Professional Documents
Culture Documents
a,
Ahmad Alliff Anuar Mokhtar, Mohamad Abu Ubaidah Amir Bin Abu Zarim, Kdr Halim bin Abdul Aziz TLDM (Bersara)
*
and Ainnur Hafizah Anuar Mokhtar,b
a)
Faculty of Science and Defence Technology, National Defence University, Malaysia, Kem Perdana Sungai Besi, 57000 Kuala Lumpur,
Malaysia.
b)
Faculty of Computing and Informatics, Universiti Malaysia Sabah, 87000 F.T. Labuan, Malaysia
135 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
136 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
137 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
2.7.5 Flexibility
Once the requirements have some amendments, prefabricated
modules can be taken to pieces and the units repositioned or
overhauled for new procedure however decreasing the request for
raw materials. For outcomes, it will lessen the total of energy
used to produce a unit to encounter the new necessity.
2.7.7 Conveyance
Unnecessary transportation can also increase money and time
consumption [5]. Modular construction concept less needed
transportation to bring modules from one station to another.
138 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
139 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
2.9.2 Identifying the Value Stream additional rationally systematized and stability assemblage
A pre – requisite to refining flow is the second principle of sequence interval more competently that consequences in
identifying the value stream. The value stream comprises all upgraded flow [5]. This is in agreement to trim quality that
procedures included in the manufacturing process that generate purposes to continuously retain sequence times amongst
added value [27]. The block manufacturing space begins with workspaces the identical.
section fabrication and indications headed for accomplished
blocks. It is essential to comprehend the procedure breakdown by
isolating it through actions and examining how enhancements can
be done. The block assembly process is break into nine key
actions as shown below [8] :
140 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
2.10 Modular construction shipbuilding in Malaysia Malaysian Navy project. According to the statement, three vessels
According to Malaysia Shipbuilding and Repair 2015 and 2016 will be built and assembled in South Korea starting from January
[1] similar to other parts of the world, the Malaysian shipping 2018 while the rest will be block built in South Korea and
industry had grieved amidst the worldwide downturn and assembled in Malaysia with South Korean shipyard Daewoo
performance declined in main shipping trades. As request for Shipbuilding & Marine Engineering Co Ltd (DSME) [32].
shipping service area flatten, SBSR industry players faced very
challenging market conditions. Since 2010 until mid-2014, the
Oil and Gas sector remnants fortunate after suffering a low cycle
in 2008/2009 underpropped by high oil prices and major projects
by local and international players. The O&G sector is one of the
strongest driving powers of the local SBSR industry. Based on
this situation, shipyards have started diversifying their SBSR
business into activities that support offshore demands such as
structure fabrication, ship conversion (i.e. Floating Production
Storage and Offloading (FPSO), Floating Storage Offloading
(FSO), Floating Storage Unit (FSU)), rig building, platform repair
and maintenance as well as ship chartering.
According to the number of Domestic Shipping Licenses (DSL)
issued by the Ministry of Transport (MOT), the number of vessels
operating within Malaysian waters is on an uptrend. Despite the
high number of vessels, local shipyards are still unable to capture
the repair market as foreign ship owners prefer to dock their
vessels at home port or shipyards in Singapore and Batam,
Indonesia. Again, faster turnaround is the main reason especially Figure 9: Picture of Modular Construction at Kencana (Erection
to ship operators that are servicing the O&G sector. In Malaysian Process). Sources: [12]
Development that focuses in shipping industry, the main
objective is to develop a niche market and subsequently migrate
shipbuilding, ship repair and parts and component manufacturing
activities towards higher value added services.
Malaysia has been actively involved in shipbuilding and ship
repair. Compared to the advanced countries of the shipbuilding
industries such as Japan and Korea, Malaysian’s capacity is
currently lower in many ways. One of major limitations lies in the
shortage of locally trained marine engineers and naval architects
who are needed to support the development and growth of the
industries [30].
