +/- 25°F
WeldJng Progression: Up Down Time Range ner UCS-56
Position (s) of Fillet N/A
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp. Min. 150° F Gas(es) (Mixture) Flow Rate
lnterpass Temp. Max. 400° F
Preheat Maintenance None Shielding Argon/CO2 ?So/o/25°/o 35-45 CFH
(Continuous or special heating where applicable should be recorded) Trailing None
Backing None
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity Reverse Maximum Heat Input: 22,880 J/IN (first layer only)
Amps(Ran9e) 180-220 Volts(Ran9e) 26-29
(Amps and volts range should be recorded for each electrode size,
Position, and thickness, etc. This information may be listed In a tab-
ular form similar to that shown below.)

Tungsten Electrode Size and Type None

Mode of Metal Transfer for GMAW Sprav Arc

(Spray arc, short circulating arc, etc.)
Electrode Wire feed speed range 250-300 ln./min.
TECHNIQUE (QW-410)
String or Weave Bead String - 50o/o weld bead overlae
Orifice or Gas Cup Size 5/8" ¢
Initial and lnterpass Cleaning (Brushing, Grinding, etc.) Grind or sandblast to remove all oil, grease and oxide from surface
Brush and chiE!: to remove slag from weld area using stainless steel brushes and iron free grinding wheels.
Method of Back Gouging None
Oscillation None
Contact Tube to Work Distance 1/2" to 1"
Multiple or Single Pass (per side) Multiele eass weld overla� onl� - minimum of three easses
Multiple or Single Electrodes Sinnle
Travel Speed (Range) 13-16 IPM
Peening None
Other None

Filler Metal Current Other (e.g., Remarks, Comments,

Weld Travel Speed
Process Volt Range Hot Wire Addition, Technique,
Layer(s) Class Dia. Type Polar. Amp. Range Range Torch Angle, Etc.)
1st FCAW E309LT-1 0.045" DCRP 180-220 26-29 13-16 IPM none
2nd & 3rd FCAW E347T-1 0.045" DCRP 180-220 26-29 13-16 1PM none

printed on 11/23/2018
 PQR360A

QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

( See QW-200.2,Sectlon IX, ASME Boiler and Pressure Vessel Code)
RecordActua IC onclit,ons Used to WldT
e est C oupon.
Company Name- 6Lf? Procedure Qualtlication Record No. 360A ------
Date November 23. 2018
WPS No. 360-1
Welding Process(es} FCAW-Corrosion Resistant Weld Metal Overlay
Semi·Auto

r
Types (Manual, Automatic, Semi-Auto
.)

fl
JOINTS (Vo/Q-402)
E347T-1
0.177"MIN.

L �
AFTER MACH. WELD OVERc.AY
1 \
E309LT-1

�[. �t�-
-� .. . 2. . ,�_J
Groove Deslgn of Test Coupon
{For combi"i'lation qualifications, the deposited weld meta! lnkkooss shalt be recon;led fer each filler metal Of process used,)
BASE METALS (QW-'103) POSTWELO HEAT TREATMENT (QW-407)
Material Spec. SA516 Temprature 1150° Ft 25°F
Type or Grade Grade 70 Time 9 Hours
P-No. 1 to P-No, Other
Thickness of Test Coupon 0.500"
Diameter of Te.st Coupon
C;her
.
GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding Argon/CO2 75°/v/25% 35-45 CFH
Tralling
FILLER METALS (QW-404) Backing
SFA Specification 5.22
AWS Classlflcatlon E309LT-1, E347T-1 ELECTRICAL CHARACTERISTICS (QW-409)
FIiier Metal F-No. 6 Current 409.4- DC
Weld Metal Analysis A-No. 8 Polarity Reverse
Size or FIiier Melal 404.38: 0.045" dla. Amps. 200A Volts 26V
Olher Tungsten Electrode Slze None
Flux core filler metal only. No Supplemental filler metal. Other
Deposited Weld Metal_ 0.177" Aller machining 10.302" [nom] prior Heat ln�ut • 20,800 Joulesnn. -1st layer
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove 1G Overlay Travel Speed 151PM
Weld Progression (Uphill, Downhill) String or Weave Bead String
Other Oscillation None
--· -- Multlpass or slngte Pass (par side) Mum pass
Single or Multiple Electrodes Single
PREHEAT (QW-4-06) Other 410.38 - Multiple layer cladding
Preheat Temp 406.4 • 250° F 50% Weld Bead Overlap
lnterpass Temp. 406.4 - 400" F max.
Other

