TM INfusia VP7 VP7s

Technical Manual
INfusia VP7/ VP7s Infusion Pump
1
Description of the symbols used on the device and its packaging
Device identification label symbols
Symbol Description
Product serial number
Name of manufacturer
Date of manufacturer
Part recycled separately from other waste
Index of protection against splashing liquids
Protection against leakage current; type CF applied part
Protective earth (ground)
Follow “Instructions for use”
CE mark
Packaging symbols
Symbol Description
Fragile, handle with care
This way up
Keep away from rain
Temperature limitation
Humidity limitation
Atmospheric pressure limitation
General symbol for recyclable material
Please refer to the Section Operational and storage conditions in Chapter 1 Introduction for
additional information on temperature, pressure and humidity limitations.
2
Revision table
TM INfusia VP7/VP7s
Date Revision Chapter Description

Dec 2014 1.0 All Creation
3
Table of contents
Description of the symbols used on the device and its packaging .................................................................................. 2
Device identification label symbols ................................................................................................................................ 2
Packaging symbols ......................................................................................................................................................... 2
Revision table ................................................................................................................................................................. 3
Table of contents ............................................................................................................................................................. 4
1 Introduction.................................................................................................................................................................. 6
1.1 Explanation of symbols............................................................................................................................................. 6
1.2 Intended reader population ....................................................................................................................................... 6
1.3 Scope......................................................................................................................................................................... 6
1.4 Technical characteristics ........................................................................................................................................... 6
1.4.1 Electrical specifications ................................................................................................................................. 7
1.4.2 Electronic specifications ................................................................................................................................ 7
1.4.3 Mechanical specifications .............................................................................................................................. 7
1.4.4 Compliance with standards ............................................................................................................................ 7
1.5 Operational and storage conditions ........................................................................................................................... 7
1.6 Glossary of terms ...................................................................................................................................................... 8
2 Device description ....................................................................................................................................................... 9
2.1 Overview diagram..................................................................................................................................................... 9
2.2 Physical description ................................................................................................................................................ 10
2.2.1 Front view .................................................................................................................................................... 10
2.2.2 Front panel ................................................................................................................................................... 10
2.2.3 Door opened view ........................................................................................................................................ 11
2.2.4 Back view .................................................................................................................................................... 11
2.2.5 Drop sensor .................................................................................................................................................. 12
2.2.6 Case opened view ........................................................................................................................................ 12
2.3 Electronic boards and RS232 port .......................................................................................................................... 13
2.3.1 Display board ............................................................................................................................................... 13
2.3.2 Main board ................................................................................................................................................... 14
2.3.3 Power supply board...................................................................................................................................... 16
2.3.4 Reset board .................................................................................................................................................. 17
2.3.5 Air detection board....................................................................................................................................... 18
2.3.6 Drop sensor interface board ......................................................................................................................... 18
2.3.7 Drop sensor boards ...................................................................................................................................... 19
2.3.8 Audio board.................................................................................................................................................. 20
2.3.9 Motor speed detection board ........................................................................................................................ 21
2.3.10 RS232 Port ................................................................................................................................................. 21
2.4 Mechanical description ........................................................................................................................................... 22
2.4.1 Pumping unit （item1） ............................................................................................................................. 22
2.4.2 Mechanical anti-flow clamp （item2）...................................................................................................... 22
3 Preventive maintenance ............................................................................................................................................. 23
3.1 Service policy and rules .......................................................................................................................................... 23
3.2 Maintenance requirements ...................................................................................................................................... 23
3.2.1 Schedule ....................................................................................................................................................... 23
3.2.2 Technical personnel ..................................................................................................................................... 23
4
3.2.3 Equipment and part ...................................................................................................................................... 23
3.3 Cleaning and disinfecting ....................................................................................................................................... 24
3.3.1 Prohibited cleaning and disinfecting agents................................................................................................. 24
3.3.2 Precautions for cleaning ............................................................................................................................... 24
3.3.3 Cleaning and disinfecting guidelines ........................................................................................................... 24
3.4 Checks..................................................................................................................................................................... 25
3.4.1 Visual check ................................................................................................................................................. 25
3.4.2 RS232 check ................................................................................................................................................ 26
3.4.3 Software version check ................................................................................................................................ 26
3.5 Flow rate tests ......................................................................................................................................................... 26
3.5.1 Measuring with a computer ......................................................................................................................... 26
3.5.2 Measuring with a scale................................................................................................................................. 28
4 Calibrations ................................................................................................................................................................ 30
4.1 Administration set calibration ................................................................................................................................. 30
4.2 Pressure calibration ................................................................................................................................................. 30
5 Troubleshooting ......................................................................................................................................................... 33
5.1 Troubleshooting guide ............................................................................................................................................ 33
5.2 Error messages ........................................................................................................................................................ 36
6 Intervention procedures ............................................................................................................................................. 39
N°1 Procedure: Main board .......................................................................................................................................... 39
N°2 Procedure: Display board and display screen ........................................................................................................ 41
N°3 Procedure: Motor unit ........................................................................................................................................... 43
N°4 Procedure: Air detection board and air sensor ....................................................................................................... 46
N°5 Procedure: Pressure sensor .................................................................................................................................... 48
N°6 Procedure: Anti-flow clamp .................................................................................................................................. 50
N°7 Procedure: Power supply board ............................................................................................................................. 53
N°8 Procedure: Reset board .......................................................................................................................................... 54
N°9 Procedure: Drop sensor interface board ................................................................................................................ 56
N°10 Procedure: Battery ............................................................................................................................................... 57
N°11 Procedure: Audio board and speaker ................................................................................................................... 60
N°12 Procedure: Pump door unit .................................................................................................................................. 63
N°13 Procedure: RS232 Port ........................................................................................................................................ 64
N°14 Procedure: Motor speed detection board ............................................................................................................. 66
N°15 Procedure: Front and rear cases ........................................................................................................................... 67
7 Spare parts catalog ..................................................................................................................................................... 70
7.1 Front case ................................................................................................................................................................ 70
7.2 Rear case ................................................................................................................................................................. 72
7.3 Pumping unit ........................................................................................................................................................... 74
7.4 Pump door unit........................................................................................................................................................ 75
7.5 Drop sensor unit ...................................................................................................................................................... 76
7.6 Electronic boards .................................................................................................................................................... 77
Useful addresses ........................................................................................................................................................... 78
5
1 Introduction
Both INfusia VP7 and INfusia VP7s are compact and comprehensive volumetric pumps, and the main differences
between both are listed in the table below.
INfusia VP7 INfusia VP7s

Display Four-color segment display Single color dot matrix display
Drug library No Yes
User options Less More
1.1 Explanation of symbols
Danger symbol:
Warning of an imminent hazard that could result in serious personal injury and/or product
damage if the written instructions are not followed.
Warning symbol:
Warning of a potential hazard that could result in serious personal injury and/or product
damage if the written instructions are not followed.
Information symbol:
Important information or recommendations to be followed.
1.2 Intended reader population
This Technical Manual (TM) is intended to be used exclusively by trained professionals for servicing of the infusion
pump INfusia VP7/VP7s.
Warning:
 This TM contains only instructions necessary for servicing. Please refer to the “Instructions
for Use (IFU)” for detailed information about the use environment, installation and
operations for the device.
 The service personnel must adhere strictly to the instructions specified in this TM. Failure to
do so may result in damage to the equipment.
1.3 Scope
This TM is applicable to INfusia VP7/VP7s referred to as “pump” or “device” with embedded software version 2.0.
Warning:
Check that this TM is applicable to the current pump software version. To view the software
version, see Section “Software version check” in Chapter 3 “Preventive maintenance”.
1.4 Technical characteristics
6
1.4.1 Electrical specifications
Power source 100V - 240V, 50/60Hz with functional earth

