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Wireless Smart Sensor Networks - Research Article

International Journal of Distributed


Sensor Networks
2020, Vol. 16(1)
Studying on the design and simulation Ó The Author(s) 2020
DOI: 10.1177/1550147719900109
of collision protection system between journals.sagepub.com/home/dsn

vehicle and pedestrian

Yujun Lu1 , Jiafeng Shen1, Chunqing Wang2,


Honghao Lu1 and Jiancheng Xin1

Abstract
Pedestrian protection technology has become the most important issue in the field of vehicle safety. The design and
simulation method of pedestrian protection system for vehicles is studied based on the Teoriya Resheniya
Izobreatatelskih Zadatch theory in this article. The optimal solution of a new type of all-around airbag system mounted
to the front of vehicles is presented after performing some Teoriya Resheniya Izobreatatelskih Zadatch analysis tools,
such as the component analysis, causal analysis, resource analysis, and contradiction analysis. The digital modeling is car-
ried out on the airbag deployments by SolidWorks, and the simulation analysis is performed on the collision between
vehicle and pedestrian head by HyperWorks and LS-DYNA. The results show that the vehicle equipped with the front-
end all-around airbag than without can play a better role in pedestrian head protection during the collision, making the
maximum value of head injury criterion decrease by 66.7%, effectively reducing the collision damage and verifying the
feasibility of the solution.

Keywords
Pedestrian protection, Teoriya Resheniya Izobreatatelskih Zadatch, all-around airbag, digital modeling, simulation analysis

Date received: 15 October 2019; accepted: 19 December 2019

Handling Editor: Wei-Chang Yeh

Introduction protection devices for vehicles: the optimized and


improved bumper,8 the pop-up engine hood,9 the
Nowadays, the scope of vehicle safety has been pedestrian airbag protection system, and the intelligent
stretched from the protection of occupants in the vehi- vehicle safety system.10 Nearly all advanced pedestrian
cle to the protection of pedestrians outside the vehicle.1 protection technologies are developed on the basis of
When the vehicle collides with the pedestrian, the these four technologies.
pedestrian is prone to serious injury or even death, so it
is essential to design pedestrian protection system for
the vehicles.2 The concept of pedestrian protection for
vehicles was put forward in the 1960s. Many scholars 1
Faculty of Mechanical Engineering & Automation, Zhejiang Sci-Tech
have studied the traffic accidents and adopted pedes- University, Hangzhou, China
2
trian impactor model to carry out collision analysis by Zhejiang Institute of Economics and Trade, Hangzhou, China
means of software modeling and test simulation on
Corresponding author:
pedestrian head, calf, and thigh,3,4 then more effective Yujun Lu, Faculty of Mechanical Engineering & Automation, Zhejiang Sci-
pedestrian protection measures are put forward.5–7 At Tech University, Hangzhou 310018, China.
present, there are four kinds of pedestrian safety Email: luet_lyj@zstu.edu.cn

Creative Commons CC BY: This article is distributed under the terms of the Creative Commons Attribution 4.0 License
(https://creativecommons.org/licenses/by/4.0/) which permits any use, reproduction and distribution of the work
without further permission provided the original work is attributed as specified on the SAGE and Open Access pages
(https://us.sagepub.com/en-us/nam/open-access-at-sage).
2 International Journal of Distributed Sensor Networks

This article presents a new type of all-around airbag


system mounted to the front of vehicles aiming to
improve the problem of pedestrian protection based on
Teoriya Resheniya Izobreatatelskih Zadatch (TRIZ).11
This solution considers the materials and installation
position of the airbag and designs the control device
and elastic device of airbag. Through the digital model-
ing by SolidWorks, the deployments of the airbag are
compared with derive the best one, and the simulation
test of the vehicle-to-pedestrian collision is also con-
ducted, which proves that the solution can effectively
protect pedestrians.