Excel\F:\Ouality Control\WPS\PQR 360A printed on 11/23/2018

 PQR360A

QW-483 (Back)
PQR No. --��--�
360A
Tensile Test (QW-150)

Ultimate Ultimate Type of

Specimen No Width Thickness Area Total Load Unit Stress Failure &
lb psi Location

Guided - Bend Tests (QW-160)

Type and Figure No. Result

180 degree Side Bend QW-462.5 Acceptable

180 degree Side Bend QW-462.5 Acceptable
180 degree Side Bend QW-462.5 Acceptable
180 degree Side Bend QW-462.5 Acceptable

Toughness Tests (QW 170) -

Specimen Notch Specimen Test Impact Values
Drop Weight Break(Y/N)
No. Location Size Temp. Ft. lbs. %Shear Mils

Comments:
File!- Weld Test (QW-180)
No
Result -Satisfactory: Yes
----- No Penetration Into Parent Material: Yes

Macro- Resul ts.____________________________________ _______

Other Tests
Type of test Liquid Penetrant Test acceptable per attached Report #128-18-10H00001-0005
Deposit Analysis Per attached Report#128-18-10-H0000 1-0005
Other

Welder's Name Clock No. _____ stamp No. 67

Tests Conducted by: Laboratory Test No.

Manufacturer
 laboratory Report
Attention Client's Order Numbe, Date Report Number
21 November 128-18-1 OHOOOOl-0005
2018 Rev. 1.
Client's Material/Produd Description Date Sample Received Material/Produd Specification
One weld overlay coupon
Base plate: 8" W x 14" L x 1 /2" Thick
ASME SA516-70N 05 November 2018 ---
Overlay: 4" W x 14" L, E309LT-1 (1 ''
pass)/E347T-1 (2"d & 3,d pass)
PQR: 360A

1. PWHT

The coupon was held at 11 50° F for nine hours, refer to the Temperature vs Time chart for details
attached on page 3 of this report.

2. Transverse Guided Bend Test

(ASME Section IX: 2017, QW-160)
Specimen ID Bend Type Result Conclusion

51 Side Bend
Test results conform to the
Address
2 190 Speers Road 52 Side Bend No Open Discontinuity in spec!fied requirements in
Oakvi11e,ON <;ladding and along the weld QW-1 63 of ASME Section
Canada 53 Side Bend interface for all four specimens
L6L2X8 IX: 2017
Telephone
54 Side Bend
(905)673-9S99

Website
www.acuren.com

GERT fl3'J.77.0I & 3'Jl7.04

EAS-LAB-02F008 ROS (August 27, 2018) Report Form Page 1 of 10

128-18-lOHOOOOl·OOOS Rev.1
 ������������������������������-

3. Ferrite Content Measurement

Ferrite content was measured by "Fischer" Feritscope MP30 with valid calibration certificate.
Ferrite content was checked on the prepared flat surface of the overlay before and after post weld
heat treatment. Results are summarized in the table below.

Ferrite Content(%)
Reading#
Before PWHT After PWHT
1 9.0 7.2
2 9.9 6.5
3 9.7 7.7
4 9.3 6.5
5 1 0.1 8.2
6 9.6 7.2
Average 9.6 7.2

4. Liquid Penetrant Inspection

No relevant indications were observed. The weld was acceptable. Refer to the attached test report
KHAM UH 181112-PT for detailed information from page 4 through page 7 of this report.

