‘Self-heating of coal is a ‘Natural oxidation is ‘Unless handled correctly,
naturally occurring uncontrolled and can the results can be process caused by the lead to emissions and catastrophic in damage to oxidation of coal’ spontaneous combustion’ power plant equipment’ Coal, the most abundant fossil fuel reactions. Coal will continue to self- Self-heating during transport in the world, accounts for ~40% of the heat provided that there is a continuous electricity produced throughout the air supply and the heat produced is not The International Maritime world. Coal-fired power plants release dissipated. The property of coal to self- Organization (IMO) is a specialised SO2 and NOx to the environment, as heat is determined by many factors, agency of the United Nations with well as CO2 and N2O, particulate which can be divided into two main 169 Member States and three Associate matter, mercury and other hazardous air types, properties of the coal (intrinsic Members. The IMO is based in the pollutants such as cadmium, arsenic, factors) and environment/storage United Kingdom with around 300 vanadium and various other acid gases. conditions (extrinsic factors). Self- international staff. The Convention However, prior to firing in the plant heating results in degradation of the establishing the IMO was adopted in boiler, the coal is stored on site either in coal by changing its physical and Geneva in 1948 and the IMO first met stockpiles or silos/bunkers. chemical characteristics, factors that in 1959. The IMO’s main task has been Spontaneous combustion, or self- can seriously affect boiler performance. to develop and maintain a heating, of coal is a naturally-occurring The risk of spontaneous combustion comprehensive regulatory framework process caused by the oxidation of coal. during final preparation such as in for shipping and its remit today The self-heating of coal is dependent on silos/bunkers and mills also presents includes safety, environmental a number of controllable and concerns in some cases. Properties concerns, legal matters, technical uncontrollable factors. Controllable which influence the propensity of coal co-operation, maritime security and the factors include close management in the to self-heat include volatile content, efficiency of shipping. The IMO power plant, of coal storage in coal particle size, rank, heat capacity, requires all coal carriers to provide stockpiles, silos/bunkers and mills and heat of reaction, the oxygen content of suitable equipment for the early management during coal transport. coal and pyrite content. The propensity detection of cargo heating. Shipboard Uncontrollable factors include the coal of coal to self-heat and spontaneously fires due to spontaneous combustion itself and ambient conditions. combust tends to increase with have been reported when coals from the The increasing international trade in decreasing rank. Thus, lignites and USA were exported to the Far East. both metallurgical and steam coal has subbituminous coals are more prone to Measures introduced to prevent the led to renewed interest in the potential spontaneous combustion than loading of coal with temperatures for spontaneous combustion to occur bituminous coals and anthracites. greater than 40°C and compacting the during transport, particularly by bulk The temperature of coal increases coal in the cargo hold could be used carrier. This problem is becoming due to self-heating until a plateau is successfully in stopping a fire. For greater as the tonnage of lower-rank reached, at which the temperature is more information about the IMO visit (subbituminous) coals transported by temporarily stabilised. At this point, www.imo.org. both rail and sea is increasing. This heat generated by oxidation is used to Self-heating in stockpiles tendency exhibited by some coals to vaporise the moisture in the coal. Once self-heat and result in spontaneous all the moisture has been vaporised, the Coal stockpiles are prone to combustion, can preclude their temperature increases rapidly. On the spontaneous combustion especially widespread utilisation. other hand, dry material can readily where large quantities are stored for ignite following the sorption of water. extended periods. Coals that exhibit the Properties that influence the Thus, dry coal in storage should not be greatest tendency to self-heat (that is propensity of coal to self- kept in a damp place because this can lignites, subbituminous and brown heat/combust promote self-heating. Therefore, it is coals) are rarely stored for any length The self-heating of coal is due to a recommended that dry and wet coal be of time at the power station. Self- number of complex exothermic