Landmark Test Systems: Site Prep Guide

Landmark Test Systems
Site Prep Guide
100-209-144 C
©2016 MTS Systems Corporation. All rights reserved.
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Plus, MTS Acumen, MTS Criterion, MTS Echo, MTS EM Extend, MTS Exceed, MTS Insight, MTS
Landmark, MTS TestSuite, RPC, SWIFT, Temposonics, TestWare, TestWorks are registered
trademarks of MTS Systems Corporation within the United States. Acumen, AdapTrac, Advantage,
Aero ST, Aero-90, AeroPro, Criterion, cRPC, Exceed, First Road, Landmark, MAST, MicroProfiler,
MPT, MTS Exceed, MTS Fundamentals, MTS TestSuite, ReNew, SilentFlo, TempoGuard, TestLine,
Tytron, Virtual Test Lab, and VTL are trademarks of MTS Systems Corporation within the United
States. These trademarks may be registered in other countries.
All other trademarks are the property of their respective holders.
Proprietary Software
Software use and license is governed by MTS’ End User License Agreement which defines all rights
retained by MTS and granted to the End User. All Software is proprietary, confidential, and owned by
MTS Systems Corporation and cannot be copied, reproduced, disassembled, decompiled, reverse
engineered, or distributed without express written consent of MTS.
Software Verification and Validation

MTS software is developed using established quality practices in accordance with the requirements
detailed in the ISO 9001 standards. Because MTS-authored software is delivered in binary format, it is
not user accessible. This software will not change over time. Many releases are written to be backwards
compatible, creating another form of verification. The status and validity of MTS’ operating software is
also checked during system verification and routine calibration of MTS hardware. These controlled
calibration processes compare the final test results after statistical analysis against the predicted
response of the calibration standards. With these established methods, MTS assures its customers that
MTS products meet MTS’ exacting quality standards when initially installed and will continue to perform
as intended over time.
Manual Part Number Publication Date

100-209-144 C March 2012
100-209-144 B May 2010
100-209-144 A January 2009
Contents
Technical Support 7
How to Get Technical Support 7
Start with your manuals 7
Technical support methods 7
Outside the U.S. 7
Before You Contact MTS 7
Know your site number and system number 7
Know information from prior technical assistance 8
Identify the problem 8
Know relevant computer information 8
Know relevant software information 8
If You Contact MTS by Phone 9
Identify system type 9
Be prepared to troubleshoot 9
Write down relevant information 9
After you call 10
Problem Submittal Form 10
Preface 11
Before You Begin 11
Safety first! 11
Other MTS manuals 11
Documentation Conventions 11
Hazard conventions 11
Other special text conventions 12
Special terms 12
Illustrations 12
Electronic manual conventions 12
Hypertext links 12
Introduction 13
Overview 14
Facility Preparation 15
Overview 16
Preparing to Receive the System 16
Space Requirements 16
Foundation Requirements 18
Landmark Test System - Site Prep Guide 3

Contents
Floor Loading Considerations 19
Mechanical Shock/Vibration 19
Electrical Power Distribution 19
Grounding Requirements 20
Console Control Power 20
Radiated Emissions 20
Fixture and Specimen Handling Considerations 20
Acoustics 21
Temperature 21
Heat Dissipation 21
Altitude 21
Relative Humidity 22
Leveling System Components 22
System Component Specifications 23

Load Unit Specifications 24
Environmental Requirements Series 370 Load Frames 29
Electrical Requirements-Series 370 Load Frames 30
Hydraulic Power Unit Specifications 31
Model 505.07/.11 Specifications 31
Controller Specifications 36
Environmental Requirements—Series 494 Hardware 36
Specifications–Model 494.04 Chassis 37
Additional Considerations 41
HPU Considerations 42
HPU Cooling Water Requirements 42
HPU Electrical Requirements 42
4 Landmark Test System - Site Prep Guide

Contents
Water Quality 42
Load Unit Considerations 43
Electronic Console Considerations 44
Console Handling Requirements 44
Computer Console Considerations 44
When You Get Your System 44

Technical Support
Technical Support
How to Get Technical Support
Start with your manuals
The manuals supplied by MTS provide most of the information you need to use and maintain your
equipment. If your equipment includes software, look for online help and README files that contain
additional product information.
Technical support methods

MTS provides a full range of support services after your system is installed. If you have any questions
about a system or product, contact Technical Support in one of the following ways.
Type of
Details
Support
Web site www.mts.com > Contact Us > In the Subject field, choose To escalate a problem;
Problem Submittal Form
E-mail Worldwide: tech.support@mts.com
Europe: techsupport.europe@mts.com
Telephone Worldwide: 1 800 328 2255 - toll free in U.S.; +1 952 937 4000 - outside U.S.
Europe: +800 81002 222, International toll free in Europe
Outside the U.S.

For technical support outside the United States, contact your local sales and service office. For a list of
worldwide sales and service locations and contact information, use the Global MTS link at the MTS
web site:
www.mts.com > About MTS Systems > Global Presence > Choose a Region
Before You Contact MTS

MTS can help you more efficiently if you have the following information available when you contact us
for support.
Know your site number and system number

The site number contains your company number and identifies your equipment type (such as material
testing or simulation). The number is typically written on a label on your equipment before the system
leaves MTS. If you do not know your MTS site number, contact your sales engineer.
Example site number: 571167

Technical Support
When you have more than one MTS system, the system job number identifies your system. You can
find your job number in your order paperwork.
Example system number: US1.42460
Know information from prior technical assistance

If you have contacted MTS about this problem before, we can recall your file based on the:
l MTS case number
l Name of the person who helped you
Identify the problem

Describe the problem and know the answers to the following questions:
l How long and how often has the problem occurred?
l Can you reproduce the problem?
l Were any hardware or software changes made to the system before the problem started?
l What are the equipment model numbers?
l What is the controller model (if applicable)?
l What is the system configuration?
Know relevant computer information

For a computer problem, have the following information available:
l Manufacturer’s name and model number
l Operating software type and service patch information
l Amount of system memory
l Amount of free space on the hard drive where the application resides
l Current status of hard-drive fragmentation
l Connection status to a corporate network
Know relevant software information

For software application problems, have the following information available:
l The software application’s name, version number, build number, and (if available) software
patch number. This information can typically be found in the About selection in the Help menu.
l The names of other applications on your computer, such as:
l Anti-virus software
l Screen savers
l Keyboard enhancers
l Print spoolers
l Messaging applications

