GFGQ Instruction Manual - Liu PDF

1 Liaoyang Xianglong Pharmaceutical Machinery Co., Ltd.
GQ150 Tubular Centrifuge User’s Manual
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GF tubular centrifuge separator working principle drawing GQ tubular centrifuge separator working principle drawing
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Bowl of GF/GQ Tubular CentrifugeSeparator
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1. Type and purpose

There are two types Tubular Bowl Centrifuges GF and GQ according to the stipulation of the national specialized standard ZBJ 77010-89 “Tubular Bowl Centrifuge Types and
Basic Parameters”.
GF tubular centrifuge separators are for separation which mainly used for separating all kinds of emulsion which is very difficult to be separated in separation industry,
especially suitable for the liquid-liquid separation to the mixture with two liquid phases which have every small gravity difference between the two liquid phases, and
suitable for liquid-liquid-solid separation to the liquid with one heavy liquid phase, one light liquid phases and fine solids, such as the liquid mixture with oil, water and solid.
The main applications of GF tubular centrifuge separators are for oil separation, such as vegetable oil, fruit oil, animal oil, mineral oil separation and animal bloods
separation.
GQ tubular centrifuge separators are for liquid solid clarification which mainly used for clarifying all kinds of liquid mixture which content very fine solid particles, such as
coffee, tea, yeast, starch and etc..
The separator parts which contact with the materials are made of stainless steel. The machine body is iron casted which could be covered with stainless steel or coated with
paintings according to the requirement of the customer.
2. Working principle of tubular centrifuge separators
2.1 Working principle of GF
It is a high-speed centrifuge with strong separating capacity. The liquid mixture is fed through the feeding pipe in the bottom of the separator, the bowl of the centrifuge is
driven by the motor via spindle and rotates around its axis at a very high speed and forms a strong centrifugal force and this centrifugal force separates the liquid mixture
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into lighter liquid, heavier liquid and and solid according to their different gravities. The lighter liquid and the heavier liquid are drain out from their respective liquid outlets
on the top of the separator, in the meantime, the solids are deposited on the bowl's wall. When the accumulated solids full of the separator bowl, there will be no liquids
drain out from the liquid outlets, the separator shall be stopped to remove the solid from the bowl manually.
2.1 Working principle of GQ
The working principle of GQ is same as GF, the only difference between the GQ and GF separator is GQ tubular centrifuge separator only has one outlet for draining out one
liquid phase.
3. Main Technical Parameters
Table 1
Models
Items
GF75 / GQ75 GF105 / GQ105 GF125 / GQ125 GF150 / GQ150
Diameter (mm) 75 105 125 150
The Effective Height（mm） 450 730 730 730

Bowl
Bowl Volume ( L ) 2.2 6 8 10
Speed of Rotation ( r/min ) 19200 16300 15000 15660
Separation Factor ( ω2.r/g ) 15600 15250 15750 19500
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Working pressure ( MPa ) ≥0.05
Through Output Capacity for Clean Water (L/h ) 600 1200 2000 3000
Power ( kW ) 1.5 3.0 4.0 4.0
Motor Voltage ( Vac ) 380 or according the requirement of customer
Frequency ( Hz ) 50 or according the requirement of customer
Dimensions (L×W×H) (mm) 760 x 450 x 1120 840 × 500 × 1600 900 × 550 × 1600 900 × 550 × 1600
The weight 200 570 610 665
Note: The throughput capacities indicated in the above table is the highest capacity for clean water throughput. The real production capacities for separating the liquid
with solids will be reduced according to the viscosity and the solids content of the liquid mixture.
4. Machine drawing
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1. Motor
2. Bearing assembly
3. Spindle assembly
4. Machine body
5. Cover assemblies for liquid collection
Drawing 1. Machine drawing 6. Bowl assembly
7. Drag assembly
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5. Assembly and center alignment
Important notice:
The separator is delivered without complete assembly to avoid spindle damage caused by vibration during shipment. The bowl is not connected with the bearing assembly
and the drag assembly. Take out the protection cloth from the cover assembly and the protection rubber plate from the bottom of the bowl before assembly the separator.
Disassemble the bowl from the machine to make machine alignment.
5.1 Foundation preparation and center alignment
The foundation for the separator installation shall be prepared as per the foundation drawing (drawing 6) before separator installation to ensure the safety operation.
The foundation should be kept in flat level. The gravity center of of the separator should be coincides with the gravity center of the foundation. The positioning plate and
line fall supplied together with the separator shall be used for center alignment. Make adjustment to ensure both the upper hole and bottom hole of the machine body to
be in the vertical line when installing the separator on the foundation.
5.2 Power-Supply connections
5.2.1 Connect the separator to an air switch in accordance with the wiring diagram on the motor termination box. The position of the air switch shall be visible and easy to
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be operated. Do not mount the air switch on the machine body.
5.2.2 Check the voltage of the local power supply to see whether it is same as the technical data of motor nameplate.
5.2.3 Check the rotating direction. The rotating direction of the bowl should be in clockwise when view from the top to the ground.
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GF/GQ75 Foundation drawing

