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RECORD DRAWINGS

NET ACCESS MMU


9 WING DRIVE
CEDAR KNOLLS, NJ

Prepared By:
Mike Konzelman
Sales Engineer
800 Shrewsbury Ave.
Tinton Falls, NJ 07724
Ph: (732) 741-3866
Fax: (732) 741-3866
E-mail:
MikeK@Warshauer.com
Warshauer Generator Division
Project: 79-9422-B
Prepared By: Mike Konzelman

NET ACCESS MMU


CEDAR KNOLLS, N.J.

Submittal Contents Listing


Bill of Material……………………………………………………………………. 1-4

MD 600 Data Sheets …….…………………………………………………….. 5-8

MD 600 Alternator Data Sheet ………………………………………………. 9

MD 600 Footprint Drawing ……………………………..……………………... 10

Digital Controller Brochure ………..………………………………………… 11 - 14

Run Relay Data Sheet ………………………………………………………. 15

Voltage Regulator Data Sheet ……………………………………………… 16 - 17

Single Line Drawing …………………………………………………………. 18

Engine Schematic Drawing …………………………………………………. 19 - 20

Engine Wiring Drawing ………………………………………………………. 21 - 23

Operator Interface: Schematic Diagram …………………………………… 24

Operator Interface: Wiring Diagram ……………………………………….. 25

PM-SC Brochure …………………………………………………………….. 26 - 29

System Controller Schematic Diagram ……………………………………. 30 - 31

System Controller Wiring Diagram …………………………………………. 32 - 33

PM-SC / DCP Interconnect ………………………………………………….. 34

PM-SC Installation Drawing …………………………………………………. 35

Paralleling Switch Brochure …………………………………………………. 36

Redundant Controller Brochure …………………………………………….. 37 - 38

Redundant Controller Wiring ………………………………………………… 39

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Redundant Controller Interface ……………………………………………… 40

Circuit Breaker Data Sheets …………………………………………..…….. 41 - 46

Block Heater Data Sheet……………………………………………………… 47

Strip Heater Data Sheet ……………………………………………………… 48

Battery Data Sheet ………………..…………………………………………. 49

Battery Heater Data Sheet …………………………………………………… 50

Battery Charger ……………..………………………………………………… 51 - 52

Flexible Exhaust Connector …………………………………………………. 53

Unit Mounted Load Center…………………………………………………… 54

Remote Annunciator Panel Brochure ……………………………………….. 55 - 56

Remote Annunciator Panel Owners Manual ………………………………… 57 - 67

Remote Emergency Stop Switch ……………………………………………… 68 - 69

Spring Isolator Data Sheet ……………………………………………………. . 70 - 71

Gen-Link Software Owners Manual …………………………………………… 72 - 77

Generator Warranty Data Sheet ……………………………………………… 78

Start-Up Checklist …………………………………………………………….... 79 - 82

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800 Shrewsbury Avenue, Tinton Falls, NJ 07724 Phone: 732.741.6400 Fax: 732.741.3866

NET ACCESS MMU


CEDAR KNOLLS, NJ

We are pleased to offer the following GENERAC MPS package for your consideration:

SUMMARY
For this project, we are providing an option to meet the power requirements of the base design.
Please see below for summary of this option.

Description Benefits Cost


1800 KW MPS: Modular • Redundancy- N+1
Power System consisting of redundancy to life
3 paralleled gen sets, 3 safety load
each @ 600 kW. • Reduced Lead Time-
12-14 Weeks Lead
Time
• Flexibility- Smaller
units offer rooftop
mounting, lower
transport cost
• Scalability- System
expandable to
accommodate
additional loads and
future growth

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Quoted materials and services per the described systems include:

1800 KW MPS
GENERATORS
Quantity: 3 Units
• 3 @ 800 kW GENERAC, Diesel Fired, Parallel units.
• 60 HZ, 277/480 VAC, 3 Phase
• MPS-Digital Control Panel
• 2 Year Limited Factory Warranty

ADDITIONAL ACCESSORIES AND SERVICES (Included in quote total for each system above)
• Power Manager Digital Control Platform configured for Generac Modular Power System's Paralleling
Controller (PM-PC) shipped loose for job site installation, by others.
• Redundant Controller: shipped loose for job site installation, by others.
• Alternator strip heater
• Engine run relay.
• Start-Up during normal business hours
• 1 hour factory testing at .8 power factor.
• Freight included to job site via open-top truck; Off-loading by others.
• See Bill of Material for complete details and specs.

BILL OF MATERIAL

GENERAC POWER SYSTEMS, INC.


Bill of Material for: NET ACCESS MMU

Qty. 3 – Turbo charged, after cooled, diesel fired, engine driven generators, paralleled to
provide 1800 kW of power, consisting of the following features and accessories:
3:MD0800K3622D18GPNLC, 800 kW Rating, synchronous alternator, wired for 277/480 VAC, 3 Phase,
60 HZ.
- PowerManager Digital Control Platform configured for Generac Modular
Power System's Paralleling Controller (PM-PC)
PowerManager Digital Control Platform configured for Generac Modular
Power System's Paralleling Controller (PM-PC)
- 32 bit microprocessor structured with:
real time clock, 47 inputs, 32 outputs, 2- RS232 ports, 2- RS485
ports, RJ45 modem port, CANBus port
- 0.25% digital voltage regulator with:
3 phase RMS sensing, Soft start voltage ramping - adjustable, Loss
of sensing protection - adjustable, Negative power limit - adjustable,
Hi/lo voltage limit - adjustable, V/F slope and gain - adjustable,
Fault protection, Encapsulated and sealed
- 0.25% digital frequency regulation with;
Soft start ramping - adjustable, Gain - adjustable, Overshoot limit - adjustable,
- On board PLC for customer configuration with:

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(24) Digital inputs, (43) Analog inputs, (24) digital open collector
outputs - 30vdc, (16) Timers, (16) Counters
- Programmable touch screen engine control and monitoring module with:
Auto/Manual/off key switch, Alarm LED, Not in Auto LED,
Audible alarm, Emergency stop switch,
30 page readout including:
Oil pressure and optional oil temperature, Coolant temperature
and level, Fuel level (where applicable), Engine speed, DC
battery voltage, Run time hours, Generator voltages, Amps,
Frequency, Power, Power factor
Alarm Status:
Low or high AC voltage, Low or high battery voltage, Low or
High frequency, Pre-low or low oil pressure, Pre-high or high oil
temperature (optional), Low water level and temperature, Pre-
high or high engine temperature, High, low and critical low fuel
levels (where applicable), Overcrank, Over and under speed,
Unit not in "Automatic Mode"
* 1000 amp paralleling contactor
- Electronic governor – isochronous: Steady state regulation +/-0.25%
- 1000 amp, UL listed, mainline circuit breaker installed
- 110AH, 925 CCA, group 31 - battery w/rack-installed
- 10AMP battery charger-installed
- Battery charging alternator
- Battery cables
- Battery tray
- Fuel shut-off solenoid valve
- Solenoid activated starter motor
- Fuel filter and water separator
- Air cleaner and oil filter with internal bypass
- Oil and antifreeze
- Oil and radiator drain extensions
- 2 Pieces standard flexible exhaust connector
- Block heater 5000W 240V
- 2 Owners manuals
- UL2200 Listed
- 2 year standard warranty, factory limited

PowerManager Digital Control Platform configured for System Controller


(PM-SC)
- 32 bit microprocessor structured with:
Real time clock, 47 inputs, 32 outputs, 2- RS232 ports, 2- RS485
ports, RJ45 modem port, CANBus port
- On board ILC for customer configuration with:
(24) Digital inputs, (43) Analog inputs, (24) digital open collector
outputs - 30vdc, (16) Timers, (16) Counters
- Programmable touch screen system control monitoring module with:
Utility status via ATS 2-wire start
Individual generator status via digital communications with PM-PC

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- Generator bus status via digital communications
ATS operation via programmable permissive signal
Proportional load sharing via digital communications with PM-PC
Programmable ATS load shed initiation
- Alarm and event logging
- System communications via GenLink software
- Internal modem
- System controller housed in separate NEMA 1 enclosure.

REMOTE ANNUNCIATOR PANEL


Qty. 1: 21 Light, Remote Annunciator: Surface Mount (shipped loose for job site mounting, by others)
- Generator remote start capabilities
- 12/24 Volt DC input
- Solid-state LED lamps
- Annunciation of:
Generator Run, Pre-Low Oil Pressure, Battery Charger AC Fail.,
Pre-High Water Temp, Low Battery Voltage, Pre-Low Water Temp,
High Battery Voltage, Pre-Low Fuel, RPM Sensor Loss,
Low Oil Pressure, Overcrank, High Water Temp / Low Water Level,
Overspeed, Emergency Stop, Generator Power, Not in Auto,
System Ready, Line Power, Communication OK and Spare Light

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NET ACCESS MMU:
TYPICAL FOR 3

MD600 For Modular Power System (MPS)


Standby Power Rating Prime Power Rating (1)
600KW 60 Hz 547KW 60 Hz
Power Matched
GENERAC 22.0DTA ENGINE
Turbocharged / Aftercooled
Tier II Compliant
EPA Cert. DWX-NRC1-06-06
PowerManager® Digital Control Platform

FEATURES (1) Prime power unit not available at this time.

■ INNOVATIVE DESIGN & PROTOTYPE TESTING are key system, while allowing the PM-DCP, with its onboard PLC, to be
components of GENERAC'S success in "IMPROVING POWER BY customized to meet any application requirement. The system is
DESIGN." But it doesn't stop there. Total commitment to component available on single unit gas, diesel or bi-fuel installations as well
testing, reliability testing, environmental testing, destruction and life as Modular Paralleling Systems (MPS) from 350 kW - 3000 kW.
testing, plus testing to applicable CSA, NEMA, EGSA, and other
standards, allows you to choose GENERAC POWER SYSTEMS ■ SINGLE SOURCE SERVICE RESPONSE from Generac's dealer
with the confidence that these systems will provide superior network provides parts and service know-how for the entire unit,
performance. from the engine to the smallest electronic component. You are never
on your own when you own a GENERAC POWER SYSTEM.
■ PARALLELING SYSTEM FEATURES:
✓ AUTO SYNCHRONIZATION ■ ECONOMICAL DIESEL POWER. Low cost operation due to
✓ ISOCHRONOUS LOAD SHARING modern diesel engine technology. Better fuel utilization plus lower
✓ REVERSE POWER PROTECTION cost per gallon provide real savings.
✓ MAXIMUM POWER PROTECTION
✓ ELECTRICALLY OPERATED MECHANICALLY HELD ■ LONGER ENGINE LIFE. Generac heavy-duty diesels provide long
TRANSFER SYSTEM and reliable operating life.
✓ REDUNDANT OPERATION AND INCREASED RELIABILITY
✓ UL2200 LISTED ■ GENERAC TRANSFER SWITCHES, POWERMANAGER® AND
ACCESSORIES. Long life and reliability is synonymous with
■ POWERMANAGER® DIGITAL CONTROL PLATFORM. The GENERAC POWER SYSTEMS. One reason for this confidence
PowerManager Digital Control Platform (PM-DCP) is a powerful is that the GENERAC product line includes its own transfer
control system built around a 32-bit, industrial microprocessor. systems, accessories, and PowerManager® controls for total system
Standard factory programming controls the entire engine/generator compatibility.

