Electronica en Cat PDF

PRODUCT DIRECTORY
Proven Reliable in the Real World

Table of Contents
Electronic Control Units page Electrical Components page Electrical Components page
A3 Engine Controllers . . . . . . . . . . . . . . . . . 6-7 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A3:E2FF Controller Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 PS13-20N 12V
A3:E2MD Controller Control Handles . . . . . . . . . . . . . . . . . . . . 20-21 PS12-20N 24V
A3:E2HD Controller Column Mounted Shifter PS19-60N 24V
A3:E2IE Controller Electronic Joystick PS19-50N 12V
A3:E3HD Controller Prophet Handle On/Off Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
A3:E3GE Controller Lights & Lamps . . . . . . . . . . . . . . . . . . . . . 22-23 EHC13-12V
A4 Engine Controllers . . . . . . . . . . . . . . . . . 8-9 HID Flood Lights EHC13-24V
A4:E1 Controller LED Indicators Coils for Proportional E/H Valves . . . . . . . 29
A4:E2 Controller LED Signals C19-12P
A4:E4FF Controller Rotating Beacon C19-24P
A4:E4HD Controller Shock Resistant Lights C19-12RP
A4:E4MD Controller Sensors C19-24RP
A4:E4IE Controller Liquid Level Sensors . . . . . . . . . . . . . 24-25 C13-12RP
A4 & A2:M1 Machine Controllers . . . . . 10-11 Fuel Level Sensor C13-24RP
A4:M1 Controller Pressure Sensors . . . . . . . . . . . . . . . . . 24-25 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
A4:M3 Controller High Pressure PWM Pressure Sensors Electronic Key Switch
A5:M2 Controller Integral Connector Pressure Sensors Filter By-Pass Switch
A2:M1 Controller Wire Leaded PWM Pressure Sensors Liquid Level Switch
Speed/Timing Sensors . . . . . . . . . . . . . 24-26 Robust Arm Bar Switch
Displays and Monitors page Hall Effect Active Speed Sensors Rocker Switch
Instrument Clusters & Displays . . . . . . 14-15 High Accuracy Timing Sensors Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Advisor Display Low Speed Timing Sensors PS19LDA
Dash Instrument Cluster Temperature Sensors . . . . . . . . . . . . . 24&26 PS13SDA
Messenger Display PWM Exhaust Gas Temperature Sensors PS13TEHC
Navigator PC Exhaust Gas Thermocouples PS13TTV
Data Link Gauges . . . . . . . . . . . . . . . . . . . . . 16 PWM Temperature Sensors PS13ETAC
Gauge Controller . . . . . . . . . . . . . . . . . . . . . . 16 Active Temperature Sensors
Passive Temperature Sensors Communications page
Position Sensors . . . . . . . . . . . . . . . . 24&27 Communications ECUs . . . . . . . . . . . . . . . . . 35
Cylinder Position Sensors Pocket Tec™ . . . . . . . . . . . . . . . . . . . . . . . 36-37
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Cat Electronics Product Directory 3

Welcome to Cat Electronics
®
Caterpillar Inc. is more than big, heavy

equipment — and much more than yellow
iron. Our products have evolved from simple
mechanical workhorses to sophisticated,
electronically controlled work-site solutions.
At the heart of this transformation is Cat®
Electronics. We are “Proven Reliable in the
Real World” with our industry-leading compo-
nents, software, and electronic and electrical
systems.
Proven Experience
For about 30 years, Cat Electronics has been
providing real-world electronic and electrical
Components solutions for the markets Caterpillar serves.
Software From on-highway to mining, construction to
Systems electric power, marine to agriculture, Cat
Electronics offers value-added electronic
solutions that stand up to the world’s harshest
environments. With annual shipments of more
than 300,000 controls, 14-million components
and 20-billion lines of production software,
Our Vision Caterpillar is not just an iron company, Caterpillar

is a world-class electronics company.
We will be the global
leader in providing This broad experience and understanding of

heavy-duty application environments — like
motion and power severe vibration, shock, extreme operating
temperature ranges, thermal cycle, thermal
control solutions.
shock, humidity, corrosion and excessive
dust — has resulted in several hundred U.S.
and foreign patents in components, software
features and algorithms.
Forward Thinking
4
Electronic Control Units
Our Engine and Machine Controllers have been

developed for today’s robust engines and
varied machine applications. They are capable
of advanced engine control and diagnostics.
This is the most comprehensive line of versatile,

configurable and rugged controllers in use
around the world today.
5
A3
Engine Controllers
A3:E2 Controllers:
The A3:E2 line of controllers is appropriate for use in any
application of heavy and medium duty diesel engines.
Capable of advanced engine control and diagnostics, the
A3:E2 controllers are available in an air cooled, fuel
cooled, or military housing.
With the ability to be configured in several hardware

arrangements and programmable software for different
A3:E2 Controller applications, this is the most comprehensive line of
configurable, rugged controllers in the world today.
A3:E3 Controllers:
Based on our popular A3:E2 controllers, the A3:E3 has
been developed for larger diesel and spark ignited gas
engines up to 16 cylinders. Capable of advanced control
and diagnostics, this controller is available in the same
housings as our A3:E2 version, making it one of the most
compact and versatile engine controllers available today.
A3:E3 Controller
Environmental Specifications A3:E2 & A3:E3

Operating Temperature Range - Fuel Cooled -40°C to +120°C
- Air Cooled -40°C to +85°C
System Voltage 12V/24V
Fuel Temperature* 80°C
Fuel Flow Rate* 10 L/min (max)
Radiated Immunity 15.0KHZ to 1.0 GHZ @100 V/M
Storage Temperature Range (normal) -50°C to +120°C
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage
Input Shortage Tolerance Between Input and Batt+/Batt-
Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range
Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35°C
Chemical Splash Immunity Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
Moisture Leakage (sealant pressure tolerance) +/- 35 kPa against water and water vapor
Electrostatic Environment Zero damage during exposure to electrostatic painting process
*Fuel Cooled housing only
6 www.catelectronics.com
A3
Engine Controllers
Operating Characteristics/ A3 ECU Model

Specifications A3:E2FF A3:E2MD A3:E2HD A3:E2IE A3:E3HD A3:E3GE
Standard Housing
Air Cooled Yes Yes Yes Yes Yes Yes
Fuel Cooled Yes Yes Yes Yes Yes Yes
Military Housing Yes Yes Yes Yes Yes Yes
Inputs
Switch to Ground 18 18 18 18 12 12
Switch to Battery (+Bat) 2 2 2 2 1 1
Key Switch On/Boot (+Bat) 1 1 1 1 1 1
Analog Input (Active)* 7 7 6 7 20 7
Analog Input (Passive)** 5 5 6 5 3 0
Analog Input (Active/Passive) 1 1 1 1 1 1
Analog Input (Detonation/Passive) — — — — — 8
PWM Input (Differential) 4 4 4 4 2 2
PWM Input (Single Ended) 4 4 4 4 7 8
Analog Input 4-20mA — — — — 2 2
Sensor Power Supplies
Analog Sensor Supply (5V, 400mA) 1 1 1 1 1 1
Analog Sensor Supply - OEM (5V, 80mA) 1 1 1 1 — —
Digital Sensor Supply (8V, 400mA) 1 1 1 1 1 1
Sensor Supply (12V, 60mA) 1 1 — 1 1 1
Communication Links 3 2 2 2 2 2
CAN Data Link 1 1 1 1 1 1
CAT Data Link 2 1 1 1 1 1
Outputs
On/Off Sourcing Drivers 7 (1.5A) 7 (1.5A) 7 (1.5A) 7 (1.5A) 4 (1.5A) 4 (1.5A)

