_____________________ Drilling Engineering functions and Types drilling fluid
student name : Hussien Ali Lafta
Functions of Drilling fluid : 1- Remove cuttings from well : Drilling fluid carries the rock excavated by the drill bit up to the surface. Its ability to do so depends on cutting size, shape, and density, and speed of fluid traveling up the well . 2-Suspend and release cuttings : keep the cutting suspended when we needed to lifting pipes or stopped circulation. 3- Control formation pressures : If formation pressure increases, mud density should also be increased to balance pressure and keep the wellbore stable. The most common weighting material is barite. Unbalanced formation pressures will cause an unexpected influx (also known as a kick) of formation fluids in the wellbore possibly leading to a blowout from pressured formation fluids Hydrostatic Pressure = density of * true vertical * acceleration . drilling fluid depth of gravity If hydrostatic pressure is greater than or equal to formation pressure, formation fluid will not flow into the wellbore . 4- Seal permeable formations : Mud column pressure must exceed formation pressure, in this condition mud filtrate invades the formation, and a filter cake of mud is deposited on the wellbore wall. Mud is designed to deposit thin, low permeability filter cake to limit the invasion 5- Cool, lubricate, and support the bit and drilling assembly : Heat is generated from mechanical and hydraulic forces at the bit and when the drill string rotates and rubs against casing and wellbore Cool and transfer heat away from source and lower to temperature than bottom hole.If not, the bit, drill string and mud motors would fail more rapidly.Lubrication based on the coefficient of friction ,Poor lubrication causes high torque and drag, heat checking of the drill string, but these problems are also caused by key seating, poor hole cleaning and incorrect bottom hole assemblies design.
6- Maintain wellbore stability : Chemical composition
and mud properties must combine to provide a stable wellbore. Weight of the mud must be within the necessary range to balance the mechanical forces.Wellbore instability = sloughing formations, which can cause tight hole conditions, bridges and fill on trips (same symptoms indicate hole cleaning problems). Wellbore stability = hole maintains size and cylindrical shape.
7-Transmit hydraulic energy to tools and bit :Hydraulic
energy provides power to mud motor for bit rotation and for MWD (measurement while drilling) and LWD (logging while drilling) tools. Hydraulic programs base on bit nozzles sizing for available mud pump horsepower to optimize jet impact at bottom well. 8- reducing load :Drilling fluids also support portion of drill-string or casing through buoyancy. Suspend in drilling fluid, buoyed by force equal to weight (or density) of mud, so reducing hook load at derrick. 9- lifting a Geological samples : to know type of layers and Then send it to the laboratory ----------------------------------------------------
Types of drilling fluid :
1-non dispersed , there are maybe consist of spud mud , natural muds and other lightly treated systems generally use for shallow wells or top hole drilling. 2-dispersed . at greater depths or where hole conditions may be problematic , mud are often dispersed , typically by means of lignosulphonates or other deflocculants. these and similar products are also effective filtrate reducers 3-calcium treated . divalent cations such calcium and magnesium , when added to a mud , inhibit the swelling of formation clays and shale , and are therefore added to control sloughing shale , hole enlargement and to prevent formation damage . hydrated lime gypsum(calcium sulphate) and calcium chloride are principle ingredients of calcium system . Gyp systems (note : Gyp = gypsum) usually have a PH of 9.5 to 10.5 and an excess gyp concentration of 2 to 4 lb/bbl; Lime systems have an excess lime concentration of 1 to 15 lb/bbl and a PH of 11.5 to 12.0 4-polymer . muds incorporating long-chain, high- molecular-weight chemicals are effective in increasing viscosity, flocculating muds , reducing filtrate loss and stabilizing the formation various types of polymers are available for this purpose , including bentonite extenders . bio polymers are cross-linked polymers are also used and have good shear thinning properties at low concentrations 5- low solids . this includes systems in which the amount and type of solids are controlled total solids should not range higher than about 6% to 10 % by volume (and clay < 3% by volume) one primary advantage of low- soids systems is that they singnificantly improve the rate of penetration. 6-saturated salt . include several groups : saturated salt systems have a chloride ion concentration of 198 000 ppm . saltwater systems have chloride content from 6 000 to 198 000 ppm , and at it's lower level are usually referred to as brackish or seawater systems. 7-workover. completion and workover fluids are specialized systems designed to minimize formation damage , and be compatible with acidizing and fracturing operation (acid soluble) and capable of inhibiting swelling clays that reduce formation permeability. density is obtained through dissolved salt to avoid long term settling 8-oil/synthetic oil-based fluid are used for high wells, deviated holes and wells where pipe sticking and hole stabilization is a problem . they consist of two types of systems : a) invert emulsion muds are water- in -oil fluids and have water as the dispered phase and oil as continuous phase . they may contain up to 50 % water in liquid phase emulsifier(commonly fatty acids amine derivatives , high-molecular-weight soaps) and water concentrations are varied to control rheological and electrical stability ; b) synthetic fluids are designed to duplicate the performance of oil based muds , without the environmental hazards . primary types of synthetic fluids are esters, poly alpha olefins and food grade paraffin . they are environmentally friendly , can be discharged offshore and non-sheening and biodegradable; 9-air,mist, foam and gas. four basic operations are included in this specialized category according to the IADC. these include : a)dry air drilling , which involves dry air or gas into the wellbore at rates capable of achieving annular velocities that will remove cuttings; b) mist drilling involves injecting a foaming agent into the air stream which mixes with produced water and lifts drill cuttings c)stable foam uses chemical detergents and polymers and foam generator to carry cutting in fast - moving air stream; d)aerated fluids rely on mud with injected air (which reduces the hydrostatic head ) remove drilled soilds from the wellbore.