Technical Support
If You Contact MTS by Phone

A Call Center agent registers your call before connecting you with a technical support specialist. The
agent asks you for your:
l Site number
l Email address
l Name
l Company name
l Company address
l Phone number where you can be reached
If your issue has a case number, please provide that number. A new issue will be assigned a unique
case number.
Identify system type

To enable the Call Center agent to connect you with the most qualified technical support specialist
available, identify your system as one of the following types:
l Electrodynamic material test system
l Electromechanical material test system
l Hydromechanical material test system
l Vehicle test system
l Vehicle component test system
l Aero test system
Be prepared to troubleshoot
Prepare to perform troubleshooting while on the phone:
l Call from a telephone close to the system so that you can implement suggestions made over
the phone.
l Have the original operating and application software media available.
l If you are not familiar with all aspects of the equipment operation, have an experienced user
nearby to assist you.
Write down relevant information

In case Technical Support must call you:
l Verify the case number.
l Record the name of the person who helped you.
l Write down any specific instructions.

Technical Support
After you call

MTS logs and tracks all calls to ensure that you receive assistance for your problem or request. If you
have questions about the status of your problem or have additional information to report, please
contact Technical Support again and provide your original case number.
Problem Submittal Form

Use the Problem Submittal Form to communicate problems with your software, hardware, manuals, or
service that are not resolved to your satisfaction through the technical support process. The form
includes check boxes that allow you to indicate the urgency of your problem and your expectation of an
acceptable response time. We guarantee a timely response—your feedback is important to us.
You can access the Problem Submittal Form at www.mts.com > Contact Us (upper-right corner) > In
the Subject field, choose To escalate a problem; Problem Submittal Form

Preface
Preface
Before You Begin
Safety first!
Before you use your MTS product or system, read and understand the safety information provided with
your system. Improper installation, operation, or maintenance can result in hazardous conditions that
can cause severe personal injury or death, or damage to your equipment and specimen. Again, read
and understand the safety information provided with your system before you continue. It is very
important that you remain aware of hazards that apply to your system.
Other MTS manuals

In addition to this manual, you may receive additional manuals in paper or electronic form.
You may also receive an MTS System Documentation CD. It contains an electronic copy of the
manuals that pertain to your test system.
Controller and application software manuals are typically included on the software CD distribution disc
(s).
Documentation Conventions
The following paragraphs describe some of the conventions that are used in your MTS manuals.
Hazard conventions
Hazard notices may be embedded in this manual. These notices contain safety information that is
specific to the activity to be performed. Hazard notices immediately precede the step or procedure that
may lead to an associated hazard. Read all hazard notices carefully and follow all directions and
recommendations. Three different levels of hazard notices may appear in your manuals. Following are
examples of all three levels. (for general safety information, see the safety information provided with
your system.)
Danger: Danger notices indicate the presence of a hazard with a high level of risk which, if
ignored, will result in death, severe personal injury, or substantial property damage.
Warning: Warning notices indicate the presence of a hazard with a medium level of risk
which, if ignored, can result in death, severe personal injury, or substantial property damage.
Caution: Caution notices indicate the presence of a hazard with a low level of risk which, if
ignored, could cause moderate or minor personal injury or equipment damage, or could
endanger test integrity.

Preface
Other special text conventions
Important:
Important notices provide information about your system that is essential to its proper function.
While not safety-related, if the important information is ignored, test results may not be reliable,
or your system may not operate properly.
Note:
Notes provide additional information about operating your system or highlight easily
overlooked information.
Recommended:
Recommended notes provide a suggested way to accomplish a task based on what MTS has
found to be most effective.
Tip:
Tips provide helpful information or a hint about how to most efficiently accomplish a task.
Access:
Access provides the route you should follow to a referenced item in the software.
Example: Examples show specific scenarios relating to your product and appear with a shaded
background.
Special terms
The first occurrence of special terms is shown in italics.
Illustrations
Illustrations appear in this manual to clarify text. They are examples only and do not necessarily
represent your actual system configuration, test application, or software.
Electronic manual conventions

This manual is available as an electronic document in the Portable Document File (PDF) format. It can
be viewed on any computer that has Adobe Acrobat Reader installed.
Hypertext links
The electronic document has many hypertext links displayed in a blue font. All blue words in the body
text, along with all contents entries and index page numbers, are hypertext links. When you click a
hypertext link, the application jumps to the corresponding topic.

Introduction
Introduction
Overview 14

Introduction
Overview
The MTS Landmark System is designed to operate in a laboratory or light industry environment. To get
the maximum intended use of the system, it is recommended that careful consideration be given to
planning its installation. This includes:
l Considerations of the types of testing that will be performed
l The building facilities requirements for power, cooling water, air conditioning, ceiling height,
floor loading, and so on
l Contract services, such as riggers and moving equipment, to transport the system
components within the facility
l Support personnel that might be required during installation of the system
Each test application has its own requirements in addition to the test system requirements. Therefore,
it is recommended that overall planning be considered as early as possible. Preparation for and setup
of the major system components is your responsibility. This guide will help answer most of your
questions about the physical characteristics and requirements of your system.

Facility Preparation
Overview 16
Preparing to Receive the System 16
Space Requirements 16
Foundation Requirements 18
Floor Loading Considerations 19
Mechanical Shock/Vibration 19
Electrical Power Distribution 19
Grounding Requirements 20
Console Control Power 20
Radiated Emissions 20
Fixture and Specimen Handling Considerations 20
Acoustics 21
Temperature 21
Heat Dissipation 21
Altitude 21
Relative Humidity 22
Leveling System Components 22

Overview
This section describes the physical, electrical, and mechanical requirements that must be considered
before installing the Landmark System. Read the following subsections thoroughly to identify
installation considerations that apply to your facility.
Preparing to Receive the System

Before you call MTS for installation, there are several customer responsibilities before and after
receiving your test system. If you have any questions or concerns about any of the following, please
contact MTS.
Before your system arrives

Prior to receiving the system, ensure suitable rigging equipment is available for lifting and transporting
the system components. The major components of the system consist of the hydraulic power unit
(HPU), the load unit and the electronics console. See “System Component Specifications” on page 23
for more information.
Before your equipment arrives, ensure your facility is ready for installation. Things that need to be in
place include:
l Proper foundation where the load frame will be positioned.
l HPU cooling water available.
l Electrical power available for the HPU and test controller.
l Network set up and internet connections available.
l If you are supplying the computer workstation, make sure:
l it is set up with an appropriate Windows operating system,
l it has general business applications installed,
l it is connected to your network and has internet access.
After your system arrives