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APPLICATION
& ENGINEERING DATA MD600 MPS

GENERATOR SPECIFICATIONS ENGINE SPECIFICATIONS


TYPE.............................................................Marathon MagnaMax PMG MAKE..........................................................................................Daewoo
150°C Rating Marathon 572RSL4028...........................................610kW MODEL........................................................................................ p222LE
SHORT CIRCUIT RATIO.................................................................0.653 CYLINDERS..................................................................................... V 12
SYNCHRONOUS REACTANCE.................................................2.680 pu
DISPLACEMENT - liter/(cu. in.)............................................. 22.0 (1338)
NEGATIVE SEQUENCE REACTANCE......................................0.213 pu
ZERO SEQUENCE REACTANCE..............................................0.051 pu BORE - mm/(in.)...................................................................... 128 (5.04)
TRANSIENT REACTANCE........................................................0.144 pu STROKE - mm/(in.) ................................................................ 142 (5.59)
SUBTRANSIENT REACTANCE.................................................0.121 pu COMPRESSION RATIO.................................................................15.0:1
OVERSPEED..........................................................................2250 RPM INTAKE AIR....................................Turbocharged/Aftercooled (Air-to-Air)
PHASE SEQUENCE........................................................................ ABC
NUMBER OF MAIN BEARINGS............................................................7
VOLTAGE BALANCE........................................................................0.2%
THD.....................................................................................................5% CONNECTING RODS..................................................... I-Beam Section
TIF......................................................................................................<50 CYLINDER HEAD........................ Individual Cylinder Heads/Two Valves
VOLTAGE DIP FULL LOAD APPLICATION....................................12.5% PISTONS....................................................... Open Chamber/Oil Cooled
VOLTAGE OVERSHOOT LOAD REJECT.........................................15% CRANKSHAFT....................................................Counter Weighted Type
MOTOR STARTING CHARACTERISTICS................... (See Chart pg. 3)
GENERATOR EFFICIENCY VALVE TRAIN
• 95% @ 1.0 pf Full Load 480 volt
LIFTER TYPE...................................................................................Solid
• 93% @ 0.8 pf Full Load 480 volt
BEARINGS (PRELUBED AND SEALED)..............................................1 HARDENED VALVE SEATS............................................................... Yes
COUPLING......................................................................Direct Flex Disk
LOAD CAPACITY (STANDBY)........................................................100% ENGINE GOVERNOR
LOAD CAPACITY (PRIME)..............................................................110% ❐ ELECTRONIC / ISOCHRONOUS............... Barber Colman / Generac
STEADY STATE FREQUENCY REGULATION........................±0.25%

CONTROL SYSTEM PM-PC (See Note 4) LUBRICATION SYSTEM


TYPE OF OIL PUMP........................................................................Gear
The Generac PowerManager™ Generator Control is mounted at the OIL FILTER.................................................................Full Flow Cartridge
generator set and monitors all engine and alternator parameters: CRANKCASE CAPACITY - liter(gal.)........................................ 42 (11.1)
• High/Low Battery • High/Low Frequency
• High Oil Temp • Pre-alarm Hi Oil Temp
COOLING SYSTEM
• Low Oil Pressure • Pre-alarm Lo Oil Pressure
• Low Coolant Level • Overcrank TYPE OF SYSTEM............................................. Pres. Closed Recovery
• High Coolant Level • Pre-alarm Hi Coolant WATER PUMP.............................................Centrifugal Type, Belt Driven
• Low Coolant Level • Critical Low Fuel TYPE OF FAN.............................................................................. Pusher
• Overspeed/Underspeed • Over/Under Voltage NUMBER OF FAN BLADES...................................................................7
• Sensor Failures • High/Lo Fuel DIAMETER OF FAN - mm/(in.) . ................................................ 915 (36)
The instrumentation screen displays the following:
COOLANT HEATER..........................................................240V (4000W)
• AC volts • AC amps
• Frequency • kW
• Power Factor • Coolant Temp FUEL SYSTEM
• Coolant level • Run-time Hours FUEL.............................................................................No. 2 Diesel Fuel
• Fuel level(%) • Battery Voltage (Fuel should conform to ASTM Spec.)
• Oil Pressure • Engine Speed FUEL FILTER.............................................................Full Flow Cartridge
■ Serial communication to the PowerManager System Controller via
FUEL INJECTION PUMP............................................. Bosch P Type x 1
RS485 connection
■ Programmable FUEL PUMP............................................................... Bosch/Piston Type
■ Built in synchronizer for paralleling control and protection INJECTORS..................................................................Bosch Multi-Hole
■ Digital Voltage Regulator for precise control FUEL LINE (Supply)................................................................. 1/2"FNPT
■ Three pole 1000 amp paralleling switch FUEL RETURN LINE............................................................... 1/2"FNPT
• Rated 600 volts
• UL recognized device
ELECTRICAL SYSTEM
• Electrically operated – Mechanically held
• Built in ARC supression BATTERY CHARGE ALTERNATOR............................... 45 Amps at 24V
■ Mainline circuit breaker STARTER MOTOR............................................................ 6.6 kW at 24V
mounted in series with paralleling switch RECOMMENDED BATTERY (SERIES STRING)...... 2 x 12V X 700 CCA 27F
■ Generator Connection Box GROUND POLARITY.................................................................Negative
mounted on right side (facing rear) 12" x 22" x 36"
access from side, top, bottom to paralleling switch
Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with BS5514,
ISO3046 and DIN6271). Prime (Unlimited Running Time): Applicable for supplying electric power in lieu of commercially purchased power. Prime power is the maximum power available at variable
load. A 10% overload capacity is available for 1 hour in 12 hours. (All ratings in accordance with BS5514, ISO3046, ISO8528 and DIN6271). Prime power is not available at this time for MPS units.

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MD600 MPS

OPERATING DATA
STANDBY
MD600
GENERATOR OUTPUT VOLTAGE/KW—60Hz KW Rated AMP
277/480V, 3-phase, 0.8 pf NOTE: Consult your Generac 600 903
600V, 3-phase, 0.8 pf dealer for additional voltages. 600 722

MOTOR STARTING KVA


Locked rotor kVA at 35% instantaneous voltage dip 480V
with standard alternator; 60 Hz-kVA 2100
with alternate alternator; 60 Hz-kVA 3500
* see note 1

FUEL
Fuel consumption—60 Hz Load 150 kW 300 kW 450 kW 600kW
* see note 3 gal./hr. 14.4 23.4 36.6 46.2
Fuel pump lift in. 48

COOLING
Coolant capacity System - lit./gal. 131 (34.6)
Engine - lit./gal. 36 (9.5)
Radiator - lit./gal. 95 (25.0)
Coolant flow/min. 60 Hz - lit./gal. 1098 (290)
Heat rejection to coolant 60 Hz - BTU/hr. 1,740,000
Radiator air flow 60 Hz - m3/min. (cfm) 665 (23,500)
Max. operating air temp to radiator o
C (oF) 60 (140) * see note #5
Max. operating ambient temp o
C (oF) 50 (122) * see note #5
Max. external pressure drop
after radiator in. H2O 0.5

COMBUSTION AIR REQUIREMENTS
Flow at rated power 60 Hz - m3/min. (cfm) 55.5 (1959)

EXHAUST
Exhaust flow at rated output
60 Hz - m3/min. (cfm) 182 (6419)
Maximum recommended back pressure
kPa (" Hg) 5.1 (1.5)
Exhaust temperature at rated output
o
C (oF) 704 (1300)
Exhaust outlet size 2 - 8" ANSI Flange (Dual Exhaust) or 1 - 10" ANSI Flange (Single Exhaust)

ENGINE
Rated RPM 60 Hz 1800
HP at rated kWe (gross) 60 Hz 864
Piston speed 60 Hz - m/sec. (ft./min) 8.5 (1677)
BMEP 60 Hz - psi 284

POWER ADJUSTMENTS FOR AMBIENT CONDITIONS


* see note 6
Temperature
-4.5% for every 10o C above - Co 40
-2.5% for every 10oF above - Fo 104
Altitude
-0.8% for every 100 m above - m 1067
-2.5% for every 1000 ft. above - ft. 3500

Notes:
1. Motor starting kVA adds directly for each generator on the bus. With Generac’s PowerManager® Digital Control Platform, the load is
shared proportionally.
2. Maximum distance between generator sets is determined by the voltage drop of the power conductors and the maximum distance
allowed for the RS485 connection. If the distance between units exceeds 500 feet, consult your Generac representative for wire and
communication recommendations.
3. Fuel consumption like motor starting kVA is additive. Each generator will proportionally share the load and the fuel consumption will be
based on the percentage of load shared.
4. A complete MPS system requires a PowerManager Paralleling Controller (PM-PC), a PowerManager System Controller (PM-SC),
and switch(es) from Generac Power System’s GTS line of digitally controlled transfer switches. In addition, Generac Power Systems’
Genlink® Communications Software provides remote monitoring and user interface with the Power Manager Digital Control Platform.
5. Values given are maximum temperatures to which power adjustment factors can be applied. Consult your Generac representative if
operating conditions exceed these maximums.
6. Consult Factory for high altitude cooling options.

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STANDARD ENGINE & SAFETY FEATURES MD600 MPS
■ High Coolant Temperature Automatic Shutdown ■ Battery Tray
■ Low Coolant Level Automatic Shutdown ■ 24 Volt, Solenoid-activated Starter Motor
■ Low Oil Pressure Automatic Shutdown ■ Air Cleaner
■ Overspeed Automatic Shutdown (Solid-state) ■ Fan Guard
■ Crank Limiter (Solid-state) ■ Control Console
■ Oil Drain Extension ■ Isochronous Governor
■ Radiator Drain ■ Jacket water heater
■ Factory-Installed Cool Flow Radiator ■ Autosynchronizer
■ Radiator Duct Adapter On Open Genset ■ Isochronous Load Sharing Module
■ Closed Coolant System ■ Reverse Power Protection Relay
■ UV/Ozone Resistant Hoses ■ Dead Bus Sensing
■ Rubber-Booted Engine Electrical Connections ■ Sync Check Relay
■ Stainless Steel Flexible Exhaust Connection ■ Main Line Circuit Breaker
■ Battery Charge Alternator ■ 2 Year Warranty
■ Battery Cables

POWERMANAGER® DIGITAL CONTROL PLATFORM


The PowerManager Paralleling Controller (PM-PC) is a fully programmable, integrated digital generator control console using a 32-bit industrial
microprocessor to handle all control, monitoring, input/output genset functions. The open architecture used allows customizing the controls to meet any
customer requirement, yet maintaining the simplicity of operating 'as is' with the factory default programming. (see Generac bulletin #0168840SBY)

GENERATOR CONNECTIONS
1. 4 Wire load connections from Paralleling Switch to optional connection box bus or transfer switch bus. Paralleling Switch has 4 lugs per phase
– each lug will accept 4/0 to 350MCM aluminum or copper conductor.
2. 2 wire shielded cable (RS485) to PowerManager System Control.
3. 2 wire twisted pair from transfer switch (when multiple transfer switches are used). Can also go to the PowerManager System Controller
4. 120Volt 15 amp input circuit for battery charger.
5. 240Volt 20 amp input for coolant heater.

OPTIONS
■ OPTIONAL FUEL ACCESSORIES ■ ADDITIONAL OPTIONAL EQUIPMENT
❍ Base Tank Low Fuel Alarms ❍ 20 Light Remote Annunciator
❍ Secondary Fuel Filters, Heaters and Water Alarms ❍ Remote Relay Panels
❍ UL Listed Fuel Tanks / Daytanks ❍ Oil Heater
❍ Electric Fuel Transfer Pump System ❍ 5 Year Warranties
■ OPTIONAL ELECTRICAL ACCESSORIES ❍ GenLink® Communications Software
❍ 10A Dual Rate Battery Charger ■ OPTIONAL ENCLOSURES
❍ Battery, 24 Volt ❍ Weather Protective
❍ Battery Warmer ❍ Sound Attenuated
❍ 500MCM Lugs on Paralleling Switch (4 lugs per phase) ❍ Aluminum
■ OPTIONAL ALTERNATOR ACCESSORIES
Alternator Heater
❍ Distributed by:
■ OPTIONAL EXHAUST ACCESSORIES
❍ Critical, Residential or Industrial Exhaust Silencers
❍ Installed Low-Profile Critical Muffler (available on sound
attenuated enclosure
❍ Single Exhaust System (available on open genset)
■ GENERAC POWERMANAGER® SYSTEM CONTROLLER
FOR COORDINATION OF GENERATOR(S) AND TRANSFER
SWITCHE(ES)
❍ See Spec 0169060SBY For Additional Information

Design and specifications subject to change without notice. Dimensions shown are approximate. Contact your Generac dealer for certified drawings. DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES.