GF/GQ 105, GF/GQ125 and GF/GQ150 Foundation drawing
Drawing 6. Foundation drawings

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5.3 Idler assembly
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1. Spring
2. Tensioner wheel seat
3. Tensioner wheel fixing cap
4. Spring spacer
5. Sunk bolt M4x10
6. Arm
7. Cap
8. Nut
9. Tensioning ring
10. Bearing 6200
11. Spacer
Drawing 2. Idler assembly 12. Pulley
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13. Shaft of pulley
14. Hexagon screw M6x10
15. Sunk bolt M6x10
16. Shaft of arm
5.4 Bearing assembly
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````
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` Drawing 3. Bearing assembly
-0
5.6 Drag assembly
1. Drag shell
2. Cap
3. Spring
4. Bushing
5. Ferrule body
6. Drag body
7. Feed nozzle
8. Ferrule
9. Ferrule nut
10. Inner hexagon screw
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11. Lubrication grease cup pipe
12. Lubrication grease cup
13. Drag body
Drawing 5. Drag assembly
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5.7 Installation of the belt
When install the belt, the pulley should be turned about 180° in the direction of the arrow. If the new belt can’t run in the middle of the pulley, the upper and lower bolts
fixed on the motor shall be adjusted.
6. Usage and operation
6.1 Preparation before starting separation
6.1.1 The machine can get the most ideal separation result and can operating for a long time when the impurities or the solids contained in the liquid is less than 5%. It is
better to clarify the liquids first if the solids percentage is over 5%.
6.1.2 Feeding methods: Tank at position higher than 1.2m from the foundation level can be used for material feeding. The feeding shall be controlled via a hand operated
valve equipped on the material feeding pipe. If the viscosity of the liquid is high, pump can be used for feeding.
6.1.3 Determination of inlet pressure
The pressure for feeding liquid materials into the bowl of the centrifuge through the nozzle shall be determined according to the property of the materials to be separated.
The materials shall be sprayed up to the level which must be higher than the half of the bowl height. If the pressure is too low, part of the liquid could not be sprayed into
the bowl and will flow out from the overflow port of the drag assembly at the bottom of the separator. If the pressure is too high, it could affect the separation result and
could cause vibration of the machine.
6.1.4 The inner diameter of the feeding pipe should be big enough. The feeding rate can be controlled by a hand operated valve according to the flow rate and the output
capacity.
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6.2 Proportion adjustment of the light liquid and heavy liquid ( for GF only)
As a centrifuge for liquid-liquid-solid separation, it is most important to adjust the proportion of light liquid and heavy liquid in the production of the GF type centrifuge. The
selection of the outer separating rings is made according to the property of the liquid mixture and the theoretical calculation result. If the outer separating rings were
selected improperly, there will be two consequence results:
a. The light liquid will be drained out from the heavy liquid outlet;
b. The heavy liquid will be drained out from the light liquid outlet.
Adjust the gap of the liquid outlet with different size of outer separating ring to control the proportion of light liquid and heavy liquid to make the separation successfully
and get the good separating result, it is important to select the right outer separating ring.
How to select the s outer separating ring:
a. Unscrew locknut of the separating ring.
b. Select a new outer separating ring and assemble it.
c. Screw on locknut of the outer separating ring (Must be tightened)
d. Assemble the bowl into position in the machine body and run the machine.
e. If the selected outer separating ring could not meet the requirement, re-select the separating ring again according to the flow proportion of the light liquid and the
heavy liquid.
g. Separating ring selection explication