Establishment of pedestrian protection


system for vehicles
Design of a new type of all-around airbag system
An airbag is a type of vehicle safety device, and the air- Figure 1. Toyota 360° airbag protection system.
bag mounted to the front of vehicles is called pedestrian
airbag designed to reduce injuries especially on head in
the event of a vehicle-to-pedestrian collision. The pedes- TRIZ also includes component analysis and system
trian airbag can form a buffer in the process of collision triaxial analysis. Component analysis is an analysis tool
between vehicle and pedestrian, so as to reduce second- that identifies the functions, features, and costs of engi-
ary collision for people.12,13 neering system and super-system components. System
In 2008, Toyota introduced a 360° airbag protection triaxial analysis is an analysis tool to establish the logi-
system, as shown in Figure 1, but when the pedestrian cal relationship between the initial faults and the under-
and the moving vehicle are collided, the collision force, lying faults, and finds more breakthroughs in problem-
position, and the pedestrian movement state all will solving. In the literature, the TRIZ method was applied
affect the collision area, so there is no guarantee that to solve core categorization, coordination, and pro-
the collision (including secondary collision) position on curement (CCP) problems to improve the CCP perfor-
the vehicle is sure to be covered by the 360° airbag pro- mances of spare parts in Naval Maintenance and
tection system. Consequently, this article optimizes the Repair Command Acquisition Management Unit
existing pedestrian airbag system by TRIZ, and extends (NMRC-AMU).17 As an Engineering example, infu-
the technology of 360° airbag protection system intro- sion system is analyzed and re-designed by TRIZ. The
duced by Toyota in order to design a new type of all- innovative idea is generated to liberate the caretaker
around pedestrian airbag which will cover all possible from the infusion bag.18
areas of collision between vehicle and pedestrian. TRIZ can provide solutions to the problems and
contradictions encountered in the system,19 and select
the best solution through analysis and comparison so
Design of a pedestrian protection system for vehicles as to eliminate the technical barriers in the development
by TRIZ of products. The specific new solution of pedestrian
The pedestrian protection system for vehicles aims to protection system for vehicles is analyzed as follows:
protect pedestrians using a series of measures, such as
pedestrian airbag, to reduce the intensity of vehicle-to- 1. System definition and component analysis: the
pedestrian collision when the pedestrian injury is system definition process is shown in Table 1.
unavoidable.14,15
TRIZ means ‘‘theory of inventive problem solving.’’ Through the system definition process and compo-
As a result of the study of a large number of patents by nent model analysis, the functional structure diagram
Genrich Saulovich Altshuller, the TRIZ was developed of pedestrian protection system for vehicles can be
in 1994 as a systematic and innovative solution that obtained, as shown in Figure 2. The diagram describes
focuses on logic and data-based problem patterns. By the names of the components in the system as well as
the examination of a large number of patents, 39 engi- the relationships between them.
neering parameters and 40 inventive principles were The driver controls the throttle and brake compo-
determined.16 nents, and the throttle and brake components regulate
Lu et al. 3

Table 1. System definition process.

Steps Names

1. Technical system name (S) Pedestrian protection system for vehicles


2. Technical system function (V + O + P) Collision + pedestrian + protective state
3. Object of work of technical system Vehicle body
4. Effect of technical system on object of work Protective state of vehicle body
5. Ideal final result (IFR) of effect of technical Vehicle body in a protective state at the time of collision
system implementation on object of work

Figure 2. Functional structure diagram of the system.

