Professional Documents
Culture Documents
RANGE
20mm to 1000mm
All pressure ratings
BUTT FUSION
ELECTROFUSION
COMPRESSION
FLANGES
SOCKET FUSION
FABRICATED
Infrastructure
Polymold is centrally located at Khopoli ,about 80 kms from the business
capital of India - Mumbai (Bombay). With easy access to both airports
as well as seaports . We can handle all types of shipments FCL or LCL .
With a staff strength of 30+ employees, most of them having more
than 15 years of experience in the manufacturing field, we have the hu-
man resources to handle any type of job. We believe our customers
know their markets better than we do & therefore we are willing to as-
sist them in every way to help serve the industry better. We are happy
to customize products for our clients even if it is in small quantities. As
an exporter of fittings to more than 15 countries, we are highly quality
conscious. We use the best equipments for checking & testing our
products as well as sourcing the best raw material in the market.
Management Strategy
At Polymold we believe that customer satisfaction is the most important
factor to drive growth. We believe in long term partnerships. We are
committed to provide a quality product and timely delivery for every or-
der.
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TABLE OF CONTENTS
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HDPE
PIPES | FITTINGS | WELDING
MACHINES
STANDARDS & RAW MATERIAL
SPECIFICATIONS
Material Specifications
PE100
PE4710
PE80
PE3408
ISO 21307 Plastics pipes and fittings – Butt fusion jointing proce-
dures for polyethylene (PE) piping systems
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PHYSICAL PROPERTIES
1. Abrasion Resistance, Non Toxic and
Odourless : In tests conducted ,it has been proved
that HDPE is superior even to X-52 grade steel when
it comes to conveyance of iron ore water slurry. The
performance ratio is 3:1 in favour of HDPE. It is non
toxic and odourless.
3. Flow Factors : HDPE pipe has a smooth inner surface. A “C” factor of
150 is recommended in the William – Hazen formula. HDPE offers the unique
advantage of choosing a pipe of a lower dimension for same flow of liquid over
steel or cement pipes. Smooth inner walls & lower friction lead to energy saving
in pumping of liquids.
6. Welding : HDPE pipe can be joined by mechanical & butt fusion & elec-
trofusion methods. In butt fusion, the strength of the joint is stronger than the
pipe itself & the welding is homogenous. It can be flanged, tapped, reduced like
other piping materials.
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Table of Physical Properties
The properties given below are for HDPE grades used to manufacture pipe.
Melt Flow Rate MFR 190/5 0.23 g/10 min -1 ISO 1133 Granules sample weight
Tensile Properties Yield Stress 26 N/mm 2 ISO 527, Test ISO 3167, 4mm thick
Rate 50mm/min
Induction Time
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JOINTING HDPE PIPES
INSTALLATION SERVICES
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TECHNICAL SPECIFICATIONS
IS 4984—2016
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TECHNICAL SPECIFICATIONS
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HDPE PIPE : APPLICATIONS
• Septic Tank / Leach Bed Lines, Condensates,
Aeration & Caustic Lines
• Conveying corrosive effluents of chemical &
other process industries like Petrochemicals,
Paper, Dyestuff, Paints, Rayon & Fertilizers
• Handling Saline Water, Sea water intake, Sea
water air-conditioning
• Suction & delivery of Water with Pump sets
• Hydro transport systems - Cement / clinker, Coal,
sand slurry & other abrasive slurries like iron ore,
Fly ash conveyance, etc
• Water & Wastewater Treatment plants /
Corrosive & Reclaimed Water
• Sprinkler Irrigation Systems & Drip Irrigation
Systems
• Handles edible oils, fruit juices & pulps , Milk and
other Food Materials
• For Air Conditioning & Ducting
• Swimming Pool Piping
• Sewer, storm & Sanitary Pipelines