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2009 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0168810SBY rev B / Printed in U.S.A. 09/04/09

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NET ACCESS MMU: TYPICAL FOR 3
Alternator
Data 600 kW

Alternator Rating: Waveform Distortion................................. <5%


kW kVA Telephone Influence Factor...................... <50
600---------------------------750 Synchronous Speed ................................. 1800 rpm
Part # .....................................0G6303 (K2) Maximum Overspeed ............................... 3300 rpm
Type .....................................Brushless/PMG Number of Bearings ................................. 1-Sealed Ball
Connections ..........................Series Wye Insulation System .................................... Class H
Efficiency @ 1.0 Power Factor Excitation System.........Wound Field + Perm Mag
kW Load Efficiency
150 kW ........................91.4 300% Current Limited
300 kW ........................92.6
450 kW ........................94.1
600 kW ........................94.2 Temperature Rise vs. kW Output ( 0.8 PF ):
600kW @ 0.8 pf ..........92.7 kW Temperature Rise º C
471 80
Machine Parameters @ Max kW Rating: 560 105
Transient S C Time Constant........... 1.7 ms 600 125
Subtransient Reactance................... 0.146
Transient Reactance ........................ 0.190 Instantaneous Voltage Dip in kVA @ % Dip
Synchronous Reactance .................. 1.970
Negative Sequence Reactance ....... .0.18 Voltage 10% 15% 20% 25% 30% 35%
Zero Sequence Reactance .............. 0.042
Short Circuit Ratio ............................ 0.35 480 Volt 450 700 1000 1250 1750 2100
Excitation Voltage ............................ 20-80V
Excitation Current @ Rated kW ....... 3.2A -0.8pf
Lamination Type............................... WEG Available Options:

Alternator Heater

100,000

ALTERNATOR DECREMENT CURVE

3 Phase
Therm Limit

Test Parameters 10,000


kW Rating 600 Short Circuit Amps
Voltage 480
Power Factor 0.4

Control Panel Cutoff


1,000

100
100 10 Se conds 1 0.1 0.01

0175550SSB 10/11/07 R1

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INSTALLATION DRAWING
FOR
NET ACCESS MMU: TYPICAL FOR 3
NET ACCESS MMU:
TYPICAL FOR 3

PM-DCP PowerManager® Digital Control Platform

Touch Screen Information Panel


FEATURES
■ Totally Integrated Control. The Generac PowerManager® ■ Additional Standard Features Parallel Control
Digital control Platform is a fully integrated and multipurpose family PowerManager® Parallel Control (PM-PC)
of controllers for Generac's single and Modular Power Systems • Paralleling Control (Synchronizing)
(MPS). The PowerManager Digital Control Platform (PM-DCP), is • Reverse Power
configured as the PowerManager Genset Controller (PM-GC) for • Loss Of Synchronization Between Gensets
stand-alone gensets, the PowerManager Parallel Controller (PM- • Load And VAR Sharing
PC) for gensets in a Modular Power System configuration, and
the PowerManager System Controller (PM-SC) for the systematic
■ Standard Features System Control
control of the Modular Power Systems.
PowerManager® System Control (PM-SC)
• Built-In PLC Logic Eliminates The Need For External
■ Standard Features as a Single Unit Control Controllers Under Most Conditions
PowerManager® Generator Control (PM-GC) • Touch Screen For Local Control And Engine / Generator
• Engine Protective Functions Information
• Digital Engine Governor Control • Remote Display And Programming Via Laptop
• Digital Voltage Regulator • Internal Built-In Modem
• Touch Screen • Communication Between Gensets Via Standard Modbus
• Multiple Programmable Outputs And Inputs Protocol
• PLC Logic And Programming • Programmable I/O Channel Properties
• Remote Display Capability • Alarm And Event Logging With Real Time Stamping
• Communication Via Modbus Or CANBus • Parameter Logging And Trending
• Alarm And Event Logging With Real Time Stamping • Built-In Diagnostics
• Built-In Diagnostics • Selective Load Sharing
• Spare Analog And Digital Inputs And Outputs • Spare Analog And Digital Inputs And Outputs
• Software Update Via Remote Computer • Software Updated Via Remote Communication
• Built-In Modem And Dial-Out Capability • Dial-Out Capability
• Dial-Out Capabilities • Separate Enclosure (24" x 30" x 9") NEMA 1

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PM-DCP

Voltage Regulation GC, PC** Ports


• Digital Control • 2 - RS485
• Three Phase Sensing • 2 - RS232
• Variable V/F Slope Settings And Adjustable Gains • 1 - RJ45 Modem
• Negative Power Limit • CANBus
• Soft Start Ramping
• Loss Of Sensing Protection
Connections*
• Components Encapsulated For Total Protection • 28 - Digital Outputs (Open Callector 30v 200 mA)
• RMS Sensing • 4 - Analog Outputs (0 - 5 Volts)
• Paralleling Function On PM-PC • 24 - Digital Inputs Maximum
• Fault Protection (I2T Function) Optional • 6 - Isolated Digital Inputs
• High Voltage Limit • 17 - Analog Inputs Maximum
• Low Voltage Limit
• Maximum Power Limit Qualification Testing
• ±0.5% Voltage Regulation • Life Test In Environmental Chamber
• ±0.1% Stability
• Temperature Rating -40° C to +70° C
• Adjustable Via GenLink
• Humidity 2% to 95%
PLC (Built-In Programmable Logic Controller) • Vibration Tested And Protected
• Accelerated TEsting MTBF >50,000 Hr.
• Boolean Logic Programming (Ladder)
• 16 Timers Codes And Standards
• 16 Counters • UL2200
• Counter Reset • CSA
• Programmable In GenLink • NFPA 110 (Software Programmable For Level 1 or 2)
• Custom Configurable For Non-Standard Options • NFPA 70
Governor GC, PC** • IEC801 Radiated Emissions, Susceptibility And Surge
Immunity
• Soft Start Ramping (Multiple Steps)
• Synchronizing Function PM-PC Only Engine Shutdown Messages (Touch Screen)**
• Overshoot Limit And Control • Low Oil Pressure
• Fully Adjustable Gain (PID) • Low Coolant Level
Display (Touch Screen)** • High Coolant Temperature
• Sender Failure
• Interactive RS485 Interface To CPU • Oil Temperature
• 30 Pages Available With 10 Items Per Page • Overspeed, Underspeed – User Definable (Within
• Touch Screen Parameter Page Changes
• Amps Per Phase - Generator Overcurrent And Short Circuit Protection GC, PC**
• Amps Per Phase - Utility • Protection Against Phase To Phase And Phase To
• Line To Line And Line To Neutral Volts - Utility And Gen Neutral Short Circuits. (I2T Algorithm) Optional
• Frequency
• RPM Flexibility
• Engine Coolant Temperature • Standby Controller PM-GC
• Engine Oil Pressure • Paralleling Controller PM-PC
• Engine Oil Temperature • PowerManager System Controller PM-SC
• Battery Voltage • Common Control Platform Via GenLink Software
• Power Factor • Same Hardware = Less Service Stock
• kW
• kVAR
Control Panel And Touch Screen**
• Shutdown Messages • Auto / Manual / Off Keyswitch
• Diagnostics • Alarm LED
• Maintenance Information • Not In Auto LED
• Hourmeter • Alarm Acknowledge Button
• Audible Alarm
• Emergency Stop
* Actual number may vary due to configuration of genset options
** Applies to these specific controllers, otherwise to all controllers

12
PM-DCP

Typical Screens From Touch Screen Panel On Genset Typical GenLink Screen For PLC

Main Processor Assembly


• Factory Sealed In A Die Cast Aluminum Tamper
Resistant Enclosure
• No Internal Adjustments Or Controls
• Watertight Output And Input Connections
• 5 - 30 Volts Input Power
• Motorola 32 Bit Processor
• Built-In Protection From Voltage Spikes
• Built-In Diagnostics
• 4 - 20 mA Sender Input
• -40° C to +70° C Temperature Range
• Multi-Layer Circuit Board Technology With Surface
Mount Components
• Shown With Cover Removed (Back Side)

13
PM-DCP
KEY COMPONENTS
• PM-GC Single Units Only
• MP-PC Paralleled Units
• PM-SC Controller For Multiple Paralleled Units

OPERATION SEQUENCE FOR MPS

Power up sequence with single or multiple transfer


switches.
1. Utility fail or brownout occurs. 7. If one generator does not start, programmable load shed contacts
2. Transfer switch sends a signal via a two-wire start to the PM-SC. will open or prevent a switch from closing, which will reduce the load,
3. The PM-SC the n sends a signal to each generator telling it to begin then allow selected transfer switches to transfer to the emergency
the start sequence. position with the available generators.
4. The Generator Controller on each genset will monitor power up frequency 8. If emergency power is required within 10 seconds, a separate
and voltage. When the first generator reaches rated frequency and transfer switch for the critical loads is installed and powered from
voltage, the PM-PC will close the generator contactor to the bus. The the main bus. As soon as the bus is live, the transfer switch will
bus is now live. transfer and pick up the critical loads.
5. The PM SC will monitor the rest of the generators and sequence them 9. If a single genset is taken off line, the load shed contacts will drop
to the bus as they reach their rated parameters. The PM-PC monitors a pre-programmed load and keep the remaining loads alive.
phase sequence, voltage and frequency and then determines when the 10. When Utility returns, the PM-SC will transfer the load back to the
contactor closes, but the PM-SC provides an interrupt to sequence the Utility side and then give disconnect commands to the generators
gensets and prevent two generators from closing at the same time. and after a cool-down period will give a shutdown command to all
6. When the appropriate number of gensets assigned to each transfer generators.
switch are up and closed on the bus, the PM-SC then allows that transfer
switch to switch to the Emergency position.

Distributed by:

GENERAC POWER SYSTEMS, INC. • P.O. BOX 8 • WAUKESHA, WI 53187


®

262/544-4811 • FA X 262/544-0770
Bulletin 0169060SBY / Printed in USA 01.04, rev. 02.07 © 2007 Generac Power systems, Inc. All rights reserved. All specifications subject to change without notice.

14
NET ACCESS MMU
TYPICAL FOR 3
Engine-Run Relay
■ For use with Generac PMDCP, H-100, E
panel or C panel control systems

■ 10 Amp Contact Rating

■ 12 or 24 Volt DC input

■ Contact open or closure on engine run

Contacts Wiring Diagram, Engine Run Relay with


Type DPDT C panel, E panel, H-100 Panel
Material Silver
Rating UL
10A @ 240VAC
10A @ 30VDC
Coils
Input Voltage 24VDC
Resistance 400 Ohms
Nominal Power 1.5 W

Wiring Diagram, Engine Run Relay with


PMDCP

GENERAC POWER SYSTEMS, INC. • P.O. BOX 8 • WAUKESHA, WI 53187


®

262/544-4811 • FA X 262/544-4851
Bulletin 0161920SBY / Printed in USA 6.98 rev: 01.06 All specifications subject to change without notice.

15
Generac Standb
Generac Standbyy Generator
Generator
Automatic Voltage Regulator
NET ACCESS MMU TYPICAL FOR 3
■ Excellent stability.

■ Responds in less than one cycle.

■ Less than 1% steady state regulation.

■ LED display indicates shutdown


conditions.

■ Handles direct or brushless excitation.

■ Adjustable gain and stability for custom


genset application.

■ Minimal start-up overshoot.

More Than Fast Response Reliable, Consistent Featured for Accurate


Today's generator specifier must
Regulation Monitoring and
have voltage regulation response Designed to Last
You can count on less-than-one-
in mere hundredths of a second. cycle response from your LED indicator lights monitor
Steady state regulation must be Generac automatic voltage excitation, sensing voltage, and
less than 1%, with an absolute regulator. Pulse-width modulation the SCR fire signal. Potential
minimum of overshoot at start-up. controls the Silicon-Controlled generator failure conditions such
Rectifier, ensuring excellent as loss of sensing or excitation
The Generac Standby Voltage latching and no false triggering. voltage or failed circuit reference
Regulator meets those critical Bench testing can be performed are reflected on the LED display
requirements. And measures up without applying a load. to alert the operator to problems.
to performance standards only
Generac regulators supply. We Adjust for direct or brushless Circuits are protected by a high
offer critical power that is as close excitation with the flip of a switch. temperature-resistant varnish.
to uninterrupted as possible with Gain and stability adjustments The Generac Automatic Voltage
our affordable, flexible regulator. allow you to customize for your Regulator is built for long-term
application. performance you can count on.

16
Automatic Voltage Regulator Specifications*
* Meets or exceeds all EGSA voltage regulator performance standards.

Response Less than one cycle


Temperature Tracking (32 - 120oF) 0.41%
Temperature Drift <1% for 40oC change
Steady State Regulation 0.75% RMS conditionally
Droop (voltage over frequency) 0 - 4 Volts/Hz
Selectable start 52 - 62 Hz (underfrequency pot)
Rate 4/8 V/Hz (jumper select)
Maximum Output Current to Field 100A @ 1 cycle peak
10A @ 50oC cont.
20A one minute forcing
Regulator Turn On 4 Volts RMS (DPE)
SCR Control Pulse width modulation
Maximum DPE Energy 93%
Startup Overshoot 10% conditionally
Startup Voltage Time 1 second
Stability (100A, 0.8 PF) 0% oscillation
LED Indicators
Green - Excitation on
Red - SCR fire signal
Yellow - Sensing voltage present
Excitation Voltage 40 - 240 Volts RMS
Sensing Input 1 Ph 60 Hz., 190 - 240 Volts RMS
Field Flash On board
Panel Voltage Control 5K pot
Bench Testing No load required
Feedback Method State variable
Heat Sink Stamped case
Circuit Seal High temperature varnish

User-Adjustable Settings
Voltage 20% @ regulator, 10% @ panel
Gain Response x10 variation
Compensation 5 - 52 Hz
Droop 4 Volts/Hz—<62 to 52 Hz
Excitation Brushless or direct

Regulator Shutdown Conditions:


• Loss of sensing voltage
• Loss of excitation voltage
• Loss of circuit reference

GENERAC POWER SYSTEMS, INC • P.O. BOX 8 • WAUKESHA, WI 53187


262/544-4811 • FAX 262/544-4851
Bulletin 050120000S / Printed in USA 4.97, 6.97, 9.99 All specifications subject to change without notice.

