Energy Efficiency Enhancement

Pilot Project
Location: Malaysia Power Plant
Date: 12th March 2020

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Project Background

Existing System 1x1000Mw Coal Fired Power Plant

Heat Transfer Efficiency drop.

Existing Issue
Inefficiency affects operating system.

NTG PG Star Solution for Heat Exchanger

Proposed Solution for Pilot
Unit A.

Implementation Installed PG Star system on 9 Jan 2020.

Baseline Period 9 Jan 2020 to 24 Jan 2020.

Performance Assessment Period 25 Jan 2020 to 18 Feb 2020.

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Pilot Site

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Installation NTG System – PM System

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Installation NTG PG System – PS-HW Series

Install
location of SW
& DW

PS System

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Results for the PAP -1
Summary PAP Results for Heat Transfer Efficiency of the Plate
Heat Exchanger Unit A.

Performance Assessment Period (25 Jan to 18 Feb 2020)

Pilot Period Heat Transfer Efficiency (%)

% Improvement

Baseline
58.6 NA
(9 Jan to 24 Jan 2020)

PAP during 1st Week

53.1 - 9.39%
(25 Jan to 2 Feb 2020)

PAP during 2nd Week

68.2 16.38%
(3 Feb to 11 Feb 2020)

PAP during 3rd Week

69.5 18.60%
(11 Feb to 18 Feb 2020)
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 Results for the PAP -2

Average of Heat Transfer Efficiency (HTE) (%)

80%

70% 69.5%
68.2%

60%
58.6%
Heat Transfer
53.1%
50% Efficiency
Week 1 53.1%
40%
HTE continue to decrease After PG system starts to take effect
Week 2 68.2%
HTE starts to ramp up in a very short time
30%
Week 3 69.5%
20%

10%

0%
Baseline (Jan 9 to Jan 24,
2020)
PAP during 1 week (Jan 25 PAP during 2 week (Feb 3 to PAP during 3 week (Feb 12
to Feb 2, 2020) Feb 11, 2020) to Feb 18, 2020)
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Results for the PAP – visual inspection

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Improvement & Benefit

Heat Transfer Operation

Downtime
Efficiency Efficiency
Reduce
Increase Increase

Maintenance Chemical Use Prevent System

Cost Reduce Reduce Deterioration

System Lifespan Production

Increase Increase
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Conclusion

Pilot Test Successful

Efficiency Efficiency Increase from 58.6% to 69.5%

Performance Improved by +18.6%

Proven:
Technology
Effect improvement in system efficiency
Time Taken Short period: 3 weeks

Application in power Boiler, heat exchange, piping in both

plant demin. water & seawater

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