AC Power Fuses 2 × F2AL/250V
Maximum consumption 35 VA
Battery 11.1Vdc, 2000mAh - Li-ion polymer battery
External DC power supply （user option） 12V-15V / Power >15 W
1.4.2 Electronic specifications
The INfusia VP7 or INfusia VP7s infusion pump contains 11 electronic boards：
 Main board
 Display board
 Audio board
 Air detection board
 Motor speed detection board
 Drop sensor：drop sensor controlling board, infrared transmitting board and infrared receiving board
 Power supply board
 Reset board
 Drop sensor interface board
1.4.3 Mechanical specifications
Stepper motor STP-42-1121, 12V, 0.45A

Weight 2.2kg
Pump Dimensions (H x W x D) 230mm × 125mm × 125mm, excluding pole clamp
protrusion
Packaging Weight 2.7kg
Dimensions (H x W x D) 300mm × 260mm × 160mm
1.4.4 Compliance with standards
Safety of Electro Compliant with standards： IPX4  Protection against splashing

Medical Equipments  EN/IEC 60601-1 liquid
 EN/IEC 60601-2-24  Protection against leakage
 EN/IEC60601-1-8 current: type CF applied part
 IEC 60529:2001.  Protection against electric
EMC Compliant with standards： shocks: class I
(ElectroMagnetic  EN/IEC 60601-1-2/AC2010  Functional earth
Compatibility)  EN/IEC 60601-2-24  CE mark
1.5 Operational and storage conditions
7
Warning:
The pump should be used under the specified operational and storage conditions
listed below to ensure proper performance of the pump.
 Temperature range
o Operating: 5°C to 40°C
o Storage: -10°C to +55°C
 Pressure range
o Operating: 860 hPa to 1060 hPa
o Storage: 860 hPa to 1060 hPa
 Humidity range
o Operating: 20% to 90%, no condensation
o Storage: 20% to 90%, no condensation
1.6 Glossary of terms
Term Description
A Ampere
AC Alternating Current
°C Degrees Celsius
CAL Calibration
DC Direct Current
d/ml Drops/ml
EEPROM Electrically Erasable Programmable Read-Only Memory
g Gram
h Hour
hPa Hectopascal
H High
Hz Hertz
EN/IEC European Norm/International Electrotechnical Commission
IFU Instructions for Use
kg Kilogram
kPa Kilopascal
KVO Keep Vein Open
L Low
mA Milliampere
mAh Milliampere hour
mm Millimeter
ml Milliliter
ml/h Milliliter per hour
mV Millivolt
M Middle
V Volt
VA Volt Ampere
8
Vac Volt alternating current
Vdc Volt direct current
W Watt
2 Device description
2.1 Overview diagram
9
2.2 Physical description
Both INfusia VP7 and INfusia VP7s have almost the same physical looking, except the device names shown on the
pump door and the sizes of the display screens are different.
2.2.1 Front view
Legend:
1 Handle
2 Front Panel
3 Pump door
4 Door lever
2.2.2 Front panel

The front panel contains eight (8) keys, eight (8) indicator lights, and a display screen, but INfusia VP7 comes with a
four-color segment display screen, while INfusia VP7s with a single color dot matrix screen.
Legend
1 On/Off
2 KVO indicator
3 Rate mode indicator
4 Increment Up
5 Time mode indicator
6 Decrement Down
7 Volume mode indicator
8 Start/Pause
9 Keyboard unlock indicator
10 Moves to next field; alarm clearing; lock/unlock
keyboard.
11 Changes infusion mode; alarm silence.
12 Bolus/Purge
13 Bolus indicator
14 Clears infused volume; changes infusion mode.
15 Display screen
16 AC power indicator
17 Alarm indicator
10
2.2.3 Door opened view
Legend:
1 Door open indicator
2 Peristaltic fingers
3 Door latch
4 Tubing guide
5 Anti-flow clamp
6 Anti-flow clamp reset switch
7 Air sensor slot
8 Door hook
9 Pressure sensor
10 Door hinge
2.2.4 Back view
Legend:
1 12Vdc socket (optional）
2 RS232 port
3 AC power inlet cover
4 Reset hole
5 Pole clamp
6 Speaker holes
7 Drop sensor connection socket
8 Potential Equalization Terminal
9 AC power inlet
11
2.2.5 Drop sensor
Legend:
1 Drop indicator
2 Drop sensor case
3 Sensor clamp
4 Connection cable
5 Plug connector
The drop sensor contains 3 electronic boards: a drop sensor controlling board, an infrared transmitting board and an
infrared receiving board.
2.2.6 Case opened view
 The front case contains:  The rear case contains:

1. Main board 7. Power supply unit
2. Air detection board 8. AC power inlet
3. Motor speed detection board 9. Reset board
4. Motor unit 10. RS232 port
5. Anti-flow clamp cover 11. Drop sensor connection socket
6. Pressure sensor 12. Drop sensor interface board
13. Battery unit
12
2.3 Electronic boards and RS232 port
2.3.1 Display board

The display board is positioned behind the front panel and includes the following interfaces:
■ Display interface
■ Keyboard interface
■ LED interface
P201 connector to display

Pin No. Description
1 GND Ground（signal ground）
2 CSB Chip selection pin
3 RESET_LCD Reset pin
4 RS Write enable pin
5 SCLK_LCD Clock pin
6 SID Data pin
8 VCC +5V Supply voltage input
10 LEDA Backlight anode pin (+5V)
P202 connector to main board

Pin No. Description
1 CSB Chip selection pin
2 RESET_LCD Reset pin
3 RS Write enable pin
4 SCLK_LCD Clock pin
6 SID Data pin
7 LED_EN Backlight enable pin
8 SW1 Line 1
9 SW2 Line 2
10 SW3 Line 3
11 SW4 Column 4
13
12 SW5 Column 5
13 SW6 Mode key
14 SW7 ON/OFF key
15 VDD Switching power supply +15V
16 PGND Power ground（signal ground）

Pin No. Description
1 MS_D3OUT “UNLOCK” indicator control pin
2 MS_D2OUT Volume mode indicator control pin
3 MS_D1OUT Time mode indicator control pin
4 KVO_OUT “KVO” indicator control pin
5 BLOUS_OUT “BOLUS”, indicator control pin
6 ALARM2_OUT Indicator “Red” control pin
7 ALARM1_OUT Indicator “Yellow” control pin
8 MS_D4 Rate mode indicator control pin
9 LOCK_LED NC
10 DOOR_IN Door open signal input
11 VCC DC+5V Power supply
12 VCC DC+5V Power supply
13 PGND Power ground
17 VDD2 DC+15V indicator power input
2.3.2 Main board
The main board includes a STM32F103 CPU, and is connected to the display board by connectors P7 and P6, to the
stepper motor by connector P2, and to the power supply board by connector P9.
Main board back view
P6: To connector P207 on display board

P7: To connector P202 on display board
14
Main board front view
P9 connector to power supply board and battery

Pin No. Description
1 PGND Power ground
2 PGND Power ground
3 VDD +15V Switching power supply
4 VBAT +11.1V Internal Battery
5 DB_1 Internal Battery connection detection
6 ON/OFF Reset pin
P5 connector to drop sensor