17
600 kW 600 kW 600 kW

18
18
SAMPLE ONE-LINE DIAGRAM
FOR
NET ACCESS MMU
19
NET ACCESS MMU
TYPICAL FOR 3
20
NET ACCESS MMU
TYPICAL FOR 3
21
NET ACCESS MMU
TYPICAL FOR 3
22
NET ACCESS MMU
TYPICAL FOR 3
23
NET ACCESS MMU
TYPICAL FOR 3
NET ACCESS MMU
TYPICAL FOR 3

24
NET ACCESS MMU
TYPICAL FOR 3

25
NET ACCESS MMU

PM-SC PowerManager® System Controller

Models
4975 PM-SC in NEMA 1 Enclosure
5039 PM-SC in NEMA 3R Enclosure
5047 PM-SC in NEMA 3R Enclosure with
thermostatically controlled heater

PM-SC in NEMA 1 Enclosure

Controller Description
The Power Manager System Controller (PM-SC) is The PM-SC can coordinate up to fifteen MPS generators
a digital control box that acts as the master system and fully supports generators of different power outputs
coordinator for Generac’s Modular Power System (MPS). (load is shared proportionate to generator size). The
The System Controller provides a single point of remote System Controller also supports single and multiple
communication to the system, facilitates the starting and transfer configurations. The transfer switches can be from
stopping of the generators, helps fine-tune the generator any manufacturer provided they utilize a standard two-
load balancing, and manages priority loading and load wire start. The PM-SC supports load sequencing through
shedding. The System Controller utilizes an RS485 data three permissive and three load-shed steps which can
highway to communicate with each generator controller. be used to sequence numerous load circuits.
The generator controller on each unit controls all generator The PM-SC is mounted in a NEMA 1 or NEMA 3R
operation including synchronizing and the primary load wall-mounted enclosure and can be located anywhere
balancing functions. The role of the System Controller within 3000 feet of the generators, though it is often
is simply to facilitate normal system sequencing and most convenient to locate it with the transfer switch
data gathering. equipment.
After gathering information from each of the generator
controllers the PM-SC can easily provide generator
information upstream to a building management system
or to Generac’s Genlink® operator interface software
provided with the equipment. The System Controller
supports multiple communication ports utilizing Modbus
protocol as well as a built-in modem.

26
PM-SC

System Functions Key Features


The PM-SC: • Controls up to 15 paralleling generators
• Accepts a 2-wire start signal from multiple ATS’s • Touch-screen display for monitoring system and
• Starts and stops generators via RS485 individual generator status
• Fine-tunes the real and reactive generator load sharing • Diagnostics capabilities at the touch-screen and
via RS485 through Genlink® software
• Priority loads the system (3 levels) • Data logging and trending capabilities
• Load sheds during generator failure (3 levels) • Real time clock and calendar
• Central point of communication & control • Programmable exerciser
 RS232, RS485, and Modem • Remote monitoring using Modbus RTU protocol or
 Modbus Protocol & GenLink® Interface Software GenLink® operator interface software
• Supports a system level remote annunciator and • Standard internal modem
common alarm output • Priority loading (3) and load shedding (3) capability
• Supports backup modes of operation • Programmable spare I/O, 4 auxiliary inputs and 8
 Human interaction (standard) auxiliary outputs
 Redundant controls (optional) • Integral custom logic algorithm allows implementation
of an up to 47 rungs of PLC style logic
Normal Sequence of Operation • Three position key switch for operation mode
1. The automatic transfer switches (ATS’s) monitor the selection (Auto/Off/Manual)
utility voltage and provides a 2 wire generator start • Battery-backed DC controls with AC charger,
contact to the PM-SC. redundant 24VDC input available
• EEPROM non-volatile memory assures settings are
2. T
 he PM-SC then provides a start command to all not lost during loss of power
generators via RS485 communications. • Fuse-protected 120VAC GFI convenience duplex
3. Each generator will start independently. receptacle (5 amp max)
• UL 508 Listed
4. The first generator that attains rated voltage and
frequency performs dead bus arbitration with the
PM-SC and then closes its internal paralleling switch Optional & Backup Functionality
connecting to the generator bus. The MPS product line is designed to support operation
5. If an emergency system load requiring a 10 second even if a failure occurs to the PM-SC or to the RS485
start exists, the first unit to close onto the generator data highway. Standard back-up mode allows human
bus will typically pick-up the emergency ATS intervention to manually bring the generators on-
immediately. line utilizing the capabilities built into the generator
controllers. Load is then sequenced manually by
6. D
 uring this time, the PM-SC inhibits the transfer of actuating manual push buttons inside the System
the other ATS’s via permissive relays. Controller. An optional redundant load sequencing
7. The remaining generators will sync with the controller is available for sites which desire fully
generator bus and close their individual paralleling automatic backup operation.
switches. In addition to basic functionality, the PM-SC is designed
8. As the generators are paralleled to the generator to fully integrate with Generac’s MTS digital transfer
bus, the PM-SC sequentially signals the remaining switches or Generac’s soft load transfer switch controller.
ATS’s to transfer onto the generator bus. The System Controller also supports integration of
9. If a generator fails, load shed contacts are available other optional functionality like generator capacity
to disconnect selected loads. Load shedding can management and site-specific custom logic.
be implemented at the transfer switches, with shunt
trip breakers, through building automation, and by
various other methods.
10. When utility supply returns, the ATS’s remove the 2
wire start causing the PM-SC to issue a command
to each generator control to disconnect from the
generator bus.
11. Each generator will operate for the cool-down period
and then shutdown.

27
PM-SC

Typical Screens From Touch Screen Panel Operating Specifications


External Power
Supply Requirement....................... 120VAC single phase
Internal Power.......................................................24VDC
Output Ratings
Relay Contacts........................ 250VAC, 28VDC, 10A
Open Collector User Outputs................. 30V, 200mA
Environmental
Temperature............................................ 10 to +50 C
Humidity............................ 0 to 95% non-condensing

Packaging and Mounting


Enclosure Types Available.........NEMA 1 or NEMA 3R
Mounting....................................Wall Mount
Weight.......................................90 Lbs.
Dimensions................................30”H x 24”W x 9”D
Finish.........................................Generac Gray RhinoCoat™

Main Processor Assembly


• Factory Sealed In A Die Cast Aluminum Tamper
Resistant Enclosure
• No Internal Adjustments Or Controls
• Watertight Output And Input Connections
• 5 - 30 Volts Input Power
• Motorola 32 Bit Microprocessor
• Built-In Protection From Voltage Spikes
• Built-In Diagnostics
• -40° C to +70° C Temperature Range
• Multi-Layer Circuit Board Technology With Surface
Mount Components
• Shown With Cover Removed (Back Side)
• Plug-in/Plug-out Design

28
PM-SC

SINGLE TRANSFER MULTIPLE TRANSFER


SWITCH CONFIGURATION SWITCH CONFIGURATION
GENLINK™ PC/LAPTOP GENLINK™ PC/LAPTOP

500 kW 500 kW 500 kW 500 kW 500 kW 500 kW

RS485/232 RS485/232

TO
UTILITY
TRANSFER
SWITCH

TO TO TO
UTILITY UTILITY UTILITY

TRANSFER

TRANSFER

TRANSFER
SWITCH

SWITCH
SWITCH
PM-SC PM-SC

PERMISSIVE/LOAD SHED CIRCUITS PERMISSIVE/LOAD SHED CIRCUITS

Load Shed Most


Non-Vital Critical Critical Non-Vital
Capabilities Critical
Load Load Load Load
Included Load

229.2mm[9.0"] 609.6mm[24.0"] 229.2mm[9.0"] 609.6mm[24.0"]


203.2mm[8.0"] 11.1mm[ 0.4"]TYP. 456.6mm[18.0"] 76.5mm[3.0"] 203.2mm[8.0"] 11.1mm[ 0.4"]TYP. 456.6mm[18.0"] 76.5mm[3.0"]

856.5mm[33.7"] 856.5mm[33.7"]
798.0mm[31.4"] 762.0mm[30.0"] 798.0mm[31.4"] 762.0mm[30.0"]

WALL MOUNTING WALL MOUNTING


BRACKETS BRACKETS

PM-SC IN NEMA 1 ENCLOSURE NEMA 3R ENCLOSURE

See installation drawings for details: Distributed by:


NEMA 1: 0E7619
NEMA 3R: 0H3175

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2009 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0182690SBY/Printed in U.S.A. 05.09

29
30
30
NET ACCESS MMU
TYPICAL FOR 3
31
31
NET ACCESS MMU
TYPICAL FOR 3
32
NET ACCESS MMU
TYPICAL FOR 3
33
NET ACCESS MMU
TYPICAL FOR 3
34
34
NET ACCESS MMU
TYPICAL FOR 3
GROUP G GROUP G

TRANSFER SYSTEM DATA

TYPE CODE
SYSTEM VOLTAGE
SERIAL NUMBER
MODEL NUMBER
WHEN GENERATORS ARE RUN MANUALLY AND NOT UNDER
CONTROL OF THE PM-SC, PERMISSIVE RELAYS (P1, P2, P3)
SWITCH MAXIMUM AMPS
CAN BE OPERATED USING THE PUSHBUTTONS ON TOP OF
RATING THE RELAYS. SEE OWNER'S MANUAL.
MAXIMUM VOLTS

GENERAC POWER SYSTEMS, INC.


WAUKESHA, WI.

P1 P2 P3

35
INSTALLATION DRAWINGS INSTALLATION DRAWINGS
REVISION: H-4160-C POWER MGR-SC W/G PANEL REVISION: H-4160-C POWER MGR-SC W/G PANEL
NET ACCESS MMU
DATE: 03/18/09 DRAWING #: 0E7619 DATE: 03/18/09 DRAWING #: 0E7619
TYPICAL FOR 3
NET ACCESS MMU
TYPICAL FOR 3

MPS Paralleling Switch


Control Wiring Copper Bus -
Generator Feed

S1B S1A AT2 AT1 A2 A1


M DO NOT OPERATE WHILE THE SWITCH IS UNDER LOAD.
CLOSE SET MANUAL HANDLE ON "M" AND
OPERATE IN THE DIRECTION
TRIP OPEN PUSH THE "TRIP" WITH A SCREWDRIVER
T

Arc Chutes
LOAD BREAK SWITCH
RATED CURRENT
1000A
RATED VOLTAGE
480 VAC UL
600 VAC CSA

xxxxxx

XXXXX

MANUAL
CLOSE OFF

Solenoid Actuated - TRIP

Mechanically Held Copper Bus -


Switching Mechanism Load Terminals
(Lugs not shown)

DESCRIPTION
Generac’s paralleling switch is an integral, plant-mounted paralleling device. This unit-mounted switch allows
Generac’s Modular Power System (MPS) to parallel without external switchgear. Controlled by the genset’s Power
Manager controller, these heavy duty switches are solenoid actuated, mechanically held, and serve as the customer
connection point for each MPS generator set’s power output cabling.

SPECIFICATIONS
Manufactured by......................................................Generac Power Systems
Rating .....................................................................Continuous (100% Rated)
Contact Material......................................................Silver Plated Copper
Arc Chutes...............................................................Heavy Duty
Switching Mechanism..............................................Heavy Duty Solenoid Actuated - Mechanically Held
Life Test...................................................................20,000 Cycles Minimum
Approval..................................................................UL/CSA
Connections ...........................................................Bus Connection to Lugs
Features..................................................................Contacts may be inspected visually without switch disassembly

Contactor Rating 400 Amp 600 Amp 1000 Amp


Withstand Rating 35,000 42,000 65,000
Lug (Qty) Sizes* (2) 250 mcm or (2) #1 to (4) #6 to
(1) 600 mcm/phase 500 mcm/phase 350 mcm/phase
Bus Size (inches) 1.57 x 0.20 1.38 x 0.59 2 x 0.59

*Contact your Generac Industrial Dealer for optional lug sizes.

