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Preliminary Decisions
Preliminary Decisions
Overview
• Before starting an analysis in ANSYS, you need to make a
few decisions, such as the analysis type needed and the type
of model you want to build.
• In this chapter, we will discuss some of the decision making
process. The purpose is to give you an idea of the amount of
planning generally needed before “jumping in” to do the
analysis.
• Topics covered:
– A. Which analysis type?
– B. What to model?
– C. Which element type?
Preliminary Decisions
A. Which analysis type?
• The analysis type usually belongs to one of the following
disciplines:
Structural Motion of solid bodies, pressure on solid bodies,
or contact of solid bodies
Thermal Applied heat, high temperatures, or changes in
temperature
Electromagnetic Devices subjected to electric currents (AC or
DC), electromagnetic waves, and voltage or
charge excitation
Fluid Motion of gases/fluids, or contained gases/fluids
Coupled-Field Combinations of any of the above
Stress
Elastic modulus
(EX)
Strain
Preliminary Decisions
...Which analysis type?
• A nonlinear analysis is needed if the loading causes
significant changes in the structure’s stiffness. Typical
reasons for stiffness to change significantly are:
– Strains beyond the elastic limit (plasticity)
– Large deflections, such as with a loaded fishing rod
– Contact between two bodies
Stress
Strain
Preliminary Decisions
B. What to Model?
• Many modeling decisions must be made before building an
analysis model:
– How much detail should be included?
– Does symmetry apply?
– Will the model contain stress singularities?
Preliminary Decisions
...What to Model?
Details
• Small details that are unimportant to the analysis should not be
included in the analysis model. You can suppress such features
before sending a model to ANSYS from a CAD system.
• For some structures, however, "small" details such as fillets or
holes can be locations of maximum stress and might be quite
important, depending on your analysis objectives.
Preliminary Decisions
...What to Model?
Symmetry
• Many structures are symmetric in some form and allow only a
representative portion or cross-section to be modeled.
• The main advantages of using a symmetric model are:
– It is generally easier to create the model.
– It allows you to make a finer, more detailed model and thereby
obtain better results than would have been possible with the full
model.
Preliminary Decisions
...What to Model?
• To take advantage of symmetry, all of the following must be
symmetric:
– Geometry
– Material properties
– Loading conditions
Z X
Preliminary Decisions
...Which Element Type?
• Plane stress assumes zero stress
in the Z direction.
– Valid for components in which the Y
Z dimension is smaller than the X
and Y dimensions. Z X
– Z-strain is non-zero.
– Optional thickness (Z direction)
allowed.
– Used for structures such as flat
plates subjected to in-plane
loading, or thin disks under
pressure or centrifugal loading.
Preliminary Decisions
...Which Element Type?
• Plane strain assumes zero strain in the Z
direction.
– Valid for components in which the Z
dimension is much larger than the X and Y
dimensions.
– Z-stress is non-zero. Z
– Used for long, constant-cross-section
structures such as structural beams. Y
X
Preliminary Decisions
...Which Element Type?
• Axisymmetry assumes that the 3-D model
and its loading can be generated by revolving
a 2-D section 360° about the Y axis.
– Axis of symmetry must coincide with the
global Y axis.
– Negative X coordinates are not permitted.
– Y direction is axial, X direction is radial, and Z
direction is circumferential (hoop) direction.
– Hoop displacement is zero; hoop strains and
stresses are usually very significant.
– Used for pressure vessels, straight pipes,
shafts, etc.
Preliminary Decisions
...Which Element Type?
• Axisymmetric harmonic is a special case of axisymmetry
where the loads can be non-axisymmetric.
– The non-axisymmetric loading decomposed into Fourier series
components, applied and solved separately, and then combined
later. No approximation is introduced by this simplification!
– Used for non-axisymmetric loads such as torque on a shaft.
Preliminary Decisions
...Which Element Type?
• 3-D Solid elements:
– Used for structures which, because of geometry, materials,
loading, or detail of required results, cannot be modeled with
simpler elements.
– Also used when the model geometry is transferred from a 3-D
CAD system, and a large amount of time and effort is required to
convert it to a 2-D or shell form.
Preliminary Decisions
...Which Element Type?
Element Order
• Element order refers to the polynomial order of the element’s
shape functions.
• What is a shape function?
– It is a mathematical function that gives the “shape” of the results
within the element. Since FEA solves for DOF values only at
nodes, we need the shape function to map the nodal DOF values
to points within the element.
– The shape function represents assumed behavior for a given
element.
– How well each assumed element shape function matches the
true behavior directly affects the accuracy of the solution, as
shown on the next slide.
Preliminary Decisions
...Which Element Type?
Linear approximation
(Poor Results)
Quadratic distribution of
DOF values
Actual quadratic
curve
Linear approximation
with multiple elements Quadratic approximation
(Better Results) (Best Results)
Preliminary Decisions
...Which Element Type?
• When you choose an element type, you are implicitly
choosing and accepting the element shape function assumed
for that element type. Therefore, check the shape function
information before you choose an element type.
• Typically, a linear element has only corner nodes, whereas a
quadratic element also has midside nodes.
Preliminary Decisions
...Which Element Type?
Linear elements Quadratic elements
• Can support only a linear variation • Can support a quadratic variation
of displacement and therefore of displacement and therefore a
(mostly) only a constant state of linear variation of stress within a
stress within a single element. single element.
• Highly sensitive to element • Can represent curved edges and
distortion. surfaces more accurately than
linear elements. Not as sensitive
• Acceptable if you are only to element distortion.
interested in nominal stress
results. • Recommended if you are
interested in highly accurate
• Need to use a large number of stresses.
elements to resolve high stress
gradients. • Give better results than linear
elements, in many cases with
fewer number of elements and
total DOF.
Preliminary Decisions
...Which Element Type?
• Notes:
– For shell models, the difference between linear and quadratic
elements is not as dramatic as for solid models. Linear shells
are therefore usually preferred.
– Besides linear and quadratic elements, a third kind is available,
known as p-elements. P-elements can support anywhere from a
quadratic to an 8th-order variation of displacement within a
single element and include automatic solution convergence
controls.
Preliminary Decisions
...Which Element Type?
Mesh Density
• The fundamental premise of FEA is that as the number of
elements (mesh density) is increased, the solution gets
closer and closer to the true solution.
• However, solution time and computer resources required
also increase dramatically as you increase the number of
elements.
• The objectives of the analysis usually decide which way the
slider bar below should be moved.
Preliminary Decisions
...Which Element Type?
• If you are interested in highly accurate stresses:
– A fine mesh will be needed, omitting no geometric details at any
location in the structure where such accuracy is needed.
– Stress convergence should be demonstrated.
– Any simplification anywhere in the model might introduce
significant error.
• Thermal Analyses:
– Small details can usually be omitted, but since many thermal
analyses are followed by a stress analysis, stress
considerations generally determine this.
– Mesh density is usually determined by expected thermal
gradients. A fine mesh is required for high thermal gradients,
whereas a coarse mesh may be sufficient for low gradients.