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G630-U10 Simplified Maintenance Manual: Huawei Technologies Co., LTD
G630-U10 Simplified Maintenance Manual: Huawei Technologies Co., LTD
Maintenance Manual
Issue 01
Date
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: http://www.huawei.com
Email: support@huawei.com
Author
Prepared by Date 2014-02-28
Change History
Date Version Description Author
2014-02-28 V1.0 Released the first
issue.
Contents
9 Functional Tests........................................................................................................................... 49
9.1 MMI Test ........................................................................................................................................................ 49
9.2 Wi-Fi Test ....................................................................................................................................................... 59
9.3 Voice Call Test................................................................................................................................................ 60
1 Overview
2 Product Overview
2.1 Appearance
Error! Reference source not found. shows the appearance of the HUAWEI G630-U10 mobile
phone (G630-U10 for short).
2.2 Specifications
Table 2-1 lists the G630-U10 specifications.
No. Description
Mobile phone model Touchscreen smartphone
Dimensions (H x W x D) 143 mm x 71.8 mm x 8 mm
Weight About 155 g (including the battery)
GSM: 850/900/1800/1900M
Working band
UMTS: 900/2100M
External ports Standard micro USB port, microSD card slot, 3.5 mm headset jack
UIM card interface Two standard 6-pin UIM card slots
microSD card 32 GB
USB interface USB 2.0, high speeds of up to 480 Mbit/s
Battery Capacity: 2000 mAh
Display 5-inch HD display, 720x1280 resolution
Antenna Built-in antenna
Camera Rear camera: 8 MP pixels; Front camera: 1 MP
No. Name
6 Proximity sensor FPC
7 Proximity sensor support
8 Speaker FPC
9 Receiver
10 Front camera
11 Rear camera
12 PCBA assembly
13 CPU shielding cover
14 RF shielding cover
15 Side key FPC
16 Motor
17 Battery
18 Speaker
19 Battery support assembly
20 Back cover assembly
21 Main antenna
22 GPS antenna
23 Wi-Fi antenna
24 Phone label
25 NFC antenna
26 Battery cover assembly
27 Two screws for fastening the battery steel plate
28 15 screws for fastening the phone
LED2201 tri-color
HD1G630P proximity indicator
sensor FPC Fault symptom:
Fault symptom:
Indicator fault
Proximity/Ambient
light sensor fault
U201 power
management chip
J2102 front camera
slot
Fault symptom:
Startup failure
Fault symptom:
Front camera fault U701 CPU chip
Fault symptom:
Startup failure
J2101 rear camera
slot
Fault symptom: U1500 EMM+DDR chip
Rear camera fault
Fault symptom:
Startup failure
U2002 backlight IC
Fault symptom:
LCD fault
U3801 WTR2605-RF
chip
Fault symptom:
U2003 LCD RF fault
positive/negative
voltage IC
Fault symptom:
LCD fault
U3301 RF PA
U3201 RF IC
Fault symptom:
RF fault
Fault symptom:
RF fault
MIC1801 main
microphone
J1701 speaker spring
Fault symptom:
Fault symptom: No voice transmitted
Speaker fault or noice transmitted
U4701 J2501 TP
WLAN/BT/FM IC connector
Fault symptom: Fault symptom:
WLAN/BT/FM fault TP failure
J2401 motor
J2302 TF card slot
Fault symptom: Fault symptom:
No or weak
TF card detection
vibration
failure
LED2101 flashlight
J2303 SIM card slot
Fault symptom:
Fault symptom: Flashlight fault
SIM card detection
failure
U2801 NFC
J2301 SIM card slot
module
Fault symptom: Fault symptom:
SIM card detection
NFC malfunctional
failure
Table 3-2 is provided for your reference only. It is subject to changes without notice. Obtain
the latest BOM information from Huawei TCS system. For details about how to query a BOM
code, see the simplified version.
Table 3-2 lists the BOM information about key components on the PCBA.
3920057
U201 Power Management IC(PM8110),3.0~4.4V,118WLNSP(pb-free),Terminal Dedicated
2
1424057
J1601 Card Block Connector,BTF Connector,3*2,Female,1.3mm,Terminal Dedicated
6
5162102
J1701 108-5785,Ground Spring,U1250
3
2205009
MIC1801 Microphone,-42dB.,3.76*2.95*1.1mm,silicon
9
1424049
J2102 BTB Connector,Female,24Pin,0.4mm,SMT,Mating Height 0.8mm,Terminal Dedicated
6
3814009
U2201 Semiconductor Sensor,Accelerometer,LGA,3axis,Terminal Dedicated
8
1424057
J2101 BTB Connector,BTBconnector,34PIN,0.4mm,0.8mm,SMT,female,Terminal Dedicated
9
5162498
J5004 Edge mini Groung Spring
9
1424057
J2001 BTB Connector,BTBconnector,34PIN,0.4mm,0.8mm,SMT,female,Terminal Dedicated
9
1424000
J3201 Coaxial Connector,RF Switch,Straight,Female,SMT,Terminal Dedicated
4
5162498
J5001 Edge mini Groung Spring
9
4 Software Upgrade
4.1 Selecting the Operation Type and the BIN File to Load
After WH62406270ML01Ver1006 is run, the following dialog box is displayed.