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2009 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0183530SSD/Printed in U.S.A. 06.09
36
NET ACCESS MMU
TYPICAL FOR 3

PM-PLS PowerManager® Permissive/Load Shed Controller

Model 5509 PM-PLS

Controller Description Specifications


The MPS product line is designed to support operation Manufactured By.......................Generac Power Systems
even if a failure occurs to the System Controller or to the Power Requirement..........................24VDC from PM-SC
RS485 data highway. Standard back-up mode allows PLC.........................................................Siemens S7-200
human intervention to manually bring the generators Display Unit........................................... Siemens TD 200
on-line utilizing the capabilities built into the generator Relay Contacts............................... 4PDT, 5A @ 250VAC
controllers. Load is then sequenced manually by actuating Environmental
manual push buttons inside the System Controller. An Temperature..................................................0 to 50C
optional redundant load sequencing controller is available Humidity............................ 0 to 95% non-condensing
for sites which desire fully automatic backup operation;
this redundant controller is Generac's Power Manager- Packaging and Mounting
Permissive/Load Shed Controller (PM-PLS). Enclosure Type................................................. NEMA 12
The PM-PLS is capable of monitoring online generators Mounting.........................................................Wall Mount
and provides automatic permissive and load shed Weight................................................................... 39 lbs.
functions similar to the PM-SC.The PM-PLS is configured Dimensions.........................................20”H x 16”W x 6”D
by the dealer’s trained MPS technician with the same Finish......................... ANSI 61 Gray, baked powder coat
parameters configured in the PM-SC. Additional site
wiring is required to support this level of redundancy.
For a complete description, refer to PM-SC Operator’s
Manual, 0F1076.

37
PM-PLS

Automatic Backup Operation

The Modular Power System normally is in an operational ready status with all key switches in the “auto” position and all generators communicating to the
system controller. If the system’s communications are disrupted, an alarm is generated and the PM-PLS is activated. Once activated the PM-PLS takes over
the system controller’s load sequencing functionality through a hardwire status contact from each generator. The redundant mode, operational sequence is as
follows:
• When the utility fails, the transfer switch(es) will provide a 2-wire start to the system controller and a redundant start to each of the generators. The
generators will all start automatically.
• Generators 1 and 2 will perform dead bus arbitration through a hardwired handshake line and then one of the generators will safely energize the dead bus.
All remaining units will then actively synchronize (functionality internal to each generator) to the energized bus.
• The PM-PLS receives hardwired on-line status from each generator. It uses this information to manage system permissive and load shed functionality.
• While system communications are lost, generator load-sharing is maintained through functionality internal to the generator controllers.
For more details on the operation of permissive and load shed signals, please refer to the Power Manger System Controller manual, part # 0F1076.

Gen #2 Connecting Signal


SYSTEM RS-485 Generator Communications Bus Remote
CONTROLLER Annunciator
Panel
Enable Backup Control

Gen 1 Gen 2 Gen 3 Gen 4 Gen 5 Gen 6 Gen 7 Gen 8 Gen 9 Gen 10
Permissives

Load Sheds

2-wire Start
Gen Connected to Bus Under Backup Control

Permissives
ATS PM-PLS
Load Sheds

16.00"
Distributed by:
3.00" 10.00" 6.00"
TYP TYP

21.25" TYP

20.00"
SIEMENS TD 200

F5 F6 F7 F8
F1 F2 F3 F4

SHIFT ESC ENTER

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2009 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0183760SBY/Printed in U.S.A. 09/11/09

38
GROUP G

39
39
SPARE
SPARE
SPARE

PLS ENBL
GEN1 AUX
GEN2 AUX
GEN3 AUX
GEN4 AUX
GEN5 AUX
GEN6 AUX
GEN7 AUX
GEN8 AUX
GEN9 AUX
GEN10 AUX NET ACCESS MMU: WIRING DIAGRAM
REVISION:
PLS CONTROLLER
DATE: 10/25/05
TYPICAL FOR 3
PAGE 1 OF 1 DRAWING #: 0F9260
SPARE

SPARE

GEN10 AUX

GEN9 AUX

40
GEN8 AUX

GEN7 AUX

GEN6 AUX

GEN5 AUX

GEN4 AUX

GEN3 AUX

GEN2 AUX

GEN1 AUX

SPARE

PLS ENBL

NET ACCESS MMU


TYPICAL FOR 3
SIEMENS, INC.
UL LISTED
GEENRATOR MOUNTED
CIRCUIT BREAKERS
FOR
NET ACCESS MMU DATA CENTER
9 WING DRIVE
CEDAR KNOLLS, NJ

41
GENERAC POWER SYSTEMS
Circuit Breaker Part Number Reference Chart
For use when the generator set is configured with any of the following:
C, E or PMDCP control panel
Generator Ouput Voltage of 600V
A breaker rated below 40A or above 600A
A breaker with shunt trips and auxiliary contacts
Generator sets that do not meet any of these criteria are fitted with Generac Breakers, which are not displayed
in this document.

NET ACCESS MMU


Breaker Selection Guidelines
Volts - When a Standard Breaker is selected, use the breaker with the lowest volt rating that meets

TYPICAL FOR 3
or exceeds the generator output voltage. For example, a standard 15A breaker on a 120/208V
generator set will be a 0D5545, which has a 480V rating. A standard 50A breaker on a 120/208V
generator set will be 0D5539, which has a 240V rating.
Optional breakers are rated at 600V.
Accessories - Match the accessory's voltage with the genset electrical system voltage. The
electrical system voltage can be found on page 2 of each product's specification sheet.
Note: All MPS products are equipped with the shunt trip and aux contacts accessory for use in load
shedding. Since the shunt trip is not available for customer use, this accessory is not displayed as
a feature on the quote or order's bill of material.

8kW to 400kW generator sets


AMPS VOLTS GENERAC No. ACCESSORIES SIEMENS PART No.
15 480 0D5545 No Accessories ED43B015
15 480 0D5545B 12V Shunt Trip & Aux Contacts ED43B015AESA
15 480 0D5545C 24V Shunt Trip & Aux Contacts ED43B015AESB
15 600 0D5558 No Accessories ED63B015
15 600 0D5558B 12V Shunt Trip & Aux Contacts ED63B015AESA
15 600 0D5558C 24V Shunt Trip & Aux Contacts ED63B015AESB
20 480 0D5546 No Accessories ED43B020
20 480 0D5546B 12V Shunt Trip & Aux Contacts ED43B020AESA
20 480 0D5546C 24V Shunt Trip & Aux Contacts ED43B020AESB
20 600 0D5559 No Accessories ED63B020
20 600 0D5559B 12V Shunt Trip & Aux Contacts ED63B020AESA
20 600 0D5559C 24V Shunt Trip & Aux Contacts ED63B020AESB
25 480 0D5547 No Accessories ED43B025
25 480 0D5547B 12V Shunt Trip & Aux Contacts ED43B025AFSA
25 480 0D5547C 24V Shunt Trip & Aux Contacts ED43B025AESB
25 600 0D5560 No Accessories ED63B025
25 600 0D5560B 12V Shunt Trip & Aux Contacts ED63B025AESA
25 600 0D5560C 24V Shunt Trip & Aux Contacts ED63B025AESB
30 480 0D5548 No Accessories ED43B030
30 480 0D5548B 12V Shunt Trip & Aux Contacts ED43B030AESA
30 480 0D5548C 24V Shunt Trip & Aux Contacts ED43B030AESB
30 600 0D5561 No Accessories ED63B030
30 600 0D5561B 12V Shunt Trip & Aux Contacts ED63B030AESA
30 600 0D5561C 24V Shunt Trip & Aux Contacts ED63B030AESB
35 480 0D5549 No Accessories ED43B035
35 480 0D5549B 12V Shunt Trip & Aux Contacts ED43B035AESA
35 480 0D5549C 24V Shunt Trip & Aux Contacts ED43B035AESB
35 600 0D5562 No Accessories ED63B035

0603560SSD - Released 12-05 Page 1 of 4


42
AMPS VOLTS GENERAC No. ACCESSORIES SIEMENS PART No.
800 600 0D5583B 12V Shunt Trip & Aux Contacts LMD63B800PAFSA
800 600 0D5583C 24V Shunt Trip & Aux Contacts LMD63B800PAFSB
900 600 0D5584 No Accessories ND63B900P
900 600 0D5584C 24V Shunt Trip & Aux Contacts ND63B900PAFSB
1000 600 0E1840 No Accessories NXD63B100P
1000 600 0A6219C 24V Shunt Trip & Aux Contacts ND63B100PAFSB
1200 600 0E1841 No Accessories NXD63B120P
1200 600 0A6141C 24V Shunt Trip & Aux Contacts ND63B120P AFSB
1400 600 0E1842 No Accessories PXD63B140MP
1400 600 0A6143C 24V Shunt Trip & Aux Contacts PD63B140PAFSB
1600 600 0E1843 No Accessories PXD63B160MP
1600 600 0A6145C 24V Shunt Trip & Aux Contacts PD63B160PAFSB
500kW and 600kW generator sets
AMPS VOLTS GENERAC No. RATING SIEMENS PART No.
600 600 0D6643 80% rated MD63B600P
600 600 0D6992 100% rated MXD63B600HP
700 600 0D6644 80% rated MD63B700P
700 600 0D6993 100% rated MXD63B700HP
800 600 0D6645 80% rated MD63B800P
800 600 0D6994 100% rated MXD63B800HP
1000 600 0E1840 80% rated NXD63B100P
1000 600 0A6220 100% rated NXD63B100HP
1400 600 0E1842 80% rated PXD63B140MP
1400 600 0A6144 100% rated PXD63B140HP
1800 600 0E1844 80% rated RXD63B180MP
2000 600 0E1845 80% rated RXD63B200MP
2500 600 0A6149 100% rated STD63F2500HLI25

0603560SSD - Released 12-05 Page 4 of 4


43
NET ACCESS MMU
• Revised •
TYPICAL 4/06/2009
FOR 3
Molded Case Circuit Breakers
ND 1200A Frame Sentron Series Selection
Type NXD6 햲햹 Blue Label Ordering Information
Non-Interchangeable Trip (Assembled Circuit Breaker Without Lugs) Complete Breaker Unassembled
with Lugs
2-Pole 600V AC 3-Pole 600V AC Prices of ND6 and HND6 breakers
Continuous 250V DC 500V DC
Current Rating Catalog List Catalog List include frame, trip, and both line and
@ 40°C Number Price $ Number Price $ load lugs (3TA4N8500). These catalog
0900 NXD62B900■ 10498.00 NXD63B900 13167.00 numbers are the frame, trip and lugs
1000 NXD62B100■ 10498.00 NXD63B100 13167.00 separately packaged. For applications
1200 NXD62B120■ 10498.00 NXD63B120 13167.00 requiring different lugs, order
individual items as needed.
Type ND6 햹 Blue Label Complete Breaker Assembled
Interchangeable Trip without Lugs
Prices of NXD6, HNXD6, and
Complete Breaker
Unassembled with Lugs Frame Only Trip Unit Only
CND6 include frame with
Continuous non-interchangeable trip units
Current Rating Catalog List Catalog List Catalog List
@ 40°C Number Price $ Number Price $ Number Price $
installed only. Order required
terminal connectors separately.
2-Pole 600V AC, 250V DC 햳 For line and load lugs (3TA4N8500)
installed, add suffix “L” to catalog
0800 ND62B800■ 9587.00 MD62T800■ 2987.00
0900 ND62B900■ 11675.00 ND62T900■ 5075.00 number (add 2 times list price of
ND62F120 5424.00 lug kit).
1000 ND62B100■ 11675.00 ND62T100■ 5075.00
1200 ND62B120 11675.00 ND62T120 5075.00
100% Rated (3-Pole only)햸
3-Pole 600V AC, 500V DC 햴 Types NXD6, HNXD6 and CND6
breakers are available with 100%
0800 ND63B800 12259.00 MD63T800 3747.00 ratings. To order, add suffix “H” to
0900 ND63B900 14874.00 ND63T900 6362.00
1000 ND63B100 14874.00
ND63F120 6806.00
ND63T100 6362.00
catalog number, and add 10% to
1200 ND63B120 14874.00 ND63T120 6362.00 list price. 100% rated ND breakers
require 90°C Cu cable sized at 75°C
Interrupting Ratings ampacity and lug kit 3TA4P8500
RMS Symmetrical Amperes (KA)
or 3TA3N8750.
UL 489 A IR IEC 947-2 50°C Applications see page 6-84.