stored separately. heating occurs more commonly at power plants than transfer points or Greenhouse gas emissions ports. This is a reflection on the relative length of storage time involved at each There are numerous studies on stage. Spontaneous combustion in greenhouse gas emissions (CO2 and stockpiles poses significant safety, CH4) from low temperature oxidation environmental, economic and handling and spontaneous combustion in coal problems. As well as the economic loss mines. These are not discussed in the of coal due to fires, the heat-affected review. Few studies have been carried coal may become partially or totally out on emission of greenhouse gases unsuitable for its intended use. Thus from coal stockpiles kept in a coal-fired prevention and early detection of power generating station. Investigations spontaneous combustion is of have been undertaken to evaluate and paramount importance. It is not always assess the risk of transporting coal from clear how frequently fires occur as the mine to a power station. However, there is a lack of information published in general, the work involves the on this topic. greenhouse gases emitted due to the use of vehicles, trains, ships or barges to IEA Clean Coal Centre is a Self-heating in collaborative project of member transport the coal. Studies have also silos/bins/bunkers countries of the International investigated the impact of reduced heat Coal silos/bunkers present a value of the coal on final emissions Energy Agency (IEA) to provide particular problem in relation to self- (that is, after firing the coal in a boiler). information about and analysis of heating. Coal is usually stored only coal technology, supply and use. Conclusions IEA Clean Coal Centre has temporarily – perhaps a matter of a few hours or less – in silos used in rail load- The results of spontaneous contracting parties and sponsors outs, so there is little chance for combustion are serious and negative – from: Australia, Austria, Brazil, self-heating unless the design of the damaging economic effects, detrimental Canada, China, Denmark, the structure allows coal to build up inside. environmental consequences and European Commission, Germany Long-term silo/bunker storage can unwanted costs in health problems and, India, Italy, Japan, Republic of provide the possibility of air movement in some cases, human life. To prevent South Korea, the Netherlands, thus providing ideal conditions for these outcomes, the processes that lead New Zealand, Poland, Russia, accelerated self-heating. Therefore, to coal self-heat must be understood South Africa, Sweden, Spain, ventilation is essential at the top of the and precautions must be taken to avoid Thailand, the UK and the USA. silo or bunker to remove gas emitted fires caused by spontaneous from the coal; sealing the silo/bunker combustion. Heat build-up in stored will help prevent self-heating. An coal can degrade the quality of coal, alternative prevention method is cause it to smoulder, and lead to a fire. flooding the upper parts of the silo with According to some, throughout the inert gas. coal-based power generating industry, insufficient information and inadequate Self-heating in education have created serious pulverisers/mills misconceptions regarding how best to Coal pulveriser/mill fires and address coal-plant fires. explosions can be a chronic problem at coal-fired power stations. A pulveriser system may be defined as the section from the coal silo feeding the pulveriser, the burners fed from that pulveriser and the points at which the hot air and cold air ducts leave their Each issue of Profiles is based on a Gemini House respective main supply ducts. The detailed study undertaken by IEA 10-18 Putney Hill pulveriser system incorporates grinding Clean Coal Centre, the full report of London SW15 6AA to reduce coal particle size to allow its which is available separately. This United Kingdom circulation within the pulveriser, drying particular issue of Profiles is based on using hot air (primary air input and the report: Tel: +44 (0)20 8780 2111 residence time in the mill) and Fax: +44 (0)20 8780 1746 classification to produce coal so that Propensity of coal to self-heat e-mail: mail@iea-coal.org 70% will pass through a 200 mesh Herminé Nalbandian > Internet: www.iea-coal.org screen (the term is known as coal CCC/172, ISBN 978-92-9029-492-4, fineness. Usually, the first step taken in 47 pp, August 2010, the pulveriser system is inerting by £255*/£85†/£42.50‡ steam. This removes any hot deposits of * non-member countries coal inside the pulveriser system which † member countries can cause spontaneous combustion. ‡ educational establishments within member countries