After your system arrives, it is your responsibility to have the system uncrated and moved to its final
position before calling MTS for installation.
Be sure to have personnel available for training when the MTS Service Engineer comes for
installation. You should also have your network IT people available in case there are internet or
network issues that need to be resolved; for example IP address assignments for the computer
workstation.
Space Requirements
Consideration must be given to planning the space requirements around the equipment for loading
specimens and for the proper maintenance of the equipment. Also, during installation of the
equipment, additional space (floor space and ceiling height) might be required to facilitate moving the
various system components into place. Shown below, is a typical configuration for a system laboratory
plan allowing for relative placement of the test machine controls and mechanical components for

convenient use. This is only a suggestion of how a Landmark System could be installed. Your
requirements should be considered and planned accordingly.
Consideration should also be given to handling specimens, test data, and storage of fixturing and
associated tools necessary for use and service of the system. If hazardous test specimens (such as
those pressurized internally with gas or fragmentizing materials) are used in the test, protective
enclosures and special laboratory layouts are advised.

Item Description
1 Wall
2 Separate Room for Hydraulic Power Unit
3 Hydraulic Power Unit
4 Load Unit
5 Work Area
6 Electronics Console
7 minimum
Foundation Requirements
Foundations for load frame systems will generally be reinforced concrete cast in place in the ground.
These are sometimes called fixed reaction masses, seismic bases, etc. Still other methods of
supporting a load frame can involve a strong floor or other test floor already at the customer site.

The dynamic response characteristics of the foundation should be limited to low levels so that the
accuracy and performance of the MTS equipment mounted on the foundation will not be affected. An
improper foundation mass can affect equipment performance. This is particularly true in strain-
controlled, low-frequency or strain-controlled monotonic testing.
If you have any questions or concerns about the suitably of your foundation, contact MTS.
Floor Loading Considerations

Once the final layout for your system laboratory has been developed, the dimensional and weight
information for the various system components should be supplied to the building facility personnel to
ensure that proper building loading and vibration considerations have been evaluated.
The load unit comes equipped with vibration isolators that are designed to distribute the load into the
floor and to provide isolation from excitation caused by movement of the actuator rod. These vibration
isolators will be found in a carton which will accompany the load unit. This carton also contains other
accessories basic to load unit operation. If high cycle fatigue testing is to be performed, place the load
unit such that vibrations do not excite undesirable resonances or cause excessive loads in the
building structure.
Hydraulic power units rest on a special base flat on the floor. Resting flat on the floor provides
maximum loading distribution. See “Model 505.07/.11 Specifications” on page 31 and “Model
505.20/.30 Specifications” on page 33.
A review of the final installation plan by building personnel is recommended to check static and
dynamic floor loading.
Mechanical Shock/Vibration
Where impact testing is performed or in higher speed fatigue testing, cyclic loads and simple shock
pulses can be introduced into the laboratory floor. Adequate isolation of the load unit is often possible
with the supplied vibration isolators. However, in some cases, an optional air bag isolation device might
be required. Contact your MTS representative for additional details.
Electrical Power Distribution

The input line voltage to the Landmark System must be adequately rated for the loads under which the
system operates. Size the power system with adequate reserve for future equipment additions and
installation expansion. Both the HPU and the console controls must be considered in the distribution
system, with emphasis on providing “interference free” electrical power to the controls. Plan routing of
power cables away from instrumentation cables (for example, transducer cables). Avoid long parallel
runs of power cables in close proximity to instrumentation cables. Power cables should be separated
from instrumentation cables by 1 to 3 ft (0.3 to 1 m).

Grounding Requirements
Each system has its own internal grounding system, which is common grounded through the green or
green/yellow wire in the power cable and must also return to earth ground, through the conduit of the
electrical distribution system. Note that the green or green/yellow wire must not be a current-carrying
conductor or a neutral conductor. A ground strap is provided to tie the load unit assembly directly to the
console cabinet.
Where electrical power is of poor quality (noise spikes, poorly regulated, and so forth) or the ground
system in the facility contains electrical noise, attach a 4 AWG wire directly to a good earth ground
point such as a 6 ft (2 m) copper grounding rod driven at least 6 ft (2 m) into the ground. Grounding
must conform to local electrical codes.
Console Control Power

Electrical power to the system controls should be filtered from outside RF interference and line
regulated to provide 105-130 Vac or 200-240 Vac, 50-60 Hz. An isolated power source or
uninterruptible power supply is recommended if it is desirable to maintain control power for longer than
the delay built into the control electronics (approximately one second). Make sure that the service to
the Landmark System is not on a line that can be accidentally shut off. Power supplied to the Landmark
System should be on an isolated circuit, or on its own transformer from the main power box.
Radiated Emissions
Operation of the Landmark System can be affected by sources of electromagnetic interference (EMI)
that are near the system controls, computer, instrumentation cables, and related peripheral
equipment. Common sources of EMI are electric motors, broadcast systems, high-voltage power lines,
power tools, mobile communications, radar, vehicle ignition systems, static electricity, induction
heaters, fluorescent lights, and lightning. The effects of EMI are unpredictable, additional grounding
and shielding might be necessary. Techniques such as using screen cages or other metal surfaces
around the system, along with good grounding practices and proper storage of magnetic memory
medium, are recommended.
Fixture and Specimen Handling Considerations

Movement of specimens in and out of the test system must be considered early in the planning of the
site layout. With smaller specimens, the use of a rolling work cart with lift-off storage drawers is often
recommended to facilitate the handling of specimens and to minimize the chance of damage to the
specimens prior to and after the test. As specimen size and fixturing increase beyond the typical lifting
capacity of laboratory personnel, use of an overhead crane, lifting straps, or a forklift might be
necessary to handle specimens or fixtures.
If the load unit does not have hydraulic lifts and locks, an overhead crane or other suitable lifting device
can be used to change the crosshead position to accommodate specimen or fixture length.