2 (2.0A) 2 (2.0A) 2 (2.0A) 2 (2.0A)
On/Off Sinking Drivers 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA)

1 (2.0A) 1 (2.0A) 1 (2.0A)
Digital Pulse Out Sink Dr (40mA) — — — — 2 2
PWM Voltage Out Sink — — — — 2 2
PWM Current Drivers 3 (3.75A) 3 (3.75A) — 3 (3.75A) 3 (2.5A) 3 (2.5A)
Analog 4-20mA Driver — — — — 2 2
Frequency Drivers (Speedo/Tacho) 2 2 2 2 — 0
Injector Drivers (high sides) 6 6 6 6 8 8
Injector Returns (low sides) 6 6 6 6 16 16
Engine Brake Drivers (low sides) 6 6 6 6 — —
Ignition Coil Drivers — — — — — 16
Processing Elements
Microprocessor 68336 68336 68336 68336 68336 68336
Processor Speed 24 MHz 24 MHz 24 MHz 24 MHz 24 MHz 24 MHz
Flash ROM 1 MB 1 MB 1 MB 1 MB 1 MB 1 MB
SRAM 256kB 256kB 256kB 256kB 256kB 256kB
EEPROM 8kB 8kB 8kB 8kB 2kB 2kB
*Sensor is synching with ECU current at 22.1 k to + 13V
** Sensor is synching with ECU at 500 ohms to + 5V
www.catelectronics.com 7
A4
Engine Controllers
A4:E1 Controllers:
The A4:E1 controller line offers unsurpassed versatility.
Using Power PC technology, this controller can be software
programmed for applications as varied as pump + line
engine control, machine control, industrial control and
as an intelligent remote I/O module.
A4:E1 Controller A4:E2 Controllers:

The A4:E2 range of engine controllers has been developed
for the advanced engine control requirements for engines
up to 6 cylinders. Using Power PC technology, the A4:E2 is
capable of advanced control and diagnostics.
A4:E4 Controllers:
Our range of A4:E4 engine controllers has been developed
with tomorrow’s requirements for diesel engine control in
mind. Using the latest Power PC technology for advanced
high speed processing, this range of controllers is capable
of advanced combustion control and diagnostics for engines
up to 20 cylinders.
Environmental Specifications A4:E1, A4:E2 & A4:E4

A4:E2 Controller Operating Temperature Range - Fuel Cooled -40°C to +110°C
- Air Cooled -40°C to +85°C
Fuel Temperature* 80°C
Fuel Flow Rate* 2.5 L/min (max)
A4:E4 Controller
*Fuel Cooled housing only
A4
Engine Controllers
Operating Characteristics/ A4 ECU Model

Specifications A4:E1 A4:E2 A4:E4FF A4:E4HD A4:E4MD A4:E4IE
Standard Housing
Air Cooled Yes Yes Yes Yes Yes Yes
Fuel Cooled No Yes Yes No No Yes
Military Housing No No Yes No No No
Inputs
Switch to Ground 12 11 17 17 17 17
Switch to Battery (+Bat) 2 2 2 2 2 2
Key Switch On/Boot (+Bat) 1 1 1 1 1 1
Analog Input (Active) 4 8 10 10 10 10
Analog Input (Passive) 3 5 4 4 4 4
Analog Input (Active/Passive) — — 10 5 5 5
Analog Input (Detonation/Passive) — 2 — — — —
PWM Input (Differential) — 1 5 5 4 5
PWM Input (Single Ended) 2 — 8 6 6 6
High Frequency Input (Turbo) — 1 1 1 — 1
Analog Input 4-20mA — — 2 — — —
Analog Sensor Supply (8V, 100mA) — 1 — — — —
Analog Sensor Supply (5V, 200mA) 1 — — — — —
Analog Sensor Supply (5V, 300mA) — 1 1 1 1 1
Analog Sensor Supply - OEM (5V, 80mA) — — 1 1 1 1
Analog Sensor Supply - OEM (8V, 70mA) 1 — — — — —
Digital Sensor Supply (8V, 150mA) — 1 1 1 1 1
Sensor Supply (12V, 60mA) — — 1 — — —
Communication Links 3 3 3 2 2 2
1 (50mA) 6 (2.0A) 6 (2.0A) 6 (2.0A) 6 (2.0A)
1 (1.0A) — 2 (2.0A/PWM) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (2.0A/PWM)
On/Off Sourcing Drivers 1 (2.0A/PWM/Speed) 1 (2.0A/PWM/Speed) 1 (3.0A) 1 (2.0A/PWM/Speed)
2 (3.0A) 2 (3.0A) 2 (3.0A)
8 (300mA) 10 (300mA) 3 (300mA) 3 (300mA) 3 (300mA) 3 (300mA)
On/Off Sinking Drivers 6 (12/24V300mA) 1 (1.0A) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM)
1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)
— 3 (2.0A) 3 (2.5A) 2 (2.5A) 2 (2.5A) 3 (2.5A)

PWM Current Drivers (3.75A)
1 (3.75A)
Analog 4-20mA Driver — — 2 — — —
Frequency Drivers (Speedo/Tacho) 1 — 2 2 2 2
Injector Drivers (high sides) — 6 12 6 3 6
Injector Returns (low sides) — 6 8 4 6 12
Processing Elements
Microprocessor MPC555 MPC561 MPC561 MPC561 MPC561 MPC561
Processor Speed 40 Mhz 56 MHz 56 MHz 56 MHz 56 MHz 56 MHz
Flash ROM 448kB 2Mb 2Mb 2Mb 2Mb 2Mb
SRAM 538kB 256kB 256kB 256kB 256kB 256kB
EEPROM 8kB 64kB 8kB 8kB 8kB 8kB
A2:M1, A4 & A5
Machine Controllers
A4:M1 Controllers:
Our range of machine controllers has been developed around
our high-speed Power PC technology to offer a configurable,
rugged controller capable of use in a wide range of applications.
With a high density of built-in I/O and capable of master/slave
communication, the A4:M1 can be used as a stand-alone controller,
or in a system. These controllers are available in our standard and
A4:M1 Controller military housings for even more rugged applications and EMC
sensitive systems.
A2:M1 Remote I/O and Valve Controllers:

Our range of A2 controllers has been designed for use in systems
as rugged remote I/O blocks. The A2 is capable of basic feedback
making them ideal for electrohydraulic systems, machine controls, or
rugged industrial applications. The controller has four drivers pro-
viding easy expandibility.
A4:M3 Controller
Environmental Specifications A2:M1, A4 & A5

Operating Temperature Range -40°C to +85°C
A2:M1 Controller
A2:M1, A4 & A5
Machine Controllers
Operating Characteristics/ A2:M1, A4 & A5 ECU Model