Address
2 l 90 Speers Road
Oakville.ON
Canada
L6L 2X8
. Telephone
(905)673-9S99
Website

CHIT /IJ'f17.0l & 3917.o-1

EAS-LAB-02F008 ROS (August 27, 2018) Report Form Page 2 of 10

128-18-lOHOOOOl-0005 Rev.1
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Address "·
� tr,'
"
. f'-J .. --tl·
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2190 Speers Road
Oakville, ON i
Lllnada
L6L 2xa
Telephone
(905)67 3-9899

0
Website
www.acuren.com "

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CERT /HW7,0I & 3977.01

EAS-LAB-02FOD8 ROS {August 27, 2018) Report Form Page 3 of 10

128-18-lOHOOOOl-0005 Rev.1
 Phone: 905.825.8595
Toll Free: 877.299.2857
F;»:: 905.825.9598

PAGE: 1 of 4
DATE: Nov 12,2018
ACUREN Joa#: 128-18-10H00001-0005
REPORT#: KHAMUH181112-PT
CONTRACT/PO: TBA WO: 0005
ATTENTION:
PROJECT: Call out
ITEM(s) EXAMINED: Weld overlay coupon/plate
PART#: 1 and 2 MATERIAL: Carbon/stainless steel THICKNESS: NIA
Scope; Perform visible Liquid Penetrant inspection on Weld overlay coupon/plate
TYPE OF INSPECTION: Liquid Penetrant
TEST DETAILS!
AccEPTAt!CE STANDARD: ASME Section IX REV!SIOIJ: 2017
PROCEOUREITECHNIQUE: CAN•PT•l-1001 REVISION: 2015
TYPE: Visible METI-IOD: Waler Washable
FAMILY BRAUD: Spot Check LIGHTING EO<}JPJ.IENT: Flashlight
PEm:TRAtrr: SKL·WP.2 DWEtt T!�IE: 15 Min, 8LACKUGHTMAKE: NIA S/N; NIA
PENETru>.NTREf.lOVEH: Water DRY Tit.IE; 5 Min. L!GHTMETERS/N: 170523152 CAL DUE: Feb 13,2019
DEVELOPER: SKD-S2 DWELL TIME: 8 Min. LIGHT INTEUS-ITY: > 100 fc (1076 Ix)
DEVELOPER TYPE.: • Non Aqueous ------------ ···------------------------
BATCH NrJs. (WHEN f\EQUIRED): PENETRANr: REMO'tEn: DEVELOPER:
T!:ST SURFACE Cot10lTION: Clea.n Bare Meta! TEST SURFACE TEMPERl,T!JRE:
RESULTS:
V!sib1e liquid Penetrant inspection was performed on tvl'o v'Jeld overlay coupon/plate numbefed as 1 and 2.

Address At the Ur:ne of inspecUon no relevant indications were observed, The welds are acceptable to the above
2190 Speers Road mentioned code requirement.
Oakville,ON
Canada
L6L2X8

Telephone
(905)673-9899

Website
Cl>-�•! ..:1<m11/�J 1eo,pl 111eJ c;,c!,Xtr c( Uw rn� <-• om...-""'� (Oe/,-.,..rl>lfe; Ck<!/ ,ior,,ea 11:t,>t � i, 1tc;p.,,as,t,!� fr< n;,;,..;19 1/1)1 ac;;-er,t,mw r/a,��Jn/:, :;p-..,ci,'i:.llkril ,VKf (Jt.',uifl l-r �1'7
C'i'/,\1'14l.��111lfl.$M�me1J! MW!!lk (SOW) ru<' w:t.C:. ('[�Ill 11{,n<;'.\/�; rii,I ,1c,,,.,! i:;p,0nif1,g rm, M\'tMIJ/<, 0(00<!/ilg/() UIO SO\'I. /JI!</ ml ti!JYMafl !il/l/J®ids. ci.-,n, ol!'ila<1\/,!(kfo'l lh.>! l
I� le.sfX)/liilii:) r« dig fo•11rn r{ ,my tom, Jll!/)il(le,;/ /,� "��I �=,d• DIii/ (,,r ,�,�;)/,(/!, Cter.t /J,]t !5 bUC!M>� OOn fc.1<>\\¥!\J //",J (M� Aa,;rM [!ilr.''<1�"$ //If, O,,\'>;f�(\\) IQ >l.'"(>,,:! 11. Y-*1#/
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CHIT #3977,01 & J9U.01