the rotational speed of the moving wheels. The moving ffl Because of the diversity of the surrounding
wheels are connected with the frame components to environment of a vehicle and the instability
jointly dominate the movement state of the vehicle body. of the feedback system in the vehicle, the
The moving vehicle body provides protection to the effectiveness of the vehicle-to-pedestrian
driver, while the driver indirectly controls the movement distance feedback system is insufficient,
state of the vehicle body. Pedestrians act as an obstacle which leads to the collision injury.
(detrimental) to the driver’s driving state, and the driver  The lack of protection system for reduction
can judge whether the outside environment is safe accord- of the collision injury to pedestrians makes
ing to the movement state of the pedestrian. When the the strength of the moving vehicle too great
moving vehicle body collides with the pedestrian, there and the flexibility effect too small when the
will be a harmful effect (red arrow mark) between them collision occurs, which leads to the collision
while the control, protection, judgment, and connection injury.
are all useful functions (blue arrow mark). 3. Technical contradiction analysis: through tech-
nical contradiction analysis, the system (object)
2. System triaxial analysis: the cause of injury aris- studied is defined, and the aspects of improve-
ing from collision between the moving vehicle ment and deterioration are described with
body and the pedestrian is studied by triaxial appropriate engineering parameters. Then a
analysis, and three causal axes are obtained, as more perfect solution is obtained by looking up
shown in Figure 3. the inventive principles.
ffi The uncontrollable reaction speed of the
driver and external environment contribute Four groups of technical contradictions are analyzed
to insufficient reaction time for driver to in this article, and the specific establishment process
control throttle and brake, and the speed and analysis are as follows:
of the moving wheels cannot be effectively
Group I. Aiming at the problem that the airbag cov-
reduced, thereby leading to the collision
erage area is not enough to protect pedestrians com-
injury.
pletely, the method of all-around airbag is put
4 International Journal of Distributed Sensor Networks

Figure 3. Triaxial analysis diagram of the system.

forward. Such airbag uses its area to increase airbag replacements of a mechanical system; 29 pneumatics
coverage, but it worsens the driver’s information and hydraulics, and 37 thermal expansions.
loss. Inventive principles for solving problems are
determined by analysis: 16 partial or excessive 4. Establishment of solutions: section ‘‘Modeling
action and 30 flexible shells or thin films. of airbag protection system’’ establishes and
Group II. Aiming at the complexity in realizing the analyzes the technical contradictions in the four
all-around airbag functions, the method that each aspects: the material characteristics of the air-
separate area has its own airbag control device is bag, the form of the airbag control device, the
put forward. The decentralized control device uses installation position of the intermediate control
its reliability to stabilize the controllability of all- device, and the large difference in the height of
around airbag, but it will worsen the system com- center of gravity. By referring to 40 inventive
plexity of the moving vehicle body. Inventive princi- principles, the optimal solutions for each prob-
ples for solving problems are determined by lem are obtained as follows:
analysis: 1 segmentation, 13 do it in reverse, and 35
transform the physical/chemical state. Group I. According to the principle of thin films,
Group III. Aiming at the problem of installation visual materials are used in special areas and com-
position of all-around airbag control device, a mon materials are used in the remaining areas, or
method of installing an intermediate control device visual materials are used for the whole of the airbag.
in the engine hood area is put forward. This device Group II. According to the principle of transform
makes use of its adaptability and versatility to the physical/chemical state, the all-around airbag is
increase the stability of the all-around airbag, but designed as a whole and is controlled by a control
it causes the shape of the engine hood to device.
deteriorate. Inventive principles for solving prob- Group III. According to the principle of dynamicity,
lems are determined by analysis: 1 segmentation, 8 the module of intermediate control device is
anti-weights, 15 dynamicity, and 37 thermal installed in a suitable space under the engine hood
expansions. instead of being exposed to the upper surface of the
Group IV. Aiming at a large difference in the height engine hood. When the intermediate control device
of center of gravity between the engine hood plane works, the airbag will break through the upper limit
and the front-end windshield plane of the vehicle, of the engine hood to pop up and deploy to play a
the method of mounting a support device in the protective role.
middle position after the deployment of all-around Group IV. According to the principle of dynamicity,
airbag is put forward. The support device makes use an elastic device is introduced into the module of
of its adaptability and versatility to reduce the dif- the intermediate control device so that the two are
ference in the height of center of gravity between the integrated into one module. Before the intermediate
engine hood and the frontal windshield, but it control device receives the work instruction, the
makes the system complexity of the vehicle body elastic device works first, and the intermediate con-
deteriorate. Inventive principles for solving prob- trol device will be driven by the elastic device to
lems are determined by analysis: 15 dynamicity, 28 achieve the effect of popping up.
Lu et al. 5

Table 2. Comparison of different models of front-end deployment.