Specifications A2:M1 A4:M1 A4:M3 A5:M2
Standard Housing
Air Cooled Yes Yes Yes Yes
Military Housing No Yes Yes No
Inputs
Switch to Ground 1 35 25 —
Switch to Battery (+Bat) — 3 — —
Config. Switch to Ground/Switch to Battery — — — 6
Key Switch (+Bat) — 1 1 1
Neutral Start Input — 1 1 —
Analog Input (Active) 2 2 — —
Analog Input (Passive) — 4 3 —
Prog. Analog Input (Active/Passive) — — — 8
PWM / Frequency Input / Switch to Ground — 16 11 6
PWM Input (High Accuracy) — 4 — —
Speed Input (Passive)* — 6 4 4
Programmable 5V/8V Sensor Supply @ 330 mAdc — — — 2
Battery Monitor 1 1 1 —
R-Terminal Input — 1 1 —
5v Sensor Supply (200mAdc) 1 (40mA) 1 1 —
8v Sensor Supply (400mAdc) — 1 1 —
One 10v Sensor Supply (3A) — 1 — —
Communication Links
CAN Data Link 1 2 1 2
ATA — 1 — 1
Outputs
On/Off Sourcing Drivers (2.0A) — 6 4 —
On/Off Sinking Drivers (300mA) — 8 8 4
PWM Driver, 1 wire (2.0A) — 10 8 —
PWM Driver, 2 wire (2.0A) 4 2 — 8
Low Level Sinking Driver 1 — — —
Processing Elements
Microprocessor Star 12 MPC555 MPC555 MAC 7131
Processor Speed 14 MHz 40 MHz 40 MHz 40 MHz
Flash ROM 128 kB 2 MB 2 MB 512 kB
SRAM 5 kB 256 kB 256 kB 160 kB
EEPROM 2 kB 32 kB 32 kB 8 kB
* For single-ended inputs, one line is left open.
Displays and Monitors
Our highly flexible line of displays and

monitoring products is comprised of both
systems and components to allow the operator
to monitor vital information and to provide
critical operating information to the user
while the machine or engine is operating.
12
13
Instrument Clusters
and Display Units
Caterpillar’s highly flexible Dash Instrument Cluster has five gauges,

18 LED indicator lights, and a LCD digital display. Communicating
on the SAE J1939 data link, the cluster is able to provide critical
operating information to the user while the machine or engine is in use.
The Navigator 10.4cTS is a compact, embedded Intel® Pentium™ based

Dash Instrument Cluster hardened PC designed for use in rugged outdoor environments. The sys-
tem incorporates a 10.4” transflective LCD for superior viewing in high
light conditions with a broad-range dimmable back-light for viewing in low
light conditions. The integrated high-light rejection infrared touch-screen
provides a means for reliable operator input in extreme operating condi-
tions.
The Messenger operator information dashboard display provides real-

time, visual feedback on engine or machine operating conditions to help
ensure the best performance possible from an engine or machine.
Messenger uses a full graphics information display with transflective
Navigator Rugged PC LCD technology. Multiple communication data links can be utilized to
provide real-time performance and operating information while the vehi-
cle is in use. The information can be displayed in either
multilingual text (even graphical languages) or a graphical format.
Advisor 6.0m2 is a monochrome, transflective graphical information dis-

play capable of displaying real time operating information on parame-
Messenger Display Unit ters such as engine speed, ground speed, and fuel consumption, and is tar-
geted for use on heavy-duty engines and machines
operating in adverse conditions. The displayed data can be obtained
from an existing data link that connects engines, transmissions,
and hydraulic systems.
HD Monitor Display provides current engine and transmission operating

data. The HD Monitor Display unit is compact, durable, and protected
against adverse temperatures and environments. The HD Monitor
Display can accommodate up to three users with five screens each.
Advisor Display Unit These screens can display parameter data in analog, bar graph, of digital
form. The following data is available to users: Engine Speed, Engine
Hours, Percent Load, Boost Pressure, Coolant Temperature, Oil Pressure,
Fuel Rate, Fuel Pressure, Fuel Temperature, Battery Pressure.
Screen Builder Tool is a Windows based tool for screen layouts. You can
choose from a variety of offerings of graphics for multiple screen layouts
for each application. Screen builder software is compatible with
Windows 95/98/NT 4.0, Windows 2000 PC operating systems and is
HD Monitor Display J1939 compatible.
Dash Navigator Advisor HD Monitor

Environmental Specifications Cluster 10.4 cTS 6.0m2 Messenger Display
Operating Temperature -20°C to 70°C — Yes — — Yes

-40°C to 85°C Yes — Yes Yes —
-20°C to 75°C — — — — Yes
Storage Temperature Range -40°C to 85°C Yes — Yes — —
-50°C to 85°C — Yes — Yes —
4.3g 24-2000 Hz — — — — Yes
Vibration
9.8g 24-2000Hz Yes Yes Yes Yes —
Sealed to +/- 35kPag case, IP68/NEMA 13 — Yes Yes Yes —
Sealing/Protection
Sealed to IP67 Yes — — — —
Instrument Clusters
and Display Units
Operating Characteristics/ Instrument Clusters and Display Units

Specifications Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger HD Monitor
Display
Inputs/Outputs
Generic Switch to Battery 4 — 1 — —
Keyswitch Input 1 1 1 1 1
Output Horn Driver 1 — — — 1
High Side Drivers — — 2 — —
PWM Switch to Ground — — 8 — —
Analog Voltage Switch to Ground — — 4 — —
R-terminal Alternator Input — — 1 — —
PWM Inputs — 5 — 1 —
Digital Ports — 8 — — —
Communication
External PC Keyboard — 1 — — —
Ethernet — 1 — — —
RS 232 — 3 1 — —
Data Links 1 2 3 3 2
Processing Elements
Processor — P166 Tillamuk 68376 Mot. 68376 Mot. —

32 bit @ 24 MHz 32 bit @ 24 MHz
Operating System — Windows/NTe — — —
RAM/SRAM — 64 MB 2 MB 512 kB 512 kB
Flash Memory — 128MB + external 1 MB 1 MB 512 kB
EEPROM — — 32 kB 32 kB —
Screen Builder Tool No No Yes Yes Yes
Electrical
Power Supply 12V/24V 9V-32V 9V-32V 9V-32V 12/24V
10 +/- 1V Supply (Output) — Yes Yes — —
5V Regulated Supply (Output) — Yes Yes — —
Physical Characteristics
Dimensions — 315 x 261 x 93 mm 71 x 140 x 221 mm 60.5 x 66 x 119.5 mm 147.9 x 228.6 x 47.65 mm
Weight 3.34 lbs 8.5 lbs 3.5 lbs. 0.6 lbs. 4.0 lbs.
Mounting Type Panel/Gimbal Bracket Panel/Gimbal Panel/Gimbal Panel/Gimbal
Monochrome Transflective LCD Display — — Yes Yes Yes
10.4” Transflective Color VGA LCD Display — Yes — — —
LED Indicators 18 Yes Yes — —
Backlight Ratio — 200:1 — — —
Backlighting White — White White/Red Red
Buttons — Touch Screen 10 4 4
Approvals — UL-CSA DOC listed — CE —
CE, SCC part A
Connectors
70 pin mating harness — Yes — — —
70 pin environmentally sealed — Yes Yes — —
8 pin environmentally sealed integral DT — — — Yes —
12 pin environmentally sealed integral DT — — — — Yes
24 pin environmentally sealed integral DT Yes — — — —
Data Link Gauges
and Gauge Controller
This SAE J1939 Data Link system is composed of electronically

controlled analog gauges that combine the accuracy and
dependability of electronics with the simplicity and visual clarity
of conventional analog gauges. The system is designed for “plug
and play” installation on various applications in many harsh
environments including building, construction, agricultural,
and marine.
The Gauge Controller receives, translates, and resends the J1939

information via a local data link to the appropriate gauge while
providing a single interface to the data link for the gauge system.
The user can mount the controller on the rear of any 3” gauge
or in a separate location if the panel location does not allow
space for the gauge controller and harnessing to be attached.
Operating Characteristics/ Data Link Gauges