Acoustics
Some types of fatigue testing can produce noise which is undesirable or potentially damaging to
hearing. Acoustical treatment of walls and ceiling might be necessary to prevent harm to personnel. If
disk drives are included in the system, acoustical materials should not be of the type that generates or
harbors dust. The Series 505 SilentFlo™ Hydraulic Power Units are designed for relatively quiet
operation; no special acoustical considerations are necessary.
However, the use of hearing protection is recommended for personnel involved in long-term testing in
a noisy testing environment.
Temperature
The operating temperature range of the electronics console is 64°F to 86°F (18°C to 30°C). This
includes most temperature sensitive equipment, such as disk drives which are dependent on cooler air
to maintain proper height of read/write heads. Although the load cell or force transducer is temperature
compensated, it is recommended that room air heating and cooling outlets be directed so that they
uniformly distribute air throughout the room. This is primarily due to the potential changes in specimen
characteristics or test data associated with changes in temperature.
Heat Dissipation
For comfortable working conditions and proper operation of the equipment, the heat dissipation of the
hydraulic power equipment, electronics console, and other equipment must be considered in providing
adequate heating or air conditioning to the laboratory area.
The HPU is normally located in a room separate from the test system to reduce heat loading and
acoustical noise near operating personnel. For specific requirements, see “Model 505.07/.11
Specifications” on page 31 and “Model 505.20/.30 Specifications” on page 33. A 40°C (104°F)
maximum environment is recommended for the HPU. Care must be taken to ensure that it is not
placed in a location subject to freezing when water cooling is used. Reservoir heaters and oil-to-air
coolers are available; consult your MTS representative.
Heat dissipation for the console and other electronic units can be estimated by summing the losses
going to heat in the room {approximately 6000 Btu/hr (1500 kcal/hr) for a single 15 amp power panel or
8000 Btu/hr (2000 kcal/hr) for a single 20 amp power panel} and the gains from personnel and other
heat inputs such as furnaces. To this figure, you should add 20% additional heat gain for future
changes in test requirements.
Altitude
Systems operated at high altitudes can have heat dissipation problems because of the lower density of
the air. This type of problem might require the use of an air conditioned environment or cooling fans to
reduce the heat load. The specified equipment environment should be reduced by 0.55°F per 1000
feet (1.0°C per 1000 meters) above sea level. Most equipment can be operated at altitudes up to 8000
feet (2400 meters). Refer to equipment product specifications for any altitude restrictions.

Relative Humidity
The recommended relative humidity for the test room is within the range of 40% to 65% (non-
condensing). The risk of static discharge, which easily damages logic components and causes loss of
data in memory devices, is increased by low humidity. Excessive humidity can result in electrical
leakage currents or component failure.
Leveling System Components

Shims can be used under the load unit feet or isolation pads to level the load unit on an uneven floor.
Console type cabinets have leveling feet that allow the cabinet to be leveled as necessary. No
particular level alignment of the console is necessary other than to ensure the footing is solid and the
console cannot be rocked. Disk storage drives do, however, require proper leveling of the equipment
to minimize wear on the read/write heads and fan bearings.

System Component Specifications

Load Unit Specifications 24
Environmental Requirements Series 370 Load Frames 29
Electrical Requirements-Series 370 Load Frames 30
Hydraulic Power Unit Specifications 31
Controller Specifications 36

Load Unit Specifications

MODEL
Load Frame Diagram

Units 370.10 370.25 370.50
Specifications1 Detail
Actuator Actuator Actuator Actuator Actuator Actuator
integral integral to integral integral to integral integral
to base crosshead to base crosshead to base to
crosshead
Force capacity kn 100 100 250 250 500 500.

(rated dynamic force)
(kip) (22) (22) (55) (55) (110) (110)
Available actuator ratings 1 kn 15, 25, 50, 15, 25, 50, 100, 250 100, 250 250 , 250, 500
100 100 500
(kip) (22 , 55) (22, 55) (55 , 110)
(3.3, 5.5, 11, (3.3, 5.5, 11, (55 ,
22) 22) 110)
Actuator dynamic stroke1 mm 100, 150, 100, 150, 150, 250 150, 250 150 150
250 250
(in) (6, 10) (6, 10) (6) (6)
(4, 6, 10) (4, 6, 10)
Min vertical test space -Standard A mm 140 70 231 159 427 345
height 2
(in) (5.5) (2.8) (9.1) (6.3) (16.8) (13.6)
Max vertical test space - A mm 1283 1213 1621 1549 2085 2002
Standard height 3
(in) (50.5) (47.8) (63.8) (61.0) (82.1) (78.8)
Min vertical test space -Extended A mm 363 292 485 413 na na

height 2
(in) (14.3) (11.5) (19.1) (16.3) na na
Max vertical test space - A mm 1753 1683 2129 2058 na na

Extended height 3
(in) (69.0) (66.3) (83.8) (81.0) na na
Working height 4 B mm 9228 , 15 92215 9228 , 15 92215 92215 92215

(in) (36.3) (36.3) (36.3) (36.3) (36.3) (36.3)
1 All load frame specifications listed in this chart are based upon the actuator ratings and dynamic stroke values indicated by bold text.
2 MinVertical Test Space: Span between force transducer and piston rod face when fully retracted at beginning of the dynamic strok;: crosshead down
no alignment fixture.
3 Max Vertical Test Space: Span between force transducer and piston rod face when fully retracted at beginning of the dynamic stroke; crosshead up, no
alignment fixture.
4 Working Height: Floor to top of work surface; includes standard FabCell isolation.
5 Diagonal Clearance: Column height (far side) to tip of foot with FabCell; tie bar or enclosure not included.
6 Overheal Height: From floor, including standard FabCell isolation, to the highest point on crosshead; crosshead fully raised (most common stroke length.
7 Measured at typical testing height with hydraulic wedge grips and cylindrical dog-bone specimen.
Typical testing heights per model: Model 370.10=750 mm (29.5 in); Model 370.25=900 mm (35.5 in); 370.50=1250 mm (49.2 in)
8 Add 178 mm (7 in) to dimensions B, G, & H for 250 mm (10 in) stroke actuators integral to base.
9 Add 229 mm (9 in) to dimension H for 250 mm (10 in) stroke actuators integral to crosshead.
10 Add 203 mm (8 in) to dimension H for 250 mm (10 in) stroke actuators integral to crosshead.
11 For frames with an optional tie bar add 51 mm (2 in) to dimension G.
12 For 370.10 frames with standard columns, optional tie bar and actuator integral to base add 14 mm (.53 in) to dimension H.
13 For 370.10 frames with extended columns, optional tie bar and actuator integral to base add 51 mm (2 in) to dimension H.
14 For 370.25 frames with standard or extended columns, optional tie bar and actuator integral to basee add 14 mm (.53 in) to dimension H.
15. For lload frames with optional pneumatic/elastomeric vibration isolation mounts, add 62 mm (2.44 in) to dimensions B, G, and H.