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i. The separating ring with big gap can increase the flow of heavy liquid.
ii. Change the separating ring with small gap can increase the flow of light liquid.
6.2.1. Adjustment principle
Use the separating ring of bigger size when the outlet of light liquid is mixed with heavy liquid.
For experienced users, do not have to do the selection work above.
6.2.2 Emphasis
The flow and stability of feeding liquids can also have an impact on the separation ratio and separation effect, so it is proposed to use a peristaltic pump to control the flow
and stability of feeding liquids. Or use the frequency converter to control the rotating speed of the centrifuge; it will reach better separation effect. When install the outer
separating ring, place the bowl on the special bracket, unscrew the pressure cap of the separating ring (left-handed screw thread) with the ring nut spanner. Install the
selected outer separating ring(ensure the position of gasket of separating ring is correct and the sealing is effective) and tighten the pressure cap by ring nut spanner.
6.3 Nozzle selection
There are three kinds of nozzles with different diameters, which are chosen depend on the separating result of the materials and the output. The small nozzle should be
used if the separating result is the best with less output, vice versa.
6.4 Starting operation
6.4.1 Switch on the motor power. After about 80 seconds, the bowl can reach the working speed. The starting current of the motor is generally below 40A.
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6.4.2 The feeding valve can be opened after the full speed of the machine. Open the feeding value a little bit first. After the clarification liquid flows out from the outlets of
the liquid collecting pans, opening the valve to the position which the flow has been pre-determined, and clarify liquids. You’d better not stop feeding during separation.
6.4.3 Analyze whether the liquid flow is normal or not, and observe whether the clarity can meet the requirement of the clarification during operation. Stop the machine to
remove the impurities which deposited in the bowl when the liquids (light liquid and heavy liquid) flow out from the outlets begin to get turbid.
6.5 Stopping machine
The feeding valve must be shut down first before stopping machine. Don’t turn off the machine until the liquids stop flowing into the liquid collecting pan. The method for
stopping machine: power dump and the machine will stop by itself.
6.6 Disassemble the bowl
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6.7 Removing solids and cleaning bowl.
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6.7 Assembling the bowl
The order of assembly the bowl is in reverse with the disassembly of the bowl.
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7. Maintenance
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7.1 Lubrication of machine
7.1.1 The high speed lubricant grease should be filled into the lubricant grease cup on the drag assembly every two or three months.
7.1.2 The ball bearings in the drag assembly are self-lubricating ones, during each operation, rotate the grease cup a little bit to make the grease lubricant filled into the
inner surface of the bearings.
7.2 Safe operation
7.2.1 The bowl is a main part of the centrifuge and has been balanced strictly before shipment. Hammer or direct heating to the bowl is not allowed. The bowl shall be
placed on a special shelf and shall not be threw or hit.
7.2.2 Protect the head face and the screw thread very carefully during the bowl assembly and disassembly process by wear the protecting cap on the bowl top .
7.2.3 The spindle should be hanged up for storage, don't deform it.
7.2.4 Don't put the sleeve on the special wrench when assembling and tightening the bowl and the drag assembly together.
7.2.5 The wire joints shall not be bared. The machine should be earthed to the ground.
7.2.6 Don't start the machine until the cover assembly be installed, otherwise, it will cause accident.
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Appendix 1
8. Fault and trouble shooting
Table 2
Fault Checking parts Solution
The vibration intensity Check the joint between the bowl and the spindle. Restore the dent and scratch well by oil stone. Set up the two ends of bowl
measured at the central with V-blocks. Measure the radial run-out of spindle at its outer end with a
of the machine is over Centimeter to ensure the radial run-out of spindle is within 0.15mm in any
7.1. direction of assembling
Check if the spindle is bent Jack-up the center holes of the two ends of spindle and measure the radial
run-out of each part to ensure the radial run-out of the spindle is less than
0.05mm
Check if the shaft sleeve on the bed shaft of bowl is damaged Change a new shaft sleeve if it is wear and tear seriously
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Check if the sliding bearing in liquid-in bearing seat is damaged Change a new sliding bearing if the gap between the sliding bearing and the
shaft sleeve up to 1 mm
Check if the spring is damaged or fatigued Change immediately if the spring is damaged
Check if the two marks between bowl and bed shaft are aligned Change a new gasket if the position different is up to 20mm and to align the
two marks between bowl and bed shaft
Check if the buffer is damaged Change
Check the vibration condition of the tensioner in operation Adjustment
Damage reasons of the bowl balance accuracy: deformed by Re-calibrate the dynamic balance of the bowl (generally it should be returned
installing, demounting and cleaning collision to the manufacturer to re-calibrate)
Continued of table 2
Fault Checking parts Elimination
Check the running condition of high speed bearings in spindle Hearing: It screams if it is damaged
driving parts
Touch: The temperature of the pulley is high
Measurement: Measured by Centimeter to find the machine vibration is