Specifications 2”Gauge 3”Gauge
Features
Auxiliary Pressure (0 -3447kPa) Yes —
Auxiliary Temperature (-40°C to 49°C) Yes —
Boost Pressure (0-345kPa) Yes Yes
Engine Coolant (-18°C to 120°C) Yes Yes
Exhaust Temperature (49°C to 872°C) Yes Yes
Fuel Level (0 - 4/4) Yes —
Fuel Pressure (0 - 862kPa) Yes Yes
Fuel Rate (0 - 7571ph) Yes Yes
Environmental Specifications Fuel Temp (-18°C to 120°C) Yes Yes
Inlet Manifold Temp (-18°C to 120°C) Yes Yes
Operating Temperature Range -40°C to +85°C Yes Yes
Oil Pressure (0 - 689 kPa)
Oil Temperature (-18°C to 120°C) Yes Yes
Storage Temperature Range -55°C to +85°C
Percent Load (0 -100%) Yes Yes
Vibration 9.8g RMS random vibration from 24 Hz to 2000 Hz Speedometer (0-70mph, 0-110km, 0-60knots) — Yes
Tachometer w/LCD (0-3000rpm, 0-3600rpm — Yes
Seal Sealed to +/- 35 kPa against water and water vapor and 0-4000 rpm gauges are available
Transmission Oil Pressure (0 - 3447kPa) Yes Yes
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage Transmission Oil Temperature (-18°C to 120°C) Yes Yes
Volt (0V-16V) Yes —
Input Shortage Tolerance Between Input and Batt+
Volt (9V-32V) Yes Yes
Humidity Tolerance 115% NSV, 90% relative humidity over
operating temperature range
Operating Characteristics/Specifications Gauge Controller
Salt Spray Tolerance 115% NSV with 5% salt spray
for 48 hours at 35°C Supply Voltage:
Gauge Controller Operating Supply
Chemical Splash Immunity Diesel fuel, engine/machine oil, Voltage Range (+Bat Input) 9V-32V
& SAE J1455 chemical agents
Gauge Operating Supply Voltage
Electrostatic Environment Zero damage during exposure to (Supplied by Gauge Controller) 9V-18V
electrostatic painting process Communication:
J1939 CAN Data Link 1
Gauge Data Link 1
Electrical Components
Cat® Electronics takes great pride in

offering to the world a line of electrical
components that are the most durable on
earth. Our components are developed to
withstand the harshest environments – and
they’re tested to do so in our own facilities.
The components operate successfully in
environments ranging from the chill of the
Antarctic to the heat of the Arabian Peninsula.
The electrical component line includes

products such as heavy-duty connectors,
ergonomically designed handles and joysticks,
HID and LED lights, and robust and durable
lines of sensors, solenoids, valves, and switches.
17
Electrical Components
18
Connectors
The Caterpillar Connector Series is a heavy-duty plastic

electrical connection system for use with inline, bulkhead
and device applications. Applications include wire to wire
and wire to PC applications. The sealing plugs can be
molded into the plug connectors’ wire seal cover. Bulkhead
connectors are available in multiple sizes along with a
wire dress cover providing wire seal protection from
pressure wash spray.
Operating Characteristics/Specifications
Current Rating: 13 amps per terminal*
Wire Range: 14-18 AWG
Mechanical:
Keying: 6 key ways plus a universal
Environmental Specifications
Mating: Jackscrew mating;
Operating Temperature -40°C to +120°C
M6 thread with M4 Allen head
Fluid Compatibility Diesel fuel, brake fluid, engine oil, engine coolant
Connector Sizes Available: 26, 70 & 120 position
Sealing Environmentally sealed to 1m of water (mated pair plug & receptacle) (plug & receptacle; standard length PC pins)
14 AWG (SXL) – 18 AWG(GXL) PC board connector sealed to 35kPa through the pins 34 & 48 position
(header only; long PC pins)
* Consult Cat Electronics for maximum total current carrying capability and
application assistance
Fans
The Advanced Fan Motor (HVAC) blower motor assembly is
an environmentally sealed, compact package that provides
increased airflow and excellent performance over a wide
range of temperatures. The assembly provides long life
performance in high vibration environments and provides
outstanding protection against EMI/RFI.
Environmental Specifications Operating Characteristics/Specifications

Operating Temperature -40°C to +85°C Inputs:
Storage Temperature -40°C to +85°C Supply Voltage 13V-27V
Supply Current 20 A and 13 A max
Sealing Vented at shaft end to improve air circulation within motor.
Outputs:
Sealed on exposed endframe
Speed 4800RPM and 5100RPM
Sinusoidal Vibration 10g 18-2000 three axis Torque .37Nm and .45Nm
Power .19kW and .23kW
EMI/RFI ISO13766 compliant
Rotation CWLE
Control Handles
Operators want their machines to look, feel, drive, and

ride more like their personal vehicles. The Caterpillar line
of Handles, Joysticks, and Shifters has been developed
using highly reliable electronic components to satisfy
that operator requirement.
Column Mounted Shifter The product line is comprised of the following:
Column Mounted Shifters have a five-million cycle life

expectancy and 2-million cycle speed capability. The reliable
electronic shifters and shuttles for transmission direction
and speed input are data link ready and exhibit excellent
environmental performance.
The Prophet Handle and Electronic Joystick are modularly

designed allowing for application customization while
minimizing development time, cost, and tooling. Both
products have a long life expectancy. The handle and
joystick are ruggedly designed making them more reliable
than other commercially available products and the
serviceable modules reduce customer costs.
Electronic Joystick
Prophet Handle
Control Handles
Operating Characteristics/ Control Handles

Specifications Column Mounted
Shifter
Prophet
Handle
Electronic
Joystick
Inputs
Supply Voltage 9V-16V 9V-32V 9V-32V
100mA max 105mA <30mA at 32V

Supply Current <100mA at 9V
Outputs
— 500 Hz 500 Hz
Output Signal (PWM) 4 outputs available
Output Switched Yes 3 available 5 available

Output Signal (20mA-2.0A direct drive) Yes — —
Resolution — 1 degree .3 degree
Mechanical
Rotation — — +/- 17 degrees
Force — — 3Nm torque
Column Mounted Prophet Electronic