Pin No. Description
1 VCC DC+5V power supply
2 PGND Power ground
3 DIGTAL_DETECT Drop detection signal input
4 PGND Power ground
P10 connector to audio board

Pin No. Description
1 V3.3V DC3.3V power supply
2 PGND Power ground
3 PWM2 CPU receives data from audio module（USART3 RXD）
4 PWM1 CPU transmits data to audio module.（USART3 TXD）
5 PGND Power ground
P1 connector to RS232 port

Pin No. Description
1 RS232 RXD CPU receives data from audio module.（USART1 RXD）
2 RS232 TXD CPU transmits data to audio module.（USART1 TXD）
3 PGND Power ground
P11 connector to air detection board

Pin No. Description
15
1 DOOR_OUT Door indicator control pin
3 PGND Power ground
4 AIR_BLADDER1 Air bubble detection signal input
5 AIR_PWM1 Air detection board connection signal (40KHZ clock signal）
P4 connector to motor speed detection board

Pin No. Description
1 PGND Power ground
2 MOT_181 Motor rotation signal input
U5 connector to pressure sensor

Pin No. Description
1 VCCA DC+5V power supply
2 IN- Negative pressure sensor signal output
3 PGND Power ground
4 IN+ Positive pressure sensor signal output
P2 connector to motor
Pin No. Description
1 A Stepper motor winding phase A+
2 B Stepper motor winding phase B+
3 AA Stepper motor winding phase A-
4 BB Stepper motor winding phase B-
5 NC
6 NC
2.3.3 Power supply board

The power supply board is connected to the main board by a connector J15, to reset switch and external DC power
supply by J314, and to battery by J313.
Power supply board back view Power supply board front view
16
J15 connector to main board
Pin No. Description
1 PGND Power ground
2 PGND Power ground
3 VDD DC+15V, switching power supply
4 VBT DC +11.1V, Internal battery +
5 DB_1 Internal battery connection detection
6 ON/OFF Reset pin
J314 connector to reset switch and external DC power supply connector

Pin No. Description
1 DC12 DC+12V external DC power supply
2 PGND Power ground
3 ON/OFF Reset pin
J313 connector to the battery

Pin No. Description
1 VBAT DC+11.1V, Internal battery
2 PGND Power ground
3 DB_1 Internal battery connection detection
4 PGND Power ground
2.3.4 Reset board
P401 connector to +12V external DC power supply

Pin No. Description
2 PGND Power ground
P402 connector to power supply board

Pin No. Description
17
2 PGND Power ground
3 ON/OFF Reset pin
2.3.5 Air detection board
The air detection board includes a counting circuit and an operational amplifier, and is connected to the main board
by a connector CON3 and to the air sensor by J1.
Air detection board

CON3 connector to main board
Pin No. Description
1 DOOR Door indicator control pin
3 PGND Power ground
4 BK Air bubble detection signal output
5 PWM1 Air detection board connection signal output (40KHZ clock signal）
J1 connector to air sensor

Pin No. Description
1 W1 Ultrasound -emitting pin
2 PGND Power ground
3 PGND Power ground
4 W2 Ultrasound -receiving pin
2.3.6 Drop sensor interface board
The drop sensor interface board is connected to the drop sensor by CZ501 and to the main board by P501.
Drop sensor interface board
18
Pin No. Description
1 PGND Power ground
3 Liquid Drop sensor signal input
4 PGND Power ground
2.3.7 Drop sensor boards

The drop sensor includes 3 electronic boards: a drop sensor controlling board, an infrared emitting board and an
infrared receiving board.
Drop sensor controlling board
Infrared Emitting board Infrared Receiving board
P801 connector to drop detection interface board

Pin No. Description
2 PGND Power ground
3 DI_IN Drop sensor signal output
P802 connector to J601 on emitting board

Pin No. Description
2 PGND Power ground
3 DI Drop sensor light signal output
P803 connector to J701 on receiving board

19
Pin No. Description
1 VCC1 DC+5V power supply
2 IN Drop detection signal input
P805 connector to JTAG or JLINK

Pin No. Description
1 V3.3V DC+3.3V power supply
2 PGND Power ground
3 SWCLK JTAG clock pin
4 SWDAT JATG data pin
J601 connector to P803 on controlling board

Pin No. Description
2 PGND Power ground
3 DI Drop sensor light signal output
J701 connector to P802 on controlling board

Pin No. Description
1 VCC1 DC+5V power supply
2 IN Drop detection signal input
2.3.8 Audio board

Pin No. Description
1 +3.3V DC+3.3V power supply
2 PGND Power ground
3 TXD Audio module. transmits data to CPU
4 RXD Audio module. receives data from CPU
5 PGND Power ground
6 PGND Power ground
20
P3 connector to the JLINK or JTAG
Pin No. Description
1 V3.3V DC+3.3V, supply voltage
2 V3.3V DC+3.3V, supply voltage
3 JNTRST Test reset input
4 ST_RST System reset
5 JTDI Data input
6 JTDO Data output
7 JTMS Test mode selection
8 DGND Digital ground
9 JTCK Test clock
10 PGND Ground
P2 connector to the speaker

Pin No. Description
1 Vo+ + speaker
2 Vo- - speaker
2.3.9 Motor speed detection board
Pin No. Description

1 VCC DC+5V, supply voltage
2 181 Motor speed test
3 PGND Ground
2.3.10 RS232 Port
RS232 port to P1 on main board

Pin No. Description
3 RS232 RXD CPU receives data from audio module.（USART1 RXD）
2 RS232 TXD CPU transmits data to audio module.（USART1 TXD）
5 PGND Power ground
21
2.4 Mechanical description
2.4.1 Pumping unit （item1）

Pumping unit generates and transmits mechanical movement to force the fluid to flow in the administration set
at a certain rate.
The unit consists of a motor, eccentric wheels, peristaltic fingers, and motor speed detection board, etc. Please
refer to Section “Pumping unit” in Chapter 7 for detailed information about the components for the unit.
The motor sets the eccentric wheels in motion, the eccentric wheels in turn drive the peristaltic fingers, and the
peristaltic fingers force the fluid in the administration set to move.
The motor speed is detected and monitored by a photoelectric device located at the end of the eccentric wheel
shaft and controlled by a related circuit.
2.4.2 Mechanical anti-flow clamp （item2）

Mechanical anti-flow clamp is located behind the pump door on the front case. Please refer to Section “Front
case” in Chapter 7 for detailed information about the components of the anti-flow clamp.
After the administration set is loaded on the pump properly and the pump door is closed, the anti-flow clamp is
opened, allowing the fluid in administration set to flow through; when the pump door is opened, the anti-flow clamp
is closed automatically so as to clamp the administration set and block the fluid flow.
The anti-flow clamp can be opened manually when the pump door is opened.
22
3 Preventive maintenance
3.1 Service policy and rules
Information:
 For warranty information please see Section "Warranty" in IFU.
 If the device must be returned for servicing, please contact Fresenius Kabi JYM.
 Clean and disinfect the device before packaging and shipping the device to be returned.
 Fresenius Kabi JYM is not liable for loss or damage to the device during transport.
3.2 Maintenance requirements
3.2.1 Schedule
In order to maintain the INfusia VP7/VP7s pump’s performance, a preventive maintenance, which may include
checking and changing the battery, must be carried out every 12 months.
Warning:
 The maintenance should be carried out by a qualified technician.
 If the maintenance schedule is not observed, the proper functioning of the pump will be
impaired.
3.2.2 Technical personnel
The INfusia VP7/VP7s syringe pump can only be checked, serviced or repaired by a trained technical personnel or a
qualified service representative. The training skill levels listed below outline the specifics needed to maintain the
device.
Level Personnel Qualifications