MODEL
Load Frame Diagram

Units 370.10 370.25 370.50
Specifications1 Detail
Column spacing C mm 533 533 635 635 762 762
(test space width)
(in) (21.0) (21.0) (25.0) (25.0) (30.0) (30.0)
Column diameter D mm 76.2 76.2 76.2 76.2 101.6 101.6

(in) (3.00) (3.00) (3.00) (3.00) (4.00) (4.00)
Base width E mm 1018 1018 1112 1112 1351 1351

(in) (40.1) (40.1) (43.8) (43.8) (53.2) (53.2)
Base depth F mm 698 698 737 737 896 896

(in) (27.5) (27.5) (29.0) (29.0) (35.3) (35.3)
Diagonal clearance - G mm 25808 , 11, 264911, 15 30848, 11, 3155 11, 3629 11, 3699 11, 15
Standard height 5 15 15 15 15
(in) (104.3) (145.6)
(101.6) (121.4) (124.2) (142.9)
Diagonal clearance - G mm 30848 , 11, 3153 11, 15 35898 , 3660 11, na na

Extended height 5 15 11, 15 15
(in) (124.1) na na
(121.4) (141.3) (144.1)
Overall height - H mm 2588 8, 12, 30289 , 15 30958 , 3490 10, 3688 3961
Standard height 6 15 14, 15 15
(in) (119.2) (145.2) (155.9)
(101.9) (121.8) (137.4)
Overall height - H n/m 30588, 13, 34989 , 15 3603 8, 3998 10, na na

Extended height 6 15 14, 15 15
(in) (137.7) na na
(120.4) (141.8) (157.4)
Stiffness 7 n/m 467 x 106 467 x 106 473 x 106 473 x 106 777 x 777 x 106
106
(lbf/in) (2.66 x 106) (2.66 x 106) (2.7 x 106) (2.7 x 106) (4.44 x 106)
(4.44 x
106)
Weight kg 635 820 875 1095 1570 1760

(lb) (1400) (1800) (1925) (2410) (3455) (3875)

Item Description
1 Actuator Integral to Base
2 Actuator Integral to Crosshead
Item Description
1 Damper Test
2 200 Hz Elastomer

MODEL
Diagram 370.10 200 Hz

Load Frame Specifications1 Units 370.10 Damper Test
Detail Elastomer
Force capacity kn 100 100
(rated dynamic force) (kip) (22) (22)
Available actuator ratings 1 kn 15, 25, 50, 67 15, 25

(kip) (3.3, 5.5, 11, 15) (3.3, 5.5)
Actuator dynamic stroke1 mm 250 100

(in) (10) (4)
Min vertical test space - A mm 139 0

Standard height 2 (in) (5.5) 0
Max vertical test space - A mm 1282 788

Standard height 3 (in) (50.5) (31.0)
Working height 4 B mm 10988 922

(in) (43.2) (36.3)
Column spacing C mm 533 533

(test space width) (in) (21.0) 21.0
Column diameter D mm 76.2 76.2

(3.00) (3.00)
(in)
Base width E mm 1018 1018

(in) (40.1) (40.1)
Base depth F mm 698 698

(in) (27.5) (27.5)
Diagonal clearance5 G mm 2756 8, 9 20799

(in) (108.5) (81.8)
Overall height 6 H mm 27748, 10 206511

(in) (109.2) (81.3)
Stiffness 7 N/m 467 x 106 467 x 106

(lb) (2.66 x 107) (2.66 x 107)
Weight kg 655 635

(lb) (1491) (1400)
2 MinVertical Test Space: Span between force transducer and piston rod face when fully retracted at beginning of the dynamic stroke: crosshead down, no
alignment fixture.
alignment fixture.
5 Diagonal Clearance: Column height (far side) to tip of foot with FabCell; tie bar or enclosure not included.
6 Overheal Height: From floor, including standard FabCell isolation, to the highest point on crosshead; crosshead fully raised (most common stroke length).
7 Measured at crosshead height of 750 mm (29.5 in).
8 For 370.10 damper test load frames with optional pneumatic/elastomeric vibration isolation mounts, add 138 mm (5.44 in) to dimensions, B, G, and H.
9 For frames with an optional tie bar add 51 mm (2 in) to dimension G.
10 For 370.10 damper test frames with an optional tie bar add 6 mm (.24 in) to dimension H.
11 For 370.10 200 Hz elastomer frames with an optional tie bar add 28 mm (1.1 in) to dimension H.

MODEL
Load Frame Specifications1 Diagram Detail Units 370.02 370.02 100 Hz Elastomer
Force capacity kn 25 25
(kip) (5.5) (5.5)
(rated dynamic force)
available actuator ratings 1 kn 15, 25 15, 25

(kip) (3.3, 5.5) (3.3, 5.5)
actuator dynamic stroke1 mm 100, 150 100, 150

(in) (4, 6) (4, 6)

(in) (5.7) (5.7)
standard height 2
2 MinVertical Test Space: Span between force transducer and piston rod face when fully retracted at beginning of the dynamic stroke: crosshead down, no
alignment fixture.
alignment fixture.
5 Diagonal Clearance: Hose height to tip of foot with FabCell;Crosshead down.
6 Overheal Height: From floor, including standard FabCell isolation, to top of the hoses or highest point on actuator; crosshead fully raised
7 Measured at crosshead height of 600 mm (23.6 in).
8 For load frames with optional pneumatic/elastomeric vibration isolation mounts, add 37 mm (1.44 in) to dimensions B, G, and H.