In this dialog box, you can select whether to allow a second-time upgrade and select the BIN
(Firmware) file and the configuration file to be loaded.
1. Select the operation type.
Under Be cautious to select, select or deselect Allow upgrade for the Second time to
allow or prohibit a second phone board upgrade.
If the board software is burned and then mounted, do not select this option, and ensure that the board has
just loaded with the BOOT file with the JTAG tool and does not have APP.
In a normal upgrade after printing rear labels, select this option; otherwise, file loading will fail.
Selection or deselection of this option may affect the NV data status of the phone. Be cautious to confirm
the operation in the displayed dialog box.
2. Select the file to load.
Under Please Select File, the browse button is unavailable and the file path is cleared if
the check boxes are deselected.
3. Once selecting a check box, an Open dialog box is displayed, asking you to select a BIN
file. After you select a file, its path information will be displayed in the text box and the
browse button will be available. When the check box is selected and the browse button is
available, you can click the button to change the file path.
4. The default configuration file PhoneMultiUpgradeDefaultCfg.xml (Windows phones
and some other products possibly cannot use the default configuration file, and therefore
a customized configuration file needs to be provided) and the software executable file
WH62406270ML01Ver1003(SmartPhone).xml are in the same directory level.
5. Select Next to navigate to the Home screen.
6. To cancel or exit the software, select Cancel.
The feature code is automatically generated by the software based on the configuration file, and is
intended only for check by R&D personnel.
During the software upgrade, do not close the application; otherwise the dialog box shown in
Figure 4-5 will be displayed.
Do not terminate the application forcibly during an upgrade through measures such as the
Windows Task Manager. Otherwise, the tested boards may get damaged.
Figure 4-6 Restoring NV after loading (not required for some products)
4.4 Procedure
Prepare the required environment and ensure that ports for all phones have been correctly
mapped in Device Manager. Then, click the Scan && Download button. If not all ports are
found after a click, perform several more clicks. During an upgrade, the upgrade progresses of
different phones may be different. When stable phone hot swapping is supported, especially if
several phones need to be hot swapped (unstable hot swapping may cause problems such as
computer down), first remove phones that have been upgraded successfully without affecting
phone being upgraded. This process releases ports for accessing new phones to be upgraded.
After the ports of the new phones are correctly mapped, click the Scan && Download button
again to upgrade the new phones, without affecting other phones being upgraded.
Under Be cautious to select, select or deselect Allow upgrade for the Second time to allow
or prohibit a second phone board upgrade. That is, once is selected, a phone to which phone
software has been downloaded can be upgraded for a second time.
If this downloading tool needs to be used for software loading for a phone that is loaded with a BOOT file
with a JTAG tool and with applications with a USB flash driver, do not select the Allow upgrade for the
Second time option. In addition, before using this tool, ensure that the board has just loaded with the
BOOT file with the JTAG tool and does not have APP; otherwise, downloading will fail and a message
Refuse Download In AMSS Fail will be displayed. If this operation is incorrectly selected in this case, it
may result in faulty phones in subsequent work stations.
In a normal upgrade after printing rear labels, select this option; otherwise, the software upgrade will fail
and a message Refuse Download In AMSS Fail is displayed. Before a software upgrade, the phone
software automatically backs up the NV data in the current phone. After the software upgrade, the phone
software will automatically restore the NV data from the backup data. After a later USG upgrade or SD
upgrade, the NV data will also be restored from the backup. The backup data is restored in the NV backup
backup area of the phone. Pay attention to the message in the dialog box that is displayed after you
selecting or deselecting this option, and be cautious to confirm your operation.
Figure 4-8 dload folder under the microSD card's root directory
The upgrade progress is displayed on the phone screen, as shown in Figure 4-10.
After the upgrade is complete, restore the phone to its factory settings and check whether the
software version is correct.
If the phone cannot be powered on, use either of the following methods to perform a forcible
upgrade:
Install the battery to the phone (if the phone screen flashes, remove the battery from the phone
and install it again after 5 minutes). Press and hold the volume up and down keys, and then
press the power key. The phone automatically starts a forcible upgrade. The upgrade process
displayed on the phone screen is the same as that shown in Figure 4-9.