A user for on-site maintenance using the  Mechanical and electrical knowledge.
1 technical documentation of the device and  Biomedical structures knowledge.
specific tools.
A technician specialized in maintenance  Good mechanical and electronics knowledge.
2 performed through specific tools and  Two-year experience minimum in a biomedical
procedures department.
A technician specialized in repair performed  Good mechanical and electronics knowledge.
in the maintenance department using specific  Good computer knowledge.
3 tools, procedures as well as measurement and  More than two-year experience minimum in a
adjustment instruments. Complete check-up biomedical department.
according to this manual of the device.
For training of service representatives, please contact Fresenius Kabi JYM.
3.2.3 Equipment and part
23
Warning:
 Any instrument or device used for maintenance must be regularly checked or
re-calibrated according to its specifications and local regulations.
 NO PART IS REPAIRABLE for any electronic board, or the whole board is replaced
when defective. When replacing components, only use Fresenius Kabi JYM spare parts.
Please refer to Section "Spare parts catalog" for ordering.
 If an upgrade of the pump is required, Fresenius Kabi JYM or its representative will
provide relevant instructions. The hospital is responsible to proceed as per Fresenius
Kabi JYM's instructions.
 Failure to comply with these maintenance procedures could damage the device and lead
to a functional failure. Internal inspection of the device involves compliance with special
procedures to avoid damage to the device.
3.3 Cleaning and disinfecting
The device must be cleaned after each use or before maintenance. Only disinfect the device after it has been cleaned
and when it is appropriate.
Recommended agent for cleaning: locally available multi-enzymatic cleanser or detergent, for example, Endozime by
Ruhof Corporation.
Recommended agent for disinfecting: 10% household bleach in water (produces 0.55% Sodium Hypochlorite).
3.3.1 Prohibited cleaning and disinfecting agents
The following agents are prohibited for use in cleaning or disinfecting:

 Full strength bleach
 Trichloroethylene
 Abrasive detergents
 Undiluted alcohol
Use of these aggressive agents may damage the plastic parts of the device and cause the device to malfunction.
3.3.2 Precautions for cleaning
Warning:
 The device must only be cleaned and disinfected by trained staff.
 Power off the device and disconnect the power cord from the AC power source before
cleaning. Disconnect all other cables.
 Verify that RS-232 and other connectors are properly covered.
 Do not autoclave or use steam sterilization.
 Do not clean in a dishwasher or under a shower.
 Read carefully the instructions on containers of cleaning and disinfecting agents.
3.3.3 Cleaning and disinfecting guidelines
1. Prepare both cleaning and disinfectant solution.

2. Wet a piece of disposable cloth with the cleaning solution and carefully wring it out.
24
3. Open the pump door to gently wipe down the exposed surface areas, and then close the door.
4. Wipe the least exposed case and panel surfaces, then the most exposed surfaces, the most critical zones and the
mains power cord.
5. Repeat the steps 2 - 4 with a fresh piece of cloth wetted with water.
6. Wet a piece of disposable cloth with the disinfectant solution and carefully wring it out.
7. Repeat steps 3 - 5.
3.4 Checks
In order to ensure the device’s normal operation, a regular servicing inspection is recommended every 12 months,
and the inspection includes the checks described below.
3.4.1 Visual check
Procedure Requirements
1 Front & rear cases  No obvious damage, burr, deformation, scratch or bruise is seen on
external surfaces.
 Two cases are closed and matched perfectly.
2 Pump door and lever  No obvious damage, bur, deformation, scratch or bruise is seen on
external surfaces.
 The door is open or closed easily without abnormal noise.
 The door fits well into the front case.
 The door lever can be operated properly and the door cannot be open
without lifting the lever.
 The door and lever do not appear loose.
3 Display screen  No obvious damage, deformation, or scratch is seen on external
surface.
 Texts and symbols are displayed clearly and completely with no tilted,
deformed and missing contents.
4 Keyboard  No obvious damage is seen on external surface.
 Keys are easily pressed down and then released without being stuck.
5 Pole clamp  No obvious damage is seen.
 It can be operated properly without thread stripping.
6 Anti-flow clamp  No obvious damage is seen.
 It can be open or closed easily without abnormal noise.
7 RS232 port  It is firmly installed on the rear case.
 Screws and nuts are not loose, damaged and rusted.
8 Potential equalization  It is firmly installed on the rear case.
terminal  It is not damaged and rusted.
9 AC power inlet  It is firmly installed on the rear case.
 The power cord can be plugged in easily and securely.
10 Drop sensor  No obvious damage is seen on external surfaces.
 The cable is connected to the sensor and the plug connector properly.
 It can be plugged in the socket securely.
 Switch the device on. If the battery is not fully charged, connect the
11 Battery
device to AC power source.
25
 If battery is defective, replace with a new battery.
3.4.2 RS232 check

 Locate the RS232 communication port on the rear case and connect the pin 2 and pin 3 with a wire.
 Press key and key simultaneously for more than one second to power on the device. If RS232
passes the check, the device enter infusion interface automatically; otherwise, “ERROR”is displayed.
3.4.3 Software version check
 Press + keys at the same time to power on the device till
“C-1” is displayed and blinking, and the number displayed under “C-1” is the
INfusia VP7
software version..
 Press and hold key to power off the device.
 Press + keys at the same time to power on the device till the
INfusia VP7s software version is displayed.
 Press and hold key to power off the device.
3.5 Flow rate tests
The following measurements can be used to check the flow rate accuracy with respect to a specific administration set
for the device.
3.5.1 Measuring with a computer
26
Information:
ISDebit software is required for measuring the flow rate with a computer. Please contact
Fresenius Kabi JYM for further information about ordering.
Equipment required
 Scale connected to a computer: 1/10000thg sensitivity
 Scale acquisition program: ISDebit
 Test tube or beaker
 Liquid: distilled water
 Administration set (infusion line length 100 cm, inside diameter 2.5 mm)
 Needle: G18
Installation
 Install the administration set on the device.
Information:
Please refer to “Instructions for Use” for detailed information about administration set
installation.
 Set up the measurement equipment according to the drawing shown below.
Information:
Make sure the horizontal installation plane is respected.
 Fill the administration set with distilled water.

 Prime to eliminate any air bubbles.
 Secure one end of the infusion line onto the needle.
 Fill the test tube with some distilled water.
 Place the test tube in the center of the scale platform.
 Place the needle inside the test tube, ensuring the needle is dipped in the liquid (> 1 cm).
27
Warning:
The infusion line must not rest on the scale/test tube assembly.
 Press key to power on the device (device is already connected to mains supply).
 Prime the infusion line using the key.
 Check that there are no air bubbles.
Measurement
 Start the acquisition program for the scale.