6
Breaker Volts AC Volts DC Volts AC (50/60HZ) 400Hz Applications see page 6-84.
Type 240 480 600 250 500 햴 220/240 380/415 500

CIRCUIT BREAKERS
MOLDED CASE
(lcu) (lcs) (lcu) (lcs) (lcu) (lcs) Lugs 햷
ND6, NXD6 65 50 25 30 (2-P) 25 (3-P) 65 33 40 20 30 15 Catalog Cables Wire List
HND6, HNXD6 100 65 50 30 (2-P) 50 (3-P) 100 50 65 33 42 21 Number per Lug Range Price $
CND6 200 100 65 — 50 (3-P) 200 100 100 50 65 33 TA2K500 2 #1-500 kcmil Cu/Al 71.00
TA3K500 3 #1-500 kcmil Cu/Al 98.00
Instantaneous Adjustment Trip Range TC2K500
TC3K350
2
3
#1-500 kcmil Cu
#1-350 kcmil Cu
120.00
151.00
Nominal Instantaneous Values Kits (2 Kits required per breaker)
+20% +20% 2TA4P8500 햵 4 250-500 kcmil Cu/Al 584.00
Breaker Ampere Tolerance Tolerance 3TA4P8500 햵 843.00
Rating Low 2 3 4 5 6 7 High 2TA4N8500 햶 588.00
3TA4N8500 햶 4 250-500 kcmil Cu/Al 853.00
800 4000 4570 5140 5710 6280 6850 7420 08000 2TA2N8750 365.00
2 500-750 kcmil Cu/Al
900-1200 5000 5715 6430 7145 7860 8575 9290 10000 3TA2N8750 513.00
2TA3N8750 579.00
3 500-750 kcmil Cu/Al
3TA3N8750 832.00

Enclosures
Catalog List
Type Number Price $
1 MND61 897.00
3R MND63 2202.00
12 MND612 ■ 2883.00
Neutral W63623 606.00

■ Built to order. Allow 2–3 weeks for delivery. 햶 Use 2 – 3TA4N8500 for 3-pole or 2 – 2TA4N8500 for
햲 NXD6 2-pole. Rated for 75°C cable.
circuit breakers are UL listed for reverse 햷 See Note: A, page 6-81.
connection applications. 햸 80% rated breakers with the CE mark will also be
햳 2-pole units available in 3-pole width only. Modifications page 6-84
햴 When wired as shown on page 6-3, this circuit breaker is marked in the 100% rated version. Enclosures Section 5
햹 HACR rated.
UL listed and rated for use on 500VDC ungrounded UPS Accessories pages 6-58 and 6-86 to 6-91
Note: ND frame qualified to UL489 supplement B “NAVAL”.
systems only.
햵 Use 2 – 3TA4P8500 kits for 3-pole, or 2 – 2TA4P8500 See page 6-84 for additional information.
kits for 2-pole. Use for 100% rated breakers.

Discount Schedule MCCB Siemens Power Distribution & Control, SPEEDFAX™ 2007-2008 Product Catalog 6-55

44
Molded Case Circuit Breakers
ND 1200A Frame Sentron Series Selection/Dimensions
Type HNXD6  Black Label
Non-Interchangeable Trip (Assembled Circuit Breaker Without Lugs)
2-Pole 3-Pole

Continuous 600V AC/250V DC 600V AC/500V DC


Current Rating Catalog List
@ 40°C Number Price $
0900 For 2-pole application use outside HNXD63B900 14794.00
1000 poles of 3-pole circuit breaker HNXD63B100 14794.00
1200 HNXD63B120 14794.00

Type HND6  Black Label


Interchangeable Trip
Complete Breaker
Continuous Unassembled with Lugs Frame Only Trip Unit Only
Current Rating Catalog List Catalog List Catalog List
@ 40°C Number Price $ Number Price $ Number Price $

2-Pole 600V AC, 250V DC 


0800
0900
For 2-pole application use outside poles of 3-pole circuit breaker
1000
1200

3-Pole 600V AC, 500V DC 


0800 HND63B800 13883.00 MD63T800 3747.00
0900 HND63B900 16498.00 HND63F120 8430.00 ND63T900 6362.00
1000 HND63B100 16498.00 ND63T100 6362.00
1200 HND63B120 16498.00 ND63T120 6362.00

Type CND6 
Fuseless Current Limiting Red Label
6

Non-Interchangeable Trip (Assembled Circuit Breaker)


CIRCUIT BREAKERS
MOLDED CASE

2-Pole 3-Pole Lugs


Continuous
Current Rating Catalog List When lugs shield NDTS is used.
@ 40°C Number Price $
Note: NDTS lug shields are required when oversized lugs
0900 For 2-pole application, CND63B900■ 20489.00 TA4P8500 or TA4N8500 are used. The kits include
1000 use outside poles of CND63B100 20489.00 the NDTS shield.
1200 3-pole circuit breaker CND63B120 20489.00

Shipping Weights Dimensions (in inches)


Number of Number per Shipping Breaker
Poles Carton Weight (lbs.) Type W L D D1
ND6, HND6, NXD6, HNXD6, CND6
Assembled Breaker (less terminals) ND6, NXD6, HND6,
2 1 53 HNXD6, CND6,
9 16 6 8.25
3 1 61.5 SND6, SHND6, and
ND6, HND6 Frame Only SCND6
2 1 42.25 with NDTS
3 1 46 lug shield 9 24 6 8.25
ND6, HND6 Trip Unit Only
2 1 04.5
3 1 06.5

For inches / millimeters conversion, see Application Data section.

■ Built to order. Allow 2–3 weeks for delivery.  When wired as shown on page 6-3, this circuit breaker is
 HNXD6 UL listed and rated for use on 500V DC ungrounded
and CND6 circuit breakers are UL Listed for
UPS systems only.
reverse connection applications.  HACR rated.
 2-pole units available in 3-pole width only.

6-56 Siemens Power Distribution & Control, SPEEDFAX™ 2007-2008 Product Catalog Discount Schedule MCCB

45
NET ACCESS MMU: TYPICAL FOR 3
Siemens Circuit Breaker Lug Types and Minimum and
Maximum Wire Sizes

Amp Breaker Standard Lugs Siemens Lug Part


Rating Type Min/Max Wire Size Number

15-100 BQ 240 V #14 - 1/0 Part of C.B


125 BQ 240 V #2 - 2/0 Part of C.B
30-60 ED (600 V) #10 - 1/0 Part of C.B

70-100 ED #10 - 1/0 Cu or Al LN1E100


125 ED #3 - 3/0 TA1E6125
150 FD #6 - 350 MCM TA1FD350A
175 FD #6 - 350 MCM TA1FD350A
200 FD #6 - 350 MCM TA1FD350A
225 FD #6 - 350 MCM TA1FD350A
250 FD #6 - 350 MCM TA1FD350A
300 JD 2 - 3/0 - 500 MCM TA2J6500
350 JD 2 - 3/0 - 500 MCM TA2J6500
400 LD 2 - 3/0 - 500 MCM TA2J6500
500 LD 2 - 3/0 - 500 MCM TA2J6500
600 LD 2 - 3/0 - 500 MCM TA2J6500
700 LMD 3 - 1/0 - 500 MCM TA3K500
800 LMD 3 - 1/0 - 500 MCM TA3K500
900 ND 4 - 250 - 500 MCM 3TA4N8500
1000 ND 4 - 250 - 500 MCM 3TA4N8500
1200 ND 4 - 250 - 500 MCM 3TA4N8500
1400 PD 5 - 300 - 600 MCM TA5P600
1600 PD 5 - 300 - 600 MCM TA5P600
1800 RD 5 - 300-600 MCM TC5R600
2000 RD 5 - 300-600 MCM TC5R600
2500 STD 6-250-600 MCM TA6R600STD
3200 STD 6-250-600 MCM TA6R600STD

5/12/2006
Document 0603600SSD 5/06

46
R

NET ACCESS MMU:


POWER SYSTEMS TYPICAL FOR 3
COOLANT HEATERS

1) ALL DIMENSIONS ARE REFERENCE


2) BY-PASS IS LOCATED INTERNAL
3) HEATER MUST BE MOUNTED HORIZONTALLY

47
BL 09/08 0A9779$ SHEET 2 OF 2
NET ACCESS MMU:
TYPICAL FOR 3

48
Battery Index

• 800-346-3760 National Hotline


• Warranty by Exide Corp.
• Lead Calcium Type
• Dry Batteries Available**

Engine
System
Voltage
NET ACCESS MMU:
Gas Gensets – Available Batteries
Battery
Quantity 77483 (75AH) 58208 (75AH)
Generac Part #
58665 (90AH) 61119 (110AH) 61104 (225AH)
G2.4 QTA
G4.2
12
12 TYPICAL FOR 3
1
1
X
X X X
G5.4 QTA 12 1 X
G6.8 QTA 12 1 X
G6.8 12 1 X X X
G13.3 24 2 X X or L
X = Battery available installed.
L = Battery available only as shipped dry and loose for location outside the generator skid.

Diesel Gensets – Available Batteries


System Battery Generac Part #
Engine
Voltage Quantity 77483 (75AH) 58208 (75AH) 58665 (90AH) 61119 (110AH) 61104 (225AH)
D2.4 12 1 X X
D3.0 12 1 X X
D3.9 24 2 X X X
D4.5 12 1 X
D6.8 24 2 X X
D7.5 24 2 X X
D9.0 24 2 X X L
D12.0 24 2 X X L
D13.5 24 2 X X L
D16.0 Mits 24 2 X X L
D16.0 Volvo 24 2 X X X or L
D18.0 24 2 X X X or L
D22.0 24 2 X X X or L

X = Battery available installed.


L = Battery available only as shipped dry and loose for location outside the generator skid.
Battery Specifications
Part Group Amp CCA Dimensions (inches)
Number Number Hours* @ 0° F A B C +
A 8D

77483 26 75 525 6.75 8.19 7.75
58208 24F 75 525 6.75 10.63 8.88 B C
58665 27F 90 700 6.75 12.50 9.00 + 26 –
61119 31 110 925 6.75 13.00 9.40 A – 27F +
61104 8D 225 1155 11.12 20.75 9.88 31

All batteries are 12 volt, 6 cell construction.


For 24 volt systems, batteries are paired in series.
* Battery ampere-hours (AH) are estimated for reference only. Use cold cranking amps (CCA) as the
0161970SBY
actual performance criteria. Printed in USA 8.99,
** Add an "A" suffix to the Generac part number for dry batteries, which are shipped without electrolyte. rev. 07.09
49
NET ACCESS MMU: TYPICAL FOR 3
Batter
Batteryy War mers
armers

■ War ms and Insulates Batter


arms y
Battery
■ Ther mostatically Controlled
Thermostatically
■ 30°F On Temper ature
emperature
■ 40°F Off Temper ature
emperature
■ 120V Operation
■ 2 Sizes A
Sizes vailab
Av le
ailable
• 80W - One Battery
• 160W - Two Batter y
Battery

Blank
Blanketet type Batter y War
Battery mers are designed ffor
armers or installations where
reliable starts are a must.

Batter
Batteryy War mers in conjuction with a coolant jac
armers ket heater will insure
jack
that the engine will reach maximum cranking speed.

Batter
Batteryy War mers are ffactor
armers actor
actoryy installed and wired to a 4” junction bo x,
box,
the junction box houses the ambient temperature sensor and pro-
vides a con venient location ffor
conv or hard wir ing to a utility source
wiring source..

6”

Batter
Batteryy War mer
armer

Batter
Batteryy War mer
armer
Dimensions
6”
72”
Thermostat
Black

➧ Customer Green
Connections White
36”
UP


UP

Electrical Schematic

0161980SBY / Printed in USA 8.99, 12.99

50
NET ACCESS MMU:
TYPICAL FOR 3
10 Amp
Dual Rate Battery Chargers
n 12 and 24 volt systems available.

n Fully automatic high performance.

n Controlled 10 amp charging current.

n Simple, concise monitoring with


panel-mounted DC ammeter and DC
voltmeter.

n Switch-mode power supply maintains


proper charge voltage.

n Compact and lightweight design.