Remove the battery from the phone. Press and hold the volume up and down keys, and
connect the charger to the phone. The phone automatically starts a forcible upgrade. The
upgrade process displayed on the phone screen is the same as that shown in Figure 4-9.
Failure Solution
(Computer) Failed to Check whether there is any other driver conflicting with the USB
detect the phone's upgrade driver.
presence Check whether the USB upgrade driver has been installed
properly.
Check whether the USB cable has been properly connected.
Check whether the serial port settings are correct.
Failed to upgrade the Check whether the USB cable has been properly connected.
phone using the USB Check whether the target firmware version is higher than the
cable. original one.
Perform the upgrade again.
Fail to upgrade the Check whether the upgrade file is correct.
phone using the Check whether the upgrade method is correct.
microSD card.
Check whether the microSD card functions properly.
Perform the upgrade again.
5 Maintenance Tools
Name: toolkit
Usage: assembles and disassembles terminals
6 Disassembly Procedure
1. Ensure that the ESD wrist strap is properly 2. Hold the phone with your right hand, lever up the
grounded. hand hole on the battery cover with your left thumb to
open the battery cover.
3. Check the quantity and positions of screws on 4. Place the mobile phone on a flat panel, press
the rear cover. There are 15 Phillips screws. the phone with your left hand, hold the electric
screwdriver with your right hand, and remove all
the 15 screws one after another.
13. Remove the rear camera. Use a finger or plastic 14. Hold the phone with your left hand, push
tweezers to lever up the rear camera and finally to leftwards the PCBA with your right hand to release
separate the camera from the front cover. clip 1 at the bottom.
15. Hold the phone with your left hand, push 16. Shake the PCBA to release clip 3 on the right
rightwards the PCBA neck position with your right side and finally to separate the PCBA and the front
hand to release clip 2 on the left side. cover.
17. Use a finger or a crowbar to remove the rear 18. Use a finger or a crowbar to remove the front
camera. Firstly, unfasten the rear camera BTB and camera. Firstly, unfasten the front camera BTB and
then remove the camera. then remove the camera.
19. End.
7 Assembly Procedure
Before you repair a G630-U10, back up the user data and restore the phone to its factory settings.
Startup failure
No current
Y
Is the key copper foil Clean the key
oxidized?
N
Is the VPH_PWR voltage between
the range from 3.4 V to 4.2 V, and Check the U201
equal to the maintenance power
voltage?
This situation occurs when the main power circuit is short-circuited. Check whether VBUS and
VPH_PWR circuits are short-circuited.
Weak current
Startup failure
Weak current
N
Check whetherU201 Check the U201
haspartialDC-DC
voltage output
N
Check whether U201
has partial L6/L17 Resolder theU201
voltage output
N
Check whether EMMC Replace the
(U1500) is properly U1500
soldered
Y
Replace theU701
If the VPH_PWR voltage is normal, but the U201 output is not, the other output of U201 is probably
short-circuited, which results in the power output exception of the PMU. Check every output of the U201
to see whether they are short-circuited.
Excessive current
Excessive current is usually caused by short-circuited power supply circuits (DC power
supply) which may result in 500 mA or greater current leakage. Mostly this fault occurs when
VBAT is short-circuited to ground.
Startup failure
Excessive current
(>500 mA)
Y
Check whether pin 1 Replace the J1601
of J1601 is short-
circuited to the
ground
Y
Check whether the
capacitor connected Repair the capacitor
to the Vbat is short-
circuited
Resolder or replace
the U201
since fewer components (PA, antenna switch, and capacitor) are connected to the VBAT. You
can locate the fault by removing the components separately.
If the voltage on the VPH_PWR circuit is short-circuited, the component removal method is
not applicable. Instead, adjust the DC power output voltage to about 3 V, connect the negative
end of the power supply to the PCB negative end, connect the positive end of the power
supply to the detected short-circuit point, touch the PCB with your hand to locate the hot
position after about 20s, and then remove the hot component.
2. Current leakage in case of weak current:
If the power-on current is weak (generally less than 30 mA), usually the power management
chip, PA, or an ESD protection tube is damaged. It may also be because the EMMC fails to
start up and the program fails to run.
3. No or weak current when you press the power key:
If no current is generated, first check whether the power key fails to work. Then, check the
power supply line to the VBAT. If weak current is gated, measure each output voltage of the
power supply IC. If all IC output voltage is 0, this fault is most possibly related to the PM.
4. After you press the power key, the current sharply changes within a range or remains
unchanged at a fixed value:
This problem is usually due to a CPU or PM communication fault.
Chargingfailure
N
Is the charger Replace the
functional? charger
Y
Y
Is J1602poorly Resolder the
soldered? J1602
N
Are the battery connector Repair theJ1601
and the battery are in good
contact
Camera f ailure
Y
Is the problem
solved af ter you re-
End
load the phone
sof tware?