MODEL
Load Frame Specifications1 Diagram Detail Units 370.02 370.02 100 Hz Elastomer
(in) (32.6) (32.6)
standard height 3

(in) (15.7) (15.7)
extended height 2

(in) (52.6) (52.6)
extended height 3
working height 4 B mm 2308 2308

(in)
(9.1) (9.1)
column spacing C mm 460 460

(in) (18.1) (18.1)
column diameter D mm 76.2 76.2

(in) (3.00) (3.00)
(test space width)
base width E mm 622 622

(in) (24.5) (24.5)
base depth F mm 577 577

(in) (22.7) (22.7)
diagonal clearance - G mm 17508 17508

(in)
standard height 5 (68.9) (68.9)
diagonal clearance - G mm 22508 22508

(in)
extended height 5 (88.6) (88.6)
overall height - H mm 19898 19898

(in)
standard height 6 (78.3) (78.3)
overall height - H mm 26248 26248

(in)
extended height 6 (103.3) (103.3)
Stiffness 7 N/m lb/in) 345 x 10 6 345 x 10 6

(1.95 x 10 6) (1.95 x 10 6)
Weight kg 248 286

(lb) (547) (630)
Environmental Requirements Series 370 Load Frames

All Series 370 load frames are intended for indoor use only. This indoor environment must conform to
the following environmental specifications.
Note: All Series 370 load frames must only be operated under the installation and ambient
conditions (such as, temperature, moisture, and EMC) specified.

Parameter Specification
Temperature 5ºC–40ºC (41ºF–104ºF)
Humidity 10–85%, non-condensing
Altitude 2000 m (6,561 ft) maximum
Electrical Requirements-Series 370 Load Frames

Input Voltage 115 or 230 VAC (Single phase)
Input Frequency 50 or 60 Hz
Input Current 0.7 A at 115 VAC, 0.4 A at 230 VAC
Environment: Location: Indoor use only
Operating temperature 5–40°C (41–104°F)
Relative humidity 5-85% non-condensing
Maximum altitude 3000 m (9,842 ft)

Hydraulic Power Unit Specifications

The following tables provide the specifications for the following hydraulic power units:
Model 505.07/.11 Specifications

General Specifications (part of )
Environmental For use in a controlled environment
Humidity 0–85% noncondensing
Heat load <630 kcal/hr (2500 BTU/hr)
Noise1 rating at 1 m 60 dB (A) fully compensated
Hydraulic fluid Exxon Mobil DTE 25 or Shell Tellus 46 AW
Typical operating temperature 43–49°C (110–120°F)
range
Filtration 3 microns nominal
Reservoir capacity 174 L (46 gal) maximum
Heat exchanger Water-cooled stainless steel plate
Flow requirements See “Water flow rating (input temperature)”
Water pressure 0.24–0.34 MPa (35–50 psi differential)
Maximum pressure 0.83 MPa (120 psi)
Cooling see the Model Specific Specifications table
Water hose 19 mm (0.75 in)–inside diameter
Hydraulic connections Each requires an O-ring face seal
Pressure -12
Return -12
Drain -8 and -6 (two connections)
1Sound pressure level [db (A)] is expressed as a free field value. Readings may vary with the acoustic
environment.

General Specifications (part of ) (continued)

Water Connections -12 (3/4 in NPT) for both In and Out
Electrical power
Line voltage 200–575 V AC, 3∅ at 50/60 Hz
Control voltage 24 V DC
Dimensions
Height 1067 mm (42 in)
Length 990 mm (39 in)
Width 711 mm (28 in)

Model Specific Specifications

Parameter 505.07 Specification 505.11 Specification
Pump/motor Line voltage starter Wye-Delta starter
configuration configuration
Maximum 21 MPa (3000 psi)
Continuous 21 MPa (3000 psi)
pressure
Maximum Flow 22.7 L/m (6 gpm) at 50 Hz
capacity 26.5 L/m (7 gpm) at 60 Hz 41.6 L/m (11 gpm) at 50/60
Hz
Motor rating 11.2 Kw (15 hp) at 50/60 Hz
18.6 Kw (25 hp) at 50/60 Hz

Water flow rating
(input temperature)
10.0°C (50°F) 3.8 L/m (1.0 gpm) 7.2 L/m (1.9 gpm)
15.5°C (60°F) 4.9 L/m (1.3 gpm) 9.1 L/m (2.4 gpm)
21.1°C (70°F) 6.1 L/m (1.6 gpm) 12.1 L/m (3.2 gpm)
26.7°C (80°F) 8.3 L/m (2.2 gpm) 18.9 L/m (5.0 gpm)
32.2°C (90°F) 15.9 L/m (4.2 gpm) 49.2 L/m (13.0 gpm)
Heat load (maximum) 12.3 kW (42,000 Btu/hr) 20.5 kW (70,000 Btu/hr)
Weight with maximum oil 450 kg (992 lb) 473 kg (1042 lb)
174 L (46 gal))
Model 505.20/.30 Specifications

General Specifications
Environmental For use in a controlled environment.
Humidity
0–85% noncondensing
Heat load
< 630 kcal/hr (2500 Btu/hr)
Noise1 rating at 1 m
63 dB (A) fully compensated
Hydraulic fluid Exxon Mobil DTE 25 or Shell Tellus 46 AW
Typical operating 43–49°C (110–120°F)
temperature range
Filtration (microns) 3 microns nominal
Reservoir capacity 341 L (90 gal) maximum
208 L (55 gal) minimum
Heat exchanger Water-cooled
Flow requirements, See Water flow rating (input temperature)
cooling
Water pressure
0.24–0.31 MPa (35–45 psi differential)
Maximum pressure
0.83 MPa (120 psi)
Water hose
25 mm (1 in)—inside diameter
Hydraulic connections Each requires an O-ring face seal
Pressure -16
Return -16
Drain -6 and -8 (two connections)
1Sound pressure level [db (A)] is expressed as a free field value. Readings may vary with the acoustic
environment.