Environmental Specifications Shifter Handle Joystick
Diesel Fuel Yes Yes Yes

Water Yes Yes Yes
Chemical Compatibility
Engine Oil Yes Yes Yes
Tri-Sodium Phosphate Cleaners Yes Yes Yes
Operating -40°C to +85°C -40°C to +85°C -40°C to +85°C
Temperatures
Storage -50°C to +85°C -40°C to +85°C -40°C to +85°C
9.8g random, three axis — Yes Yes
Vibration
8g (rms) 24-2000Hz, three axis Yes — —
Meets EU requirements — Yes Yes
EMI/RFI
100V/m radiated (15kHz to 1GHz) Yes — —
+/- 35kPa — Yes Yes
Sealing
10.4kPa water spray Yes — —
Direction 5 million cycles — 2.5 million cycles
Life
Speed 2 million cycles — —
Connector Integral 12 pin DT Yes — —
Lights
Today, operators demand well-lit work areas using highly

reliable lights for safety and performance. The Caterpillar
Lighting product line satisfies these user requirements
by offering the following:
HID Flood Lights
High Intensity Discharge (HID) Gas Lights are used for
exterior flood lighting. The color of the light is closer to
sunlight than traditional halogen thus providing an increase
in operator safety. The HID light is more efficient as it can
produce the equivalent of several halogen lights of the
same wattage. The gas tube in HID lights has a life
expectancy of 2000 to 6000 hours.
LED Indicator Lights
LED Indicator and Signal Lights are designed implementing
LED technology instead of traditionally used incandescent
lighting. The LED technology extends the life of the light
and emits brilliant color against EMI/RFI. The LED light
also is very cost effective as there is no risk of a filament
breaking in high vibration conditions. LED signal lights
are now available in amber, red, or blue for off-highway
and construction equipment. Life expectancy has been
extended to approximately 25,000 hours, a greater than
25X improvement over traditional incandescent technology.
LED Signal Lights
The light is designed with the lens sonic welded to the
housing for 100% sealing.
Rotating Beacons are the newest in the Caterpillar lighting

family. The rotating beacon is a warning beacon that uses
electronics to emit light using a gas tube. As with our
other lights, the rotating beacon is designed to withstand
high vibration conditions.
Shock Resistant Head/Flood Lights are designed for

general flood lighting. The lens and halogen burner are
Rotating Beacon shock mounted for long-life in high vibration applications
and can be mounted either vertically or suspended. Another
operator benefit to the shock resistant light is that no tools
are required to service the halogen burner.
Shock Resistant Lights
Lights
Operating Characteristics/ Lights

Specifications LED Indicator
Lights
LED Signal
Lights
Shock Resistant
Light
HID Flood
Lights
Rotating
Beacon
Inputs
Supply Voltage 12V and 24V 18V to 32V 12V and 24V 18V to 32V 12V and 24V
Supply Current 30mA/15mA 350 mA 4.7 and 3.4 Amps 3.5 Amps 4.7 and 3.4 Amps
Chemical Compatibility
Diesel Fuel Yes Yes Yes Yes Yes
Water Yes Yes Yes Yes Yes
Engine Oil Yes Yes Yes Yes Yes
Ethylene Glycol Yes Yes Yes Yes Yes
Environmental LED Indicator LED Signal Shock Resistant HID Flood Rotating
Specifications Lights Lights Light Lights Beacon
Operating Temperature -40°C to +85°C -40°C to +85°C -40°C to +85°C -40°C to 65°C -30°C to +50°C
Storage Temperature -55°C to + 85°C -55°C to + 85°C -55°C to + 85°C -55°C to 85°C -55°C to +85°C
EMI/RFI — Class B Region II — Class B Region II ISO 13766
Environmentally Sealed to: — +/- 35kPa +/- 20.6kPa +/- 35kPa —
Sensors
Caterpillar offers a robust and durable family of sensors

for industrial, off-highway, diesel, and engine applications.
Our product line includes such sensor types as liquid level
sensors, pulse width modulated pressure sensors, active
Fuel Level Sensor
speed sensors, high accuracy speed timing sensors,
position sensors, and temperature sensors.
Our sensor offerings include:
Liquid Level Sensors

Fuel Level Sensors
High Pressure PWM Sensor

Position Sensors
Cylinder Position Sensors
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Pressure Sensors
Heavy Duty Rotary Position Sensor High Pressure PWM Sensors
Integral Connector Pressure Sensors
Wire Leaded PWM Pressure Sensors
Speed/Timing Sensors
Hall Effect Active Speed Sensors
High Accuracy Timing Sensors
Low Speed Timing Sensors
Active Temperature Sensor
Temperature Sensors
PWM Exhaust Gas Temperature Sensors
Exhaust Gas Thermocouples
PWM Temperature Sensors
Active Temperature Sensors
Passive Temperature Sensors
Hall Effect Active

Speed Sensor
Integral Connector
Pressure Sensor
Sensors
Operating Characteristics/ Fuel

Level
High Pressure
PWM
Integral
Connector
Wire Leaded
PWM
Hall Effect
Active
High Accuracy
Timing
Specifications Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors
Inputs
Supply Voltage 18V-32V 8V-32V 5V +/- .25V 8V +/- .25V 8V-14V —
Supply Current 80mA 35mA 20mA max 20mA max 30mA max —
Proof Pressure — 2X 2X 2X — —
Burst Pressure — 3X 3X 3X — —
Pressure Range — 3000kPaG to 70MPaG 116 lPaG to 6394kPaA 197kPaA to 1135kPaA — —
Outputs
Output Signal PWM-500Hz PWM-500Hz Analog PWM-500Hz 0-15kHz Max 40kHz Typ
Min Surface Speed — — — — — 0.38 m/sec Typ
Sensing Range 305-2286mm — — — — —
Resistance — — — — — 140 Ohms
Inductance — — — — — 55mH @ 1000Hz
Resolution (Short-Tall Tank) 12.7-25.4mm — — — — —
Response to Step input change — 15ms 15ms 15ms — —
(10% to 90% of full scale step)
Total Error Band — +/-3% of max pres.(-40°C to125°C) 3% of max pres. (-40°C to125°C) 3% of max pres. (-40°C to125°C) — —
Max Sink Current — 20mA 1.5mA 1.5mA 7.5mA —
Max Source Current — 20mA 1.5mA 1.5mA 7.5mA —
Short to Ground or Vs Protection Yes Yes Yes Yes Yes —
Environmental Fuel
Level
High Pressure
PWM
Integral
Connector
Wire Leaded
PWM
Hall Effect
Active
High Accuracy
Timing
Specifications Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors
Operating Temperature -40°C to +125°C -40°C to +110°C -40°C to +125°C -40°C to +125°C -40°C to +120°C -40°C to +150°C
Storage Temperature -60°C to +58°C -55°C to +135°C -55°C to +135°C -55°C to +135°C -55°C to +150°C -55°C to +150°C
Vibration 10g (18-2kHz) 26grms (20-2kHz) 26Grms (20-2kHz) 26grms (20-2kHz) 40grms (20-2.5kHz) 20grms (20-2kHz)
EMI/RFI 100v/m Radiated 100v/m 100v/m 100v/m 100v/m —
Sealing +/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa 5psi
Sensors
Operating Characteristics/ Low Speed

Timing
PWM Exhaust
Gas Temperature
Exhaust
Gas
PWM
Temperature
Temperature Sensors
Specifications Sensors Sensors Thermocouples Sensors Active Passive

Inputs
Supply Voltage — 8V +/- .25V — 8V or 24V 5V-8V —
Load Current — 20mA max — 3mA 3mA 10mA
Response Time from 10% to 90% — <60s <25s <20s <60s <15s
of a Temperature Change
Sensed Temperature — -40°C to +1095°C -40 to +1095 C -60°C to +120°C -40°C to +120°C -50°C to +150°C
Outputs
Output Signal Max 15kHz Typ PWM Type K Thermocouple PWM Active Analog Voltage Variable Resistance
Min Surface Speed 0.25 m/sec Typ — — — — —
Frequency — 500 MHz — 500 MHz or 5kHz — —
Output Range — 20 to 80% duty cycle — 9 to 90% duty cycle .2 to 4.5V —
Resistance 1056 Ohms — — — — 1000 Ohms @25°C
Inductance 420mH @1000Hz — — — — —
Environmental Low Speed PWM Exhaust Exhaust PWM Temperature Sensors

