INTERACTIVE SCHEMATIC

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 SENR9249-05
January 2012

320B Excavator
Hydraulic System
320B: 320B N: 320B L:
3MR1-UP 4NR1-UP 4MR1-UP
5BR1-UP 6CR1-UP
9KR1-UP 5CS1-UP
1CS1-UP 5GW1-UP
4XW1-UP 2WZ1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Accumulator Gp 087-4456 1 B-4
Cooler Gp - Hydraulic Oil 109-9496 2 A-6
Cylinder Gp - Boom 118-3949 3 E-3
Cylinder Gp - Bucket 134-6987 4 E-3
Cylinder Gp - Stick 123-2082 5 E-7
Filter Gp - Case Drain 126-2075 6 A-6
Filter Gp - Pilot 4I-3741 7 A-3
Filter Gp - Return 107-6995 8 A-5
Motor Gp - Swing 176-5104 9 F-6
Motor Gp - Travel (Left) 107-7029 10 F-5
Motor Gp - Travel (Right) 107-7029 11 F-4
Sensor As - Pressure 106-0178 12 B-2
Switch As - Boom Raise Pressure 106-0180 13 C-6
Switch As - Implement/Swing Pressure 106-0179 14 D-4
Switch As - Travel Pressure 106-0179 15 D-4
Tank Gp - Hydraulic 118-4113 16 A-5
Valve As - Bypass Check 094-6526 17 A-6
Valve Gp - Check 184-3831 18 A-6
Valve Gp - Cushion Crossover Rlf 116-3420 19 E-6
Valve Gp - Flow Control 111-1141 20 B-6
Valve Gp - Hydraulic Activation Control 107-7058 21 A-6
Valve Gp - Main Control 154-0529 22 C-2
Valve Gp - Pilot 123-2419 23 D-2
Valve Gp - Pilot Control (Bucket/Boom) 176-4985 24 B-3
Valve Gp - Pilot Control (Swing/Stick) 176-4986 25 B-6
Valve Gp - Pilot Control Travel 123-2148 26 B-7
Valve Gp - Pilot Oil Manifold 111-9950 27 B-5
Valve Gp - Stick Drift Reduction 155-7067 28 D-5
Valve Gp - Travel Brake (Left) 137-3718 29 E-5
Valve Gp - Travel Brake (Right) 137-3718 30 E-4
TAP LOCATION

Tap Schematic
Description
Number Location
AA Drive Pump Powershift Pressure A-2
BB Idler Pump Powershift Pressure B-1
CC Idler Pump Delivery Pressure B-1
DD Drive Pump Delivery Pressure A-1
SOS Hydraulic Oil Sampling Port A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(11) MOTOR GP
TRAVEL (RIGHT)
(10) MOTOR GP 107-7029
TRAVEL (LEFT) TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
107-7029
(9) MOTOR GP
F SWING F
VALVE GP
SOLENOID MOTOR
176-5104
(SWING PARKING BRAKE)

PG

DR

Pp3

MU
(5) CYLINDER GP T T
(29) VALVE GP (30) VALVE GP
STICK
TRAVEL BRAKE (LEFT) TRAVEL BRAKE (RIGHT)
123-2082
137-3718 137-3718

(4) CYLINDER GP
(3) CYLINDER GP
BUCKET
BOOM
134-6987
118-3949

A B
E B A E
(19) VALVE GP
CUSHION CROSSOVER
B A
RLF
SWIVEL
116-3420

(28) VALVE GP
STICK DRIFT
REDUCTION
155-7067

(23) VALVE GP
(15) SWITCH AS PILOT
AP2
TRAVEL PRESSURE BOOM DRIFT 123-2419
REDUCTION
106-0179 VALVE LINE RELIEF
BPi BP2 VALVE
ADr
(14) SWITCH AS (BOOM
CYLINDER
APi
IMPLEMENT/ HEAD END)
SWING PRESSURE
BR3 BDr
AT 106-0179 aL2
D BR1
D
dR4 PSL aR3 BR2 AR2 aR2 PSW PTA BL2 AL2 BP3
AR1 aR1 aL1 BL1 AL1 aL3 BL3 AL3 aL4 BL4 BP1 BT aL5
AR3 R3 (B) (F)
R1 (L) (R) (B) (F) AL4 R2
RIGHT BOOM (1)
AP1 TRAVEL ATTACHMENT BUCKET CONTROL
LEFT CONTROL CONTROL CONTROL VALVE
TRAVEL VALVE VALVE VALVE STICK (2)
CONTROL STICK (2) CONTROL VALVE
R4
VALVE STRAIGHT HL
TRAVEL
CONTROL R3
VALVE
AR4
LINE RELIEF MAIN
BOOM (2) VALVE RELIEF
HR
CONTROL (STICK VALVE
VALVE CYLINDER
HEAD END)