 Enter the necessary data to launch the program without validating the flow rate. Confirm the flow rate on the
computer and set the scale to zero.
 Start the infusion by pressing key and the software simultaneously when 0.0000g appears on the scale
display screen.
 When the specified time is over, stop the infusion by pressing key again and note the error percentage
displayed on the screen.
3.5.2 Measuring with a scale
Equipment required
 Chronometer
 Scale: 1/10000thg sensitivity
 Test tube or beaker
 Liquid: distilled water
 Administration set (infusion line length 100 cm, inside diameter 2.5 mm)
 Needle: G18
Installation
 Install the administration set as described in section “Measuring with a computer”.
 Set up the measurement equipment according to the drawing shown below.
 Fill the administration set with distilled water.
 Prime to eliminate any air bubbles.
 Secure one end of the infusion line onto the needle.
28
Information:
Make sure the horizontal installation plane is respected.
 Fill the test tube with some distilled water.

 Place the test tube in the center of the scale platform.
 Place the needle inside the test tube, ensuring the needle is dipped in the liquid (> 1 cm).
Warning:
The infusion line must not rest on the scale/test tube assembly.
 Press key to power on the device (device is already connected to mains supply).
 Prime the infusion line using the key.
 Check that there are no air bubbles.
Measurement
 Select a flow rate to be measured.
 Set the scales at 0.0000g.
 Start the infusion by pressing key and start the chronometer at the same time (if necessary make a note
of the chronometer start value).
 Press key to stop the test two hour later.
 Note the value in grams of the infused liquid from the pump display (theoretical value).
 Note the value in grams from the reading of the scale (measured value).
 Calculate the difference between the theoretical and the real values. The error percentage can be calculated from
this difference:
29
4 Calibrations
4.1 Administration set calibration
The administration set calibration determines the set parameters such as its accuracy in d/ml and pressure in normal
operating conditions.
Warning:
 The administration set must be calibrated before use when:
- The brand of the administration set is changed.
- The type the administration set is changed from 20 d/ml to 60 d/ml or vice versa.
If it is not done, the pump will function but with wrong flow settings.
 Do not connect the administration set to the patient during calibration.
 Prepare the administration set to be calibrated with the flow regulator closed.
 Weight 100g water with a balance.
 Carefully pour the water into the container of the administration set.
 Hang the infusion bottle/container on the infusion stand, and install the administration set on the device
properly.
 Clamp the drop sensor on the drip chamber of the administration set.
 Open the flow regulator.
 Press key and key simultaneously to power on the device till the calibration interface comes up.
Information:
“cali.” is displayed and blinking and the parameter “IV SET” is not adjustable.
 Press key to start calibration.
 Wait till the container is empty and the device activates alarms.
 Press key to save the calibration results, and the device comes to rate mode automatically.
Information:
After calibration, only the latest administration set information is stored in the device and the
information previously stored is erased.
4.2 Pressure calibration
The pressure calibration determines occlusion alarms pressure points for the device to be calibrated in normal
operating conditions.
Warning:
 We recommend wearing an anti-static bracelet connected to earth and working on an
anti-static floor mat when working with electronic components.
 Do not touch any electronic cards with your hands.
30
Equipment and material:
The manufacturer can provide a tool package for the calibration which includes: a 3-way tubing joint connector, an
administration set, a 50ml disposable syringe, a pressure gauge and a syringe pump.
Procedure:
Step 1
 Open the device cases (see procedure N°1 in Chapter 6 “Intervention procedures”).
 Connect the device to AC power source.
 Press and hold key to power on the device.

 Adjust the adjustable resistor (item 1) on the main board with a non-inductive tuning pen until the voltage
measured between T2 (item 2) and GND (item 3) to be 200±2mv.
 Press and hold key again to power off the device.

 Solidify the adjustment by applying some silicone rubber to completely cover the adjustable resistor.
 Put the device aside for 30 minutes and avoid shaking or vibrating the device during this time.
 Close the device cases.
Step 2
 Fill the infusion line and the syringe with water.
 Prime the infusion line and ensure that there are no air bubbles.
 Connect the calibration tools and the infusion pump to be calibrated as shown in the diagram.
31
 Adjust to open the 3-way tubing joint connector and ensure the infusion line, the syringe and the pressure gauge
are all interconnected.
 Adjust the pusher position, make sure the reading of the pressure gauge is 0±1kpa and keep the reading stable.
 Press and hold + + keys at the same time to power on the infusion pump and enter pressure
calibration user interface. Some numbers are displayed and counting down starts from “8” to “0” on the screen.
 Wait till the counting down ends and the “CONFIRM” is displayed, and press key on the infusion pump
to enter next step.
 Switch the syringe pump on and set the flow rate to be 5ml/h，press key on the syringe pump to start
infusion and watch carefully the reading of the pressure gauge going up.
 When the reading reaches 90±1kPa，press key on the syringe pump again to stop the infusion，then press
key on the infusion pump. The (INfusia VP7s ) or (INfusia VP7) is displayed
and the calibration is completed.
32
5 Troubleshooting
5.1 Troubleshooting guide
Trouble Possible Causes Corrective Actions

 Check battery connection wires.
Battery or battery connection wires
 Replace battery wires.
are shorted.
 Replace battery
 Check power supply board connection
wires and main board.
Power supply board connection
 Check switching power supply board.
wires are disconnected or main
 Replace power supply board connection
board is defective.
wires.
 Replace main board.
 Check drop sensor cable.
Drop sensor or its connection cable  Check drop sensor.
The device cannot be
powered on with its is shorted  Replace drop sensor cable.
internal battery or with  Replace drop sensor.
AC power supply  Check audio board connection wires.
connected. The AC Audio board or its connection  Check audio board.
indicator does not light. wires are shorted.  Replace audio board connection wires.
 Replace audio board.
 Check air detection board.
 Check the connection wires between air
Air detection board or its
detection board and main board.
connection wires are shorted.
 Replace air detection board.
 Replace the connection wires.
 Check motor speed detection board.
Motor speed detection board is
 Replace motor speed detection board（181
defective
board）
 Check display board and key.

Display board is shorted or  Check display module.
key is disconnected.  Replace display board.
 Replace display module.
 Check reset board.
 Check reset board connection wires.
Reset board and its connection  Check reset key.
wires are shorted or reset key is  Replace reset board.
shorted.  Replace reset key.
33
 Check fuses.
Fuses are burnt out or live line and
 Check live line and null line connection.
null line are not connected.
 Replace fuses
 Check speaker connection wires.

No sound or abnormal
Speaker is defective or speaker  Check speaker.
sound for alarms or
connection wires are not  Replace speaker.
key-pressing or when
connected.  Replace speaker connection wires.
device is powered on.
 Check the device door.

Device door is not closed.
 Close the door.
“Door Open” alarm is Door sensor (reed switch) is  Check reed switch.
activated when the defective.  Replace reed switch.
device is powered on.
 Check the magnet.
Magnet falls off the device door.
 Reinstall a magnet on the door.
“Air-in-Line” alarm is  Check infusion line.

activated while no air Infusion line is not installed  Check air detection board.
bubbles are found in properly.  Replace air detection board.
infusion line.  Reinstall infusion line.
 Check fuses.
 Test live line and null line connection.
Fuses are burnt out.
AC power indicator  Replace fuses.
does not light.  Reconnect live line and null line.
 Check AC power indicator.
AC power indicator is damaged.
 Replace AC power indicator.
 Check alarm indicator.

Alarm indicator is damaged.
 Replace alarm indicator.
Alarm indicator does
not light. Main board is defective or  Check main board.
connector P7 on main board is  Check connector P7 on main board.
badly connected.  Replace main board.
AC power supply is badly  Check AC power supply connection.