Timing Gas Temperature Gas Temperature
Specifications Sensors Sensors Thermocouples Sensors Active Passive
Operating Temperature -40°C to +150°C -40°C to +1095°C -40°C to +1095°C -60°C to +120°C -40°C to +120°C -50°C to +150°C
Storage Temperature -55°C to +150°C -55°C to +125°C -55°C to +125°C -55°C to +125°C -55°C to +125°C -55°C to +150°C
Vibration 20grms (20 to 2kHz) 20grms (20 to 2kHz) 10g (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz)
EMI/RFI — 100v/m 100v/m 100v/m 100v/m —
35kPa (housing), 35kPa (housing), 35kPa (housing),
Sealing 5psi +/-35kPa +/-35kPa
1000kPa (probe) 1000kPa (probe) 1000kPa (probe)
Sensors
Operating Characteristics/ Cylinder Position Sensor Rotary Position Sensor Track Type
Tractor Steering
Specifications Class 3 Class 2 Heavy Duty Medium Duty Sensor
Inputs
Supply Voltage 10V +1/-3V 10V +1/-3V 18V-32V 9V-32V or 8V 8V-12V
Supply Current 100mA max 100mA max 40mA max 30mA max 90mA max
Angular Range — — 140 and 120 deg. 72, 102, & 310 deg. +/- 170 deg.
Outputs
Output Signal PWM PWM PWM PWM PWM
Frequency 500 Hz +/-100 Hz 115 Hz +/-15 Hz 350-700 Hz 350-700 Hz 380-620 Hz
Output Low (Sink) < 1.0V < 1.0V < 1.0V @ 9mA sink < 5.0V @ 8mA sink < 1.0V @ 10mA sink
Output High (Source) > 3.9V > 3.9V — >4.0V @ 1.0mA source >4.0V @ 1.4mA source
Output (PWM) V (low) maximum<1.0V Yes Yes — — —
and V (high) minimum >3.9V
Maximum Velocity 2000 mm/s 2000 mm/s — — —
< 1.5 X resolution < .12 X resolution 2% 1% for sensors with 1.5%
Hysteresis +.6 mm +0.004% or 0.15 mm spring return
<4 mm @1 MHz, <0.5 mm @1 MHz,
Resolution — — —
and <1 mm @ 5MHz and <0.1 mm @ 5MHz
+/-0.1% of full stroke +/-0.05% of full stroke
Position Accuracy — — —
or +/- resolution or +/- resolution
Displacement Range 50 mm to 1200 mm 50 mm to 2000 mm — — —
Sensor Life 2 million strokes 2 million strokes 3 million cycles 10 million cycles 2 million cycles
Max Sink Current — — 10Ma 9Ma 10Ma
Linearity — — +/- 2.0% Full scale +/- 2.5% Full scale +/- 2.5% Full scale
Short to Ground or Vs Protection Yes Yes Yes Yes Yes
Cylinder Position Sensor Rotary Position Sensor

Environmental Track Type
Tractor Steering
Specifications Class 3 Class 2 Heavy Duty Medium Duty Sensor
Operating Temperature -40°C to +120°C -40°C to +120°C -40°C to +85°C -40°C to +85°C -40°C to +85°C
Storage Temperature -55°C to +150°C -55°C to +150°C -55°C to +85°C -55°C to +85°C -55°C to +85°C
Vibration 15.3 grms (20 to 2kHz) 15.3 grms (20 to 2kHz) 20 grms (24 to 2kHz) 20 grms (50 to 2kHz) 9 grms (24 to 2kHz)
EMI/RFI 100 v/m 100 v/m 100 v/m Rad Immunity 100 v/m Rad Immunity 100 v/m Rad Immunity
Stop Strength — — 60Nm — —
Actuation Force — — 1Nm — —
Axial Load — — 1000 N max — —
Radial Load — — 1000 N max — —
Hydraulic Pressure Limits: Continuous/Transient 41,358kPa / 82,717kPa 41,358kPa / 82,717kPa — — —
+/-25kPa when mounted not sealed - must be mounted
Sealing — — +/-35kPa per specifications inside a sealed assembly
Solenoids
Our lightweight, compact Proportional Solenoids

provide force output proportional to applied current
over a stroke range. Many thousands of hours in
tough engine and machine applications have proven
the performance and durability of our solenoids.
Operating Characteristics/ Proportional Solenoids

Specifications PS13-20N
12V
PS13-20N
24V
PS19-60N
24V
PS19-50N
12V
Nominal Voltage 12V 24V 24V 12V
Current Range Amps: 0 to 2 0 to 1 0 to 1.9 0 to 1.8
Wattage (maximum): 14 14 28 28
Hysteresis %: <3% <3% <3% <3%
Proof Pressure (34,465kPa) 345 bar 345 bar 345 bar 345 bar
Burst Pressure (68,931kPa) Over 690 bar Over 690 bar Over 690 bar Over 690 bar
Duty Rating @ 100% Voltage Continuous Continuous Continuous Continuous
Usable Stroke Millimeters: 1.6 1.6 3 3
Rated Force Newtons: 20 20 60 50
Ambient Temperature Degrees -40°C to 121°C -40°C to 121°C -40°C to 100°C -40°C to 121°C
Standard DT Plug Assembly Yes Yes Yes Yes

Mating Connector
Lead Wire Yes Yes Yes Yes
Mating Port Custom Face Seal, 28 threads Yes Yes — —
Wire Class “H” Class Yes Yes Yes Yes

Length: mm 67.3 67.3 75 75
Package Size Width: mm 35 35 42 42
Height: mm 54.5 54.5 65 65
Coil IP69 rated Certified to CSA Standard C22.2 Yes Yes Yes Yes
Coils
Our On/Off E/H Coils are designed for use in the electronic
control of valves in both on/off and proportional applications.
The coils are designed to meet Caterpillar’s tough standards
with respect to vibration, thermal shock, thermal cycling,
and endurance.
Operating Characteristics/ On/Off Coils

Specifications EHC13-12V EHC13-24V
Nominal Voltage 12V 24V
Resistance (Ohms at 25°C) 10.5 55
Windings Turns 995 2160
Ambient Temperature Degrees -40°C to 121°C -40°C to 121°C
Wire Rating Wire Rating 200°C 200°C
Deutsch 2 pin DT Yes Yes

Mating Connector Standard DT Plug Assembly Yes Yes
Lead Wire Yes Yes
Length: mm 45 45
Package Size Width: mm 35 35
Height: mm 55 55
I.D.: mm 13.2 13.2
Operating Characteristics/ Coils for Proportional E/H Valves

Specifications C19-12P C19-24P C19-12RP C19-24RP C13-12RP C13-24RP
Nominal Voltage 12V 24V 12V 24V 12V 24V
Resistance (Ohms at 25º C) 4.75 5.0 4.75 5.0 — —
Rated Current 1.8A 1.9A 1.8A 1.9A 2A 1A
Housing Shape Rectangular Rectangular Round Round Round Round
Connector Type Integral DT Integral DT Integral DT Integral DT Integral DT Integral DT
Switches
Rocker Switches
Caterpillar’s family of switches offers components such as
the Rocker Switch to allow the operator to transfer input,
such as activation of a locking mechanism, to the electronic
control module or component in a cost effective manner.
The Liquid Level Switch allows the operator to detect fluid

levels in various systems.
Liquid Level Switch The Filter-By-Pass Switch provides information when dirty oil
is by-passed around the filter element and into the system.
The Robust Arm Bar Switch indicates position of the arm bar.
The Key Switch operates the on-off switch via a