• Diffusers , Outfalls &
• Treats Radio-active waste
• Conveys acids, alkalis & other highly corrosive
chemicals (Chemical & Process Piping)
• Submarine & Underwater pipelines
• Fish Farming
• Dredging Applications
• HDPE Work Boats
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ELECTRO FUSION FITTINGS
BLACK PE100 FOR WATER
Electrofusion Coupler
Range : 20mm to 630mm
Electrofusion Tee
Range : 20mm to 500mm
Electrofusion Reducer
Range : 32 to 315mm
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ELECTRO FUSION MACHINE
And TOOLS
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COMPRESSION FITTINGS
Compression Coupler
Range : 20mm to 63mm
Compression Elbow 90 °
Range : 20,25 and 32mm
Compression—Equal Tee
Range : 20mm,25mm & 32mm
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BUTT FUSION FITTINGS
SHORT SPIGOT
CONCENTRIC REDUCER
ALSO AVAILABLE IN MORE THAN 4 STEP
REDUCTION ON SPECIAL REQUEST
EXCENTRIC REDUCER
END CAPS
ALSO AVAILABLE FOR EXTRUSION WELDING
IN THIN SIZES. CAN BE CUSTOMISED
MOLDED BENDS—90 °
MOLDED TEE
MOLDED BENDS—45 °
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BUTT FUSION FITTINGS
LONG SPIGOT
FLANGE ADAPTER
FOR ELECTROFUSION WITH COUPLER
END CAPS
MOLDED BENDS
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FLANGES—ALL TYPES
DRILLING DIN 2501, DIN 2576—PN10
STANDARDS DIN 2577 & ANSI B 16.6 (#150) - PN16
BS10 TAB D, TAB E , TAB F, EN 1092-1
BLIND FLANGES
AVAILABLE IN PE AND STEEL
SPACERS
FOR USE WITH BUTTERFLY VALVES . CAN ALSO
BE FLANGED TYPE WITH OR WITHOUT GROOVES.
CAN BE CUSTOMISED
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FABRICATED FITTINGS
FABRICATED WYE
FOR BUTT FUSION.
FABRICATED BENDS
FOR BUTT FUSION IN 22.5º, 45º , 60º & 90º
IN TWO, THREE & FOUR PIECE DESIGN
AVAILABLE AS R = D & R = 1.5D
MANUFACTURED ON MACHINE
RANGE MATERIAL
20mm TO 630mm
Pressure
PN 6 , PN10 & PN16
PE80 & PE100
CYCLONE OVERFLOW
USING MOLDED AND FABRICATED BENDS
RANGE MATERIAL
20mm TO 500mm
Pressure
PN 6 , PN10
PE80 & PE100
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HDPE PIPE WELDING MACHINES
MODEL NO HDL—160 2C
Welding Range : 160 to 40mm
Temperature Range : 0 ~270 °C
Power of Heating Plate : 1.6 KW
Power of Planing Tool : 0.71 KW
Power Supply : 220V, 50Hz
Total Weight : 35kg
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HDPE PIPE WELDING MACHINES
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HDPE PIPE WELDING MACHINES
Digital Heater
Digital Timer
Trimmer / Cutter
Direction Control Valve
Voltmeter Pressure Gauge
Relief Valve
Check Valve
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HDPE PIPE WELDING MACHINES
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BUTT FUSION MACHINES
SADDLE WELDING MACHINE
& TO MAKE REDUCING TEES
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WORKSHOP FITTING MACHINE
HDF SERIES
90—315mm
ELBOWS, TEES & CROSS 45°BEND & 60° BEND WITH
ACCESSORIES
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PFIX SNAP For Fast and permanent repair of small damage in
pipes. Genrally for sizes upto 315mm Ø , Clamps of stainless
steel (SS304) with gasket of NBR (optionally of SBR or EPDM)
Partially covers inside of the band.Lugs are made of MS / DI .
Bolts are made from SS A2 while washers and nuts are SS A4.
Sealing length range is from 20—315mm, Available length 75-
150-225mm
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Contact Us
WE CURRENTLY EXPORT TO
AUSTRALIA, INDONESIA, SINGAPORE, HONG
KONG,FIJI, THAILAND,SPAIN, PORTUGAL,
DUBAI, QATAR, KUWAIT, ABU DHABI, OMAN,
YEMEN, NETHERLANDS,BAHRAIN, MADAGAS-
CAR, KENYA, TANZANIA, PERU , MEXICO &
UNITED STATES OF AMERICA
FACTORY ADDRESS :
PLOT NO 2, ARKOSE INDUSTRIAL
AREA, TAKAI ADOSHI ROAD, VILLAGE
SAJGAON, TALUKA KHALAPUR,
DISTRICT RAIGAD
KHOPOLI, MAHARASHTRA STATE
INDIA PINCODE 410203
OFFICE ADDRESS
210/211 AMIR INDUSTRIAL ESTATE,
SUNMILL COMPOUND
SENAPATI BAPAT ROAD,
LOWER PAREL WEST,
MUMBAI 400 013. INDIA
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