High Performance Automatic Response to Safe, Accurate Charging


12 and 24 Volt Systems Battery Voltage Levels
The Generac 12 and 24 volt battery Our automatic equalizer system uses When the battery reaches maximum
charging systems are designed to a control circuit to limit charging charge, this high-performance charger
provide the ultimate in automatic current to 10 amps. maximum switches to its equalize mode.
battery voltage maintenance. battery charge is 2.30 volts per cell, Charging current is allowed to taper
or 13.8 volts for a 12 volt battery and off. At 2 amps, the charger shifts to
The key is a switch-mode power 27.6 volts for a 24 volt battery. float mode. Just enough current is
supply system with automatic float supplied to maintain the battery at or
and equalizer control. Precise When battery voltage drops beyond a above 13 (or 26) volts.
monitoring of the battey's voltage pre-set level below its maximum
automatically activates the correct charge, charging current increases to Battery voltage must be above 11
charging mode. The charge rate is 5 amps, then to the 10 amp bulk (22) volts before charging begins, and
limited and controlled to efficiently charge rate if needed to reach maximum open circuit voltage is 17.5
and safely maintain ideal battery optimum levels. (35) volts. Charger and battery are
levels under varying conditions. protected agains reverse connection.

51
Specifications

Part No. 79535 79525


Nominal Battery Voltage 12 24
Bulk Charge Voltage 11 to 13.8 22 to 27.6
Equalize/Float Voltage 13 to 13.8 26 to 27.6
Ampere Taper—Max. to Min. 10 to 0 10 to 0
Nominal Output Voltage Regulation +2% +2%
Input Voltage 120 VAC 120 VAC
Net Weight (lbs.) 7.5 7.5
Depth x Width x Height (inches) 5.5 x 10 x 7.5 5.5 x 10 x 7.5
Ambient Temperature -40oF to 140oF -40oF to 140oF

GENERAC® POWER SYSTEMS, INC. • P.O. BOX 8 • WAUKESHA, WI 53187


262/544-4811 • FAX 262/544-4851
Bulletin 074800000S / Printed in USA 6.97 rev: 11.02 All specifications subject to change without notice.

52
53
NET ACCESS MMU
TYPICAL FOR 3
NET ACCESS MMU:
TYPICAL FOR 3

125A Load Center

DESCRIPTION
The 125A Load Center is a unit-mounted distribution panel that is standard equipment on all Generac generator sets
that utilize PM-GC or PM-PC control systems. This main lug load center includes all of the circuit breakers required
for the coolant heater, battery charger, and other factory-installed optional AC loads within the generator set, and
serves as a convenient connection point for the customer’s utility feed for these AC loads. All breakers are labeled and
factory-wired to the AC loads.

SPECIFICATIONS
• Siemens part number E0816ML1125SCU
• 125A Main Lugs EQ Load Center
• 100,000A IR
• Single phase, copper bus
• UL listed
• Uses Siemens QP type circuit breakers
• Maximum of 8 single pole breakers
• Maximum of 4 two pole 240V breakers
• Enclosure type: NEMA 1
• Mounted on genset frame near control panel/display unit*
• Dimensions (inches): 14.75H x 12.375W x 3.875D

*Please refer to applicable generator set installation drawing for load center location details.

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2009 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0183630SSD/Printed in U.S.A. 06.09
54
NET ACCESS MMU: TYPICAL FOR 3
21 Light Remote Annunciator

Model 0054650 Remote Annunciator Panel without Relays


Model 0054660 Remote Relay Panel without LED’s and Keypad ( Relays Only)
Model 0054640 Remote Annunciator Panel with 8 Relays
Model 0056370 Flush Mount Enclosure w/o Annunciator

Description:
The remote Annunciator Panel provides remote monitoring The specific faults can be selected using either the DIP
and annunciation of up to 18 generator parameters using switches located on the annunciator circuit board or through
LED’s located on the annunciator keypad. It also provides a computer via the RS232 connection on the circuit board.
two system level warnings which are System Ready and All relays are energized on power up and open during a
Communications OK. fault condition.
The Relay panel has up to 8 selectable functions on form Communication is via a RS485 serial data link and power is
A relays, and multiple relay panels can be connected for supplied by the generator battery (+12VDC or +24 VDC).
all 18 generator parameters. The remote Annunciator Panel complies with NFPA 99
and NFPA 110.

Environmental Specifications:
Operating Temperature.............................................................................................................................-25 º C to 60 º C
Humidity..................................................................................................................................0 to 95% Non Condensing
Power Supply....................................................................................................... Generator Battery, +12 or +24 Volts DC
Power Usage............................................................................................................................................... 6 watts typical
Communication Line............................................................................ RS485 fully isolated twisted pair cable with shield
Maximum Cable Length.......................................................................................................................................4000 feet
Relay Output............................... One NO contact (Engergized when annunciator is powered and no faults are present)
Relay Contact Rating................................................................................................................................ 30 VDC, 1 amp
Enclosure Rating.................................................................................................................................................. NEMA 1

55
21 Light Remote Annunciator Specifications
Function Color Alarm Latched
Pre-low Oil Pressure Yellow Yes Yes
Pre- High Water Temp Yellow Yes Yes
Pre Low Water Temp Yellow Yes Yes
Pre- Low Fuel Yellow Yes Yes
Battery Chrg AC Fail Yellow Yes No
Low Battery Voltage Yellow Yes No
High Battery Voltage Yellow No No
Not in Auto Red Yes No
RPM Sensor Loss Red Yes Yes
Overcrank Red Yes Yes
Over speed Red Yes Yes
Low Oil Pressure Red Yes Yes
Hi Water Temp Red Yes Yes
Lo Water Level Red Yes Yes
Emergency Stop Red Yes No
Gen Running Yellow No No
Gen Power (ATS) Yellow No No
Line Power (ATS) Green No No
Systems Ready Green Yes No
Communications OK Green Yes No
Spare Green No No
Spare Keypad Switch - Can be used to implement a remote start function. (Model 005464 only)

9.06 1.64
Surface Mount Annunciator

The 21 Light Annunciator can mount to


a flat surface with connections through
5.8
the 0.812 Dia knockout on the back
surface or through 0.812 knockouts on
sides as shown. 0.86

0.812 Dia.
0.812 Dia. 4.53 Both sides

11.42

10.24 2.32

1.93
Flush Mount Annunciator

This Flush Mount Box is recessed


Four mounting holes for into the wall opening and the sur-
21 Light Annunciator
7.09 4-mm -0.7 Female Thread face mount annunciator mounts to
6.49
8.27 R0.59 the (4) 4 mm screw holes on the
1.57
Thru
Both Sides
back surface. After wire connec-
tions are made the front annuncia-
1.42
tor cover is attached.

1.21 Cut 0.87


9.64 Rough Opening
Outside 6.75 " x 9.88 "

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2009 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0604160SSD/Printed in U.S.A. 04.08, rev: 07.09

56
57
58
59
60
61
62
63
64
65
66
67
R

POWER SYSTEMS

EMERGENCY

68
NET ACCESS MMU
TYPICAL FOR 3
BL - 10/07 PART NUMBER
061129E
R

POWER SYSTEMS
WIRING DIAGRAM/PROGRAMMING, G PANEL REMOTE E-STOP

69
NET ACCESS MMU
TYPICAL FOR 3
BL - 10/07 PART NUMBER
0F5764
NET ACCESS MMU TYPICAL FOR 3

PLEASE NOTE:
QTY. 6 PIECES WILL SHIP LOOSE,
FOR JOB SITE INSTALLATION, BY
OTHERS.

70
70
71
®

POWER SYSTEMS, INC.

GenLink® - DCP
Operating Manual
for NET ACCESS MMU
Version 1.0

Typical for 3
Version 1

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe
! operation be copied and posted in potential hazard areas. Safety should be stressed to all
operators and potential operators of this equipment. !
This manual should remain with the unit.

72
Table of Contents
GenLink®-DCP Operating Manual

GENERAL INFORMATION ................................1


Introduction ..........................................................1
Features ................................................................1
Installing GenLink
Prerequisites........................................................1
GenLink ..............................................................1
Online Help............................................................1
Add Notes for Online Help ..................................1

OPERATION ........................................................2
GenLink Menus ....................................................2
GenLink’s Power Manager Screens ........................3
Power Manager Configuration Screens ..................4

NOTES ..................................................................5

Generac® Power Systems, Inc.

73
General Information
GenLink®-DCP Operating Manual

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe
! operation be copied and posted in potential hazard areas. Safety should be stressed to all
operators and potential operators of this equipment. !
INTRODUCTION Next, install the Microsoft Data Access Components
Genlink®-DCP has been developed alongside version 2.8 by double-clicking on this file:
Generac's latest control technology to give a more up- Prerequisites/MDAC_TYP.EXE
to-date and feature-rich user experience. Generac Follow the instructions. Rebooting shouldn't be nec-
has incorporated such things as parameter file stor- essary.
age, variable trending, demo modes and a host of
other features. Genlink®-DCP uses the industry stan-
dard Modbus protocol to communicate with ‹ GENLINK
Generac's latest controllers and allows for local or Install Genlink by double-clicking on the "Setup.exe"
remote (via modem) communications. The package is file in the Genlink_Setup subdirectory.
easy to install and user friendly with it's own online
context sensitive help system. It is recommended
using Genlink along with the user manual for the par- ONLINE HELP
ticular product purchased. Genlink is being constantly improved with new fea-
tures added on a regular basis. In order to keep the
documentation up to date, the main source of this
FEATURES documentation is provided by the online help system.
• Context sensitive online help system This provides for context sensitive help on every
• Uses industry standard Modbus protocol Genlink screen. This manual should only be viewed
• Allows for local or remote (modem) connection as an introductory guide, the main source of docu-
• Runs in "Demo" mode offline mentation being from the online help system.
• Allow product parameter uploading/storage in To access online help, either click on the "Help" but-
files/copying and downloading ton or use the "F1" key. This will bring up a help doc-
• Allows product parameter editing offline ument which is displayed via explorer.
• Generates multiple reports
• Allows upgrades to the controller software ‹ ADD NOTES FOR ONLINE HELP
upgrades in the field via modem
Personal help notes can be created with just a few
• Can perform variable trending and graphing of
simple keystrokes. Each help screen has it's own
multiple variables in real time
individual help document which is stored in the
• Multiple diagnostic functions "\help" directory. Each help page has a link to an
• Upload and download file to controllers inbuilt associated "notes" document where notes can be
PLC (PLC programming tool is separate) added. There is one "notes" file per help document
• Allows setup of controllers maintenance parame- (i.e. one per page).
ters
The easiest way to edit the notes files is to run
Genlink and bring up the help page that needs edit-
INSTALLING GENLINK ing. Click on the "notes" link to bring up the notes file
for that page. Right click on the help text and select
‹ PREREQUISITES "view source" to bring up the document in notepad.
Before Genlink .NET can be installed, two other com- An alternative is to edit the file in notepad (or an
ponents will need to be in place. The two requisite HTML editor) without going through Genlink, but by
files MUST BE LOADED FIRST before Genlink is using explorer to find the files. These are stored
installed. under the "\help" directory, under the directory where
Genlink was installed.
First, install the .NET Framework version 1.1. This is
available via Windows Update, or double-click on this Note that these files are in HTML format. By using the
file: HTML format, headings, colored text, etc. can be
used to enhance online notes.
Prerequisites/dotnetfx.exe
Follow the instructions presented, then be sure to
shutdown and restart the machine before going on to
the next steps.

Generac® Power Systems, Inc. 1

74
Operation
GenLink®-DCP Operating Manual

In the sample shown below, text can be simply added GENLINK MENU'S
or edited as normal in the area shown in bold. Genlink uses pull down menu's to access it's features
<html> (Figure 1).
<head> The tables at the top of page 3 show where the fea-
<!-- $Id: E_Panel_Display.html,v 1.1 2003/10/10 20:17:22 Exp $ --> tures can be found:
<title>Genlink: E Panel Display</title>
</head>
<body bgcolor="white"> Background Color

<h1>Genlink: E Panel Display</h1> The Header

This is the main area of text that will be displayed when help is
requested.

</body>
</html> Main Text

For additional features that HTML offers, consult a


guide to the HTML format.

Figure 1 — GenLink® Menu

Pull Down Menu Menu Bar

2 Generac® Power Systems, Inc.

75
Operation
GenLink®-DCP Operating Manual

Connection Configuration Tools Diagnostics Alarm/Event log


Connect Analog inputs Get slave ID Analog input Alarm log
Disconnect Digital inputs Test COM port Digital input Event log
Demo Output Functions Test dial out Output functions Alarm log parameters
Exit Communications Digital outputs Event log parameters
Engine settings
Regulator settings
Governor settings
Generator settings

Files PLC Trending Maintenance Help


File transfer PLC Trending setup Index
File edit (offline) Local trending Search
Remote trending About

GENLINK'S POWER MANAGER SCREENS


The Power Manager screens that are shown by
Genlink incorporate mimic screens and other meth-
ods to access extra features that are particular to this
product (Figures 2 and 3).