N
Y
Is the J2101 poorly Re-solder or
soldered? replace the J2101
N
Y
Is the problem
solved af ter you
End
replace the
camera?
N
Replace the Y
End
U201
Replace the
U701
Y
Is the problem solved after End
you replace the USB cable?
Y
Is the problem solved
End
after you reload the
phone software?
Y
Is there voltage at
VCHG? Replace the U201
N
Is the receiver
End
volume properly set?
Y
Y
Is the insertion of the Replace the
headset misjudged? headset connector
Is the problem Y
solved af ter you
End
replace the
receiver?
N
Replace the
U701
Y
Is the problem
solved af ter you re-
End
load the phone
sof tware?
N
N
Is the MICBIAS voltage Check the
1.8 V? U201
Y
Y
Is the problem
solved af ter you End
replace the
microphone?
N
Replace the
U701
No vibration
Y
Is the problem
solved af ter you re-
load the phone End
sof tware?
N
Y
Is the problem solved
af ter you replace the End
motor?
Y
Is the VIB_DRV_N
voltage equal to Check the U201
the battery voltage?
No ringtone f or
incoming calls
N
Is the ringtone
volume properly set? End
Y
Y
Is the problem
solved af ter you re- End
load the phone
sof tware?
N
Y
Is the problem solved
af ter you replace the End
speaker?
N Re-crimp or
Is the FPC in good contact?
replace the
FPC
Replace the
U701
Y
Is the problem solved
af ter you re-load the End
phone sof tware?
Replace the
U301
Key failure
N
Are the key dome Clean or
sheets in good replace the
contact? key dome
sheets
Y
Y
Is the problem
solved after you
replace the key End
FPC?
Re-load the
phone
software
N
Is the receiver
End
volume properly set?
Y
Y
Is the problem solved
af ter you replace the End
headset?
N
Is the headset Replace the
icon displayed headset
on the status bar? connector
Replace the
U701
Y
Is the problem solved End
after you replace the
T-Flash card?
Y
Check whether any T-Flash Replace the slot
card slot pins are tilted
Y
Replace the Z2302 End
Is the GPS
N Replace the GPS
antenna in good
contact with the antenna or spring
spring?
Y
Re-solder or
Is the GPS channel
replace the faulty
poorly soldered?
component
Re-load the
phone software
9 Functional Tests
Insert the SD card and start a power-on test. If the SD card can
be detected, this item passes the test.
Test whether
Testing the the SD card
1 1
SD card functions
properly.
Check
Checking
whether the
2 for the 2
battery is
battery
in-position.
White screen
4 LCD test 4 Blank screen.
Color screen
Press the volume down key to display triple color bars (red,
green, and blue).
LCD If the LCD backlight repeatedly turns on and off, the LCD
Test the LCD
5 backlight 5 backlight is normal. Press the Volume down key to start the
backlight.
test next test.
Testing the Test the rear Touch the white frame until the white frame turns green. The
8 8
rear camera camera. preview focus test is successful.
Touch the red text position. If the flashlight turns on, this item
passes the test.
Test the
proximity and
Testing the
light sensor's
11 proximity 11
proximity
sensor
detection
function.
Test whether
Ambient the ambient
12 12
light test light sensor is
functional.
Test the
Testing the
13 13 vibration
motor
motor.
If the receiver plays the pre-stored audio file repeatedly, the test
item passes. Press the volume down key to proceed.
Main
Test the main
16 microphone 16
microphone
test
Microphone
Test the
17 loopback 17
microphone.
test
After a headset is inserted, the phone will search for and play an
FM channel. If you hear the program from the headset, the test
passes.
Press the Volume down key to start the next test.
Test the FM
18 FM test 18
module
Testing the Test the When the headset is inserted into the phone, the in icon on the
headset wire control-by-wi test screen turns green; when the headset is removed, the out
19 19
control re function of icon turns green. In this case, the test item passes. Press the
function the headset. Volume down key to start the next test.
Test the
Tilt sensor gravity
21 21
test sensing
function.
Test the
22 Wi-Fi test 22 Wi-Fi
function.
The MMI test is complete, and the test results are displayed on the LCD.
Step 1 Configure the AP properly. Power on the phone and place it within the AP's transmission
range.
Step 2 Tap Settings > WIRELESS&SETTINGS > WLAN > turn WLAN on, and enable network
notifications.
Step 3 After the phone automatically finds the AP's SSID, touch the SSID and enter the password to
establish a connection.
Step 4 Change the distance between the phone and AP and check the change of the Wi-Fi signal
strength.
Step 5 In the normal network, launch a browser and access a website to test the network quality.
Step 6 If no problems are found, finish the Wi-Fi test. If any problems are found, troubleshoot the
phone or send it to an advanced service site for repair.
----End