Display does not show
connected.  Reconnect AC power supply.
battery is being
recharged when AC  Check switching power supply module.
power supply is Switching power supply module is  Check fuses.
connected. defective or fuses are burnt out.  Replace switching power supply module.
 Replace fuses.
34
 Check display FPC connector.
Display does not show Display is badly connected.  Check display FPC.
anything or shows  Replace FPC and connector.
distorted contents.  Check display board.
Display board is defective.
 Replace display board.
 Check drop sensor.
Drop sensor is defective.
 Replace drop sensor.
“Rate Abnormal” is  Check stepper motor.
 Check main board.
displayed when Motor does not turn.
 Replace motor.
key is pressed.  Replace main board
Administration set is damaged or  Check administration set.
broken.  Replace administration set.
 Check pressure sensor.
“Occlusion” is Pressure sensor is defective.
 Replace pressure sensor.
displayed when
 Test main board.
key is pressed. Main board is defective.
 Check battery.
Battery is defective.
 Replace battery.
 Check power supply board.
Power supply board or switching
 Check switching power supply module.
power supply is defective
“Battery Low” alarm is  Replace power supply board.
activated when AC  Check fuses.
power supply is Fuses are burnt out, or AC power  Check live line and null line connection.
connected. live line and null line are  Replace fuses.
disconnected.  Reconnect or replace live line and null
line.
Main board is defective.
Export software is not properly  Check PC software version.
installed on PC.  Update PC software.
A wrong communication port is  Check PC communication port.
selected by the software.  Change the port selection.
History records cannot  Check the cable connecting PC
PC and RS232 port on device is
be exported. communication port to device.
badly connected or not connected.
 Reconnect or replace the cable.

Main board is defective.
Display shows invalid

time or time is shown Main board is defective.
as 00:00.
35
5.2 Error messages
Information:
Error messages include power on and operational self-test failure messages and alarm
messages displayed in text or symbol formats.
Message displayed
Description Recommended actions
INfusia VP7 INfusia VP7s
■ EEPROM（24LC1025）self-test  Check EEPROM（24LC1025）.
ERROR 1
1 error.  Replace EEPROM.
 Check audio board connection
wires.
ERROR 2  Audio board self-test error
2  Check audio board.
 Test speaker.
 Check drop sensor controlling
board.
 Check the cable connecting drop
ERROR 3  Drop sensor self-test error
3 sensor to device.
 Check drop sensor cable plug and
socket.
 Check pressure sensor.
 Check potentiometer “RV1” on
main board.
 Adjust voltage at point T2 on
ERROR 4  Pressure sensor self-test error
4 main board to 200mV by
adjusting “RV1”.
 Check pressure sensor and its
connection wires.
 Check air sensor.
 Check connector P11 on main
board.
 Check air detection board
ERROR 5  Air sensor self-test error
5 connection wires.
 Check the connection between air
detection head and air detection
board.
 Pressure accuracy is not calibrated
ERROR 6  Pressure calibration error. (please refer to Chapter 8 for
6 pressure calibration).
No battery alarm.
 No battery in the device.  Check battery connection wires.
ERROR 20  The battery is dead.  Check battery connector.
20
 The battery is badly  Check battery.
connected.
36
Battery empty alarm
/  Check or replace fuses.
 Fuses are burnt out.
 Check or replace switching power
(blinking)  Switching power supply
supply module.
(blinking) module is defective.
Door open alarm.  Close the pump door.
 The pump door is open.  Check the door sensor.
 The door sensor (Reed switch)  Check the door magnet.
is defective.  Replace the door sensor.
 The door magnet falls off.  Reinstall the door magnet.
Air in line alarm.  Prime to drive the air out of the
 Air bubbles are found in infusion line.
infusion line.  Check the air sensor.
 Air sensor is defective.  Replace the air sensor.
Occlusion alarm.
 Refer to “Troubleshooting guide”
 Refer to “Troubleshooting
for recommended actions.
guide” for cause description.
Bottle empty alarm  Check and replace the IV bottle or
 The IV bottle is empty. stop the infusion.
 The drop sensor is not  Check and reinstall the drop
installed properly. sensor.
 The drop sensor is defective.  Replace the drop sensor.
Rate abnormal alarm.

 Refer to “Troubleshooting
/ for recommended actions.
guide” for cause description.
(blinking)
Free flow alarm.
 Check and reinstall the
 The administration set is not
8 administration set.
installed properly.
Key stuck during infusion/pause
 Check the keyboard.
alarm.
9  Replace the keyboard.
 Some of the keys is broken.
Infusion complete alarm.
 Infused volume reaches the  End the infusion.
target volume.
No Action alarm
 Device is powered on but no  Start infusion or power off the
action is taken by the user for device
over 3 minutes.
Battery low alarm.

/  Refer to “Troubleshooting
for recommended actions.
/ guide” for cause description.
37
Warning:
If the above troubleshooting measures do not guide you to solve the problem, please contact
Fresenius Kabi JYM immediately.
38
6 Intervention procedures
This chapter lists procedures for disassembling and re-assembling all the electronic boards and mechanical
components.
Warning:
 Any instrument or device used for maintenance must be regularly checked or re-calibrated
according to its specifications and local regulations.
 NO PART IS REPAIRABLE for any electronic board, or the whole board is replaced when
defective. When replacing components, only use Fresenius Kabi JYM spare parts. Please
refer to Section "Spare parts catalog" for ordering.
 For the technician own safety, make sure to comply with all safety instructions for each
intervention procedure.
N°1 Procedure: Main board
Safety:
Danger:
For safety reasons,
 The technician should not intervene when the device is connected to the AC power source.
 Before intervene, be sure to disconnect the power cord from the AC power source and power
off the device.
Warning:
When working with electronic components, we recommend wearing an anti-static bracelet
connected to earth and working on an anti-static floor mat.
Tool and material:

 1 Posidriv Z1 screwdriver
 1 anti-static bracelet
Skill level:
Level 3, specialist technician (see Chapter “Preventive maintenance”).
Procedure:
Access
 Place the device on a table face downward.
 Unscrew the 4 cruciform screws (item 1) which attach the rear case to the front case.
 Open the rear case and put it next to the front case.
Information :
Do not touch any electronic cards with your hands.
39
Disassembling
 Unscrew the 3 cruciform screws (item 2) which attach the main board to the display board.
 Pull out the 8 connectors (item 3, item 4, item 5, item 6, item 7, item 8, item 9 and item 10).
 Take the main board out carefully. When separating main board from display board underneath, pay attention to
the pin connector connecting them.
Reassembling
 Follow the disassembling operations in reverse order to reassemble the new unit.
Warning:
 When reinstalling the main board, try to align and fit the pins into its female connector;
otherwise, the main board and display board would be damaged.
 When fitting the rear case, ensure the waterproof seal is perfectly positioned in its slot after
reassembling.
 Check and test the reassembled unit.
40
N°2 Procedure: Display board and display screen
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

 1 5.5mm Hex socket screwdriver
Skill level:
Procedure:
Access
Information :
41
Disassembling
 Disassemble the main board (see the procedure N°1).

 Unscrew the 5 screws (item 11) which attach the display board to the front case.
 Take out the display board carefully and disconnect the connector（item 12）.
 Unscrew the 4 M3 nuts（item 13）with a 5.5mm hex socket screwdriver.
 Separate the display screen from the display board.
42
Reassembling
Warning:
When fitting the rear case, ensure the waterproof seal is perfectly positioned in its slot after
reassembling.
N°3 Procedure: Motor unit
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

 1 soldering iron
 4 screw caps
43
Skill level:
Procedure:
Access
Information :
Disassembling
 Keep the device assembled and turn it to face the operator.