EAS-LAB-02F008 ROS {August 27, 2018) Report Form Page 4 of 10

128-18-lOHOOOOl-0005 Rev.1
 ACUREM Joe# 2 1 8-18-10H00001-0005
REPORT# _,,.KH AM=Uc,
,,c,_ H�18�1�1�2
1 _-__
P _
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Page 2 of 4

Photo 1: Overall view of plate # 1,

Photo 2: View of plate # 1 during

Penetrant dwell time.

Addre5S
2190 Speers Ro;id
Oakvil!e,ON
Canad�
L6L 2X8
Te/epho.ne

0
(905)673-9399

__-_;
- __ JJ
<:ERTIIJ?n.01 &�
a,-n_.•_, _________ �-=-----�=�---------------------�===������==
EAS-LAB-02F008 ROS {August 27, 2018) Report Form Page 5 of 10
128_18_10H00001-0005 Rev.1
 ACUREN JOB# 128-18-10H00001-0005
1 Be_1c,1_,_
H_,:
REPORT# _I,KH!!A"'M"'c'Uc, 12e_·�P�T__

Call out ---� ----· Page 3 of4

Photo 3: View of plate # 1 after

the application of Developer

Photo 4: Overall view of plate# 2.

Address
2190 Speers Road
Oakville,ON
Canada
L6l 2X8
Telephone
(905)673-9899

/;'.;:',,�
,.
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CERT#J'.!17.01 &�::'·:
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EAS-lAB-02F008 ROS (August 27, 2018) Report Form Page 6 of 10

lZS-lS-lOHOOOOl-0005 Rev,l
 Laboratory Report

ACUREN Joe# 128-18-10H00001-0005

REPORT# KHAMUH181112-PT

Page 4 of4

Photo 5: View of plate # 2 during

Penetrant dwell time.

Photo $: View of plate # 2 afler

the applicaUon of Developer

Address
2 ·190 Speers Road
Oakville,ON
Canada
L6L 2X8
. Telephone
(905)673-9899
Website

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EAS-LAB-02FOD8 ROS {August 27, 2018) Report Form Page 7 of 10

lZB-lB-lOHOOOOl-0005 Rev.1
 5. Weld Overlay Chemical Analysis
(By OES, ASTM El086-14) (% by Weight)

Measured Overlay
Elements 3/32" below weld cap l /8" above interface
Thickness (mm)
Fe Rem. Rem.
C 0.035 0.038
Si 0.64 0.62
Mn 1.58 1.53
p 0.027 0.024 Five measurements were
s 0.013 0.011
taken across the overlay
width on the cross section
Cr 19.44 19.49 specimen used for hardness
Mo 0.08 0.08 survey (7.76 mm; 7.61
Ni 10.53 10.61 mm; 7.65 mm; 7.54 mm;
7.82 mm), the averaged
Al 0.005 0.01 overlay thickness is 7.67
Co 0.13 0.13 mm
Cu 0.12 0.12
Nb 0.38 0.34
Ti 0.04 0.04
V 0.08 0.08