Filter By-Pass Switch removable key.
Robust Arm Bar Switch
Key Switch
Switches
Operating Characteristics/ Rocker Key

Filter
By-Pass
Robust
Arm Bar
Liquid
Level
Specifications Switch Switch Switch Switch Switch
Inputs
Supply Voltage Gold 5V, Silver 12V 9V-16V 12V-24V 12V-24V —
Switching Voltage — — — 100V max —
Leakage Current — 6mA max — — —
Contact Rating — — .5A .5A —
Max Contact Current (normally closed) — — — — —
Max Contact Current (normally open) — — — — —
Coil Current — — — — —
Voltage Drop — — — — 100mV @ 2.5mA max
Voltage Actuation — — — — 5V-28V
Outputs
Output Signal — Switch to +Battery — — —
Protection — 5 Amp fuse — — —
Mechanical
Number of Poles — — — — Single
Number of Throws — — — — Single
Life — — 10,000 cycles 50,000 cycles 100,000 cycles
Contact Configuration 15A @ 28V .5A @ 24V — — 100mA @ 28V
Medium (Hydraulic oil) — — — — Yes
Medium (Lubricant) — — — — Yes
Medium (Ethanol) — — — — Yes
Schematics
Pin 1 — — N/O side of contact — N/O side of contact
Pin 2 — — — — Common
Max Load
Resistive 20 Amp — — — —
Inductive 15 Amp — — — —
Lamp 7 Amp — — — —
Rocker Key Filter By-Pass Arm Bar Liquid Level

Environmental Specifications Switches Switch Switch Switch Switch
Storage Temperature -60°C to +85°C -50°C to +85°C — — —
Standard Spec’s Operating Temperature -40°C to +85°C -40°C to +85°C -40°C to +121°C -40°C to +85°C -40°C to +125°C
Mounting — — — — —
Protection Sealing 10.34kPa — 35kPa 10.34kPa Impervious to oil, fuel, salt
18 to 500 Hz, 10 G — — — — Yes
9.8g (rms) 24-2000 Hz three axis — Yes — — —
Vibration 15.3g, 24 to 2000Hz — — — Yes —
10g, 20 to 2000 Hz — — Yes — —
Valves
Our family of Pressure/Control Reducing Valves

consists of products with such characteristics as
proportional/reducing capability, a closed 3-way
cartridge valve, solenoid operated, and direct acting.
Pressure Control Reducing Valve
Operating Characteristics/ Valves

Specifications PS19LDA PS13SDA PS13TEHC PS13TTV PS13ETAC
Hydraulic fluid at viscosities of
Fluid Yes Yes Yes Yes Yes
6 to 420 cSt (45 to 2000 SSU)
Filtration ISO 4406 (18/15) cleanliness Yes Yes Yes Yes Yes
Ambient Temperature Degrees -40°C to 100°C -40°C to 121°C -40°C to 121°C -40°C to 121°C -40°C to 121°C
Weight Grams: 550 315 343 390 387
Typical Supply Pressure kPa: 5,500kPa 3,300kPa 2,500kPa 1,600kPa 3,800kPa
11.6 lpm (3.06 gpm) @ 500kPa

Yes — — — —
control pressure
3.5 lpm (.924 gpm) @ 500kPa
— Yes — — —
control pressure
Flow Rate to Control 24 lpm (5.28 gpm) @ 80kPa
with Full Current — — Yes — —
control pressure
41 lpm (10.8 gpm) @ 1500kPa
— — — Yes —
control pressure
16.3 lpm (4.3gpm) @ 1,180kPa
— — — — Yes
control pressure
.20 lpm (.052 gpm) @ max current Yes Yes — — —
Maximum Internal .920 lpm (.202 gpm) @ min current — — Yes — —
Leakage to Tank .73 lpm (.19 gpm) @ min current — — — Yes —
1.14 lpm (.30 gpm) @ min current — — — — Yes
3% with dither signal Yes Yes Yes — Yes
Hystersis 6 and 3.5% with 1,600 and 3,800kPa
— — — Yes —
pressures respectively with dither signal
0 to 9 amps (100% duty @ maximum
Yes — — — —
Controlled Current Range current @ 121°C ambient)
0 to 2 amps (12V coil) — Yes Yes Yes Yes
0 to 1 amps (24V coil) — Yes Yes Yes —
Wattage 14 Watts (Maximum) Yes Yes Yes Yes Yes
Wire Class “H” Class for all voltages Yes Yes Yes Yes Yes
IP 69 rated Yes Yes Yes Yes Yes

Coils and Connectors Certified to CSA Standard Yes Yes Yes Yes Yes
Duetsch DT standard Yes Yes Yes Yes Yes
Others available: lead or integral Yes Yes Yes Yes Yes
Communications
Information technologies from Cat Electronics

are powerful enough to transform the way users
manage their operations. Our communication
solutions provide both single and two-way
communication links. Operators can remotely
control, monitor, or program the engine in
much the same way that an operator does
from the panel inside the vehicle.
The Gateway product line allows the operator

to connect the on-board machine or engine
standard data link with off-board data networks.
The Pocket Tec device is an easy-to-install
and easy-access information product that
plugs into your Palm hand-held organizer to
read and capture engine data in real time.
Data can be saved and downloaded to your
personal computer.
33
Communications
34
Communications Electronic
Control Units
The Caterpillar Communication ECUs have the process-

ing power, memory, communications interfaces, and
software to integrate many mobile and industrial applica-
tions. The ECU has flexible communications capabilities
and replaces many of today's purpose built products.
Some of the available software features are:

J1939 network bridging
CAN extension bridging
Cat Data Link boost
Cat Data Link to Modbus translation
J1939 to Modbus translation
User configurable Parameters for translation
User configurable Web pages Operating Characteristics/Specifications
Cat service tool communications adaptor
External Power Supply: A4:N1 A4:N2
Replaces Caterpillar Customer Communication
Module - CCM 8V Sensor Power Supply (optional) 1 1
Replaces Engine Vision Interface Module Communication:
Replaces Global Position System Interface Module J1708 (ATA) Data Link or (CDL) 1 1
(NMEA-183) CAN 2.0 Data Link — 2
Sea Water Temp and Depth translation to CDL and J1939 CAN Data Link 2 —
J1939 (NMEA-183) RS-232 Serial ports (1 w/ DTR, DCD) 3 3 (1 Opto
Geofencing and much more Isolated)
RS-485/422 1 3 (1 Opto
Rugged design
Isolated)
12 / 24 Volt Battery Powered
Ethernet — 1
Sealed
Input / Output circuit protection Processing and Memory:
MPC561 Microprocessor 56 MHz —
MPC555 Microprocessor — 40 MHz
Environmental Specifications Flash ROM 4 MB 4 MB
SRAM 4 MB Max. 4 MB Max.
Operating Temperature Range (ambient) -40°C to +85°C
BBRAM 2 MB Max. 2 MB Max.
Radiated Immunity 15.0KHZ to 1.0 GHZ @ 100 V/M EEPROM 32 kB Max. 32 kB Max.
Real-Time Clock 1 1
Storage Temperature Range (Normal) -50°C to +120°C
Inputs:
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage Switch to Battery wake up input 1 1
Key Switch (+Bat) 1 1
Input Shortage Tolerance Between Input and Batt+ / Batt-
PWM/Frequency/Switch to Ground Inputs 14 6
Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range Analog Input 2 —
Alternator R-Terminal Input 1 —
Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35C
Outputs:
On/Off Sinking driver (300mA) 4 4
Vibration (shock isolated components tolerance) 9.80 Grms random vibration from 24-2000 Hz
in three orthogonal planes
Moisture leakage (Sealant pressure tolerance) +/- 35 kPa against water and water vapor
Electrostatic environment Zero damage during exposure to electrostatic painting process
™
Pocket Tec
Cat engines employ sophisticated technologies