Models of Is there a lateral Direction of force Points of fall in Safety reliability Material consumption
deployment force component? component extreme cases

Convex Yes Outward The ground outside the Average Above average
vehicle body
Straight No None Vehicle body Average High
Concave Yes Inward Vehicle body High Low

Figure 4. Convex airbag deployment. Figure 6. Concave airbag deployments.

When the collision occurs, the impact force on pedes-


trians is different in magnitude and direction, and the
damage to pedestrians is also different.21 Considering
the setting of resistance to reduce more damage caused
by tumbling and falling from a vehicle, the airbag on
the engine hood is arranged as a trapezoidal airbag with
obvious effect of increasing resistance. At the same
time, new damage may also occur in the reflector area
on both sides of the vehicle, so the airbag at the wind-
shield is designed to be protruding on both sides.
Therefore, according to the above three different
position relationships, three different models of airbag
Figure 5. Straight airbag deployment. deployment are designed based on the SolidWorks soft-
ware: convex (Figure 4), straight (Figure 5), and con-
cave (Figure 6). The characteristics, advantages, and
The above four solutions will be integrated to get the disadvantages of each form are shown in Table 2.
final solution established in this article. When a vehicle collides with a pedestrian, the pedes-
trian will be subjected to a lateral force component. If
the collision point is closer to the edge of the airbag, the
Modeling of airbag protection system pedestrian will be subjected to a greater lateral force
component. The lateral force component is directed to
Modeling of airbag protection system based on
the inner side by the concave airbag, which makes the
SolidWorks pedestrian fall on the airbag of the vehicle body and
During driving, the appearing position and time of the reduces the probability of pedestrians falling on the
pedestrians outside the vehicle are random, and such hard ground to cause secondary damage. In contrast to
uncontrolled external environment has a great impact convex and straight airbags, concave airbag also has
on the safety of vehicles.20 This article studies the prob- the advantages of material saving. Therefore, from the
lem of collision injury and protection of the pedestrians point of view of safety reliability and material consump-
in front of the vehicle. tion, the concave airbag is selected here.
When the pedestrian is in front of the vehicle, the Considering the practicability of the system, the rec-
relative position relationship between vehicle and tangular groove on the engine hood is first designed.
pedestrian can be divided into three types: the center, Three groups of elastic devices are placed in the rectan-
the left side of the center and the right side of the center. gular groove to control the airbag popping up, and the
6 International Journal of Distributed Sensor Networks

Figure 7. Airbag model in airbag groove.


Figure 9. The whole assembly effect model of the airbag
protection system.

Figure 8. Combination effect diagram of the airbag control


device.