6. Vickers Hardness Survey

(API RP582, NACE MROl 03, ASTM E92-17)
Address
2 t 90 Speers Road
Oakville,ON The macro etched specimen was subjected to Vickers hardness HVl O testing with 1 0kg force at
Can�d;i
L6l 2XB locations in accordance with NACE MROl 03/ISO 17945:2015 (Figurel (a)).For test results refer to
Telephone Table 1.
(905)673-9899

Website
www.acuren.com

M-"""'--:;_,
!!AA!i•Dfi"w
,;:1

CERT t0W7.0I a, 3't77.04

EAS-lAB-02F008 ROS (August 27, 2018) Report Form Page 8 of 10

128-18-10H00001-0005 Rev.1
 1. Base Metal 2. HAZ 4. 1 '' Layer 5. 2"d Layer 6. 3,d Layer

Figure 1 (a) Locations of Indents for Vickers hardness test

Address
2190 Speers Road
Oakville,ON
Camdol Figure 1 (b) Indents for Vickers hardness test
L6L 2X8
Telephone
(905)673-9899 Table 1. Vickers Hardness Results
Website
HVlO
Readings Location
Line 1 Line 2 Line 3 Line 4 Line 5
1 142.7 146.8 144.9 147.0 142.6 BM
2 199.9 214.4 200.7 187.5 198.1 HAZ
3 189.0 185.4 195.7 182.4 184.8 First Layer
4 194.4 194.8 188.0 199.2 175.6 Second Layer
5 181.8 190.9 185.2 175.4 174.5 Third Layer

EAS-LAB-02F008 ROS (August 27, 2018) Report Form Page 9 of 10

128-18-lOHOOOOl-0005 Rev.1
 Revision 1: Weld overlay thickness measured and added to section 5 of this report.

Client acknowledges receipt and custody. of the report or other work ("Deliverable"). Client agrees that it is responsible for assuring that acceptance
standards, specifications and criteria in the Deliverable and Statement of Work ("SOW") are correct. Client acknowledges that Acuren is providing the
Deliverable according to the SOW, and not any other standards, Client acknowledges that it is responsible for the failure of any items inspected to meet
standards, and for.remediation, Client has 15 business days following the date Acuren provides the Deliverable to inspect it, identify deficiencies in writing,
and provide written rejection, or else the Deliverable will be deemed accepted. The Deliverable and other services provided by Acuren are governed by a
Master Services Agreement ("MSA"), If the parties have not entered into an MSA, then the Deliverable and services are governed by the SOW and the
"Acuren Standard Se!Vice Terms" (www.acuren.com/serv!ceterms) in effect when the services were ordered

The Client Representative who receives this report is responsible for verifying that any acceptance stand,uds listed in the report are conect and
promptly notifying Acuren ofany issues with this report and/or the work summadzed herein. The owner is responsible for notifying Acuren in writing
if they would like their samples returned or placed into storage (at their cost) othenvise, all samples/specimens associated with this report will be
Address disposed of60 days afteJ· the report date.
2 190 $peers Road NOTES:
Oakville, ON
Can;ida A) Any tests subcontracted to an approved subcontractor are highlighted above C-)
L6l 2X8 B) Levels of Services :Regular Service: 3 to 5 business days; Next Day Service: 8 to 16 business hours; Same Day Service: within 8
business hours; Super Rush: Work will commence immediately regardless of the time and will contlnue until it is completed
Telephane
(905)67 3-9S99 C) The Clienfwill be notified if completion of test will exceed the time specified as a resulfof the volume of work or the complexity of
the test

"""'
Website D) The Client should specify the standards used for testing/comparison purpose. We have a comprehensive library and online
www.acuren.com subscription of commonly used standards, however, we may ask the client to supply the standards if not common or the Client requests to
purchase standard(s) on his behalf.
E) Please provide all the necessary information/documents (MSDS) pertaining to any Toxic I Dangerous materials prior to their arrival
in the Laboratory.

EAS-LAB-02F008 ROS (August 27, 2018) Report Form Page 10 of 10

128-18-lOHOOOOl-0005 Rev.1