to deliver clean, efficient, reliable power. In
order to keep the engines productive, users
need constant access to an engine’s electronic
control. Pocket Tec™ provides that access.
Pocket Tec is a handy kit that enables operators
to access real-time engine data, using a Palm
handheld organizer. The software is easy to
install, and the plug-in adapter allows direct
communicate with an engine’s electronic con-
trols. Not only does Pocket Tec allow users to
tap into the engine’s electronic controls, the tool
Operating Characteristics/Specifications also saves the information, downloads the data
to a computer and puts the information to pow-
Configuration erful use in managing your business.
Programmable engine parameters allow you to
customize the configuration of your engine Industrial, On-Highway, and Marine
Status applications.
Review the status of electronic engine conditions. Pocket Tec for Industrial applications provides
For example, you can view pressures, temperatures, technicians, site managers and equipment own-
and speeds as well as information like engine ers an affordable means to manage their equip-
load factor, fuel economy, desired engine speed, ment more effectively. Pocket Tec for on-high-
estimated fuel rate, vehicle speed limit, and more way vehicles provides a wealth of data useful
Diagnostic for tracking all of your electronically controlled
Quickly access active and logged diagnostic codes engines and managing the maintenance of the
and advice on what to do or how to proceed entire fleet. Pocket Tec for Marine provides own-
ers and captains an affordable means to man-
Lifetime and Trip
age their engines more effectively.
Review the lifetime totals for fuel economy, distance,
average speed, fuel consumption, engine hours,
and more. Trip accesses the same data and it can
be reset
SAVE TRIP DATA for a vehicle or fleet, with
Maintenance ability to synchronize to a PC for review
Easily track your oil change preventive
SAVE TO MEMO function that allows user to
maintenance intervals
save configuration data for use at a later time
View logged diagnostic codes or events read

and change capability on 54 engine parameters
allows changes instantly and routinely view
engine operating information for up to 40
status parameters
™
Pocket Tec
Operating Characteristics/
Specifications Industrial Marine On-Highway
Totals Stores total time, idle time, Displays trip & lifetime totals Stores mileage, lifetime,
fuel, max. fuel, average load trip, fuel consumption, idle
factor time and load factors
Diagnostics Active and logged Fault and Active and logged Fault and Active and logged Fault
event codes event codes and event codes
Parameters Read & change 27 status Real time engine parameters Read and change 50+
parameters, 13 & proper operation status parameters
programmable config.
parameters, 10 read-only
config. parameters
Maintenance Alerts for maintenance Alerts for maintenance Tracks oil change
schedules based on schedules based on preventative maintenance
engine hours engine hours intervals
Configuration Change engine settings to Change engine settings to Change engine settings to
meet needs meet needs meet needs
Security — — Theft and unauthorized

use deterrant
Palm Devices Supported: Any Palm with the Universal Connector

Tungsten T, T2, T3, C, & W
Zire 71
m125, m130, m500, m505, m515, i705
Order the Cat Electronics Product Directory on CD.
Product Directory
©2004 Caterpillar
Printed in USA
For your convenience,

the Cat Electronics Product Directory
is also available on CD.
The CD Directory includes detailed

product specifications and mechanical drawings.
To order your CD Product Directory,

visit our web site: www.catelectronics.com
and complete the Caterpillar Electronics
Customer Information Form.

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PRODUCT DIRECTORY

Proven Reliable in the Real World

Cat Electronics Product Directory 3

Caterpillar Inc. is more than big, heavy

Our Vision Caterpillar is not just an iron company, Caterpillar

leader in providing This broad experience and understanding of

Our Engine and Machine Controllers have been

This is the most comprehensive line of versatile,

With the ability to be configured in several hardware

Environmental Specifications A3:E2 & A3:E3

Operating Characteristics/ A3 ECU Model

On/Off Sourcing Drivers 7 (1.5A) 7 (1.5A) 7 (1.5A) 7 (1.5A) 4 (1.5A) 4 (1.5A)

On/Off Sinking Drivers 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA)

A4:E1 Controller A4:E2 Controllers:

Environmental Specifications A4:E1, A4:E2 & A4:E4

Operating Characteristics/ A4 ECU Model

— 3 (2.0A) 3 (2.5A) 2 (2.5A) 2 (2.5A) 3 (2.5A)

A2:M1 Remote I/O and Valve Controllers:

Environmental Specifications A2:M1, A4 & A5

Operating Characteristics/ A2:M1, A4 & A5 ECU Model

Our highly flexible line of displays and

Caterpillar’s highly flexible Dash Instrument Cluster has five gauges,

The Navigator 10.4cTS is a compact, embedded Intel® Pentium™ based

The Messenger operator information dashboard display provides real-

Advisor 6.0m2 is a monochrome, transflective graphical information dis-

HD Monitor Display provides current engine and transmission operating

Dash Navigator Advisor HD Monitor

Operating Temperature -20°C to 70°C — Yes — — Yes

Operating Characteristics/ Instrument Clusters and Display Units

Processor — P166 Tillamuk 68376 Mot. 68376 Mot. —

This SAE J1939 Data Link system is composed of electronically

The Gauge Controller receives, translates, and resends the J1939

Operating Characteristics/ Data Link Gauges

Cat® Electronics takes great pride in

The electrical component line includes

The Caterpillar Connector Series is a heavy-duty plastic

Wire Range: 14-18 AWG

Environmental Specifications Operating Characteristics/Specifications

Operators want their machines to look, feel, drive, and

Column Mounted Shifter The product line is comprised of the following:

Column Mounted Shifters have a five-million cycle life

The Prophet Handle and Electronic Joystick are modularly

Operating Characteristics/ Control Handles

100mA max 105mA <30mA at 32V

Output Switched Yes 3 available 5 available

Column Mounted Prophet Electronic

Diesel Fuel Yes Yes Yes

Today, operators demand well-lit work areas using highly

Rotating Beacons are the newest in the Caterpillar lighting

Shock Resistant Head/Flood Lights are designed for

Shock Resistant Lights

Operating Characteristics/ Lights

Caterpillar offers a robust and durable family of sensors

Our sensor offerings include:

Liquid Level Sensors

High Pressure PWM Sensor

Hall Effect Active

Operating Characteristics/ Fuel

Operating Characteristics/ Low Speed

Specifications Sensors Sensors Thermocouples Sensors Active Passive

Environmental Low Speed PWM Exhaust Exhaust PWM Temperature Sensors

Cylinder Position Sensor Rotary Position Sensor

Our lightweight, compact Proportional Solenoids