General Specifications (continued)

Water connections -16 (1 in NPT) for both In and Out
Electrical power
Line voltage 200-575 V AC, 3Φ at 50/60 Hz
Control Voltage 24 V DC
Dimensions
Height 1423 mm (56 in)
Length 1575 mm (62 in)
Width 864 mm (34 in)

Model Specific Specifications

Parameter 505.20 Specification 505.30 Specification
Pump/Motor Type NEMA compliant Type NEMA compliant
Maximum 21 MPa (3000 psi) 21 MPa (3000 psi)
continuous
pressure
Maximum flow 75 L/m (20 gpm) at 60 Hz 113 L/m (30 gpm) at 60 Hz
capacity 62 L/m (16.5 gpm) at 50 Hz 101 L/m (26.6 gpm) at 50 Hz
Motor rating 30 kW (40 hp) at 50/60 Hz 45 kW (60 hp) at 50/60 Hz
Current draw 52 A continuous at 460 V AC 77 A continuous at 460 V AC
3Ø 3Ø
66 A continuous at 380 V AC 97 A continuous at 380 V AC
3Ø 3Ø
Operating voltages 200–575 V AC 200–575 V AC
Control voltage 24 V DC 24 V DC
Water flow rating
(input temperature)
15.5°C (60°F) 23.4 L/m (6.26 gpm) 35.2 L/m (9.3 gpm)
21.1°C (70°F) 30.2 L/m (8.06 gpm) 45.4 L/m (12 gpm)
26.7°C (80°F) 42.7 L/m (11.3 gpm) 64.7 L/m (17.1 gpm)
32.2°C (90°F) 60.4 L/m (16 gpm) 91.2 L/m (24 gpm)
Heat load (maximum) 31.65 kW (108,000 Btu/hr) 49.2 kW (168,000 Btu/hr)
Weight
Empty 542 kg (1195 lb) 588 kg (1295 lb)
With 227 L 733 kg (1615 lb) 778 kg (1715 lb)
(60 gal) oil
Controller Specifications
Environmental Requirements—Series 494 Hardware
All Series 494 hardware components are intended for indoor use only. This indoor environment must
conform to the following environmental specifications.
Note: All Series 494 Controller must only be operated under the installation and ambient
conditions (such as, temperature, moisture, and EMC) specified.

Temperature 5ºC–40ºC (41ºF–104ºF)
Humidity 5–85%, non-condensing
Altitude 3048 m (10,000 ft) maximum
Space For proper ventilation, allow 51 mm (2 in)
Requirements clearance on all sides of the chassis.
The rear of the chassis requires a minimum
clearance of 15.24 cm (6 in) for cable
connections.
Note: To maintain EMC compliance, the controller must be installed in a location that does not
exceed the EN 61000-6-4 emission standard for industrial environments.
Specifications–Model 494.04 Chassis

All equipment related to the controller should be connected to the same fused power circuit.
Note: Electrical connections must be made by qualified personnel and conform to local codes
and regulations. Local electrical codes supersede any information found here.
Model 494.04 Chassis Specifications

Input Voltage 100–240 V AC (single phase)
power factor corrected universal input
Input Frequency 50–60 Hz
Input Current 5 A at 100 V AC
3 A at 240 V AC
Facility Power Provide a dedicated circuit for the chassis, computer, and
Requirements monitor.
Input Surge <40 A
Insulation Over Voltage Category I
Pollution Degree 2
Weight Approximately 8.6 kg (19 lb)
Dimensions Width: 43 cm (17 in)
Height: 14 cm (5.5 in)
Depth: 44.5 cm (17.5 in)



5 A at 240 V AC
Facility Power Requirements Provide a dedicated circuit for the chassis, computer, and monitor.
Input Surge <40 A
Pollution Degree 2
Weight Approximately 14 kg (31 lb)
Dimensions Width: 21.6 cm (8.5 in)
Height: 44.2 cm (17.4 in)
Depth: 64.8 cm (25.5 in)


6 A at 240 V AC

Model 494.10 Chassis Specifications (continued)

Input Surge <80 A
Pollution Degree 2
Weight Approximately 45.4 kg (100 lb)
Dimensions Width: 37 cm (14.5 in)
Height: 56 cm (22 in)
Depth: 66 cm (26 in)


8 A at 240 V AC
Input Surge <100 A
Pollution Degree 2
Weight Approximately 60 kg (132 lb)
Dimensions Width: 60 cm (24 in)
Height: 98 cm (38 in)
Depth: 90 cm (35 in)

Additional Considerations
HPU Considerations 42
HPU Electrical Requirements 42
Water Quality 42
Load Unit Considerations 43
Electronic Console Considerations 44
Computer Console Considerations 44
When You Get Your System 44

HPU Considerations
HPU Cooling Water Requirements
The hydraulic power units (HPUs) water connections are supplied with hose nipples for the
recommended type of hoses. The common type of recommended hose is Uniroyal P-340 or equivalent
hose rated for 150 psi (1.03 MPa) operation. Shutoff valves should be included in the facility supply and
drain lines should be included to allow for unit maintenance. If the cooling water contains contaminants
(such as sediment) water filtration might be necessary to prevent clogging of the heat exchanger
tubes. See “Hydraulic Power Unit Specifications” on page 31 to find water pressure, hose size
requirements, and water cooling requirements for the HPU.
HPU Electrical Requirements

The electrical interface to the HPU occurs at the HPU starter box located on the unit. Power cable
access is provided into the box with cables coming from a customer-supplied, fused electrical service
disconnect. This disconnect must be provided to safely remove all power to the HPU for maintenance
work. Hookup must conform to local electrical codes and regulations, see “Model 505.07/.11
Specifications” on page 31 and “Model 505.20/.30 Specifications” on page 33.
Water Quality
HPUs are equipped with water-to-oil heat exchangers that are designed to remove 100% of the HPUs
heat load. Water-to-oil heat exchangers, also referred to as oil coolers, use heat transfer to cool the hot
oil in the HPU by passing it over tubes filled with cooling water.
Water chemistry is critical for a successful heat exchange system. Generally speaking, municipal
drinking water that is available in developed countries is perfectly acceptable for copper tube heat
exchangers. This water is non-polluted, bacteriologically safe and has a neutral pH.
Cooling towers and natural water sources such as wells, rivers or ponds must be free of pollutants and
treated to limit contaminants to the same levels as municipal drinking water.
Softened or distilled water might not be good to use as a cooling liquid because although most of the
minerals have been removed there is a higher than desirable level of carbon dioxide and oxygen
present in the water. High levels of carbon dioxide and oxygen will act to decrease the protective layer
of minerals that form on the surface of the tube, and increase the formation of copper oxide.
Water Chemistry (part of )

Compounds found
Allowable Quantity (parts per million)
in Water
Ammonia none
Bacteria must be bacteriologically safe
Calcium <800 ppm
Chlorides <5 ppm

Water Chemistry (part of ) (continued)