airbag units are also arranged, including a groove for


placing the airbag and two sets of folded airbags, one
extending toward the engine hood and the other toward Figure 10. Functional structure of airbag protection system
the windshield to form a complete pedestrian airbag in components.
front of the vehicle, as shown in Figure 7.
The form of the airbag deployment changes at a control center which receives the parameters such as
large angle in this position, because it is necessary to the vehicle speed value and the distance change value.
deploy the airbag bidirectionally. The rectangular After analysis and calculation, if the parameters reach
groove should be positioned as close as possible to the the pre-set value of the hazard situation, a signal will
vehicle wiper, and its length needs to be as long as pos- be sent to make the elastic device work. When the elas-
sible to meet the requirements of effective action area tic device is deployed to a certain extent, the MCU con-
for airbag deployment. Meanwhile, in order to avoid trol center will give the gas generator an ignition signal
great impact on the structural stability of the hood, the to generate a large amount of gas instantly, so that the
rectangular groove is designed at the groove connected airbag will be fully deployed to protect pedestrians.
to the various structures of the vehicle so that the rec-
tangular groove and the frame are connected as a Collision simulation analysis
whole. Through the above analysis, the combination
effect diagram of the airbag control device is shown in In vehicle-to-pedestrian collision, the pedestrian head
Figure 8, and the whole assembly effect model of the injury caused by the collision is the greatest, and the
airbag protection system is shown in Figure 9. head injury is the main cause of serious pedestrian inju-
ries.22,23 Therefore, based on the standard pedestrian
head impactor model (adult), this article carries out the
Introduction to the work of airbag protection system simulation analysis. There is an acceleration sensor unit
The pedestrian protection system for vehicles consists in the model, which can output the acceleration-related
of pedestrian collision sensor, controller, elastic device, information of pedestrian head injury.
gas generator, airbag components, and so on. The With the common vehicle as the research object and
pedestrian collision sensor includes speed sensor, dis- head injury criterion (HIC) as the target, a simulation
tance sensor, infrared temperature sensor, and so on. model of the collision between a normal pedestrian and
The functional structure of the specific components is a 50 km/h vehicle is established. The HIC value of
shown in Figure 10. pedestrian head is calculated and compared when colli-
During the driving, the sensor sends the measured sion occurs with or without airbag protection, so the
data and signal to the Microcontroller Unit (MCU) feasibility of the solution can be verified.
Lu et al. 7

Figure 11. Vehicle-to-pedestrian head impact simulation model without airbag protection.

Figure 12. Vehicle-to-pedestrian head impact simulation model with airbag protection.

where HIC is the head injury criterion; a is the com-


bined acceleration at the centroid of the head impactor
model, the value of which is a multiple of the gravita-
tional acceleration g; and t1 and t2 are any two
moments in the process of impact (unit: ms).
When the collision occurs, the pedestrian head
begins to contact the rear end of the vehicle hood at
about 26 ms, and the angle of the pedestrian head col-
liding with the engine hood is about 60°. A vehicle-to-
pedestrian head impact simulation model with or with-
out airbag protection is established, as shown in
Figures 11 and 12.
The finite element modeling is completed, and the
Figure 13. Comparison of HIC with or without airbag LS-DYNA solver is used to calculate. The curve is
protection. extracted and the data are processed by HyperWorks.
When there is no airbag protection in the collision, the
maximum value of HIC is calculated to be 1608, which
In the course of head injury research, the HIC index exceeds the safety limit, and it may cause serious injury
is mainly used to evaluate the pedestrian head impact to the human head. When the pedestrian airbag is
risk. According to the international standard GB/T added, the maximum value of HIC is decreased to 536,
24550-2009 Protection of Motor Vehicle for Pedestrians which meets the regulatory requirements for HIC. The
in the Event of a Collision, HIC = 1000 is the critical injury values with or without airbag protection at the
value for head impact damage, and it is calculated in time of impact are compared as shown in Figure 13.
equation (1) The above simulation analysis and test results show
2 32:5 that under the same conditions, the vehicle equipped
ðt2 with the front-end all-around airbag can play a better
1
HIC = ðt2  t1 Þ4 adt5 ð1Þ role in pedestrian protection during the collision, which
t2  t1
t1 make the maximum value of HIC decrease by 66.7%
and effectively reduce the collision damage.
8 International Journal of Distributed Sensor Networks

Conclusion 4. Lv X, Gu X, He L, et al. Reliability design optimization


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project of the Ministry of Science and Technology of China Proc IMechE, Part D: J Automobile Engineering 2015;
(grant no. 2016IM020100), the Key R&D Project of Zhejiang 229(5): 656–669.
Province (grant no. 2018C01074), and the R&D Project of 15. Oikawa S, Matsui Y and Sakurai T. Characteristics of
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