 Open the device door.
 Take out the 4 screw caps destructively with a soldering iron（item 2）. Be careful not to damage the surface of
the front case.
44
 Unscrew the 4 cruciform screws (item 3) which attach the motor unit to the front case.
 Place the device on a table face downward again.

 Disconnect the connectors (item 4 and item 5).
45
 Take out the motor unit carefully.
Reassembling
Warning:
reassembling.
N°4 Procedure: Air detection board and air sensor
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
Access
Information :
46
Disassembling
 Unscrew the 2 cruciform screws (item 2) which attach the air detection board to the front case.
 Disconnect the connector (item 4).
 Take out the air detection board carefully.
 Unscrew the 2 cruciform screws (item 3) which attach the air sensor to the front case.
 Take out the air sensor carefully.
47
Reassembling
Warning:
reassembling.
N°5 Procedure: Pressure sensor
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
48
Access
Information :
Disassembling
 Unscrew the 4 cruciform screws (item 2) which attach the waterproof cover for the anti-flow clamp to the front
case.
 Unscrew the cruciform screw (item 3) which attaches the pressure sensor to the front case.
 Disconnect the connector for the pressure sensor (item 4).
49
 Take out the pressure sensor carefully.
Reassembling
Warning:
reassembling.
N°6 Procedure: Anti-flow clamp
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

 1 pair of flat nose pliers
 1 anti-flow clamp head
 Acrylic A/B adhesive
50
Skill level:
Procedure:
Access
Information :
Disassembling
 Keep the device assembled and turn it to face the operator.

 Open the device door.
 Pull off the anti-flow clamp head (item 4）with the flat nose pliers.
 Place the device on a table face downward again.

51
 Unscrew the 4 cruciform screws (item 2) which attach the anti-flow clamp waterproof cover to the front case.
 Take out the waterproof cover carefully.

 Unscrew the 3 cruciform screws (item 3) which attach the anti-flow clamp to the front case.
 Take out the anti-flow clamp carefully.
Reassembling
Warning:
 When reinstalling the new anti-flow clamp head, carefully apply some acrylic A/B adhesive
at the surfaces between the anti-flow clamp metal piece and the anti-flow clamp head.
reassembling.
52
N°7 Procedure: Power supply board
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
Access
Information :
53
Disassembling
 Unscrew the 4 cruciform screws (item 2) which attach the power supply board to the rear case.
 Take out the power supply board carefully.
Reassembling
 When fitting the rear case, ensure the waterproof seal is perfectly positioned in its slot after reassembling.
N°8 Procedure: Reset board
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
54
Procedure:
Access
Information :
Disassembling
 Disconnect the 2 wires soldered onto the reset board with a soldering iron.
 Unscrew the 2 cruciform screws (item 1) which attach the reset board to the rear case.
 Take out the reset board carefully.
55
Reassembling
Warning:
reassembling.
N°9 Procedure: Drop sensor interface board
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
Access
Information :
56
Disassembling
 Disconnect the 4 wires soldered onto the interface board with a soldering iron.
 Take the interface board off the rear case (item 2) with the soldering iron.
Reassembling
Warning:
reassembling.
N°10 Procedure: Battery
Safety:
57
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
Access
Information :
Disassembling
 Unscrew the 4 cruciform screws (item 2) which attach the battery compartment cover to the rear case.
 Take off the battery compartment cover carefully.
58
 Unscrew the 4 cruciform screws (item 3) which attach the power supply board to the rear case.
 Turn the power supply board over and disconnect the connector (item 4).
 Take out the battery carefully.
59
Reassembling
Warning:
reassembling.
N°11 Procedure: Audio board and speaker
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
Access
Information :
60
Disassembling
 Unscrew the 4 cruciform screws (item 2) which attach the battery compartment cover to the rear case.
 Take the battery out and put it aside.

 Unscrew the 3 cruciform screws (item 3) which attach the audio board to the rear case.
61
 Take the audio board out carefully and put it aside.
 Take the Mylar film (item 4) out.
 Unscrew the 2 Phillips head screws (item 5) which situated on the speaker fixing plate.
 Disconnect the 2 wires soldered onto the speaker with a soldering iron.
 Take out the speaker carefully.
Reassembling
Warning:
reassembling.
62
N°12 Procedure: Pump door unit
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

 1 inner hex wrench 3mm
Skill level:
Procedure:
Disassembling
 Put the device on a table in an upright position.
 Open the pump door.
 Unscrew the 2 SHCS (item 1) which attach the door hinges to the front case.
 Take off the door unit carefully.
Reassembling
63
N°13 Procedure: RS232 Port
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

 1 wrench 5*7mm
Skill level:
Procedure:
Access
Information :
64
Disassembling
 Disconnect the 3 wires (item 2) soldered onto the RS232 with a soldering iron.
 Unscrew the 2 nuts (item 3) which attach the RS232 to the rear case with a wrench.
 Take off the RS232 carefully.
Reassembling
Warning:
reassembling.
65
N°14 Procedure: Motor speed detection board
Safety:
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
Access
 Place the device on a table face downward
Information :
66
Disassembling
 Disconnect the connector (item 2).

 Unscrew the 2 cruciform screws (item 3) which attach the motor speed detection board to the motor unit.
 Take off the motor speed detection board carefully.
Reassembling
Warning:
reassembling.
N°15 Procedure: Front and rear cases
Safety:
67
Danger:
For safety reasons,
off the device.
Warning:
Tool and material:

Skill level:
Procedure:
Access
Information :
Disassembling
Disassemble the front case:

68
 Disassemble the main board (see the procedure N°1).
 Separate the front case from the rear case.
 Disassemble the display board (see the procedure N°2).
 Disassemble the motor unit (see the procedure N°3).
 Disassemble the air detection board (see the procedure N°4).
 Disassemble the pressure sensor (see the procedure N°5).
 Disassemble the anti-flow clamp (see the procedure N°6).
 Disassemble the pump door unit (see the procedure N°12).
Reassembling the front case:

 Follow the disassembling operations in reverse order to reassemble the front case.
Disassemble the rear case:

 Disassemble the power supply board (see the procedure N°7).
 Disassemble the reset board (see the procedure N°8).
 Disassemble the drop sensor interface board (see the procedure N°9)
 Disassemble the battery (see the procedure N°10).
 Disassemble the audio board and speaker (see the procedure N°11).
 Disassemble the RS232 port (see the procedure N°13).
Reassembling the rear case:

 Follow the disassembling operations in reverse order to reassemble the rear case.
Reassembling
Warning:
 When reinstalling the main board, try to align and fit the pins into its female connector;
otherwise, the main board and display board would be damaged..
reassembling.
69
7 Spare parts catalog
Warning:
Use ONLY recommended accessories and options delivered with the device. When replacing
components, only use Fresenius Kabi JYM spare parts.
7.1 Front case
Marking Qty Reference Description

25 2 CS3010144 Door hinge
26 1 CS3020090 Front case
27 1 CS3020089 Air sensor
28 4 CS3010067 Copper washer
29 1 CS3020030 Motor unit water-proof seal
30 1 CS1000109 Motor unit
31 1 CS3020056 Anti-flow clamp head
32 1 CS3010117 Door latch
33 1 CS3040310 Pressure sensor
34 1 CS3010068 Anti-flow clamp reset pin
35 1 CS3010076 Anti-flow clamp metal piece
70
36 1 CS3010087 Anti-flow clamp reset spring
37 1 CS3010086 Anti-flow clamp block
38 1 CS3010088 Torsion spring
39 1 CS3020067 Anti-flow clamp waterproof cover
71
7.2 Rear case