Compounds found
Allowable Quantity (parts per million)
in Water
Dissolved solids >50 but <500 ppm; limit to 150 ppm if
abrasive solids present
Iron 3 ppm
Nitrates <10 ppm
Nitrogen compounds none
Oxidizing salts or none
pH level 6–8.5 recommended
Silica as SiO2 <150 ppm to limit silica scale
Sulfides <1 ppm
Sulfur dioxide <50 ppm
Some contaminants in the cooling water supply can operate together to create corrosion rates a
hundred times higher than would be seen by either contaminant acting alone. Cooling towers, unless
regularly treated and controlled, are the systems that have had the most problems with corroded heat
exchangers.
Local industrial water treatment specialists can provide information on your water conditions and
solutions to contaminant problems.
Load Unit Considerations

The load unit is typically shipped in a horizontal position on a pallet or in a crate. Lifting and moving
instructions that describe proper handling methods are placed in a protective envelope and shipped
with the load unit. These instructions include recommended methods to remove the unit from the
pallet, raise the unit erect, and move it into position. Read all provided instructions carefully to
understand how to handle the weight of the components. It is recommended that personnel
experienced in the practice of rigging for construction and industrial operations be employed. The
proper use of lifting slings where the center of gravity is elevated above the floor is essential to the
safety of personnel and equipment.
After the load unit is moved into position, install the vibration isolation pads to ensure proper vibration
isolation between the load unit and floor.
The routing path of the hydraulic hoses and electrical cables should be noted with respect to any
obstructions that could cause the hose or cable to be abraded by rubbing during machine operation. It
is recommended that electrical cabling be routed in overhead wire trays or, as a minimum, be
protected on the floor with adequate covering to prevent damage caused during fixturing, by dropping
specimens and tools, or by walking on them. Sufficient space should also be left around the load unit
for maintenance and final hook-ups.

Electronic Console Considerations

Console Handling Requirements
The electronic console is shipped with a protective covering to prevent damage to the controls and
cable connectors and to prevent dust infiltration. It is recommended that the covering not be removed
until the unit has been placed in its final position for expected use.
Large stand-up consoles have lifting eyes as well as casters for easy movement. When moving the
console using the lifting eyes, lift it only as high as necessary. When moving the unit using the casters,
be sure the surface is smooth and level and the leveling pads are fully screwed up into the base of the
cabinet. Due to the high center of gravity of the console, two people are required to roll the console if
the floor has obstructions or is uneven or bumpy; use one person on each side of the console to watch
for obstructions. Move the unit with the front controls away from the direction of travel, thereby
minimizing the damage that could occur if the console tipped over. Cable exit from the console is at the
rear, through a slot below the rear door; therefore, location of the cable trays and routing should be
considered from this point. Use the same methods for protecting the electronic cables as those used
for the hydraulic hoses. Adequate clearance must be provided for rear console access to permit cable
attachment, fuse replacement, air filter replacement, and component maintenance.
Computer Console Considerations

Packaging and movement of the computer console is similar to the electronic console. Other peripheral
components (such as disk drives) that are susceptible to dust contamination should be placed away
from obvious sources of contamination, and the room should be slightly positively pressurized to
prevent migration of dust and dirt into the room.
When You Get Your System

Operation of your system can involve exposure to hazardous situations: high voltages are present at
the hydraulic power unit and the control consoles. The control consoles control the movement of the
actuator which uses high pressure hydraulic fluid. Because of these potential hazards, your system is
provided with documentation that includes information on safety practices. Read this information
before attempting to operate your system.
If the source of cooling water is a cooling tower, the presence of contaminants that are corrosive to
metals will vary over time. Contaminants must be controlled to the quantities listed in the following
table. Ideally, the pH should be maintained in the 6.5-8.0 range for most applications, and chlorine
should be used to limit the growth of microbiologic organisms that are generated by protein decay. You
must be careful not to use excessive amounts of chlorine: the chloride concentration in the cooling
water must be kept to less than 5 ppm.

MTS Systems Corporation
14000 Technology Drive
Eden Prairie, MN 55344-2290 USA
Email: info@mts.com
www.mts.com
ISO 9001 Certified Quality Management System

Landmark Test Systems: Site Prep Guide

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Landmark Test Systems

Site Prep Guide

Software Verification and Validation

Manual Part Number Publication Date

Landmark Test System - Site Prep Guide 3

System Component Specifications 23

4 Landmark Test System - Site Prep Guide

Landmark Test System - Site Prep Guide 5

Technical support methods

Outside the U.S.

Before You Contact MTS

Know your site number and system number

Landmark Test System - Site Prep Guide 7

Know information from prior technical assistance

Identify the problem

Know relevant computer information

Know relevant software information

8 Landmark Test System - Site Prep Guide

If You Contact MTS by Phone

Identify system type

Write down relevant information

Landmark Test System - Site Prep Guide 9

After you call

Problem Submittal Form

10 Landmark Test System - Site Prep Guide

Other MTS manuals

Landmark Test System - Site Prep Guide 11

Other special text conventions

Electronic manual conventions

12 Landmark Test System - Site Prep Guide

Landmark Test System - Site Prep Guide 13

14 Landmark Test System - Site Prep Guide

Landmark Test System - Site Prep Guide 15

Preparing to Receive the System

Before your system arrives

After your system arrives

16 Landmark Test System - Site Prep Guide

Landmark Test System - Site Prep Guide 17

18 Landmark Test System - Site Prep Guide

Floor Loading Considerations

Electrical Power Distribution

Landmark Test System - Site Prep Guide 19

Console Control Power

Fixture and Specimen Handling Considerations

20 Landmark Test System - Site Prep Guide

Landmark Test System - Site Prep Guide 21

Leveling System Components

22 Landmark Test System - Site Prep Guide

System Component Specifications

Landmark Test System - Site Prep Guide 23

Load Unit Specifications

Load Frame Diagram

Force capacity kn 100 100 250 250 500 500.

Min vertical test space -Extended A mm 363 292 485 413 na na

Max vertical test space - A mm 1753 1683 2129 2058 na na

Working height 4 B mm 9228 , 15 92215 9228 , 15 92215 92215 92215

24 Landmark Test System - Site Prep Guide

Load Frame Diagram

Column diameter D mm 76.2 76.2 76.2 76.2 101.6 101.6

Base width E mm 1018 1018 1112 1112 1351 1351

Base depth F mm 698 698 737 737 896 896

Diagonal clearance - G mm 30848 , 11, 3153 11, 15 35898 , 3660 11, na na

Overall height - H n/m 30588, 13, 34989 , 15 3603 8, 3998 10, na na