irregular or higher
Check if the locking screw of the spindle is loose Tighten it
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According to ZBJ 7708-89 Check if the power voltage meets the requirement Elimination
“Tubular separator
Check if the motor speed meets the requirement Repair or change
technical specifications”,
Check if liquid outlet is jammed by residue Cleaning
Reduction of bowl
speed : Allow 1% of Check if driving belt is seriously worn or skidded because of oil Change
no-load deceleration; stain of surface
Load to allow
Check if the connection cap of the spindle is loose Tighten it
deceleration 3%
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9. Remarks: Spare parts and operation tools
Spare parts list:
NO. Item Quantity(Set)
1 Buffer 2
2 Sealing ring 2
3 Nozzle 2
4 Sliding bearing(Outer sliding) 2
5 Spring 2
6 Driving belt 1
7 Wear-resisting sleeve(Inner sliding) 1
8 Torsional spring 1
9 Anchor bolt 4
Operation tools:
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NO. Item Quantity(Set)
1 Bottom shalf wrench 1
2 Rubber hammer 1
3 Wrench 2
4 Emery cloth 1
5 Scraper shovel 1
6 File 1
7 Brush 1
8 Drag hook 1
9 Single-ended wrench 2
10 Triangle scraper 1
11 Positioning plate 1
12 Line Fall 1
13 Lead weight 1
14 Tool box 1
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15 Pick up liquid box 1
16 Internal hexagonal wrench 2
Spare part and tools sample list:
Spare part:
Buffer (Spare part NO.1) Sealing ring(Spare part NO.2) Nozzle (Spare part NO.10) Bushing(Spare part NO.4)
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Spring (Spare part NO.5) Driving belt(Spare part NO.6) Wear-resisting sleeve(Spare part NO.7) Torsional spring(Spare part NO.8)
Anchor bolt(Spare part NO.9)

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Operation tools:
Bottom shalf wrench (Tool No.1) Rubber hammer (Tool No.2) Wrench (Tool No.3) Emery cloth (Tool No.4)
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Scraper shovel(Tool No.5) File(Tool No.6) Brush(Tool No.7) Drag Hook(Tool No.8)
Single -ended wrench(Tool No.9) Spader(Spare part NO.9) Line,Positioning pan and Lead weight Tool box(Tool No.14)
(Tool No.11.12.13)
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Pick up liquid box(Tool No.15) Internal hexagonal wrench(Tool No.16)
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Packing list:
NO. Item Quantity
1 Machine-GF150-J 1
2 U- disc operation video 1
4 User’s Manual 1
5 Spare parts 1
6 Operation tools 1
7 Tools box 1
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Inspection certificate
Manufacturer's standard：JB/T9098-1992 Machine NO.：
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No. Checking item Qualified parameters Test result Conclusion
1 Machine body intensity of vibration ≤7.1
2 Starting current ≤60A
3 No-load noisy ≤88dB
4 Bowl speed r/min 15660
5 Bearing temperature rising ＜50°
6 Parking Duration ＞6min
7 Drum balance ＜20g
No abnormal friction
8 Running
and noise
9 Appearance quality No obvious scratch
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Inspector： Checking date：
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1 Liaoyang Xianglong Pharmaceutical Machinery Co., Ltd.

GQ150 Tubular Centrifuge User’s Manual

Bowl of GF/GQ Tubular CentrifugeSeparator

1. Type and purpose

2. Working principle of tubular centrifuge separators

2.1 Working principle of GF

2.1 Working principle of GQ

3. Main Technical Parameters

Diameter (mm) 75 105 125 150

The Effective Height（mm） 450 730 730 730

Speed of Rotation ( r/min ) 19200 16300 15000 15660

Separation Factor ( ω2.r/g ) 15600 15250 15750 19500

Working pressure ( MPa ) ≥0.05

Power ( kW ) 1.5 3.0 4.0 4.0

Motor Voltage ( Vac ) 380 or according the requirement of customer

Frequency ( Hz ) 50 or according the requirement of customer

The weight 200 570 610 665

5. Cover assemblies for liquid collection

Drawing 1. Machine drawing 6. Bowl assembly

5. Assembly and center alignment

5.1 Foundation preparation and center alignment

5.2 Power-Supply connections

be operated. Do not mount the air switch on the machine body.

GF/GQ75 Foundation drawing

Drawing 6. Foundation drawings

5.3 Idler assembly

2. Tensioner wheel seat

3. Tensioner wheel fixing cap

5. Sunk bolt M4x10

10. Bearing 6200

Drawing 2. Idler assembly 12. Pulley

13. Shaft of pulley

14. Hexagon screw M6x10

15. Sunk bolt M6x10

16. Shaft of arm

5.4 Bearing assembly

5.6 Drag assembly

10. Inner hexagon screw

11. Lubrication grease cup pipe

12. Lubrication grease cup

13. Drag body

Drawing 5. Drag assembly

5.7 Installation of the belt

6. Usage and operation

6.1 Preparation before starting separation

6.1.3 Determination of inlet pressure

could cause vibration of the machine.

selected improperly, there will be two consequence results:

How to select the s outer separating ring:

a. Unscrew locknut of the separating ring.

b. Select a new outer separating ring and assemble it.

c. Screw on locknut of the outer separating ring (Must be tightened)

g. Separating ring selection explication

6.2.1. Adjustment principle

For experienced users, do not have to do the selection work above.

6.3 Nozzle selection

6.4 Starting operation

6.5 Stopping machine

6.6 Disassemble the bowl

6.7 Removing solids and cleaning bowl.

6.7 Assembling the bowl

7.1 Lubrication of machine

inner surface of the bearings.