(22) VALVE GP
MAIN
Y BOOM (2) CONTROL
(13) SWITCH AS 154-0529
BUCKET BOOM (1) DR
BOOM RAISE
PRESSURE SWING LINE RELIEF VALVE
ATCH (BUCKET CYLINDER HEAD
LINE RELIEF VALVE X
106-0180 STICK (1)
TRAVEL (L) TRAVEL (R)
(BUCKET CYLINDER ROD END)
C bL3
END)
C
aR4 bR3 PiL dST1 PR PL PP bL1 PAT bL2 PiB bL4
dSW bR2 bR1
dL5

TT TP JLP JLT

PROPORTIONAL
SWING REDUCING VALVE
STICK JRP JRT
(POWER
JL3 JL4 SHIFT)
JL2

PSA
PEU

R2
C/V

JL1
JPi
Pi8

Pi5

TLA2 TRA2
TLA1 TRA1 (LEVELING)
(SWING)
(25) VALVE GP (PUMP)
X1

B TRAVEL (L) TRAVEL (R) PILOT CONTROL BUCKET BOOM

B
(26) VALVE GP (SWING/STICK) JR4
JR2
JR3
JR1
PILOT CONTROL (20) VALVE GP 176-4986
(TRAVEL)
(TRAVEL) FLOW CONTROL SOLENOID M3
VALVE BB
123-2148 111-1141 (FINE
(RELIEF)
PAC (24) VALVE GP X3 A1
S
CONTROL) SOLENOID (1) ACCUMULATOR GP PILOT CONTROL IDLER
VALVE PUMP CC
(SWING 087-4456 (BUCKET/BOOM) J M1
SP
P
PRIORITY)
SB5 SB4 SB3 SB2 ST SB1 176-4985
PILOT RELIEF (12) SENSOR AS
VALVE
DRIVE
M PRESSURE
PUMP A2 106-0178
PG
TOUT
Pi3

PIN
Pi2

Pi1
DR1
DR2
DR3

DR4
DR5
DR6

DD
SOLENOID VALVE M2 LINE PATTERNS
SA5 SA4 SA3 SA1 (TRAVEL SPEED) PILOT PUMP
SA2 Pressure Line
(21) VALVE GP A3
Pilot / Load Sensing Pressure
HYDRAULIC (27) VALVE GP
ACTIVATION PILOT OIL Drain / Return Lines

CONTROL MANIFOLD X2 Component Group

(6) FILTER GP 111-9950
107-7058
CASE DRAIN Attachment
126-2075 (18) VALVE GP AA Air Line
CHECK
A 184-3831
R1
CALLOUTS A
(16) TANK GP YY Taps (Pressure, Sampling, Sensor - by letter)
HYDRAULIC (7) FILTER GP
(2) COOLER GP 118-4113 PILOT
R1
HYDRAULIC OIL (17) VALVE AS 4I-3741 SOS

109-9496 BYPASS CHECK THIS SCHEMATIC IS FOR THE 320B EXCAVATOR HYDRAULIC SYSTEM
094-6526 (8) FILTER GP MEDIA NUMBER: SENR9249-05
RETURN SCHEMATIC PART NUMBER: 115-9034, CHANGE: 10, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
107-6995 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

21 22 16 24 26 3
12
5
20

PILOT PUMP

2 SOLENOID VALVE
(SWING PARKING
BRAKE)

IDLER PUMP 19
SWIVEL

DRIVE PUMP

10

9
29
30 11 27
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

13

MAIN RELIEF VALVE

BOOM (1) BUCKET ATTACHMENT RIGHT TRAVEL STRAIGHT TRAVEL LEFT TRAVEL
CONTROL VALVE CONTROL VALVE CONTROL VALVE CONTROL VALVE CONTROL VALVE CONTROL VALVE

STICK (2) BOOM (2)

CONTROL CONTROL VALVE
VALVE
MAIN
LINE RELIEF RELIEF VALVE
VALVE
(BUCKET
CYLINDER
HEAD END)
LINE RELIEF VALVE
(STICK CYLINDER
HEAD END)

23

18
17

28
14 15
PILOT MANIFOLD
VIEW ALL CALLOUTS

25 1

PILOT
RELIEF VALVE

PROPORTIONAL
REDUCING VALVE
(POWER SHIFT)

SOLENOID VALVE
(SWING PRIORITY)

SOLENOID VALVE
(TRAVEL SPEED)

SOLENOID VALVE
(FINE CONTROL)
PUMP GP - MAIN HYDRAULIC
VIEW ALL CALLOUTS

DD CC 6 8

AA

HYD.
TANK

BB SOS
7