Figure 2 — Power Manager Screen


Output relay status Utility monitoring option Click here to alter the time/date

16:04:32 12/02/03
Generator total power measurements

Click to configure
Power Manager
Click here to access
Click here to access this generator
this generator

Mimic of generators Mimic of main


transfer switch transfer switch

Lights RED when LIVE

Generac® Power Systems, Inc. 3

76
Operation
GenLink®-DCP Operating Manual

Figure 3 — Power Manager POWER MANAGER CONFIGURATION


Screen
SCREENS
This generator’s power and power factor See Figure 4.
For detail of individual features and commands, refer
to the online help system or the product manual.
Rotates to
indicate
generator is
running

Turns RED when Turns RED when an


switched to AUTO alarm is present

Shows the status of this generator’s transfer


switch (mimic will open and close)

Figure 4 — Power Manager Configuration Screens

Click on these tabs to select the configuation types (pages)

To add a new generator, fill


in the details here then click
ADD TO LIST

To edit generator details, first click on


the one that needs to be edited. Then
use the boxes on the right to edit them.
Then click UPDATE to apply them.

4 Generac® Power Systems, Inc.

77
NET ACCESS MMU: TYPICAL FOR 3
GENERAC POWER SYSTEMS STANDARD TWO-YEAR LIMITED WARRANTY
FOR MODULAR STATIONARY EMERGENCY POWER SYSTEMS (MPS)
NOTE: ALL UNITS MUST HAVE A START-UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER.
For a period of two (2) years or two thousand (2,000) hours of operation from the date of start-up, which ever occurs first, Generac Power Systems,
Inc. will, at its option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or an Authorized/
Certified Generac Power Systems Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty
schedule set forth below. Any equipment that the purchaser/owner claims to be defective must be examined by the nearest Authorized/Certified
Generac Power Systems Dealer, or branch thereof. This warranty applies only to Generac Power Systems Generators used in "MPS" Stationary
Emergency applications, as Generac Power Systems, Inc. has defined MPS Stationary Emergency, provided said generator has been initially installed
and/or inspected on-site by an Authorized/Certified Generac Power Systems Dealer, or branch thereof. Scheduled maintenance, as outlined by the
generator owner's manual, must be performed by an Authorized/ Certified Generac Power Systems Dealer, or branch thereof. This will verify service
has been performed on the unit throughout the warranty period. This warranty is limited to and available only on Liquid-cooled units.
WARRANTY SCHEDULE
YEAR ONE — One hundred percent (100%) coverage on mileage, labor, and parts listed.
• ALL COMPONENTS — ENGINE, ALTERNATOR AND TRANSFER SWITCH
YEAR TWO — One hundred percent (100%) coverage on parts listed.
• ALL COMPONENTS — ENGINE, ALTERNATOR AND TRANSFER SWITCH PARTS ONLY
Gearbox Equipped Units - Limited Gearbox Coverage
YEARS ONE THROUGH FIVE — Parts and labor coverage on gearbox and components.
YEARS SIX THROUGH TEN — Parts only coverage on gearbox and components.
Guidelines:
• Warranty only applies to permanently wired and mounted units.
• Any and all warranty repairs and/or concerns, must be performed and/or addressed by an Authorized/Certified Generac Power Systems Dealer, or
branch thereof.
• A Generac Power Systems, Inc. Transfer Switch is highly recommended to be used in conjunction with the generator set. If a Non-Generac Power
Systems, Inc. Transfer Switch is substituted for use and directly causes damage to the generator set, no warranty coverage shall apply.
• All warranty expense allowances are subject to the conditions defined in Generac Power Systems Warranty, Policies, Procedures and Flat Rate
Manual.
• Units that have been resold are not covered under the Generac Power Systems Warranty, as this Warranty is not transferable except with change of
ownership of original structure.
• Unit enclosure is only covered during the first year of the warranty provision.
• Use of Non-Generac replacement part(s) will void the warranty in its entirety.
• Engine coolant heaters (block-heaters), heater controls and circulating pumps are only covered during the first year of the warranty provision.
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
1. Any unit built/manufactured prior to July 1, 2004.
2. Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up).
3. Any failure caused by contaminated fuels, oils, coolants/antifreeze or lack of proper fuels, oils or coolants/antifreeze.
4. Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications as Generac Power Systems has defined Prime Power,
Trailer Mounted or Rental Unit. Contact a Generac Power Systems Distributor for Prime Power, Trailer Mounted or Rental Unit definition and.
5. Failures caused by any act of God and other force majeure events beyond the manufactures control.
6. Products that are modified or altered in a manner not authorized by Generac Power Systems in writing.
7. Failures due, but not limited to, normal wear and tear, accident, misuse, abuse, negligence, or improper installation or sizing.
8. Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the
defective part(s).
9. Damage related to rodent and/or insect infestation.
10. Failure due to misapplication, misrepresentation, or bi-fuel conversion.
11. Telephone, facsimile, cellular phone, satellite, Internet, or any other communication expenses.
12. Rental equipment used while warranty repairs are being performed (i.e. rental generators, cranes, etc.).
13. Overtime, holiday, or emergency labor.
14. Modes of transportation deemed abnormal (refer to Generac Power Systems Warranty, Policies, Procedures and Flat Rate Manual).
15. Steel enclosures that are rusting due to improper installation, location in a harsh or saltwater environment or scratched where integrity of paint
applied is compromised.
16. Any and all expenses incurred investigating performance complaints unless defective Generac materials and/or workmanship were the direct
cause of the problem.
17. Starting batteries, fuses, light bulbs, engine fluids, and overnight freight cost for replacement part(s).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS
MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any implied warranties which
are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states do not allow limitations on how long
an implied warranty lasts, so the above limitation may not apply to purchaser/owner.
GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT
SHALL GENERAC POWER SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A
DIRECT RESULT OF GENERAC POWER SYSTEMS, INC. NEGLIGENCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/
owner. Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner
specific legal rights. Purchaser/owner also may have other rights that vary from state to state.
Generac Power Systems, Inc. • P.O. Box 8 • Waukesha, WI 53187
Ph: (262) 544-4811 • Fax: (262) 544-4851
1-888-GENERAC (1-888-436-3722)
Bulletin 0166310SBY Rev. B / Printed in U.S.A. 12.08

78
 
WARSHAUER 
 

 
19 54 
 

 
Generator Division 
 
800 Shrewsbury Avenue, Tinton Falls, NJ 07724 Phone 732.741.6400 Fax 732.741.3866 
 

JOB NAME: ______________________________ADDRESS______________________________ 

STAND‐BY GENERATOR SET INSTALLATION CHECKLIST 

PLEASE CHECK THE EMERGENCY POWER SYSTEM WITH THE FOLLOWING LIST TO INSURE 
PROPER AND COMPLETE INSTALLATION.  CHECK LIST MUST BE COMPLETED AND RETURNED 
TO THE ADDRESS ABOVE, ATTENTION OF JOHN WERDEN, AT LEAST TWO WEEKS PRIOR TO 
SCHEDULED START‐UP DATE.  

 PLEASE NOTE:  IF, FOR ANY REASON, THE START‐UP CANNOT BE COMPLETED DUE TO 
CIRCUMSTANCES BEYOND OUR CONTROL, OR NOT INCLUDED ON THIS CHECK LIST BY THE 
ELECTRICAL CONTRACTOR OR PERSON(S) RESPONSIBLE FOR ITS’ COMPLETION, THE 
CUSTOMER WILL BE CHARGED AT OUR STANDARD RATES FOR LABOR, TRAVEL AND MILEAGE.     

3 TO 5 FOOT CLEARANCE AROUND THE GENERATOR IS REQUIRED. 
TURN MAIN GENERATOR CONTROL SWITCH, ON THE CONTROL PANEL, OFF. 
(___)1.  CONTROL WIRING:    All DC Voltage wires should be run between junction box, 
transfer switches, annunciator, etc., the controller, and terminated.  Contractor to size wires 
to allow for voltage drops. 

WARNING:  DO  NOT  RUN  ANY  DC  CONTROL  WIRES  IN  THE  SAME  CONDUIT  AS  THE  AC 
POWER  WIRES.    DOING  SO  WILL  CAUSE  DAMAGE  AND  FAILURE  TO  THE  CONTROL  LOGIC  IN 
GENERATOR AND TRANSFER SWITCH. 

(___)2.  AC CONDUCTORS:  Insure AC Conductors are run and terminated between generator 
and transfer switches. 

79
NOTE:  NEUTRAL AND EQUIPMENT EARTH GROUND WILL BE RUN PER CODES. 
(___)3.  EMERGENCY PANEL:  Properly sized fused disconnect or breaker should be installed 
before start‐up if generator feeds an emergency panel before going to the transfer switches. 

(___)4.  DIESEL FUEL LINES:  (WHERE APPLICABLE) 

A.  Fuel lines from day tank to main tank and engine should be complete. 
B. Supply line from main tank to pump on day tank should be connected to the pick 
up tube on main tank. 
C. Run return line from engine to day tank. 
D. Run return line from day tank to main tank. 
E. Day tank and main tank should be vented. 
F. Black pipe or copper should be used for fuel lines. 

NOTE:  NEVER USE GALVANIZED PIPE 
(___)5.  MAIN FUEL TANK:  Be sure fuel tank is filled with fuel. 

(___)6.  DAY TANK: 

A.  A.C. Motor should be wired to the emergency panel. 
B. Day tank should be installed on same level as the engine. 

(___)7.  NATURAL/LP GAS: 

A.  Insure that proper gas pressure is available.  NOTE:  Refer to Owner’s Manual for 
Home Stand‐by Generators. 
B. If using vapor, the pressure should be (11) to (14) inches water column from the 
primary regulator to the inlet of secondary regulator or the engine. 
C. Piping from the main and the gas piping to the unit needs to be properly sized to 
supply the correct volume and pressure to the engine at full rated load. 
D. GAS FUEL FLEX LINE “MUST” BE INSTALLED AT THE GENERATOR. 

 
NOTE:  CHECK SUBMITTAL DRAWINGS FOR REQUIREMENTS. 
(___)9.  ISOLATORS:  GENERAC generator sets are equipped with standard factory‐installed 
rubber isolators between engine/generator base assembly and frame.  If spring isolators are 
required, they should be installed between the generator and the tank or pad. 

80
(___)10.  ENGINE HEATERS:  The wiring to the block heater should be installed and 
terminated.  DO NOT POWER UP. 

 (___)11.  RADIATOR DUCT:  if the installation is indoors, all duct work, between the radiator 
and the louvers, needs to be completed. 

(___)12.  LOUVERS:  Intake and discharge louvers need to be completely installed.  All control 
wiring between the engine run relay and the louvers should be run and terminated. 

(___)13.  BATTERIES:  Batteries are provided with the generator but not installed. 

NOTE:  DO NOT CONNECT BATTERIES.  THIS WILL BE DONE BY WARSHAUER 
SERVICE AT TIME OF START‐UP. 
 
(___)14.  BATTERY CHARGER:  AC power connections should be made from the emergency 
panel.   

NOTE:  DON’T ENERGIZE THE CIRCUIT 
(___)15.  Make sure generator is secured to the pad. 

(___)16.  All applicable electrical inspections must be completed prior to start‐up. 

(___)17.  CLEANING:  In order to prevent injury to personnel and damage to equipment, 
debris should be cleaned from underneath the generator and from the surrounding area. 

(___)18.   Warshauer requests that the electrical contractor doing the installation be present 
at time of start‐up. 

(___)19.  ADDRESS & DIRECTIONS:  Please provide directions to the job site from Tinton Falls, 
NJ. 

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________ 

81
IMPORTANT 
BEFORE A START‐UP CAN BE SCHEDULED, GENERATOR MUST BE PAID IN FULL. 

CONTACT INFORMATION 

ELECTRICIAN:  Company, Contact, Phone_________________________________ 

___________________________________________________________________ 

JOBSITE:  Superintendent, Phone_______________________________________ 

__________________________________________________________________ 

COMPLETION VERIFIED BY:________________________DATE:_______________ 

SCHEDULED START‐UP DATE:__________________________________________ 

PLEASE NOTIFY WARSHAUER SERVICE IF THERE IS ANYTHING THAT WE SHOULD 
KNOW ABOUT THE JOB SITE OR INSTALLATION THAT ISN’T COVERED ABOVE OR 
IF ANY PROBLEM ARISES THAT MAY DELAY THE START‐UP.   

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