1 1 CS3020050 Rear case
2 1 CS3020061 Drop sensor base waterproof pad
3 1 CS3020071 Speaker waterproof seal φ27*φ24
4 1 CS3040306 Speaker, 8Ω, 1.5W, φ28
5 1 CS3020072 Speaker mounting plate
6 1 CS1000042 Audio board
7 1 CS3040316 Battery bottom plate
8 1 CS3040155 Battery,11.1V,2000mAh
9 1 CS3020024 Battery cover
10 1 CS3040201 Switching power supply module
11 1 CS1000027 Reset board
12 1 CS3020036 Appliance inlet water-proof cover fixing plate
13 1 CS3010052 Equipotential terminal fixing plate
14 1 CS1000028 Drop sensor interface board
15 1 CS3020133 Appliance inlet
16 1 CS3020035 Appliance inlet water-proof cover
17 1 CS3010051 Equipotential terminal
18 2 CS3010105 Nut M2.5
19 1 CS3020131 RS232 Port
72
20 2 CS3010104 Hexagon head bolt M2.5*(6+6)
21 1 CS3020132 RS233 dust-proof cover
22 1 CS3020001 DC connector water-proof cover
23 1 CS3020158 Drop sensor cable female connector
24 1 CS3020157 Drop sensor cable male connector
79 1 CS3010150 Pool clamp
80 1 CS3010041 Countersank head screw
81 1 CS3010065 Handle end disc
82 1 CS3020103 Quincunx handle
73
7.3 Pumping unit

40 1 CS3020010 Big gear
41 1 CS3020099 Synchronous belt
42 1 CS3010108 Motor mounting plate
43 1 CS3010160 Bearing
44 1 CS3010123 Eccentric cam shaft
45 13 CS3020088 Eccentric cam
46 9 CS3020096 Double rib peristaltic finger
47 4 CS3020012 Single rib peristaltic finger
48 1 CS3010158 Bearing 115ZZ
49 1 CS3020048 Eccentric cam shaft bearing mount
50 1 CS3020076 Motor speed tester
51 1 CS3020107 Small gear
52 2 CS3010159 Bearing
53 1 CS3010110 Motor output shaft
54 4 CS3020004 Motor foot
55 1 CS3020077 Motor bearing mount
56 1 CS3020029 Motor shaft sleeve 19mm
57 1 CS3040298 Motor
58 1 CS3020047 Peristaltic finger case
74
7.4 Pump door unit

59 1 CS3020081 Door cover
60 1 CS3010143 Lower hinge
61 1 CS3010137 Upper hinge
62 1 CS3010074 Reinforcing plate
63 1 CS3020078 Door
64 1 CS3010114 Door hook
65 1 CS3010075 Anti-flow clamp screw
66 1 CS3010072 Extrusion plate
67 2 CS3010073 Extrusion plate spring
68 2 CS3020119 Water-stop
75
7.5 Drop sensor unit

69 1 CS3020021 Drop sensor case cover
70 1 CS1000004 Drop sensor controlling board
71 1 CS3020137 Receiver side optical filter A
72 1 CS3020075 Filter holder
73 1 CS3020049 Infrared LED holder
74 1 CS3020022 Drop sensor case
75 1 CS3010113 Rivet φ4*φ2*11.3
76 1 CS3010053 Drop sensor torsion spring
77 1 CS3020020 Drop sensor clamp
78 1 CS3040097 3-core shielded coiled cable
76
7.6 Electronic boards
No. Qty Reference Description

1 1 CS1000010 SA display board PCBA, 174×54×1.6, 2 layers FR-4, HASL
2 1 CS1000009 SA \SY main board PCBA, 174×54×1.6, 2 layers FR-4, HASL
3 1 SA/SY181 motor speed detection board PCBA, 21.2×8.2×1.6, 2 layers
CS1000025
FR-4, HASL
4 1 SA/SY ultrasonic air detection board PCBA, 50×26×1.6, 2 layers FR-4,
CS1000033
HASL
5 1 CS1000093 SA/SY power supply board PCBA, 84.5×61×1.6, 2 layers FR-4, HASL
6 1 CS1000042 SA/SY Audio board PCBA, 42×26×1.6, 2 layers FR-4, HASL
7 1 CS1000092 SA/SY reset board PCBA, 26×19×1.6, 2 layers FR-4, HASL
8 1 SA/SY drop sensor interface detection board PCBA, 41×34×1.6, 2 layers
CS1000028
FR-4, HASL
9 1 SA/SY infrared emitting board PCBA, 20×13.7×1.6, 2 layers FR-4,
CS1000013
HASL
10 1 SA/SY infrared receiving board PCBA, 20×13.7×1.6, 2 layers FR-4,
CS1000014
HASL
11 1 SA/SY drop sensor controlling board PCBA, 15×57.5×1.6, 2 layers FR-4,
CS1000004
HASL
77
Useful addresses
Technical Service
Fresenius Kabi Jianyuan (Changsha) Medical Technology Co., Ltd.
National Hi-Tech Industrial Development Zone
27 Wenxuan Road，Building A2
Yuelu District, Changsha 410205
China
Tel: （86）
（0）731-88801378
78

TM INfusia VP7 VP7s

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Technical Manual

INfusia VP7/ VP7s Infusion Pump

Device identification label symbols

Product serial number

Part recycled separately from other waste

Index of protection against splashing liquids

Protection against leakage current; type CF applied part

Protective earth (ground)

Follow “Instructions for use”

Fragile, handle with care

Keep away from rain

Atmospheric pressure limitation

General symbol for recyclable material

Date Revision Chapter Description

INfusia VP7 INfusia VP7s

1.1 Explanation of symbols

1.2 Intended reader population

1.4 Technical characteristics

Power source 100V - 240V, 50/60Hz with functional earth

1.4.2 Electronic specifications

1.4.3 Mechanical specifications

Stepper motor STP-42-1121, 12V, 0.45A

1.4.4 Compliance with standards

Safety of Electro Compliant with standards： IPX4  Protection against splashing

1.5 Operational and storage conditions

1.6 Glossary of terms

2.2.1 Front view

2.2.2 Front panel

2.2.4 Back view

2.2.6 Case opened view

 The front case contains:  The rear case contains:

2.3.1 Display board

P201 connector to display

P202 connector to main board

P207 connector to main board

2.3.2 Main board

Main board back view

P6: To connector P207 on display board

P9 connector to power supply board and battery

P5 connector to drop sensor

P10 connector to audio board

P1 connector to RS232 port

P11 connector to air detection board

P4 connector to motor speed detection board

U5 connector to pressure sensor

2.3.3 Power supply board

J314 connector to reset switch and external DC power supply connector

J313 connector to the battery

2.3.4 Reset board

P401 connector to +12V external DC power supply

P402 connector to power supply board

2.3.5 Air detection board

Air detection board

J1 connector to air sensor

2.3.6 Drop sensor interface board

Drop sensor interface board

2.3.7 Drop sensor boards

Drop sensor controlling board

Infrared Emitting board Infrared Receiving board

P801 connector to drop detection interface board

P802 connector to J601 on emitting board

P803 connector to J701 on receiving board

P805 connector to JTAG or JLINK

J601 connector to P803 on controlling board