The shipbuilding industry of Malaysia is getting larger and ship
builders are adapting with the latest technology. The shipbuilding
technology is growing at a fast pace efficiently as construction
time savings being the most important factors in ship
construction. The journey into modular building technique is also
one of the feature that necessities to be strained on the
shipbuilding technology. By having this, shipyards in Malaysia
will have the competency and capability to commence to Figure 10: Picture of Module (Lifting Process)
construct huge and intricate vessel [31]. Sources: [12]
The Modular construction approach in building a vessel is a
common method nowadays. However, more focus is required in 2.11 Limitation of Modular Construction Shipbuilding in
order to improve the performance of this construction method in Malaysia.
Malaysia. It is being approved by the result in prefabricated Multi‐site construction may also involve possible disadvantages
modular building product that is more rapidly, more reasonable such as additional costs especially in Malaysian shipyard. First,
and environmentally-friendly, with all the identical architectural the problems of accuracy control become more acute because the
aesthetics that you would assume from traditional building design and build tolerances must be maintained at several
methods. After the module is completed and has passed the shipyards. Common nomenclature, techniques, and software
inspection by quality control department, the module is ready for packages must be used to ensure that the blocks built at different
erection process on-board as shown in Figure 9 [12] and Figure shipyards align correctly during assembly. Problems with
10 [12]. This process is taken at Kencana Marine in KM2 alignment can lead to potential significant re‐ work costs. Blocks
(Kencana Mermaid 2) project. Modular construction is the most must be constructed or rein‐ forced in a way to ensure that
time saving method in use nowadays as shown in Figure 10 [12]. dimensional tolerances are maintained during transportation.
Other than that Royal Malaysian Navy also implemented this They also may require additional bracing or structures for the
modular construction method which is this was proved by Royal transportation process, which will incur additional costs. Finally,
141 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
since processes must be coordinated among several shipyards, 11. Alwi, S.a.H., Keith and Mohamed, Sherif NON Value-
managing the schedule for construction and delivery of the blocks Adding Activities: A Comparative Study Of Indonesian
becomes more difficult. Delays in block construction at one And Australian Construction Projects. (2002).
shipyard, or delays in delivery caused by transportation problems, 12. Zoolfakar, M. and M. Manaf, A Review of Modular
can seriously throw off the schedule for the delivery of the whole Construction at Lumut Port. Marine Frontier, 2013.
ship. 13. Muhamad Ikhwan Azizie. Shipbuilding Technology
Modular Construction and Lean Shipbuilding
3.0 CONCLUSION Construction. [cited 2016 18 August ]; Available from:
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The objective of this paper is to critically review the modular 14. Seubert, T.W., Modular Shipbuilding And Its Relevance
construction status and development in Malaysian shipyard, as To Construction Of Nuclear Power Plants. 1988.
well as to study the acceptability of a known method, but yet are 15. Lean Manufacturing Tools. The Waste of
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The several factors that contribute to the development of the Available from:
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lead to the eco-sustainable industries. This method is a promising 16. Jaillon, L.C., The evolution of the use of prefabrication
solution that reviewed by many experts, particularly when it techniques in Hong Kong construction industry. 2009,
involved a large and complex project. Department of Civil and Structural Engineering, The
Hong Kong Polytechnic University.
17. Haas, C.T. and W.R. Fagerlund, Preliminary research
ACKNOWLEDGEMENTS on prefabrication, pre-assembly, modularization and
The authors would like to convey a great appreciation to Ocean off-site fabrication in construction. 2002.
and Aerospace Engineering Research Institute, Japan for 18. Lu, N., The current use of offsite construction
supporting this research. techniques in the United States construction industry.
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142 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers
Proceeding of Ocean, Mechanical and Aerospace November 7, 2016
-Science and Engineering-, Vol.3
143 Published by International Society of Ocean, Mechanical and Aerospace Scientists and Engineers